NTF Brief Presentation March'2013
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NTF Brief PresentationFrom - NTFTo –Date – March ‘13
Venue – by email
Proposed Agenda / Schedule –
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NTF, MANESAR,GURGAON,HARYANA, INDIA
MUMBAI – NTF SALES OFFICE
PUNE – NTF SALES OFFICE
INDIA
BENGALURU – NTF SALES OFFICE
NTF (UNIT-II),NIMRANA, ALWAR,RAJ ASTHAN, INDIA
CHENNAI – NTF SALES OFFICE
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NTF Plant I(Manesar)
NTF Plant II(Neemrana)
NTF DESIGN(Manesar)
NTF Plant III & IV
(Bangalore &Gujarat)
LandArea 7875 Square Meter 9325 Square Meter 1011 Square Meter
SCEHDULE and DETAILS – TBD
(2013-2015)
Building
Area4765 Square Meter 3417 Square Meter 598 Square Meter
Numberof
People234 Nos. 110 Nos. 16 Nos.
Process
Thermo-CompressionMolding – Line 1 & 2.Injection Molding.PU RRIMPaint ShopLab2D and 3D CADmakingEngineering - productdevelopment.
Thermo-CompressionMolding – Line 3 & 4.Resin TransferMolding.Paint Shop.Blow Molding.PU SRIM
Paper StylingModeling – Mock up onvehicle.ScanningProto type mould andparts making.Show cars making.
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AUTOMOTIVE PRODUCTS
Roof Ornament
Antenna
Rear Door Lid Garnish
Mud FlapFront
Mud FlapRear
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Monthly approximate quantities produced and supplied (Automotive products)
Technology / Process Raw material Product OE online / Acc viaOEMs Qty per month
Thermo compressionPP + Wood flour
Rear Parcel Tray OE online 100000
Ornament sets for door trim OE online 50000
PP + Glass Battery tray OE online 2000
HS RRIM PU + mineral fibre Aero part s set OE online 1300
Aero part s set Acc v ia OEMs 500
SRIM PU
Spoilers OE online 6000
Spoilers Acc via OEMs 9000Roof Ornaments OE online 500
Blow Moulding ABS Spoilers OE online 6000
Injection Moulding
ABS Spoilers OE online 3000
PE- LLD Mud guards Acc via OEMs 10000
ABS Chrome plated garnish Acc v ia OEMs 3000
PP / ABS / etc. Other Products OE online 20000
Painting
Spoilers OE online 6000
Spoilers Acc via OEMs 9000
Aero Parts set OE online 1300
Aero Parts set Acc v ia OEMs 500
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MILESTONES IN THE ON-GOING JOURNEY OF NTF
1. Established Nav Texfeb Pvt. Ltd. in Ghaziabad (40 km NE of Delhi), UP, India 19842. Selected by Maruti as Vendor for Gypsy Hard Top in GRP Hand Lay-up 19863. Started Supply of the same to Maruti @ 8 sets per day (65 kgs per set) 1987 - 19984. Developed and supplied products for Bajaj Tempo / Onida / BEL / etc. 1987 - 1998
5. Procured India’s First RTM machine 19896. Started Manesar Plant 19987. Industrialized RTM production on mass scale first time in India 19988. Introduced Wood-Stock process for the first time in India for
Car Interior Comp. 19989. Selected by GE for supply of GRP parts to their various units 200010.Selected by FIAT for supply of Wood-Stock parts 200211.Started Injection Molding process 2004
12.Attained “ISO TS Certification” 200513.Launched the concept of Car Styling with Mass customization 200614.Introduced RIM (PU)(Reaction Injection Molding) Process for the First
time in India & supply Aero parts to MSIL 200715.Started a separate Company for Styling & Engineering 200716.Approved by Bombardier (Germany) 2007
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MILESTONES IN THE ON-GOING JOURNEY OF NTF
17. MARUTI / SUZUKI – 22 Cars (modified Interior & Exterior) exhibited with 2008great success with at the AUTO EXPO 2008 in New Delhi.
