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    Customer:- N T P C, Tanda

    P.O.NO.61230265 Dated-21.09.06Size:-3CX150 Sq.mm 6.35/11 KV (A2XFY)

    S.NO. Drum No. Offered Length Surface Finish

    (Mtrs) & Length

    1 A-2243 517 Satisfactory

    2 A-2244 512 Satisfactory

    3 A-2245 503 Satisfactory

    3 Drums 1532

    Size:-1CX300 Sq.mm 6.35/11 KV (A2XFaY)

    S.NO. Drum No. Offered Length Surface Finish

    (Mtrs) & Length

    1 A-2253 510 Satisfactory2 A-2254 506 Satisfactory

    3 A-2255 505 Satisfactory

    4 A-2256 524 Satisfactory

    5 A-2257 513 Satisfactory

    6 A-2258 515 Satisfactory

    7 A-2259 510 Satisfactory

    8 A-2260 510 Satisfactory

    9 A-2261 510 Satisfactory

    10 A-2262 509 Satisfactory

    11 A-2263 508 Satisfactory

    12 A-2264 477 Satisfactory

    13 A-2265 476 Satisfactory

    13 Drums 6573

    For Krishna Electrical Industries Ltd

    KRISHNA ELECTRICAL INDUSTRIES LTD.

    30-B, Industrial Area Banmore (M.P.)

    REWINDING REPORT

    REWINDING REPORT

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    21.03.07

    Customer:- N T P C, Tanda Dt.of testing:-16.03.07

    P.O.NO.61230265 Dated-21.09.06Size:-3CX150 Sq.mm 6.35/11 KV (A2XFY)

    S.no Drum no.Core

    Identification

    ConductorResistance at

    20C in

    ohms/kms

    High Voltage

    test at 17 kv ac

    for 5 minutes

    Partial

    Discharge test

    at 1.5 Uo

    0.206 (MAX)No Break down

    observed20 Pc (Max)

    1 A-2243 R 0.173 Withstood 2

    Y 0.173 Withstood 3

    B 0.173 Withstood 3

    2 A-2244 R 0.173 Withstood 2

    Y 0.173 Withstood 3

    B 0.176 Withstood 2

    3 A-2245 R 0.178 Withstood 2

    Y 0.178 Withstood 3

    B 0.178 Withstood 3

    Size:-1CX300 Sq.mm 6.35/11 KV (A2XFaY) Dt.of testing:-17.03.07

    S.no Drum no.Core

    Identification

    Conductor

    Resistance at

    20C in

    ohms/kms

    High Voltage

    test at 17 kv ac

    for 5 minutes

    Partial

    Discharge test

    at 1.5 Uo

    0.100 (MAX)No Break down

    observed20 Pc (Max)

    1 A-2253 Natural 0.0901 Withstood 2

    2 A-2254 Natural 0.0879 Withstood 3

    3 A-2255 Natural 0.0880 Withstood 3

    4 A-2256 Natural 0.0898 Withstood 3

    5 A-2257 Natural 0.0859 Withstood 2

    6 A-2258 Natural 0.0861 Withstood 2

    7 A-2259 Natural 0.0872 Withstood 3

    8 A-2260 Natural 0.0877 Withstood 2

    9 A-2261 Natural 0.0879 Withstood 3

    10 A-2262 Natural 0.0897 Withstood 3

    11 A-2263 Natural 0.0893 Withstood 2

    12 A-2264 Natural 0.0890 Withstood 3

    13 A-2265 Natural 0.0920 Withstood 3

    For Krishna Electrical Industries Ltd

    (Vinod Gupta)

    Manager(QA & I)

    KRISHNA ELECTRICAL INDUSTRIES LTD.

    30-B, Industrial Area Banmore (M.P.)

