Nt855 Series

AFA Comprehensive New

Replacement Parts Catalog

for Cummins® Models,

NT855, 88NT Series C.I.

Diesel Engines.

AFA INDUSTRIES INCORPORATED

Manufacturer & supplier of heavy duty Diesel

Engine & Fuel Systems Replacement Parts

.

AFA INDUSTRIES INCORPORATED

INTRODUCTION PAGE 3

CUBIC INCH DIESEL ENGINE PAGE 4

NUMBER EXPLANATION PAGE 5

WARRANTY PAGE 6 – 7 – 8

PICTURE PAGE 9

CYLINDER BLOCK PAGE 10 - - - 15

CRANKSHAFT, MAIN BEARINGS AND DAMPER PAGE 16 – 17

LINER KIT PAGE 18 – 19

RING PISTON PAGE 20

PISTON KIT PAGE 21 – 22

CYLINDER KIT PAGE 23

CONNECTING ROD PAGE 24

CAMSHAFT PAGE 25 – 26

REAR COVER PAGE 27

GEAR COVER PAGE 28 – 29

CYLINDER HEAD PAGE 30 – 31

ROCKER LEVER HOUSING PAGE 32 - - - 35

CAM FOLLOWER AND PUSH ROD PAGE 36 - - - 40

CAM FOLLOWER HOUSING AND ACTUATOR PAGE 41 - - - 44

FUEL PUMP PAGE 45 - - - 59

SHUT DOWN VALVE PAGE 60

FUEL SYSTEM FITTING PAGE 61

GEAR PUMP PAGE 62

INJECTORS PAGE 63 – 64

TAPPET PAGE 65

OIL PAN PAGE 66 – 67 – 68

OIL COOLER PAGE 69 - - - 80

OIL PUMP PAGE 81 – 82

WATER PUMP PAGE 83 - - - 91

FAN HUB PAGE 92 – 93 – 94

THERMOSTAT HOUSING, WATER MANIFOLD PAGE 95 - - - 100

INTAKE MANIFOLD AND AFTERCOOLER PAGE 101- - - 106

TURBOCHARGER PAGE 107 - - - 117

AIR COMPRESSOR PAGE 118 – 119 – 120

EXHAUST MANIFOLD PAGE 121 – 122

ACCESSORY DRIVE PAGE 123

FLYWHEEL HOUSING PAGE 124 – 125

ENGINE BRAKE PAGE 126 - - - 131

GASKET SETS PAGE 132 - - - 141

CONTENTS

AFA Industries has assembled this “NT855” Series Cummins Parts Catalog with every care and attention to detail in mind to ensure accuracy.

However, AFA can not accept any responsibility liability, as the result of any errors, omissions or typographical errors.

This catalog enables you to find part numbers for the parts and assemblies you need to repair or upgrade your Cummins “NT855” engines.

The CPL and Engine Serial Number play a critical role in determining correct application cylinder kit, camshafts, and turbocharger’s.

All items listed in this catalog are for part no illustration purposes only and does not in any way indicate that all items listed in this catalog are available from AFA. Please check with AFA or your local AFA authorized distributor accordingly, to determine.

“IMPORTANT NOTE”

CUSTOMER PARTS INFORMATION

The engine data plate located on the side of Block on fuel pump side of the engine and should be referenced when sourcing parts.

Information contained on the engine date plate is the engine model name, the Engine Serial Number and the CPL Number located in the upper centre. *Cummins is a registered trademark of the Cummins Engine Co. Inc.

INTRODUCTION

The Cummins 855 Cubic Inch Diesel Engine is a four

Cycle,5-1/2” bore, 6” stroke engine. The Engine is currently produced for Automotive and industrial

applications in horsepower ranges from 230 to 475 HP. Production began around 1958

SMALL CAM FFC & NON-FFC

The original 855 series Engines are now know as the Non Full Flow cooled (NON FFC) Engines. The NON FFC was

current until the early 1970. In search of increased horsepower, better performance and improved cooling,

the 855 Series Engine Block was reworked and released in

1971 as the Full Flow Cooled (FFC) Engine. The major changes incorporated into the FFC Block were in the oil

cooling and water cooling systems. The major changes to the oil cooling system were as

follows: 1. All the lubricating oil is cooled and filtered

before it reaches any of the Engine components. In the NON FFC oil circuit, the Accessory Drive, Air Compressor

and Piston Cooling Nozzles were ahead of the Oil Cooler and Filter and did not receive filtered and cooled oil. 2.

The Lubricating Oil Pressure Regulator was moved from the Lube Oil Pump to the Oil Cooler Support. 3. The

Piston Cooling Rifle was moved upward and outward and

the Piston Cooling Nozzle Orifices were narrowed from 5/32” to 3/32” diameter.

The water cooling system was changed as follows: The FFC coolant flow was modified. A redesigned Water Pump

was placed in front of the Oil Cooler rather than behind it.

Only about 35% of the water is cooled on each pass rather than 100% for the NON FFC engine. An integral

Idler Pulley which positive water pump belt adjustment was added to the water pump. Other changes made,

were replacing the tapered nose crank with a straight

nose crankshaft to reduce nose breakage. The vibration damper was mounted on the crankshaft pulley, and the

alternator was driven by the crank pulley rather than the accessory drive. The front cover was changed to

accommodate the straight nose crankshaft, and the trunnion O.D was increased from 5” to 6” so that a

trunnion could be used on FFC engines.

BIG CAM I

To improved fuel economy and to comply with air and noise pollution legislation, Cummins produced the Big

Cam I engine. Design changes included: 1. A larger camshaft diameter. 2. New Top Stop design

Injector. 3. Redesigned cam follower assemblies and

block to accommodate larger camshaft. 4. Redesigned accessory drive and new AFC fuel pump to control

emissions. 5. Redesigned water pump. 6. Enlarged clearances on the cylinder head to handle the new cm

follower/push tube arrangement.

