NUCLEAR POWER PROJECTS -EQUIPMENT S · PDF fileNUCLEAR POWER PROJECTS -EQUIPMENT S ......

NUCLEAR POWER PROJECTS -EQUIPMENT S SUPPLIED BY LLOYDS STEEL INDUSTRIES LTD

Worldwide Nuclear Power Reactors

• There are 440 nuclear power reactors in 31 countries.

• 30 more are under construction.

• They account for 16% of the world’s electricity.

• They produce a total of 351 giga watts (billion watts) of electricity.

India – Nuclear Power Plant

• Presently 19 nuclear power plants in India are there, which generates 4560 MW (2.9% of total installed base) and 4 such power plants are in the pipeline. ... reactors to allow the burning of Uranium with slight to no enrichment ...

Rajasthan Atomic Power Plant Kakrapara Atomic Power Plant Kaiga Atomic Power Plant Narora Nuclear Reactor Tarapur Nuclear Reactor Kalepakkam Nuclear Reactor Pokharan ( Test Site)

Contribution of Lloyds Steels Industries in

Nuclear Sector

• Past one decade Lloyds Steels Industries is one of the approved manufacturer in Nuclear Sector.

• Subsequently we have executed order for Design Supply of Heavy Water Vapour Recovery System Equipment in year 2003-2004 for their Kiaga Atomic Power Plant & Rajasthan Atomic Power Plant

• The total order value till date executed is more than Rs 5000 lakhs

• At Present we are executing order of Tanks and Vessels for KAPP 3&4 and RAPP 7 &8 project of NPCIL

• Design code is ASME SEC-III : rules for construction of nuclear facility components

• subsection class-1 NB : attachment within the reactor pressure vessel that do not perform a pressure retaining function

• subsection class-2 NC/ND : attachment that perform a pressure retaining function

ASME SEC-III RULES FOR CONSTRUCTION OF NUCLEAR FACILITY COMPONETS

SUBSECTION CLASS-1 NB : ATTACHMENT WITHIN THE REACTOR PRESSURE VESSEL THAT DO NOT PERFORM A PRESSURE REATAINING FUNCATION

SUBSECTION CLASS-2 NC/ND : ATTACHMENT THAT PERFORM A PRESSURE RETAINING FUNCTION

SUPPLY OF EQUIPMENT FOR NUCLEAR POWER CORPORATION INDIA LIMITED PROJECT : KAKRAPARA 3-4 & RAJASTHAN ATOMIC POWER PLANT 7&8

MODERATOR SYSTEM

Item Description Service

Code of construction (ASME, BS,

IS etc.)

Metallurgy & Thickness in mm Total Qty.

Nos

Inspection By NPCIL/PLL/IRS

Sr No Shell Dia Thkmm

MOC Test Performed

1 Moderate System Calandria Head

Tank

Heavy Water D2O

ASME Sec lll NB Edition

2010

1220/OD x10 mm

A240 Gr 304L 2+2=4

Helium Test Pr : 1kg/cm2g Heat Treatment : soln Ann- D/E

2 Helium Supply & Venting System for

VFU

- ASME Sec lll NB Edition

2010

610/ODx6 mm

A240 Gr 304L 2+2=4

Helium Test Pr : 1.05Kg/cm2g Heat Treatment : Soln Ann D/E

3 Helium Supply & Venting System for

HFU

- ASME Sec lll ND Edition

2010

610/ODx6 mm

A240 Gr 304L 2+2=4

Helium Test Pr :1.05kg/cm2g Heat Treatment : Soln Ann-D/E

4 Modetator D2O Collection System Leakage Collector

Heavy Water D2O

ASME Sec lll ND Edition

2010

100NB Sch 40

A312 TP 304L 6+6=12

Helium Test Pr : 1.05 Kg/Cm2g

5 Shut Down System #2(SDS#2) Drain

Tank

Gadolinium Nitrate

solution in Heavy Water


2010

400/ID 6mm

A240 Gr 304L 2+2=4

Helium Test Pr :1.05Kg/cm2g Heat Treatment : Soln Ann-D/E

SUPPLY OF EQUIPMENT FOR NUCLEAR POWER CORPORATION INDIA LIMITED PROJECT : KAPP3-4 & RAPP 7&8

MODERATOR SYSTEM



IS etc.)

Metallurgy & Thickness in mm

Total Qty. Nos.