    WORK'S ROUTINE TEST CERTIFICATEReference Specification IS 7098(Pt-II)/1985

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    DESCRIPTION :- 3C x 150 Sqmm , 6.35/11 KV (E) , (A2XWY)

    P.O. NO :-

    CUSTOMER:

    DRUM NO. Date of Testing: Page-01 of 02

    R Y B

    A) TEST ON CONDUCTOR

    i ) Shape of conductorCircular stranded

    compacted

    ii) No. of Strands 36 36 36 36(Min)

    iii) Tensile Strength for Aluminium

    (After Stranding)

    iv) Wrapping Test for Aluminium (After

    Stranding)

    v) Conductor Resistance Test

    at 200C ohm/km

    0.199 0.197 0.197 0.206 (max)

    B) Armour Wire

    i) Size (mm)/No. of wires 2.50 +/-0.08/64 Nos

    ii) Tensile Strength (N/mm) 300 to 500

    iii) Elongation (%) Min 10%iv) Resistivity at 20C (ohm-cm) Max 14.50 x 10

    -6

    v) Uniformity of the zinc coating No Red Deposite

    vi) Wt of Zinc Coating (Gm/ mt2) Min 110

    vii) Torsion Test Min 19

    viii) Resistivity Test (ohm-Cm.) 14.5 x 10-6

    (max)

    C) THICKNESS (mm)

    Insulation Avg 3.80 3.82 3.78 3.60

    Min 3.58 3.60 3.62 3.14

    Conductor Screening Nom. 0.55 0.56 0.54 0.3 min

    Insulation Screening Nom. 0.48 0.52 0.52 0.3 min

    Copper Tape 0.054 0.055 0.052 0.06+/-0.01 mm

    Inner Sheath Min 0.74 0.60

    Outer Sheath Min 2.54 2.36

    O.D. of Cable 67.8 68 + 3 mm

    D) Physical Test

    a) On XLPE Insulation

    I) Tensile Strength (N/mm2) 17.56 17.82 17.75 12.5(Min)

    ii) Elongation at break % 450 400 425 200(Min)

    b) On Outer Sheath (ST2)

    I) Tensile Strength (N/mm2) 15.25 12.5(Min)

    ii) Elongation at break % 225 150 (Min)

    E) AGEING TEST

    (Expressed as % variation after 168 hrs.)

    a) On Insulation at 1350C

    i) Tensile Strength (N/mm2) 17.36 17.25 17.88 12.5(min)

    ii) % Variation 1.14 3.19 -0.73 .+/- 25% Max

    iii) Elongation at break % 450 375 400 200 (min)

    iv) % Variation 0 6.25 5.88 .+/- 25% Max

    b) On Outer Sheath (ST2) at 1000C

    i) Tenslie Strength (N/mm2) 16.27 12.5(min)

    KRISHNA ELECTRICAL INDUSTRIES LTD.30- B, Industrial Area Banmore

    Type Test Report

    As Per IS: 7098(Pt-II)/1985 & GTP

    NANA (as per IS: 8130/1984

    Cl.6.2.1 & 6.2.2 note.)NA

    DESCRIPTION OF TESTOBSERVATION

    SPECIFIED VALUE

    Circular stranded compacted

    Satisfactory

    138 to 150

    24 to 30

    13.08 x 10-6

    to 13.80 x 10-6

    2.50 to 2.55/64Nos

    350 to 375

    12 to 16

    13.12 to 13.50 x 10-6

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    Head(QA&I)

    Customer:-

    P.O.NO. Dt. Of Testing:

    Size:-3CX150 Sq.mm 6.35/11 KV (A2XFY)

    DESCRIPTION OF TEST

    N

    A) TEST ON CONDUCTOR

    i ) Shape of conductor

    ii) No.& Dia of Strands 36/3.3

    iii) Tensile Strength for Aluminium

    (Before Stranding)

    iv) Wrapping Test for Aluminium (Before

    Stranding)

    v) Conductor Resistance Test

    at 200C ohm/km

    D) Armour Wire

    1) Size (mm)

    2) Tensile Strength (N/mm)

    3) Wrapping Test

    4) Resistivity at 20C (Max)C) THICKNESS (mm)

    Insulation Avg

    Min

    Conductor Screening Min

    Insulation Screening Min

    Copper Tape

    Copper Wire

    Inner Sheath Min

    Outer Sheath Min

    D) Physical Test

    a) On XLPE Insulation

    I) Tesile Strength (N/mm2)

    ii) Elongation at break %

    b) On Outer Sheath (ST2)