BIG CAM II

The 855 went through a further design change in the Big Cam II. The design changes are as follows: 1. Demand

Flow Cooling (DFC) lube pump and plumbing. 2. Pulse tuned manifold. 3. New turbo (T46). 4. New Piston

Design. 5. New after cooler and plumbing.

BIG CAM III

The major changes between a Big Cam 2 and Big Cam 3 engine are: 1. A new Turbocharger design (T46B Series).

2. A new Oil Cooler design. 3. A smaller Water Pump Impeller. 4. A redesigned Piston that has a sled runner

configuration to reduce piston slap. 5. A stamped Steel Oil

Pan for reduced noise emissions. 6. Direct Fuel Feed (DFF) Injectors.

BIG CAM IV The major changes between a Big Cam 3 and Big Cam 4

engine are: 1. A new Turbocharger design (HT3B). 2. A

new Low Flow Cooling System. 3. Optimized after cooling. 4. Optimized pulse manifold. 5. Lower press fit liners. 6.

Block mounted fan bracket. 7. Comp check diagnostic system. 8. C-Brake availability. 9. Step Timing Control

availability.

88NT The major changes between a Big 4 engine are: 1.

Cylinder Head W/smaller exhaust parts, larger valve springs and recessed seats. 2. Rocker Housing design

change. 3. Injectors. 4. Oil Cooler Filter. 5. Water Pump and Idler. 6. Thermostat Housing. 7. Turbo design

(BHT3B).

HISTORY OF THE CUMMINS 855 CUBIC INCH DIESEL ENGINE

In the Automotive Market, the rated horsepower is emphasized over the engine cubic displacement. In the

Industrial Market (e.g. construction equipment, marine and

generator sets) the cubic Inch displacement of the Engine is emphasized by Cummins and the horsepower setting

and design are secondary.

NON FFC, FFC SMALL CAM 855 SERIES

AUTOMOTIVE ENGINE

The original Non FFC 855 Series Engines are knows as the

NH Large Bore Non FFC Engines. The "Large Bore" Indicates 5-1/2" bore 855 cubic inch displacement. As far

as the history of the NH designation, H was model

designation for 2 valve 872 & 743 cubic inch engine, NH was original designation for 4 valve 743 cubic Inch engine

(NH-220) at that time the "N" stood for "new" (new H). In present terminology NH does signify naturally aspirated.

Naturally Aspirated Automotive Engines are denoted as

NH models. Turbocharged Automotive Engines are denoted as NT models. Currently, the N refers to the 743,

855 and 927 cubic inch series of engines. When used in conjunction with these engine series, the H refers to the

fact that the Engine is naturally aspirated and the T refers to the fact that the Engine is turbocharged. Engines

Custom Rated for Highway Applications are denoted as

NHC or NTC depending on whether they are naturally aspirated or turbocharged. Some of the most common

855 Series Non FFC Automotive Engine models are NHC 250, NT 280, NTC 290, NTC 335, NTC 350

"California" Automotive Engines which meet the State of California air pollution standards carry an extra C in the

nomenclature. Therefore a California Automotive Engine rated at 300 horsepower would be referred to as an NTCC

300.

Small Cam Engines above 350 horsepower were not "Custom Rated." They were known as the NTA Series, the

A standing for after cooled. For example, a popular NTA engine was the NTA 400.

BIG CAM FFC AUTOMOTIVE ENGINES

The Big Cam FFC Engines form the other part of the NH

Large Bore FFC Engine Series. Big Cam Automotive Engines are available In Custom Rated, Formula, Fleet

and California designs. The nomenclature for the Big Cam Series is identical to the Small Cam Series except that the

letters BC standing for

Big Cam are added as a suffix. The Big Cam Series has

been through two revisions from the original design. To differentiate the different designs the digit 1, 2 , 3 or 4 is

also appended to the nomenclature. Therefore a California Automotive 855 Series original design Big Cam

Engine rated at 290 horsepower could be denoted as a

NTCC 290 BC1 Engine.

The most common Big Cam Engines are:

NTC 290 BC1 NTC 300 BC2


NTC 300 BC3 NTC 300 BC4 NTC 350 BC3 NTC 350 BC4


Other automotive nomenclature is as follows:

E-European Engine Model

H-A second H in the nomenclature refers to a horizontal

engine.

The most common Small Cam FFC Automotive Engines are: NTC 290, NTC 335, NTC 350

NTC 400 BC1 NTC 400 BC2 NTC 400 BC3

CUMMINS ENGINE MODEL NUMBER EXPLANATION

Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc unless specifically excluded below. It applies to parts installed on or after Jan, 1996.

Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material under normal use and service.

AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever occurs first from date of first installation.

AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.

Labour costs will be paid in accordance with published labour rates and at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.

Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner must give notice to AFA of a failure considered to be warrantable.

It is the owner's responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure. Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and all business costs and losses resulting from a warrantable failure.

Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up, run-in or shut-down practices.

AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.

The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchantability or fitness for a particular purpose.

AFA Industries Incorporated

WARRANTY POLICY

WARRANTY for Replacement Parts

Productos Garantizados: Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes instaladas en/o despúes Enero de 1,996.

Limites: Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra defectos de material y fabricación, bajo condiciones normales de uso y servicio.

La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación, la que ocurra primero desde la fecha de la primera instalación.

Responsabilidades AFA: Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló el repuesto.

El costo de la mano de obra se pagará basado en la lista de precios vigente y publicados. No sobretiempo, tarifas especiales o precios de días festivos se pagarán. Solo se usarán partes AFA nuevas para hacer la reparación. AFA pagará por el lubricante, anti- congelante, elementos del filtro, bandas, mangueras y otros complementos de mantenimiento que no son re-usables por la falla bajo cobertura.