18. Approved by VOLKSWAGEN GROUP for India and Export 200819. Approved by SIEMENS 200820. Approved by Toyota, Ford, Renault for supply of Aero parts 200921. Aerokit supply start to TOYOTA Kirloskar Motor 201122. Part Supplies started for Honda Motor India Pvt. Ltd. 2011
23. Part Supplies started for Honda Cars India Ltd. 201224. MARUTI / SUZUKI – 11 Cars (modified Interior & Exterior) exhibited with 2012great success with at the AUTO EXPO 2012 in New Delhi.
25.Toyota Kirloskar Motor –2 Cars (modified Interior & Exterior) exhibited with 2012great success with at the AUTO EXPO 2012 in New Delhi.
26. NTF has started Plant II at Neemrana Rajasthan 201227. Started Blow Molding process for roof spoilers at Plant II from J uly’12 2012
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List of Customers
Auto OEMs:M/s Maruti Suzuki India Ltd. - GurgaonM/s Toyota Kirlosker Motors – BangaloreM/s Ford – Chennai and Thailand M/s Fiat India Ltd. – PuneM/s Honda Siel Cars India Ltd - NoidaM/s Hindustan Motors Ltd. – KolkataM/s TATA Motors Ltd. - Lucknow
M/s Mahindra Renault (M&M) - Nasik
Auto Tier1:
M/s Krishna Maruti Ltd. – GurgaonM/s Motherson – Gurgaon
Export OEMs:M/s International Hispacold – SpainM/s ALJ Import & Distribution Co. Ltd. – Saudi ArabiaM/s SAME India – ItalyM/s GE Transportation - USAM/s GE Health Care – India & USAM/s GE Wind Energy – Europe & USA
Other Customers:M/s Bharat Electronics Ltd. – Ghaziabad
M/s Caterpillar – ChennaiM/s Avanti Co. Ltd. – JapanM/s Rail Coach Factory – Kapurthala
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LONG TERM ASSOCIATIONSNTF (INDIA) PVT. LTD. Has a long term association with….(company is 25 years old since 1986)
1. It’s Bank – 25 years2. It’s Chartered Accountant – 25 years3. It’s Customers….
• Suzuki Maruti – 25 years• Bharat Electrical Limited – 18 years• GE Locomotive – 12 years
4. It’s Suppliers – 10 - 25 years• Kansai Nerolac Paints Ltd. – 25 years• Crystic Resins (I) Pvt. Ltd. – 25 years• G.O.R. Applicazioni Spaciali S.P.A. – 15 years• Uniproduct India Ltd. – 15 years• Saint Gobin Vetrotox International – 14 years
5. It’s Personnel – Over 50 employees in 10 – 25 years category.
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Canteen Facility to all staff in both the plants.Loan and Advances up to Rs. 3,00,000/ ‐.Interim Relief to workmen given during 2012 & 2013.Works Committee for suggestions, improvements, better coordination & redressal of employees grievances. Block closure twice a year for a week long.
Company cars – Managers and above.Uniform, Jackets etc.Long service award – Memento, cash prize Rs. 5,000/ ‐ (5years), 10,000/ ‐ (10years), 15,000/ ‐ (15years), 20,000/ ‐ (20years).Better performing contractual Workmen are being paid more than the minimum wages prescribed by the
Govt.External training program at MACE, training centers in other cities & abroad like JAPAN (AOTS) to employees.Medical coverage to Employees and their families through ESIC and Private Mediclaim Insurance agencies. We celebrate Annual day function with families & employees’ all together and arrange Sports, Cultural activities, Children’s play, Folk dance and other joyful events for Children's, Ladies & Employees. An amount of worth Rs. 5,00,000/ ‐ being spent in all viz ; Special snacks & Lunch offered to all, AC Buses/Taxi provided for families to & fro , gifts , toys , saris etc. given to all the participants and winners of events.Yearly tour for workmen with families.Attendance Incentive Monthly and Annually basis is being paid to all employees.