    I) Tesile Strength (N/mm2)

    ii) Elongation at break %

    E) AGEING TEST

    (Expressed as % variation after 168 hrs.)

    a) On Insulation at 1350C

    i) Tenslie Strength (N/mm2)

    ii) % Variation

    iii) Elongation at break %

    iv) % Variation

    b) On Outer Sheath (ST2) at 1000C

    i) Tenslie Strength (N/mm2)

    ii) % Variation

    iii) Elongation at break %

    iv) % Variation

    F) LOSS OF MASS AT 1000C

    On Outer Sheath (ST2)

    G) HOT SET TEST ON XLPE

    INSULATION

    i) Elongation under load 96

    ii) Permanent Elongation after cooling 1.5

    H) SHRINKAGE TEST

    i) On Insulaiton at 1300C 0.50

    ii) On Outer Sheath at 1500C 1.00

    I) WATER ABSORPTION

    (GRAVIMETRIC)

    KRISHNA ELECTRICAL INDUSTRIES LTD.30- B, Industrial Area Banmore

    Type Test Report

    OBSERVATION SPECIFIED VALUE

    36/3.3(Nom)

    120 to 135 100 to 150 N/MM2

    Satisfactory Shall not crack

    Circular stranded compacted Circular stranded compacted

    1.99 to 2.00 2.0(Nom)

    160 to 175 150(Min)

    0.0942 0.100(max.)

    Hard Drawn Aluminium wire(47) Hard Drawn Aluminium wire (43)

    3.78 3.60

    3.52 3.14

    Satisfactory No Cracks

    0.0 0.028264 Ohm-mm2/mtr

    0.045x40 0.045x40mm(Nom.)

    NA NA

    0.52 0.3

    0.50 0.3

    0.75 0.4mm

    1.95 1.56

    15.4 12.5(Min)

    16.20 12.5(Min)

    425 200(Min)

    15.92 --

    1.73 .+/- 25% Max

    200 150 (Min)

    15.3 12.5(min)

    400 --

    5.88 .+/- 25% Max

    10.00 .+/- 25% Max

    0.98 2 mg / Cm2Max

    0.65 .+/- 25% Max

    180 150 (min)

    4% (Max)

    4% (Max)

    175 % (max)

    15 % (Max)

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    On XLPE Insulation at 850C for 14 days 0.086

    J) HOT DEFORMATION TEST

    depth of indentation 17.40

    K) HEAT SHOCK TEST

    On Outer Sheath at 1500C for 1 hr.

    OK no

    cracks

    M) THERMAL STABILITY TEST

    On Outer Sheath at 2000C >110

    N) VOLUME RESISTIVITY

    on XLPE Insulation (ohm-cm)

    at 270

    C 3.8x 1016

    at 900C 3.2 x 10

    14

    O) FLAMMABILITY TEST

    a) As per IEC-332-Pt-3(Cat-B)

    b) AS per IEEE-383

    b) As per IEC-332-Pt-3(Cat-B)

    P) Oxygen index test as per ASTMD-2863

    on outer sheath

    Q) Halogen Acid Gas Generation Test on

    outer sheath as per IEC 754-1

    R) Smoke Density Test on outer sheath

    as per ASTMD -2843

    I) Max Smoke Density Rating

    ii) Min. Light Transmission

    S) ELECTRICAL TESTa) Partial discharge test at 1.5 U0

    b) Bending Test

    c) Partial discharge test at 1.5 U0

    d) Dielectric Power Factor Test

    i) As a function of voltage at U0

    ii) Increament between 0.5U0to 2 U0

    iii) As a function of temperature

    at amb temp.

    at 900C

    e) Heating Cycle Test followed by partial

    discharge test, 2 hrs. heating 4hrs.