Responsabilidades El dueño es responsable por el mantenimiento y operación del motor como se Del Dueño: especifica en el manual de Operación y Mantenimiento. Antes del limite de la garantía el dueño debe notificar de cualquier falla que esté bajo cobertura a AFA.

Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada. El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros componentes de mantenimiento re-emplazados durante reparaciones durante cubertura de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la garantía. El dueño es responsable por gastos de estadia, comidas y otros gastos incidentales incurrido por el dueño o sus agentes, como resultado de una falla bajo garantía. El dueño es responsable por los gastos de no poder trabajar y todos los gastos y perdida en su negocio como resultado de un fallo bajo garantía.

Limites De Garantía: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar indebidamente el motor.

AFA no es responsable por fallas como resultado de reparaciones impropias o instalaciones o uso de partes no aprovadas por AFA. Esta garantía no aplica a respuestos provistos por AFA sin costo alguno al dueño. La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales, AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para

ningún otro particular.


GARANTIA para Partes de Reposición

Гарантированные Продукты: Эта гарантия обращается ко всем новым машинным частям, проданным и проданным AFA

Industries/AFA Gaskets Inc если определенно не исключено ниже. Это обращается к частям, установленным на или после января 1996. Охват: Новые и сменные части AFA гарантированы, чтобы быть свободным от дефектов в мастерстве и материале при нормальном использовании и обслуживании{службе}. Заявления{Применения} AFA покрыты{охвачены} в течение 12 месяцев, 100 000 миль или

3600 часов операции{действия}, какой бы ни происходит{встречается} сначала с даты первой установки. Обязанности AFA: AFA заплатит за все части, и труд должен был восстановить законный отказ{неудачу} к функциональному условию{состоянию} существующий то, немедленно до

отказа{неудачи}, включая прогрессивное повреждение{ущерб} двигателю, в который часть был установлен. Затраты лейбористской партии будут платиться в соответствии с изданными трудовыми

нормами{разрядами} и в не больше, чем изданном времена общей тарифной ставки. Никакое сверхурочное время или нормы{разряды} праздника{отпуска} не будут позволяться. Только новый AFA одобрил, части будут используемый в создании ремонта. AFA заплатит за смазочные материалы, антифриз, элементы фильтра, пояса{ремни}, брандспойты и другие пункты{изделия} обслуживания, которые не повторно используемы из-за законного отказа{неудачи}.

Обязанности Владельца: Владелец ответственен за действие и обслуживание двигателя как определено в

Действие и руководства Обслуживания. Перед истечением применимой гарантии, Владельца должен дать уведомление{внимание} AFA отказа{неудачи}, который полагают быть законным.

Это - ответственность владельца обеспечить подведенные и связанные части для

экспертизы AFA Технический Отдел Услуг в условии{состоянии}, которое делает такую экспертизу возможной. Владелец ответственен за стоимость всего ремонта, сделанного к пунктам{изделиям} кроме двигателя в который части установлены. Владелец ответственен за стоимость смазочных материалов, антифриза, элементов фильтра, пояса{ремни}, брандспойты и другие пункты{изделия} обслуживания заменяли в течение гарантийного ремонта, кроме где такой пункты{изделия} не повторно используемы из-за законного отказа{неудачи}. Владелец ответственен за жилье, пищу, и непредвиденные затраты, понесенные Владельцем, или агентами Владелец, в результате законного отказа{неудачи}. Владелец ответственен за расходы "времени простоя" и весь бизнес стоит и потери, следующие из законного отказа{неудачи}.

Гарантийные Ограничения: AFA не ответственен за отказы{неудачи}, следующие из Владельца или злоупотребления оператора или пренебрежения, типа: операция{действие} без адекватного хладагента, питайте или смазки, сверхзаправка, езда с превышением скорости, нехватка

обслуживание смазочных, хладагент или системы заборника воздуха, неподходящее хранение, старт, разминка, стычка или методы закрытия.

AFA не ответственен за отказы{неудачи}, следующие из неподходящего ремонта или

установки или использования частей нет одобренный AFA Эта гарантия не обращается к частям, обеспеченным AFA бесплатно Владельцу.

Гарантия, сформулированная здесь - единственные гарантии, сделанные AFA в отношении ее частей. НЕТ АГЕНТ, СЛУЖАЩИЙ, ИЛИ ПРЕДСТАВИТЕЛЬ AFA ИМЕЮТ ЛЮБУЮ ВЛАСТЬ{ПОЛНОМОЧИЕ} СВЯЗАТЬ{ОБЯЗАТЬ} AFA С ЛЮБЫМ ДОПОЛНИТЕЛЬНЫЕ ПРЕДСТАВЛЕНИЯ ИЛИ ГАРАНТИЯ. AFA не делает никакие другие гарантии, экспресс или подразумеваемый, или высокого спроса или пригодности {фитнесса} в специфической цели.


ГАРАНТИЯ для Сменных частей

TYPICAL ENGINE ILLUSTRATION OF 855 SERIES “Cummins” ENGINE

Caution: Do not install nylon piston cooling nozzle # A3013591 in non FFC blocks.