Sr No

Shell Dia Thk mm

MOC Test Performed

6 Shut Down System #2 Poison

Preparation Tank

Gadolinium Nitrate



2010

800/ID 8mm

A240 Gr 304L 2+2=4

Helium Test Pr :1.05Kg/cm2g Heat Treatment : Soln Ann D/E

7 IX Vessel For Down Graded D2O Storage

System

D2O ASME Sec lll ND Edition

2010

460/OD 6mm

A240 Gr 304L 2+2=4

Helium Test Pr :1.05Kg/cm2g Heat Treatment : Soln Ann D/E

8 Down -Graded D2O Storage Tank


2010

1210/OD 6mm

A240 Gr 304L 2+2=4

Heat Treatment : Soln Ann D/E

9 Poison Tank Gadolinium Nitrate


ASME Sec lll NB Edition

2010

280/ID 22mm

A358 304L CL-1 12+12=24

Helium Test Pr : 1.05 Kg/cm2g

10 Liquid Poison Addition Tank


2010

828/ID 6mm

A240 Gr 316L 4+4=8

Helium Test Pr : 1.05 Kg/cm2g Heat Treatment : Soln Ann D/E

SUPPLY OF EQUIPMENT FOR NUCLEAR POWER CORPORATION INDIA LIMITED

PROJECT : KAPP3-4 & RAPP 7&8 MODERATOR SYSTEM



IS etc.)

Metallurgy & Thickness in mm Total Qty.

Nos



MOC Test Performed

11 Moderator D2O Leakage Collection

Tank

D2O Heavy Water


2010

610/OD 6 mm

A240 Gr 304L 2+2=4 Helium Test Pr :1.05 Kg/cm2g Heat Tratment : Sol Ann D/E

12 D2O Addition & Transfer Tank

Heavy Water D2O


2010

748/ID 6 mm

A240 Gr 304L 2+2=4 Helium Test Pr : 1.05 Kg/cm2g Heat Tratment : Soln Ann D/E

13 Liquid Zone Control System

DM Water & Helium Gas


2010

1800/ID 18 MM

A240 Gr 304L 2+2=4 Helium Test Pr : 1.05 Kg/cm2g Heat Tratment : Soln Ann D/E

14 Down Graded D2O Storage Tank

D2O Heavy Water


2010

1700/OD 8mm

A240 Gr 304L 2+2=4

-

14 DM Water Storage Tank For

Dedeuteration

D M Water In ASME Sec lll ND Edition

2010

800/ID 8mm

A240 Gr 304L 2+2=4

Heat Tratment : Soln Ann D/E

15 Vaccum Moping Tank


2010

1220/OD 8 mm

A 516 Gr 70 2+2=4 Helium Test Pr : 1 Kg/cm2g Heat

Tratment : DE Soln Ann

SUPPLY OF EQUIPMENT FOR NUCLEAR POWER CORPORATION INDIA LIMITED PROJECT : KAPP3-4 & RAPP 7&8

MODERATOR SYSTEM



IS etc.)

Metallurgy & Thickness in mm

Total Qty. Nos



MOC Test Performed

16 Helium Storage Tank

DM Water Helium Gas


2010

1650/ID 16mm

A240 Gr 304L 2+2=4


17 Seal Water Tank DM Water Helium Gas


2010

610/OD 6mm

A240 Gr 304L 2+2=4


18 D2O Seperator Tank Heavy Water D2O

ASME Sec lll NC Edition

2010

200NB Sch 40

A312 TP 304L 4+4=8

Helium Test Pr :1.05 Kg/cm2g

19 Helium Storage Tank

Helium Gas ASME Sec lll ND Edition

2010

1081/ID 60mm

A240 Gr 304L 2+2=4 Hydro Test Pr: 137.5 Kg/Cm2g He Test Pr : 1.05 Kg/cm2g Heat

Treatment :

20 Vaccum Moping Tank


2010

1220/OD 8 mm

A 516 Gr 70 2+2=4 Helium Test Pr : 1 Kg/cm2g Heat Tratment : DE Soln Ann

21 Modern Purification System

Heavy Water D2O


2010

650/OD 6mm

A240 Gr 304L 40 Helium Test Pr : 1.05 Kg/cm2g Heat Treatment : D/E Sol Ann


PROJECT : KAPP3-4 & RAPP 7&8

FULE HANDLING SYSTEM


Code of construction

(ASME, BS, IS etc.)