    Cooling 3 such cyclef) Dielectric Power Factor Test

    i) As a function of voltage at U0

    ii) Increament between 0.5U0to 2 U0

    g) Partial Discharge Test at 1.5 U0

    Q) High Voltage Test at room temp.

    at 17 Kv for 5 minutes

    I) High Voltage Test at 3 U0for 4 hrs.

    at 19.05 Kv

    no cracks or scale

    80 minutes (min)

    1 mg / Cm2Max

    50 % (max)

    1.2 Mtr The affected portion of cable shall not exceed

    Satisfactory Flame should not reach top of the cable

    1.0 x 1014

    (Min)1.0 x 10

    12(Min)

    47.12 60% (max)

    52.88 40% (min)

    34 29% (min)

    16.7 20 % (max)

    5 20 Pc (max)

    0.00064 0.004(Max)

    5 20 Pc (max)

    passed To Pass

    0.00080 0.008(Max)

    Conductor temp. maintain

    100 Deg CConductor temp. shall be 90 - 100 Deg C

    0.00032 0.002(Max)

    0.00042 0.004(Max)

    6 20 Pc (max)

    Withstood To Withstand

    0.00070 0.004(Max)

    0.00050 0.002(Max)

    For Krishna Electrical Industries Ltd

    Head(QA & I)

    Withstood To Withstand

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    23.03.07

    PURCHASER:

    SIZE: 3C X 300 SQMM 6.35/11 KV A2XFY FRLS CABLE

    A) DIAMETERS (mm)

    Over All Diameter

    B) THICKNESS(mm) Avg Min Avg Min

    Insulation R 3.84 3.70 3.82 3.70

    Y 3.82 3.60 3.80 3.60

    B 3.82 3.60 3.82 3.60

    Inner Sheath --- 0.84 --- 0.82

    Outer Sheath --- 2.82 ---- 2.84

    Conductor Screening R

    Y

    B

    Insulation Screening R

    Y

    B

    Copper Tape R

    Y

    B

    C) ARMOUR STRIP DIMN. DETAILS

    (MM)

    D) TEST ON CONDUCTOR

    No. of Strands

    Annealing % ---- ----

    Tensile Strength N/mm2

    Wrapping Test

    E) ELECTRICAL TESTS

    i) H.V.Test at 17 KV for

    5 minutes each connection

    ii) HV Test 3Uo for 4 hrs.

    (iii) Conductor Resistance

    Ohms/Km at 200C RY

    B

    v) Volume Resistivity (ohm-cm)

    at 270C

    at 900C

    F) PHYSICAL TEST

    i) Hot Set Test

    a) Elongation under load

    b) Permanent Elongation After

    cooling

    G) MECHANICAL TEST

    a) Tensile Strength (N/mm

    2

    )Insulation R

    Y

    B

    Outer Sheath

    b) Elongation %

    Insulation R

    Y

    B

    Outer Sheath

    H)Special Tests on FRLS

    Outer Sheathi) O2Index (%) Min

    ii) Temp. Index (C) MinIII) Halogen Acid Gas Generation

    Test on outer sheath as per IEC754-1

    IV) Smoke Density Test on outer

    sheath as per ASTMD -2843

    a) Max Smoke Density Rating

    b) Minimum Light transmission

    V)Flammability Test

    a) Swedish chemney Test as

    per SS 424-14-75 class F3

    b)Bunched Vertical cables in

    enclosures under Fire Condition As

    per IEC-332-Pt-3 (Cat-B)

    c) Grouped Vertical cables under

    Fire Condition AS per IEEE-383

    Embossing -MPCAB/KRISHNA 6.35/11KV ELECTRIC-07 3CX300 SQ.MM FRLS MSETCL

    350(Graph Enclosed)

    KRISHNA ELECTRICAL INDUSTRIES LTD.30-B,Industrial Area,Banmore

    ACCEPTANCE TEST CERTIFICATE

    (as per IS: 7098-II-1985)