1 day salary ‐ for monthly (full present)18, 15 & 10 days salary – for Annually Incentive (1st , 2nd & 3rd category)
Employee Welfare Schemes:-
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Monitory help to employees for their children’s Tuition fee. Boys = 50% to 75% Fee amount as per marks obtained where as Girls = 100% Fee
amount irrespective of any marks obtained.
Kanyadan ( Donation ) of Rs. 21,000/ ‐ in the employees’ daughter’s marriage ceremony.
Corporate Social Responsibilities :-
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1. MARUTI - Number one vendor rating continuouslyfor 11 months in year 2004-2005.
2. Trust of customers - Single source supplier for all components to all customers. This reflects NTF’s responsibilitylevel and trustworthiness with customers on all aspects of Quality, Cost and Delivery.
3. Award for Excellence in Export from Composites and Engineering Plastics Centre International.
4. Appreciation letter from M & M for supplies and increase the Exports.
5. GE Health Care yearly surveillance audit 100% score achieved in systems & EHS.
6. ISO/TS 16949-2002 obtained from UL within target frame.
7. Approved by Bombardier as approved supplier for Composite partsfor Railway Interiors.
8. VA / VE Award received from Maruti for 2006.
9. SAP IMPLEMENTATION
In order to face the growing challenges of the future, NTF selected SAP asan appropriate ERP. NAVJEEVAN project was kicked off on 1st of May, 2007and the project has gone live on the 1st of April, 2008. In the first phase,
NTF has launched the following modules - Sales & Distribution,Materials Management, Finance, Costing & Production Planning.
10. Award from GE ENERGY – 2007 Supplier Recognition – Commitment in EHS.
11. 2008, 2010 and 2012 AUTO EXPO – 44 Show Cars for OEMs
ACHIEVEMENTS
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12. Approved by SIEMENS - 2008
13. Approved by VOLKSWAGEN GROUP as a potential supplier - 2008.
14. Manufacturing Excellence Vendor Performance Award 2009-10.
ACHIEVEMENTS
15. Sincere efforts and superior performance award in the field of Incoming Quality Improvement in the year 2010-2011
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16. Technical and Engg. Design Capability award inAccessories Vendor Meet 2011-2012
17. Best Task Master Award forAutoexpo 2012
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Sr. No. Customer Award Description1 MSIL Number one vendor rating continuously for 11 months in year 2004-2005
2 Composites and EngineeringPlastics Centre International
Excellence in Export
3 M&M Appreciation letter from for supplies and increase the Exports.4 MSIL VA / VE Award for 2006.
5 GE Energy Supplier Recognition – Commitment in EHS 2007
6 MSIL Manufacturing Excellence Vendor Performance Award 2009-10
7 MSIL Sincere efforts and superior performance award in the field of Incoming QualityImprovement in the year 2010-2011.
8 MSIL Technical and Engg. Design Capability award in Accessories Vendor Meet 2011-2012.
9 MSIL Best Task Master Award for Autoexpo 2012.
10 HCIL Rank 1 in Delivery and Quality for Sept' 201211 HCIL Rank 1 in Delivery and Quality for Nov' 2012
12 HCIL Rank 1 in Delivery and Quality for Dec' 2012
13 TKM White card meeting Quality and Delivery targets for Jan’ to Nov' 2012
NTF Awards
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VISIONTo Be A World Class Organization Having Global Network,
Focusing On Environment Friendly
Engineering Plastic Products, In Niche Market segments.
Quality Policy“ We are committed to consistently deliver enhanced value to our customers, through continual improvement of our processes and
systems by way of innovation, technology and knowledge management.”
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Scope:Design and Manufacture of Interior and Exterior composite Body Panels made of Thermoset andThermoplastic material for Tractors,
Locomot ive, Rail coaches, Medical Equipmentand Industrial applications.