Metallurgy & Thickness in mm Total

Qty. Nos



MOC Test Performed

1 Fuelling Machine Heavy Water System

H2O ASME Sec lll ND Edition 2010

125 MD Sch 40 A312 TP

304L

2+2=4

-

2 Fueling Machine Heavy Water System FM D O

Tank

D2O ASME Sec lll ND Edition 2010

125 NB SCH 40 A312

TP304L

2+2=4

-

3 Modetator D2O Collection System Leakage Collector

Heavy Water D2O

ASME Sec lll ND Edition 2010

100NB Sch 40 A312 TP

304L

6+6=12 He Test Pr : 1.05 Kg/Cm2g

4 Fuel Transfer H2O System


125 MD Sch 40 A312 TP

304L

2+2=4

-

5 Fuel Transfer System FT H2o Tank


1332/ID 6mm A240 Gr

304L

2+2=4

-


PROJECT : KAKRAPARA 3-4 & RAJASTHAN AOTOMIC POWER PLANT 7&8 PRIMARY HEAT TRANSPORTAT

Sr No Item

Description Service

Code of construction (ASME, BS, IS

etc.)

Metallurgy & Thickness in mm Total Qty. Nos.


Shell Dia Thkmm

MOC Test Performed

1 BCD Relief Tank

Heavy Water ASME Sec lll NC Edition 2010 1600/ OD

10mm

A516 GR70

2+2=4 Helium Test Pr : 1 kg/cm2g Heat Treatment : Stress Relieving Dished End

2 Degas Condensate Tank

Heavy Water ASME Sec lll NB Edition 2010

380/ID 16mm

A240 Gr 304L

2+2=4 Helium Test Pr : 1 Kg/cm2g

3 PHT Leakage Collection System Drain PO

Do2 Heavy Water

ASME Sec lll ND Edition 2010 303/ID

10mm

A240 Gr 304L

4+4=8 Helium Test Pr :1 Kg/cm2g

4 PHT Leakage Collection Tank With Cooler

D2O Heavy Water

ASME Sec lll ND Edition 2010 780/ID 6

MM

A240 Gr 304L

2+2=4 Helium Test Pr : 1 Kg/cm2g Heat Treatment : Sol Ann D/E

5 PH Yankage Collection Tank

Heavy Water & Air


750/ID 6MM

A240 Gr 304L

2+2=4 Helium Test Pr :1 Kg/cm2g Heat Treatment : Soln Ann D/E


PROJECT : KAKRAPARA 3-4 & RAJASTHAN AOTOMIC POWER PLANT 7&8

PRIMARY HEAT TRANSPORTAT

Sr No Item Description

Service

Code of construction (ASME, BS, IS etc.)

Metallurgy & Thickness in mm Total

Qty. Nos.


Shell Dia Thkmm

MOC Test Performed

6 Chemical Additional Tank

- ASME Sec lll ND Edition 2010

400 ID 8mm

A240 Gr 304L

2+2=4

7 PHT Purification System

Heavy Water D2O


650/ OD 6mm

A240 Gr 304L

16+16=32 Helium Test Pr : 1.05 Kg/cm2g Heat Treatment : D/E Soln Ann

8 Inventory Addition & Recovery Tank

Heavy Water


1650/ID 10mm

A240 Gr 304L

2+2=4 Helium Test Pr : 1 Kg/cm2g Heat Treatment :

9 PHT Additional Leakage Collection Tank

Heavy Water & Air


1080/ID 6 MM A240 Gr 304L

2+2=4 Helium Test Pr : 1Kg/cm2g Heat Treatment : Soln Ann D/E

10 Service System Seal Water Recirculation Tank

D2O ( Heavy Water)


622/ID 6mm A240 Gr 304L

2+2=4


PROJECT : KAKRAPARA 3-4 & RAJASTHAN AOTOMIC POWER PLANT 7&8

MAIN PLANT AIR CONDITIONING & VENTILATION PACKAGE

Sr No Item Description Service


IS etc.)

Metallurgy & Thickness in mm Total Qty. Nos.