    DESCRIPTION OF TESTSOBSERVED VALUES

    0..50 0.60

    Dr.No.A- Dr.No.A

    76.2 75.9

    0.50 0.40

    0.60 0.50

    0.50 0.60

    0.40 0.50

    0.50 0.50

    0.60 0.50

    0.50 0.50

    0.50 0.50

    NA

    36 in each core 36 in each core

    4.0 to 4.06X0.78 to 0.82

    Withstood Withstood

    NA NA

    NA

    0.0970 0.0970

    Withstood Withstood

    0.0971 0.0974

    0.0972 0.0971

    3.6 x 1014

    min 3.2 x 1014

    min

    2.2 x 1016

    min 1.8 x 1016

    min

    R Y B R Y B

    96 90 92 90 98 95

    2.0 1.5 1.5 1.0 1.5 1.5

    17.84 17.68

    17.36 18.02

    16.32 16.83

    17.96 17.45

    400

    400 425

    16.95

    34.5

    275 250

    The affected portion of cable 0.92 Mtr.above the bottom edge of the burner

    50.82

    49.18 (Graph Enclosed)

    425

    400 450

    PO.NO. :-

    Unaffected length 395MM from top of sample

    Unaffected length 1.65 Mtr from top of sample

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    Er.G.K Gokula

    Ex. Engr.(IW) CPA

    MSETCL, MUMBAI

    Customer:- N T P C, Tanda

    P.O.NO.61230265 Dated-21.09.06Size:-3CX150 Sq.mm 6.35/11 KV (A2XFY)

    A) DIAMETERS (mm)

    Over All Diameter (approx.)

    B) THICKNESS(mm) Avg Min Avg Min Avg

    Insulation R 3.75 3.60 3.70 3.60 3.73Y 3.65 3.50 3.74 3.60 3.73

    B 3.70 3.60 3.80 3.58 3.75

    Inner Sheath --- 0.72 --- 0.80 ---

    Outer Sheath --- 2.34 --- 2.36 ---

    Conductor Screening(mm) R

    Y

    B

    Insulation Screening (mm) R

    Y

    B

    Copper Tape (mm) R

    Y

    B

    C) ARMOUR DETAILS

    D) TEST ON CONDUCTOR

    Shape of Conductor

    No. of Strands

    Tensile Strength N/mm2

    Wrapping Test

    E) ELECTRICAL TESTS

    i) H.V.Test at 17 KV for

    5 minutes each connection

    ii) HV Test 3Uo for 4 hrs.

    at 19.05 KV

    (iii) Conductor Resistance

    Ohms/Km at 200C R

    Y

    B

    iv) Partial Discharge R 3 3

    Y 3 2

    B 3 3v) Volume Resistivity (ohm-cm)

    at 270C

    at 900C

    F) PHYSICAL TEST

    i) Hot Set Test

    a) Elongation under load

    b) Permanent Elongation After

    cooling

    G) MECHANICAL TEST

    a) Tensile Strength (N/mm2)

    Insulation R

    Y

    B

    Outer Sheath

    b) Elongation %Insulation R

    Y

    B

    Outer Sheath

    KRISHNA ELECTRICAL INDUSTRIES LTD.30-B,Industrial Area,Banmore

    ACCEPTANCE TEST CERTIFICATE

    (as per IS: 7098-II-1985)

    67.50 67.80

    DESCRIPTION OF TESTSOBSERVED VALUES

    Dr.No. A-2343 Dr.No. 2344 Dr

    0.45 0.42

    0.46 0.50

    0.45 0.50

    0.45 0.45

    0.50 0.45

    0.50 0.48

    0.050 0.052

    0.050 0.053

    4.0 x 0.82 4.01 x 0.80 4.0

    0.050 0.052

    Circular stranded compacted19 in each core 19 in each core 19 in

    NA NA

    NA NA

    Withstood Withstood W

    Withstood Withstood W

    0.182 0.185

    0.180 0.182

    4.2

    0.184 0.180

    80

    1.8 x 1014

    min 1.5 x 1014

    min 2.4

    3.6 x 1016

    min 3.6 x 1016

    min

    1.5 1.0 1.0 1.5 1.5 2.0 1.5

    R Y B R Y B R

    85 80 83 76 80 85

    18.26 18.85

    18.02 18.32

    17.28 18.26

    400 390

    17.86 16.95

    400 400

    380 400

    250 260

    KRISHNA ELECTRICAL INDUSTRIES LTD.