TYPICAL 855 NON FFC CYLINDER BLOCK ILLUSTRATIONS

REF PART DESCRIPTION QTY REF PART DESCRIPTION QTY

- ABM27253 Bushing Set, Camshaft 1

1 A100670 Bushing, Camshaft #1 1 25 A67211 Dowel, Main Bearing Cap 2

2 A157870 Bushing, Camshaft rig-7 6 26 A67963 Gasket, Flange 1

3 A60408 Dowel, Gear Cover 1 27 A132648 Flange, Oil Drain 1

4 AS716 Plug, Expansion 1 28 AS604 Lock washer 2

5 A68445 Pin, Groove 1 29 AS129 Cap screw, Flange 2

6 AS168C Cap screw, Cover 12 30 AS911B Plug, Pipe 3

7 AS600 Lock washer 12 31 A3008468 Plug, Pipe 1

8 A132019 Cover, Water Header 2 32 A66292 Washer 1

9 A3069098 Gasket, Cover 2 33 A210884 Plug, Pipe 1

10 A3801826 Liner Kit, Standard 6 34 A3008468 Plug, Pipe 3

10 A3803219 Kit, Liner 020/040 OSLPF 6 35 A105953 Cap screw, Main Bearing Cap 14

11 A3055099 Liner, Cylinder 6 36 A3009213 Lock Plate 14

11 A3065405 Liner, Cylinder .020"/.040" 6 37 A42645 Cap, Main Bearing fit, 3, 5 3

- AAR51477 Kit, Seals Inc. 12, 13, 14 A/R 38 A70653 Dowel, Gear Cover 1

12 A215090 Seal, Crevice 6 39 A3013786 Plug, Pipe 6

13 A3008998 Seal, O Ring, Liner 12 40 A3008469 Plug, Pipe 1

14 A183049 Seal, O Ring, Liner 1 41 A3019955 Shim, Liner .007" 1

15 A68445 Pin, Groove 6 41 A3019956 Shim, Liner .008" 1

16 AS962 Plug, Pipe 1 41 A3019957 Shim, Liner .009" 1

17 A3008466 Plug, Pipe 3 41 A3019958 Shim, Liner .020" 1

18 A209700 Cap screw, Cylinder Head 36 41 A3019959 Shim, Liner .031" 1

19 A69699 Washer, Cylinder Head 36 41 A3019960 Shim, Liner .062" 1

20 AS966E Plug, Pipe 1 42 A133029 Oil Pipe 3

21 AS719 Plug, Expansion 1 43 A156545 Seal, O Ring, Oil Pipe 3

22 A69901 Plug, Pipe 5 AS2286 Screw, Nameplate 4

23 A60408 Dowel, Flywheel Housing 2 - A3376382 Sleeve LPF Counter bore Repair A/R

24 A68585 Dowel, Cam Follower Housing 6 - A3822959 Sleeve LPF Counter bore Repair A/R

TYPICAL 855 NON FFC CYLINDER BLOCK COMPONENTS

TYPICAL 855 SMALL CAM FFC CYLINDER BLOCK ILLUSTRATIONS


- ABM27253 Bushing Set, Camshaft 1 29 A60408 Dowel, Flywheel Housing 2

1 A100670 Bushing, Camshaft #1 1 30 A68585 Dowel, Cam Follower Housing 6

2 A157870 Bushing, Camshaft #2-7 6 31 A67211 Dowel, Main Bearing Cap 2

3 A60408 Dowel, Gear Cover 1 32 A67963 Gasket, Flange 1

4 AS716 Plug, Expansion 1 33 A132648 Flange, Oil Drain 1

5 A68445 Pin, Groove 1 34 AS604 Lock washer 2

6 AS118A Cap screw, Water Connection 6 35 AS129 Cap screw, Flange 2

7 AS186C Cap screw, Cover 6 36 AS911B Plug, Pipe 3

8 AS600 Lock washer 12 37 A3008468 Plug, Pipe 1

9 A132019 Cover, Water Header 1 38 A66292 Washer 1

10 A210695 Connection, Water 1 39 A210884 Plug, Pipe 1

11 A3069098 Gasket 2 40 A3008468 Plug, Pipe 3

11 A3065405 Liner, Cylinder .020"/.040" 6 41 A105953 Cap screw, Main Bearing Cap 14

12 A3801826 Kit, Cylinder Std. LPF finer 6 42 A3009213 Lock plate 14

12 A3803219 Kit, Liner 020/040 OS (LPF) 43 A42645 Cap, Main Bearing #1, 3, 5 3

13 A3055099 Liner, Cylinder 6 43 A42646 Cap, Main Bearing #2, 4, 6 3

- AAR51477 Kit, Seals (Inc. 14, 15, 16) A/R 43 A42647 Cap, Main Bearing #7 1

14 A215090 Seal, Crevice 6 44 A70653 Dowel, Gear Cover 1



17 A3010395 Cap screw 6 47 A3019955 Shim, Liner .007" 1

18 A3017915 Washer, Plain 6 47 A3019956 Shim, Liner.008" 1

19 A3013591 Nozzle, Piston Cooling Nylon 6 47 A3019957 Shim, Liner .009" 1

20 A3007442 Seal, O Ring, Piston Cooling Nozzle

6 47 A3019958 Shim, Liner .020" 1

21 A68445 Pin, Groove 6 47 A3019959 Shim, Liner.031" 1

22 AS962 Plug, Pipe 1 47 A3019960 Shim, Liner.062" 1

23 A3008466 Plug, Pipe 3 47 A3065406 Shim, Oversize Liner .020"

24 A209700 Cap screw, Cylinder Head 36 - A3376382 Sleeve LPF Counter bore Repair

25 A69699 Washer, Cylinder Head 36 - A3822959 Sleeve LPF Counter bore Repair

26 AS966E Plug, Pipe 1

27 AS719 Plug, Expansion 1

28 A69901 Plug, Pipe 5

TYPICAL 855 SMALL CAM FFC CYLINDER BLOCK COMPONENTS

CAUTION: CAMSHAFT BUSHING SET A3801106 CONTAINS THICK WALL CAMSHAFT BUSHINGS AND CAN ONLY BE USED IN BLOCKS THAT ARE MACHINED FOR THICK WALL BUSHINGS. TO ENSURE THAT A BLOCK WAS MACHINED

TO THICK WALL CAMSHAFTBUSHINGS, CHECK THE CAMSHAFT BUSHING THAT WAS REMOVED TO ENSURE THATIT

HAD A WALL THICKNESS WHEN NEW OF 3/32 " (2.38 MM) OLD STYLE THIN WALL BUSHING HAD A WALL THICKNESS OF 1/16" (1.59MM). INSTALLING THE CAMSHAFT BUSHINGS IN THE WRONG CYLINDER BLOCK BORES

WILL RESULT IN SEVERE DAMAGETO THE ENGINE AFTER INSTALLATION. ALWAYS CHECK THE BUSHINGS TO BE SURE THAT THE OIL HOLES IN THE BUSHINGS ARE CORRECTLY ALIGNED WITH THE OIL HOLES IN THE CYLINDER

BLOCK. CAMSHAFT BUSHINGS MUST BE CHANGED WHEN CHANGINGFROM A WIDE TO A NARROW GROOVED

CAMSHAFT.