Shell Dia. Thk. mm

MOC Test Performed

1 Heavy Water Condensate Collection Heavy Water Vapor Recovery System Dryers

Mixture of Light Water & Heavy

ASME SEC VIII Div I

1000/ID 6 mm

A 240 Gr 304L

8+8=16 Air Leak Test Pressure : 0.45 Kg/cm2 for 30 min

2 Moisture Separator

Saturated Carrying Liquid Droplet

ASME SEC III ND

1000/ID 6 mm

A 516 Gr 70

2+2=4 Air Leak Test Pressure : 1.8 Kg/cm2 for 30 min

SS 304 L Condensate Collection Tanks & Vessels for HVAC Package of KAPP 3 &4 and RAPP 7& 8 of NPCIL through M/S Punj Lloyds

SS 304 L Tanks & Vessels ready for dispatch for KAPP 3 &4 and RAPP 7& 8 Project through M/S Punj Lloyds for Primary Package

280 Nos. of SS 304 L Vessels For Primary Piping Package of NPCIL KAPP 3 &4, RAPP 7&8

project through Punj Lloyds

SS 304 Equipment –Fabrication in Progress for Primary Piping Package of KAPP 3 & 4 and RAPP 7&8 project of NPCIL through M/S Punj Lloyds

SS 304 L Equipment for KAPP 3 &4 and RAPP 7& 8 Project through M/S Punj Lloyds for Primary Package

Underground Fuel Storage Tanks with Wrapping & Coating with Coal Tar for KAPP 3& 4 and RAPP 7&8 project of NPCIL through L & T for Common Service Package

Loaded for Dispatch Underground Fuel Storage Tanks with Wrapping & Coating with Coal Tar for KAPP 3& 4 and RAPP 7&8 project of NPCIL through L & T for Common Service Package

Poison Tank : Under Hydro testing

Hydro test Pressure : 138 Kg/Cm2g

Poison Tank : Under

Helium Leak testing

Helium Leak Testing

Pressure : 1.05 Kg/Cm2g

FILTER VESSELS (PLL/NPCIL)

JOB NO-1206/1207

Sr. No.

Drg. Name MOC Size

Qty. Type of Dished

End

Hydro test Pressur

Helium leak Test

Pneumatic Test

Seismic Analysis

Fabricated Weight per Equp. (Kg)

KAPP

RAPP

Total

1 General Assembly & Details of Primary Heat Transport System Filter Vessel

SA 516 Gr.70 / IS 2002 Gr.II

651 OD x 1885mm Lg. (Shell - 651 OD x 1000 mm Lg.)

28 28 56 2 Nos. Ellipsoidal

NA 1.05Kg/cm2 (g)

16.5Kg/cm2 (g)

Yes 355

2 General Assembly & Details of PCP Gland Supply Filter

SA 106 Gr.B

168 OD x 1871mm Lg. (Shell - 150NB x Sch XXS x 1305 mm Lg.)

6 6 12 1No. End Cap & one

end Flat (flanged)

246Kg/cm2 (g)

1.05Kg/cm2 (g)

NA Yes 315

3 General Assembly & Details of F/M Supply Filter

SA 106 Gr.B

168 OD x 1871mm Lg. (Shell - 150NB x Sch XXS x 1305 mm Lg.)

6 6 12 1No. End Cap & one

end Flat (flanged)

246Kg/cm2 (g)

1.05Kg/cm2 (g)

NA Yes 315

4 General Assembly & Details of ECCS Sump Filter Vessel Tag. No. 3433-FR1

SA 516 Gr.70 / IS 2002 Gr.II

356 OD x 1700 mm Lg. (Shell - 356 OD x 1170 mm Lg.)

2 2 4 Flat Head (One End Flanged & another

Flat)

NA NA 6.25Kg/cm2 (g)

Yes 200

Sr. No. Drg. Name MOC Size Qty.

Type of Dished End

Hydro test Pressur

Helium leak Test

Pneumatic Test

Seismic Analysis

Fabricated Weight per Equp. (Kg) KAP

P RAPP

Total

5 General Assembly & Details of IARS Charcoal Filter Tag. No. 3333-FR1

SA 240 304L


2 2 4 2 Nos. Torispheria

l

25Kg/cm2 (g)

1.05Kg/cm2 (g)

NA Yes 290

6 General Assembly & Details of Activated Charcoal Filter.

SA 240 304L


2 2 4 2 Nos. Torispheria

l

NA NA 8.97 Kg/cm2 (g)

Not 130

7 General Assembly & Details of SS Filter Vessel for SFSB Cooling System CVCS Cooling System.

SA 240 304L




Yes 360

8 General Assembly & Details of SS Filter Vessel for SFSB Cooling System CVCS Cooling System.

SA 240 304L




Yes 360

9 General Assembly & Details of CS Filter Vessel.

SA 516 Gr.70 / IS 2002 Gr.II




Yes 360

10 General Assembly & Details of APW Filter Vessel.

SA 516 Gr.70 / IS 2002 Gr.II


4 4 8 1 End Ellipsoidal & another

Flat (Flanged)