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    P.O.NO.61230265 Dated-21.09.06

    Size:-1CX300 Sq.mm 6.35/11 KV (A2XFaY) Dt. of Inspection:-22 & 2

    CHP.NO.1503871

    Dr.No.A-2255 Dr.No.A-2259 Dr.No. A-2264

    Overall Diameter of Cable (mm) 39.95 40.30 40.10

    A) TEST ON CONDUCTOR

    i ) Shape of conductor

    ii)Dia over conductor (mm) 20.60 20.65 20.60

    iii) No. of wires

    iv) Conductor Resistance Test

    at 200C ohm/km

    0.0872 0.0872 0.087

    B) THICKNESS (mm)

    Inner Semicon

    Min1.0 0.9 1.0

    Insulation

    Avg3.65 3.65 3.75

    Min 3.50 3.50 3.60

    Max 3.80 3.80 3.90

    Outer Semicon

    Min 0.9 0.85 0.9Eccentricity 7.89 7.89 8.33

    Ovality 0.09 0.40 0.31

    Copper Tape

    Inner Sheath 0.8 0.76 0.75

    Armour Strip(Hard drawn Al.)

    (mm)

    Outer Sheath(Type-ST2) FRLS 2.10 2.10 2.07

    Diameter over Inner Sheath

    (mm)33.50 33.70 33.70

    Diameter over armour (mm) 35.10 35.30 35.30

    C) Physical Test

    a) On XLPE Insulation

    I) Tesile Strength (N/mm2) 19.71 21.30 21.73

    ii) Elongation at break % 550 600 600

    b) On Outer Sheath (ST2)

    I) Tesile Strength (N/mm2) 15.95 17.67 18.12

    ii) Elongation at break % 250 225 275

    D) HOT SET TEST ON XLPE

    INSULATION

    i) Elongation under load 67.5 65 70

    ii) Permanent Elongation after

    cooling8.0 6.5 6.5

    E) VOLUME RESISTIVITYon XLPE Insulation (ohm-cm)

    at 270C 1.3 x 10

    151.0 x 10

    151.1 x 10

    15

    at 900C 3.5x 10

    143.5x 10

    142.5 x 10

    14

    F) High Voltage Test at room

    temp.

    at 17 Kv for 5 minutes

    G) High Voltage Test at 3 U0for 4

    hrs.at 19 KV

    H) Partial Discharge at 9.5 KV 2 2 2

    a) FLAMMABILITY TEST

    b) As per IEC-332-Pt-3(Cat-B)

    c) AS per IEEE-383

    Swesish chimmney Test as per

    SS424 1475410 mm

    d) Oxygen index test as per

    ASTMD-2863 on outer sheath

    e) Temprature index test as per

    ASTMD-2863 on outer sheath

    f) Halogen Acid Gas Generation

    Test on outer sheath as per IEC

    754-1

    1.0 x 1014

    (Min

    1.0 x 1012

    (Min)

    The affected portion of ca

    exceed 2.5 mtr above t

    edge of the burn

    Flame should not reach

    cable

    29% (min)

    20 % (max)

    To Withstand

    175 % (max)

    15 % (Max)

    To Withstand

    150 (Min)

    Page 2 of 2

    12.5(Min)

    200(Min)

    12.5(Min)

    60x0.06mm(No

    0.4 (Min)

    4X0.80(Nom)

    1.72 (Min)

    34.0(Approx.)

    35.50(Approx.

    0.100 (Max)

    0.8 (Min)

    3.6 (Nom)

    3.14 (Min)

    --

    0.8(Min)10%(Max)

    2%(Max)

    Withstood

    Withstood

    39.50( Appr.)

    Circular stranded co

    --

    30

    1.25 Mtrs unaffected portion from top

    32.7

    17.57

    36

    Circular stranded compacted

    4.1 to 4.20X0.80 to 0.82/23 Nos.