TYPICAL 855 BIG CAM FFC, INCLUDING 88NT CYLINDER BLOCK ILLUSTRATIONS


1 A68585 Dowel, Cam Follower Housing to Block 6 26 A132019 Cover, Water Header 2

2 A3028075 Bushing, Camshaft #1, 2, 4, 6 4 27 A3069098 Gasket, Cover 2

3 A3028269 Bushing, Camshaft #3, 5 2 28 A3013904 Cap screw and Washer 12

4 A3011951 Bushing, Camshaft #7 1 29 A68445 Pin, Groove 6

5 A3801106 Kit, Camshaft Bushing 1 30 A202903 Pin, Roll 2

6 A67211 Dowel, Rear Main 2 31 A69901 Plug, Pipe 1/8" 7

7 A3013786 Plug, Pipe 3/8" 5 32 A3013623 Cap screw, Cylinder Head 36

8 AS716 Plug, Expansion 1" 1 33 A69699 Washer, Cylinder Head 36

9 A3008469 Plug, Pipe 3/4" 1 34 AS966E Plug, Pipe 1" 1

10 A66292 Washer 1 35 AS719 Plug, Expansion 1

11 A210884 Plug 1 36 AS679 Washer 1

11 A3065405 Liner, Cylinder .020"/.040" 6 37 A3008466 Plug, Pipe 1/4" 2

12 A105953 Cap screw, (Old Cap) 14 37 AS996 Expansion Plug 1 1/2"

12 A208346 Cap screw, (New Cap) 14 38 A3011952 Plug, Camshaft 1

13 A3009213 Lock Plate, (Old Cap) 14 39 AAR51478 Kit, Liner Shim A/R

13 A3046246 Washer (New) 14 39 A3019955 Shim, Liner.007" 1

14 A3008047 New Cap, Main Bearing #1, 3, 5 3 39 A3019556 Shim, Liner .008" 1

14 A3008048 New Cap, Main Bearing #2, 4, 6 3 39 A3019957 Shim, Liner.009" 1

14 A3008049 New Cap, Main Bearing #7 1 39 A3019958 Shim, Liner .020" 1

15 A70653 Dowel 1 39 A3054949 Shim, Liner .0215" 1

16 AS911B Plug, Pipe 1/8" 2 39 A3019959 Shim, Liner .031" 1

17 A3014404 Piston Nozzle Kit inc. 18-20 6 39 A3019960 Shim, Liner.062" 1

18 A3013591 Nozzle, Piston Cooling 6 39 A3065406 Shim, Oversize Liner .020

19 A3007442 Seal, O Ring, Nozzle 6 40 A3008468 Plug, Pipe 1/2" 5

20 A3033822 Cap screw and Washer 6 41 A3046220 Plug, Threaded 1

21 A3801826 Kit, Liner and Seal Rings, Std. 6 42 A3060622 Block, Cylinder 1

21 A3803219 Kit, Liner 020/040 OS (LPF) - A3376382 Sleeve LPF Counter bore Repair

22 A3055099 Liner, Cylinder Std. 6 - A3822959 Sleeve LPF Counter bore Repair

- AAR51477 Kit, Seal Rings (inc. 23-25) 6

23 A215090 Seal, Crevice 6

24 A3008998 Seal, O Ring, Liner 6


TYPICAL 855 BIG CAM FFC, INCLUDING 88NT CYLINDER BLOCK COMPONENTS

TYPICAL 855 SMALL CAM FFC, BIG CAM FFC CRANKSHAFT, MAIN BEARINGS, AND VIBRATION DAMPER ILLUSTRATION

REF# PART# DESCRIPTION QTY REF# PART# DESCRIPTION QTY

1 A3029340 Crankshaft, Tapered Nose 18 A3019186 Shell, Upper Std. #2, 4, 6 3

Non-FFC 1 18 A3019187 Shell, Upper.010 #2, 4, 6 3

1 A3608833 Crankshaft, Bull Nose 1 18 A3019188 Shell, Upper.020 112, 4, 6 3

2 AS911B Plug, Pipe 1/8" 6 18 A3019189 Shell, Upper.030 #2, 4, 6 3

3 A142804 Gear, Crankshaft 1 18 A204836 Flange, Crankshaft 1

4 A9300-1 Key, Gear 1 19 A3019192 Shell, Lower Std. #2, 4, 6 3

5 A196654 Washer, Flange Retaining 1 19 A3019193 Shell, Lower.010 #2, 4, 6 3

6 A196653 Cap screw, Flange Retaining 1 19 A3019194 Shell, Lower.020 #2, 4, 6 3

7 A204836 Flange, Crankshaft 1 19 A3019195 Shell, Lower .030 #2, 4, 6 3

8 AS163B Cap screw 6 20 A3019198 Shell, Upper Std. #7 1

9 AS608 Lock washer 6 20 A3019199 Shell, Upper.010 #7 1

(Used on Piston Cooled 20 A3019200 Shell, Upper.020 #7 1

Construction Applications) 20 A3019201 Shell, Upper.030 #7 1

10 A154918 Spacer, Vibration Damper 1 21 A3019204 Shell, Lower Std. #7 1

(Used on all Automotive 21 A3019205 Shell, Lower.010 #7 1

Applications) 21 A3019206 Shell, Lower.020 #7 1

11 A211918 Pulley, Crankshaft (Formula and 21 A3019207 Shell, Lower.030 #7 1

NTC 400) 1 22 A3801260 Set, Main Bearing, Std. 1

11 A3064230 Pulley, Crankshaft (Formula and 22 A3801261 Set, Main Bearing, .010 1

NTC 300-350) 1 22 A3801262 Set, Main Bearing, .020 1