Yes 810

11 NORMAN FILTERS SA 240 304L

5 5 10

TOTAL Total 74 74 148

Filter Vessels Under Helium Test

Helium Test Pressure : 1.05Kg/Cm2 g

Filter Vessels Under Testing

TRACK RECORD OF AIR DRYING PLANTS SUPPLIED BY LLOYDSTEEL FOR NEUCLEAR

S. No.

Client Plant/Projects Type of Air Dryer

Capacity Sm3/hr

Qty. Value (Rs. in lakhs)

Inspection Agency

CDD ADD

1 Nuclear Power Corporation Ltd. Mumbai

Tarapur- TAPP 4 & 3

Blower type, 4-7312 - DR1 & 3-7312- DR 1

9000 2 241.55 NPCIL For TAPP 4- 9.10.03 & for TAPP 3 - 9.4.04

For TAPP 4- May 03 & for TAPP 3-July 03


Tarapur- TAPP 4 & 3

Blower type, 4-7312 - DR2 & 3-7312- DR 2

9000 2 214.32 NPCIL - do - For TAPP 4- April 03 & for TAPP 3 -July 03


Tarapur- TAPP 4 & 3

Blower type, 4-7312 - DR3 & 3-7312- DR 3

9000 2 214.08 NPCIL - do - For TAPP 4 -April 03 & for TAPP 3 -July 03


Tarapur- TAPP 4 & 3

Blower type, 4-7312 - DR5 & 3-7312- DR 5

1400 2 69.56 NPCIL - do - For TAPP 4- Sept.02 & for TAPP 3-March 03


Tarapur- TAPP 4 & 3

Blower type, 4-7314 - DR1 & 3-7314- DR 1

850 2 96.85 NPCIL - do - For TAPP 4 -Dec.02 & for TAPP 3-June 03


Tarapur- TAPP 4 & 3

Blower type, 4-7314 - DR2 & 3-7314- DR 2

3000 2 111.54 NPCIL - do - For TAPP 4 -Dec.02 & for TAPP 3-June 03

NPCIL – TARAPUR TAPP 3 & 4 DUAL FIXED BED TYPE

LIST OF MAJOR DRYERS UNDER EXCUTION BY LLOYDSTEEL NUCLEAR

POWER PROJECT

Sr. Qty Dryer Details

No. Job No. Nos. Client Capacity Type of Dryer Mode of Gas

NM3/Hr Operation

27 2099

6 Set

Punj Lloyd Ltd, Gurgaon

( NPCIL) (KAPP3)

Fixed bed type Automatic Heavy water vapor

7312-DR-1 8532

7312-DR-2 8532

7312-DR-3 8532

7312-DR-4 1327

7314-DR1 806

7314-DR2 2844

28 2100

6 Set


NPCIL (KAPP4)


7312-DR-1 8532

7312-DR-2 8532

7312-DR-3 8532

7312-DR-4 1327

7314-DR1 806

7314-DR2 2844

LIST OF MAJOR DRYERS UNDER EXECUCATION BY LLOYDSTEEL FOR NUCLEAR POWER

PROJECT

Sr. Qty Dryer Details

No. Job No. Nos. Client Capacity Type of Dryer Mode of Gas

NM3/Hr Operation

29 2101

6 Set


NPCIL (RAPP 7)


7312-DR-1 8532

7312-DR-2 8532

7312-DR-3 8532

7312-DR-4 1327

7314-DR1 806

7314-DR2 2844

30 2102

6 Set


NPCIL (RAPP 8)


7312-DR-1 8532

7312-DR-2 8532

7312-DR-3 8532

7312-DR-4 1327

7314-DR1 806

7314-DR2 2844

CERTIFICATIONS

CONTACT US

Registered office

Kamala city, Trade World

‘C’ Wing, 16th Floor,

Senapati Bapat Marg,

Lower Parel,

Mumbai 400 013

Maharashtra

India.

Tel: 91-22-30418111,

Fax: 91-22-30418260

E-Mail : [email protected]

: [email protected],

: [email protected]

Factory:

A 6/3 &5/5 MIDC Area,

Murbad Taluka

Dist: Thane 421401

Maharashtra

Tel : 91-252422271/9270901141

Fax : 91-2524222273

Thank You

NUCLEAR POWER PROJECTS -EQUIPMENT S · PDF fileNUCLEAR POWER PROJECTS -EQUIPMENT S ......

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