    60X0.06 With Coverage 22%

    250 C (Min)275 (Graph Enclosed)

    20 PC Max

    No damage min.300 mm

    sample

    I)Special Tests On FRLS Outer Sheath

    Unaffected length 1.8 Mtr from top of sample

    DESCRIPTION OF TESTOBSERVATION

    SPECIFIED VAL

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    g) Smoke Density Test on outer

    sheath as per ASTMD -2843

    h) Max Smoke Density Rating

    i)Min Light Transmission

    Witnessed by

    (Rahul Srivastava) (Vinod Gupta)

    NTPC, Noida Manager(QA & I)

    Customer:- N T P C, Tanda

    P.O.NO.61230265 Dated-21.09.06

    Size:-3CX150 Sq.mm 6.35/11 KV (A2XFY) Dt. of Inspection:-22 & 2

    CHP.NO.1503871

    Dr.No.A-2243 Dr.No.A-2244 Dr.No. A-2245

    R Y B R Y B R Y B

    Overall Diameter of Cable (mm) 67.50 67.80 67.25

    A) TEST ON CONDUCTOR

    i ) Shape of conductor

    ii)Dia over conductor (mm)

    iii) No. of wires

    iv) Conductor Resistance Test

    at 200C ohm/km

    0.175 0.175 0.177 0.174 0.175 0.178 0.178 0.178 0.178

    B) THICKNESS (mm)

    Inner Semicon

    Min

    0.9 0.95 0.90 1.0 0.85 0.90 1.0 0.85 0.85

    Insulation

    Avg3.75 3.65 3.70 3.70 3.65 3.65 3.70 3.65 3.65

    Min 3.60 3.50 3.60 3.60 3.50 3.50 3.60 3.60 3.50

    Max 3.9 3.8 3.8 3.8 3.8 3.8 3.8 3.7 3.8

    Outer Semicon

    Min0.9 0.9 0.95 0.9 0.9 0.9 0.9 0.9 0.9

    Eccentricity 7.69 7.89 5.26 5.26 7.89 7.89 5.26 2.7 7.89

    Ovality 0.19 0.34 0.5 0.38 0.50 0.62 0.38 0.19 0.19

    Copper Tape

    Inner Sheath 0.98 0.93 0.85

    Armour Strip (GI Strip )

    (mm)

    Outer Sheath(Type-ST2) FRLS 2.41 2.58 2.51

    Diameter over Inner Sheath(mm)

    57.05 57.50 57.25

    Diameter over armour (mm) 60.50 60.58 60.82

    C) Physical Test

    a) On XLPE Insulation

    I) Tesile Strength (N/mm2) 19.07 17.82 22.90 22.35 18.27 20.73 18.31 19.02 18.94

    ii) Elongation at break % 550 600 525 550 500 525 525 475 500

    b) On Outer Sheath (ST2)

    I) Tesile Strength (N/mm2) 15.69 16.15 17.36

    ii) Elongation at break % 275 275 275

    D) HOT SET TEST ON XLPE

    INSULATION

    i) Elongation under load 37 30 37.5 60 50 60 70 59 60

    ii) Permanent Elongation aftercooling

    6 3 4 7.5 7.6 6.0 7.6 10.0 6.0

    E) VOLUME RESISTIVITY

    on XLPE Insulation (ohm-cm)

    at 270C 7.9x 10

    1415X10

    147.9X10

    149.5x 10

    1415X10

    147.9X10

    1419x 10

    1411X10

    1411X10

    14

    at 900C 17x 10

    1317X10

    1320X10

    1317x 10

    1422X10

    1417X10

    1419x 10

    1422X10

    1422X10

    14

    F) High Voltage Test at room

    temp.

    at 17 Kv for 5 minutes

    G) High Voltage Test at 3 U0for 4

    hrs.at 19 KV

    H) Partial Discharge at 9.5 KV 2 2 2 2 2 2 2 2 2

    Witnessed by

    (Rahul Srivastava) (Vinod Gupta)

    NTPC, Noida Manager(QA & I)

    Withstood To Withstand

    20 PC Max

    Embosing:-MPCAB/KRISHNA 6.35/11KV ELECTRIC 3CX150 MM2FRLS-07

    For Krishna Electrical Industries Ltd

    1.0 x 1014

    (Min)

    1.0 x 1012

    (Min)

    Withstood To Withstand

    150 (Min)

    Page 2 of 2

    175 % (max)

    15 % (Max)

    12.5(Min)

    12.5(Min)

    200(Min)

    60% (max)

    40% (min)

    0.60 (Min)

    6.12 to 6.15X1.44 to 1.48/27 Nos. 6.1X 1.4 (Nom

    2.36 (Min)

    56.7 (Approx.)