12 A3101655 Damper, Vibration" (Formula and 22 A3801263 Set, Main Bearing, .030 1

NTC 230, 290, 315, 335, & 350) 1 23 A3067568 Ring, Thrust Std. 2

12 A3101655 Damper, Vibration' (NFFC 335 23 A3074361 Ring, Thrust .010 O.S. 4

formula and NTC 400 8 444) 1 24 A3009213 Lock plate 14

12 A3037157 Damper, Vibration 1 25 A60575 Dowel, Ring 1" I.D. 7

14 A3014614 Gear, Crankshaft 1 25 A3037045 Dowel, Ring 3/4" I.D. (BC III) 7

15 A210179 Key, Crankshaft Gear 1

16 A3019174 Shell, Upper Std. #1, 3, 5 3

16 A3019175 Shell, Upper .010 # 1, 3, 5 3

16 A3019176 Shell, Upper .020 #1, 3, 5 3

16 A3019177 Shell, Upper .030 #1, 3, 5 3

17 A3019180 Shell, Lower Std. #1, 3, 5 3

17 A3019181 Shell, Lower .010 #1, 3, 5 3

17 A3019182 Shell, Lower .020 # 1, 3, 5 3

17 A3019183 Shell, Lower.030 #1, 3, 5 3

Damper detail (Item 12)

Part No. Dia. Thickness MGT holes

A3101655 12.30" 1.62" 5 /8

A3037157" 10.88" 1.62" 5 /8

TYPICAL 855 SMALL CAM FFC, BIG CAM FFC CRANKSHAFT MAIN BEARINGS AND VIBRATION DAMPER ILLUSTRATION

REF# PART# DESCRIPTION QTY

1 A3055099 Bare Liner Cylinder (LPF) Standard 1

A3046325 Bare Liner Cylinder (UPF) .020 0.S. 1

A3065405 Bare Liner Cylinder (LPF) .020/.040 0.S 1

Cylinder Liner Kits

A3801826 LPF Standard 1

A3801387 UPF .020 0.S. 1

A3803219 LPF .020 / .040 0.S. 1

NOTE: - Each cylinder liner kit consists of, bare liner and set of liner seals.

2 A215090 Seal Crevice 1


AAR51477 Kit Seal, O Ring 1

Consists of item reference 2 and 3

LPF = LOWER PRESS FIT

UPF = UPPER PRESS FIT

REFER TO PAGE NUMBER 19 FOR DETAILED EXPLANATION.

ALL 855 SERIES, 88NT CYLINDER LINER

PART No DESCRIPTION

A183050 ORIGINAL 51/2” BORE STANDARD UPPER PRESS FIT LINER

A213740 SAME AS ABOVE WITH SLIGHT EXTERNAL CHANGES.

A3042763 SAME AS ABOVE WITH PRESS FIT AREA ON FLANGE LENGTHENED 30% TO PROVIDE MORE SEALING AREA.

A3055099 CURRENT STANDARD LINER FOR OLDER UPPER PRESS FIT APPLICATIONS AND BLOCKS THAT ARE CUT FOR STANDARD LOWER PRESS FIT (A3801826).

A3035812 OR A3046325

ORIGINAL .O2O" OVERSIZED UPPER PRESS FIT LINER. THE LINER FLANGE O.D. WAS .020 LARGER THAN THE STANDARD LINER, AND THE FLANGE WAS .010”THICKER.THIS LINER WAS USED IN UPPER PRESS FIT BLOCKS AND ALLOWED COUNTER BORE REPAIR WITHOUT USING A REPAIR SLEEVE. STILL AVAILABLE. WHEN YOU SEE THIS NUMBER ON THE LINER, CUT FOR LPF AND USE OVERSIZED LINER KITS.

A3054936

ORIGINAL OVERSIZED 040/040 LOWER PRESS FIT LINER .THE LINER FLANGE O. D. WAS .040 OVERSIZED AND THE LOWER PRESS FIT AREA UNDER THE LINER FLANGE WAS.040 OVERSIZED. THE LINER FLANGE WAS .020 THICKER. THIS WAS THE ORIGINAL LINER USED TO CONVERT UPPER PRESS FIT BLOCKS, AFTER MACHINING, TO LOWER PRESS FIT BLOCKS, THIS LINER IS OBSOLETE. REPLACED WITH A3065405. WHEN YOU SEE THIS NUMBER USE OVERSIZE D LINER KITS AND INCLUDE 6 EXTRA .020 SEALING SHIMS A3054948.

A3065405

LATEST .020/.040 LOWER PRESS FIT LINER .REPLACES .040/..040 LOWER PRESS FIT LINER WHICH IS OBSOLETE. BLOCKS THAT HAVE BEEN MACHINED FOR THE .040/.040 LOWER PRESS FIT LINER CAN USE THIS LINER WITH

NO ADDITIONAL MODIFICATION. USE OVERSIZED CYLINDER KITS A3803219

LINER REPLACEMENT CHART RECOMMENDATIONS

Part No. of Liner Removed

Type of Lock Upper Or Lower

Press Fit

Options if Counter bores Salvageable

Options if Counter bores Cracked

A183050 OR A213740 OR A3042763 OR A3055099

UPPER Use A3055099 standard liner or machine block and use A3065405 oversized lower press fit. Use Cylinder Kits with std LPF liners

Machine block and use A3065405 oversized lower press fit liner. Or if block has sleeves, machine block for oversized Lower press fit salvage sleeve (A3822959) and use A3055099 standard lower press fit liner.