Scope:Design and Manufacture of Thermoset andThermoplastic Interior and Exterior
Automotive Body Parts.
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NTF PRODUCT RANGE
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RESIN TRANSFERMOULDING (RTM)
MATERIAL USEDThermo set Reinforced
Plastics
THERMO-COMPRESSION
MATERIAL USEDWood + PP / Glass + PP
REACTIONINJECTION
MOULDING (SRIM &HS RRIM)
MATERIAL USEDPolyurethaneElastomers,
SUPPORT
Design and Engineering Capabili ties20 years of cont inuous learning experience of developing and manufacturing products and tooling for OEM’s.
NTF’S SIX MAIN DIVISIONS
BLOW MOULDING
MATERIAL USED ABS
INJECTIONMOULDING (PIM)
MATERIAL USEDThermoplastics , PP,
Nylon, ABS, reinforcedand non reinforced
PAINT SHOP
MATERIAL USEDPU Based Paints,Solvent and also
Water Based PaintSystems for Fire,
Smoke and Toxicit yProperties.
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Material : Engineering Thermoplastics , PP, Nylon, ABS,reinforced and non reinforced
PROCESS : INJECTION MOULDING
Main Products :Rear Trunk / Roof Spoiler,Rear Door Garnish ,Mud Flap, Box IP CTRHolder Bumper, Bracket,Seat Belt Cover etc..
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REAR DOOR LID GARNISH(CHROME FINISH)
REAR TRUNK SPOILER
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PROCESS : THERMO-COMPRESSION MOULDING
Material : Wood + PP & Glass + PP Reinforced Thermoplastics
Main Products :Rear Parcel Shelf,
Ornament for Door trim,Console cover,
A / B / C Pillar cover,Trunk liner,Battery Cover etc..
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PROCESS : THERMO-COMPRESSION MOULDING
REAR PARCEL SHELF -RITZ
REAR PARCEL SHELF -800CC
REAR PARCEL SHELF – A STAR
REAR PARCEL SHELF -SWIFT
REAR PARCEL SHELF -DZIRE
REAR PARCEL SHELF -ALTO
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DOOR TRIMS & INSERTS
INSERTS – HINDUSTANMOTORS
DOOR TRIM INSERT – SX 4
DOOR TRIM INSERT – RITZ
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Main Products:Exterior body parts likeFront & Rear Bumpers /
Adaptors, Side skirts,Rear spoilers, Roof Ornament,Fenders, Wheel arches, Side bodycladdings, Dashboard, Grill s etc..
Material : Polyurethane Elastomers
PROCESS : REACTION INJECTION MOULDING(RIM & RRIM)
Suzuki Maruti : OEM & Accessories
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Suzuki Maruti : OEM & Accessories
Toyota India : Limited Edit ion & Accessories
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Toyota India : Limited Edit ion & Accessories
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SIDE Lh & Rh UNDER BODYSPOILER
FRONT UNDER BODY SPOILER
REAR UNDER BODY SPOILER
REAR DOOR SPOILER
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ROOF ORNAMENT
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ASSY IP LOWER
ASSY IP TOP
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STEERING COVER COLUMNE
ASSY NACELLE LH
ASSY NACELLE RH
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STONE GUARD LH & RH
FENDER EXTENION LH & RH
BONET BEND
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Stone Guard – LH& RH
Fender Extension – LH&RH
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Add vaccum froming process – 2013/2014
Tractor Roof
Aero kit
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PROCESS : BLOW MOULDING
Main Products :Trunk & Rear Roof Spoilers
Material : ABS
l
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Spoilers:
PROCESS RESIN TRANSFER MOULDING (RTM)
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PROCESS : RESIN TRANSFER MOULDING (RTM)(LRTM / MIT / HAND LAYUP / CONTACT
MOULDING / PHENOLIC-HLU)
Main Products :
Hard Top, Spinner, Door (Train), Roof (AC), Panel,Cover, Army box, DashBoard, Console etc..