    61.50 (Approx.

    10%(Max)

    2%(Max)

    40X0.05X2 Nos. With Coverage 22% to 23% 0.45mmX2 No

    0.8 (Min)

    3.6 (Nom)

    3.14 (Min)

    --

    0.8(Min)

    --

    19 15 min

    0.206 (Max)

    67.0 ( Appr.)

    Circular stranded compacted Circular stranded co

    SPECIFIED VALDESCRIPTION OF TESTOBSERVATION

    (Graph Enclosed)

    48.56

    51.44

    Embosing:-MPCAB/KRISHNA 6.35/11KV ELECTRIC 1CX300 MM2FRLS-07

    For Krishna Electrical Industries Ltd

    14.50

    KRISHNA ELECTRICAL INDUSTRIES LTD.30- B, Industrial Area Banmore

    Acceptance Test Report

    (as per IS: 7098-II-1985) & GTP

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    Date of Inspection-

    Avg Min

    3.60 3.14

    3.60 3.14

    3.60 3.14

    ----- 0.70

    ---- 2.68

    SPECIFIED VALUES

    -----

    ----

    ----

    ----

    ----

    ----

    ----

    ----

    ----

    ----

    4.0X0.8+/-10%

    30 min

    To Withstand

    ---

    NA as per IS 8130-1984

    Cl.6.2.1 & 6.2.2 note

    0.100 Max

    To Withstand

    0.100 Max

    0.100 Max

    1 x 1012

    min

    1 x 1014

    min

    175 % max

    15 % max

    12 .5 min

    12 .5 min

    12 .5 min

    12 .5 min

    200 min

    200 min

    20%(max)

    29

    250

    The affected portion of cable

    shall not exceed 2.5 mtr above

    the bottom edge of the burner.

    No visible damage of

    300mm from top of

    sample

    40 % Min.

    200 min

    60% (max)

    150 min

    Flame should not reach top of

    the cable

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    Dt. of Inspection:-22 & 23.0.3.07

    CHP.NO.1503871

    Min Avg Min

    3.58 3.60 3.14

    3.60 3.60 3.143.63 3.60 3.14

    0.76 --- 0.60

    2.38 --- 2.20

    (Vinod Gupta)

    Manager(QA & I)

    (PV Saxena/Vinod Gupta)

    Chief Manager/Manager(QA & I)

    .25 67 Appr.

    SPECIFIED VALUES.2345

    5 ---

    3 ---

    3 ---

    5 ---

    0 ---

    5 ---

    52 ---

    55 ---

    0.82 4.0 x 0.8 mm + 10 %

    54 ---

    Circular stranded compacted

    ch core 15 nos (min)A NA as per IS 8130-1984

    Cl.6.2.1 & 6.2.2 noteA

    tood To Withstand

    tood To Withstand

    80 0.206 Max

    87 0.206 Max

    016min 1 x 1014min

    82 0.206 Max

    82

    014

    min 1 x 1012

    min

    20 PC Max

    20 PC Max

    20 PC Max

    175 % max

    0 2.0 15 % max

    B

    .68

    .45 12 .5 min

    12 .5 min

    .26 12 .5 min

    5 200 min

    .25 12 .5 min

    0 200 min0 200 min

    r Krishna Electrical Industries Ltd

    0 150 min

  • 8/10/2019 NTPC-TANDA.xls

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    3.0.3.07

    ble shall not

    he bottom

    er.

    top of the

    .)

    )

    pacted

    or top of the

    UE

  • 8/10/2019 NTPC-TANDA.xls

    14/14

    3.0.3.07

    )

    )

    .

    pacted

    UE