A3055099 (KIT A3801826) UPPER & LOWER Use A3055099 Standard liner. Use cylinder kits with STD LPF liners

Machine block and use A3065405 oversized lower press fit liner. Or if block has sleeves, machine block for oversized Lower press fit salvage sleeve (.010 A3822960, .020 A3822961 or .040 A3822962) and use A3055099 standard LPF liner.

A3035812 OR A3046325 UPPER Machine block for .020 / .040 LPF and use A3065405 oversized press fit liners. Or use A3065405 oversized pres fit liners. Or use cylinder kits with OSLPF

Machine block and use A3065405 oversized lower press fit liners

A3054936 OR A3065405 (KIT A3803219)

LOWER Use A3065405 .020 / .040 oversized lower press fit liner. No. need to machine block Or use cylinder kits with OSLPF liners

Machine block for lower fit salvage sleeve (A3822959) and use A3055099 standard LPF liner.

*Note: use .020 liner / sealing Ring (A3054948) wherever possible on standard LPF liners. There are other options such as upper press fit salvage sleeves and, but we recommend doing what the chart indicates.

LINER PART NUMBER INTRODUCTION ALL 855, 88NT ENGINES


A4089810 Set, Piston Ring Premium 6

10 A218025 Compression, Ring 1



13 A4058969 Oil, Control Ring 1

A4089811 Set, Piston Ring Premium Plus 6




13 A4058969 Oil, Control Ring 1

TYPICAL 855 SERIES, 88NT SERIES PISTON RINGS SET ILLUSTRATION


8 KIT PISTON REFER TO CORRECT PISTON LISTING ON FOLLOWING PAGES 6

7 A191970 PIN PISTON 1

9 A175755 RING SNAP 2

WARNING IMPRORER SELECTION PF PISTONS WILL CAUSE ENGINE FAILURE REFER TO PISTON CPL

LISTING TO DETERMINE YOUR CORRECT PISTON PART NUMBER REQUIRED.

NOTE: - PISTON KITS ARE SUPPLIED LESS THE PISTON PIN. PISTON PINS ARE INCLUDED ONLY IN

ENGINE CYLINDER KITS.

TYPICAL 855 SERIES, 88NT SERIES PISTON KIT ILLUSTRATION

ORIGINAL PISTON No C.R. CURRENT PISTON No C.R. OPTIONAL DUAL-NI C.R.