Material : Thermo set ReinforcedPlastics
GRP COMPONENTS – EXTERIOR AUTOBODY PANELS &GRP SPINNER FOR GE WIND ENERGY
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GRP SPINNER FOR GE WIND ENERGY
GRP COMPONENTS – MEDICAL , DEFENCE &LOCOMOTIVES / RAIL COACHES
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LOCOMOTIVES / RAIL COACHES
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PROCESS : PAINTING
Materials : PU based Paints, Solvent andalso water based paintsystems for fire, smoke andtoxicity Properties.
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New Painting Line – Q1 2013
4 7 5 0
2 7 5 0
L O A D I N G
S T A T I O N
5 4 0 0
L O A D I N G
3 2 0 0
2 7 5 0
UNITTAKE − UP
UNLOADING AREA
8
8
4 7 5 0
X
PAINT BAKING TIME
35 MIN.
DEADZONE
FOZ−1
8.5 MIN.
FOZ−2
6.5 MIN.
3 2 0 0
D N
3 0
5 4 0 0
U P 3 0
3200500050003200
X
TESTING AND LABORATORY
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TESTING AND LABORATORY
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Design and Engineering Capabilities
Welcomes to the presentation of it’s Engineering Center, based on the 20 years of continuous learning experience of
developing and manufacturing products and tooling for OEM’s.
NTF ENGENEERING CAPABILITES -
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NTF ENGENEERING CAPABILITES STYLING, PROTOTYPES, SCANNING, CAD, CLASS ‘’A’’
SURFACING ,TOOL & FIXTURE DESIGN.
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Design and Engineering Capabilities• Product Conceptualization / Industrial Designing.• Paper Styling.
• Clay / foam Modeling• Prototyping - Tooling and parts• Scanning / digitizing - models / parts• Class “A’ Surfacing & 3D CAD modeling.• 2D detailed Engineering Drawings from 3D models .• 2D drawings in CAD from hard copy.• 3D models from 2D drawings• Master Pattern (CNC Machined & Hand Crafted).• Mould & Die Designing & Manufacturing (Composite / Steel / Aluminum).
• Jigs & Fixtures designing and manufacturing (Manual / Pneumatic & Hydraulic).• Testing (Product & process validation).
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Clay / Foam Modeling / Mockups
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SCANNING DIGITIZING THE MODELS / PARTS
Prototyping For Design ValidationAnd Engineering Feasibility Study
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g g y y
Molding M P d ti
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Molding Mass Production
Front Bumper Spoiler Checking Fixture
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p p g
INSTRUCTION MANUAL - FRONT BUMPER SPOILER (6 Pages)
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Engineering processes followed for the development of
Rear Parcel Self (RPS)
and Door trim Ornament
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Proto Tool making & Trial
Main Tool two cavity or one cavity – To be decide with customer
Holder Injection Mould
Rear / Side Cushion - One cavity mould
Checking Fixture
Cooling Fixture
Punching Fixture
RPS DEVLOPMENT
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Soft tooling Trials / For Proto parts in actual RM
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Various test done by NTFon the Proto parts
Load test
Holder-Rod Installation & Pull out test (Fixture made)Heat Resistance TestPart WeightRubber cushion – Hardness establishedRubber cushion – Pull out testFabric adhesion
Holder fitment / Design validationCushion design validation
Checking Jig made to validatethe fitment as per actual vehicle
SCALE MODEL DEVLOPMENT
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Scale Model making from 3D Cad DataPrototypeMould makingScale model as per 3D CADColor
Special Packing
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SHOW CARS
Auto Expo 2006
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Auto Expo 2008
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Auto Expo 2010
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Auto Expo 2010
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Auto Expo 2012
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7/28/2019 NTF Brief Presentation March'2013
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7/28/2019 NTF Brief Presentation March'2013
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7/28/2019 NTF Brief Presentation March'2013
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