A135980 B 14.9.1 A3051554 A 15.0.1 A3048809 15.01

A167700 15.3.1 A3048650 15.5.1

A195850 13.5/1 A3051557 13.5.1

A198660 15.5.1 A3048650 F 15.5.1

A198660 B 15.5.1 A3042320 FB 15.5.1 A3050366 15.5:1

A198670 16.0.1 A3051553 16.0.1

A200390 B 14.1.1 A3051555 C 14.5.1 A3045948 14.5.1

A200400 15.0.1 A3051554 A 15.0.1 A3048809 15.0.1 A203090 B 14.5.1 A3051555 C 15.5.1 A3045948 14.5.1

A214190 B 15.5.1 A3042320 B F 15.5.1 A3050366 15.5.1

A214480 B 14.1.1 A3051555 C 14.5.1 A3045948 14.5.1

A214870 13.5.1 A3051557 13.5.1

A215040 16.2.1 A3051553 16.0.1

A215420 B 14.5.1 A3051555 C 14.5.1 A3045948 14.5.1 A216020 B 14.5.1 A3051555 C 14.5.1 A3045948 14.5.1

A218269 B 14.7.1 A3051554 A 15.0.1 A3048809 15.0.1

A218520 B 13.4.1 A3051557 13.5.1

A218860 16.5.1 A3048650 15.5.1

A219110 15.9.1 A3051553 16.0.1

A3007244 B 15.5.1 A3042320 B F 15. 5.1 A3050366 15.5.1 A3007245 B 14.3.1 A3051555 C 14.5.1 A3045948 14.5.1

A3007246 16.0.1 A3051553 16.0.1

A3008472 B 14.3.1 A3051555 C 14.5.1 A3045948 14.5.1

A3009626 B 15.0.1 A3051554 A 15.0.1 A3048809 15.0.1

A3010570 B 13.7.1 A3051556 B 14.0.1 A3048808 15.0.1

A3012424 15.0.1 A3051554 A 15.0.1 A3048809 15.0.1 A3017008 B 15.0.1 A3051554 A 15.0.1 A3048809 15.0.1

A3017348 15.0.1 A3051554 A 15.0.1 A3048809 15.0.1

A3017349 B 14.5.1 A3051555 C 14.5.1 A3045948 14.5.1

A3020944 13.7.1 A3031227 14.0.1

A3023102 B 13.9.1 A3051556 B 14.0.1 A3048808 14.0.1

A3024675 B 13.9.1 A3051556 B 14.0.1 A3048808 14.0.1 A3024676 14.5.1 A3051555 C 14.5.1 A3045948 14.5.1

A3025476 B 13.7.1 A3051556 B 14.0.1 A3048808 14.0.1

A3025477 B 14.1.1 A3051556 B 14.0.1 A3048808 14.0.1

A3025516 F 15.5.1 A3048650 F 15.5.1

A3025516 B 15.5.1 A3042320 B F 15.5.1 A3050366 15.5.1

A3028685 D 14.0.1 A3028635 D 14.0.1 A3050480 14.0.1 A3028685 E 14.0.1 A3051556 E 14.0.1

A3028686 B 14.5.1 A3051555 C 14.5.1 A3045948 14.5.1

A3028706 GB 15.3.1 A3042320 BG 15.5.1 A3050366 15.5.1

A3031139 B 14.0.1 A3051556 B 14.0.1 A3048808 14.0.1

A3031140 14.5.1 A3051555 14.5.1 A3045948 14.5.1

A3034185 17.2.1 A3034135 17.2.1

A3035832 14.0.1 A3028685 D 14.0.1 A3050480 14.0.1

A3037285 15.4.1 A3050366 15.5.1 A3050366 15.5.1

A3037346 13.4.1 A3051557 13.5.1

A3042318 B 14.5.1 A3042318 B 14.5.1 A3045948 14.5.1

A3042319 B 15.0.1 A3042319 B 15.0.1 A3048809 15.0.1

A3051553 16.0.1 A3051553 16.0.1

A3051554 A 15.0.1 A3051554 A 15.0.1 A3048809 15.0.1

A3051555 C 14.5.1 A3051555 C 14.5.1 A3045948 14.5.1

A3051556 B 14.0.1 A3051556 B 14.0.1 A3048808 14.0.1

A3051557 13.5.1 A3051557 13.5.1

A3052794 15.5.1 A3052794 15.5.1 A3052794 15.5.1

A3053500 14.0.1 A3050480 14.0.1 A3050480 14.0.1 A3053526 17.0.1 A3053526 17.0.1 A3053526 17.0.1

A3058566 15.0.1 A3058566 15.0.1 A3058566 15.0.1

A3150043 14.3.1 A3051555 C 14.5.1 A3045948 14.5.1 (A) NON PISTON COOLED ENGINES MUST USE A3017348 PISTON, A3801057 PISTON KIT, A3801874 PREMIUM CYL KIT OR A3801875 PREMIUM PLUS CYLINDER KIT.

(B) THIS PISTON MUST USE IN ENGINE SET TO MAINTAIN ENGINE BALANCE.

(C) NON PISTON COOLED ENGINES MUST USE A3017349 PISTON. A3801058 PISTON KIT. A3801872 PREMIUM CYL KIT OR A3801873 PREMIUM PLUS CYL KIT.

(D) A3028685 PISTON WITH DEEP VALVE POCKETS MUST BE USED IN ENGINES WITH SPECIAL HIGH LIFT CAMSHAFTS A3036697 OR A3028260.

(E) CAN BE USED IN ALL 855 ENGINES USING A3028685 PISTON EXCEPT BCIV & NTE’S WITH HIGH LIFT CAMSHAFTS

(F) NON TURBO OR TURBO CHARGED NON PISTON COOLED MUST USE PISTON A3048650. TURBOCHARGED PISTON COOLED ENGINES MUST USE PISTON A3042320.

(G) ENGINES WITH HIGH LIFT CAMSHAFTS A3036697 OR A3028260 MUST USE PISTON A3028706. PISTON KIT A3801229 OR A3801230 CYL KIT.

855 NON FFC, SC FFC, BC FFC, 88NT PISTON CONSOLIDATIONS

NOTE: PLEASE SEE THE CPL LISTING TO DETERMINE THE CORRECT CYLINDER KIT.

TYPICAL CYLINDER KIT ASSEMBLY ILLUSTRATION

SMALL CAM CONNECTING ROD COMPONENTS BIG CAM CONNECTING ROD COMPONENTS


1 A3015523 Rod, Connecting 6 1 A3013930 Rod, Connecting 6

2 A187420 Bushing, Piston Pin 6 2 A187420 Bushing, Piston Pin 6

3 A9195-3 Bolt, Connecting Rod 12 3 A70550 Dowel Connecting Rod 12

4 A200861 Washer, Connecting Rod 12 4 A219153 Bolt, Connecting Rod 12

5 A69936 Nut, Connecting Rod 12 5 A214950 Shell, Rod Std., B.C. 12

6 A203660 Shell, Rod Std., S.C. 12 5 A214951 Shell, Rod .010, B.C. 12

6 A203661 Shell, Rod .010, S.C. 12 5 A214952 Shell, Rod .020, B.C. 12

6 A203662 Shell, Rod .020, S.C. 12 5 A214593 Shell, Rod .030, B.C. 12

6 A203663 Shell, Rod .030, S.C. 12

NOTE: DUE TO WEIGHT DIFFERENCES RODS CAN NOT BE INTERMIXED IN AN ENGINE. BEARINGS SHELLS CAN NOT BE INTERCHANGED IN CONNECTING RODS. BIG CAM ENGINES MUST USE BIG CAM CONNECTING RODS. SMALL CAM ENGINES MAY BE UPGRADED BY REPLACING WITH BIG CAM CONNECTING RODS AND BIG CAM ROD

BEARINGS IN SETS ONLY.

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM FFC, 88NT BIG CAM CONNECTING RODS AND ROD BEARING ILLUSTRATION


1 A68193 Plug, Camshaft (1/8") 1 5 A3023177 Camshaft, Flanged 1

2 A708123 Retainer, Camshaft 1 5 A3049024 Camshaft, Flangeless 1

3 A215966 Gear, Flanged Camshaft 1 5 A3801763 Camshaft, Flanged

3 A3002901 Gear, Flangeless Camshaft 1 (Narrow Oil Groove) 1

3 A215966 Gear, Flanged Camshaft 1 5 A3801047 Camshaft, Flanged,

4 A69550 Key (1" Straight) A/R (Wide Oil Grove)

4 A3021601 Key (3/4" Straight) A/R 5 A3801426 Camshaft, Flangeless 1

4 A3021592 Key (3/4" .0115 Retard) A/R 5 A3801448 Camshaft, Flangeless 1






4 A3021598 Key (3/4" .0310 Retard) A/R

4 A3021599 Key (3/4" .0115 Advance) A/R 6 A215233 Washer, Big Cam Thrust SC 1

4 A3021600 Key (3/4" .0510 Retard) A/R 6 A9235-1 Washer, Small Cam Thrust S 1

NOTE: A708123 RETAINER USED WITH FOLLOWING APPLICATIONS. NTF-365/NTA-855-380/NT-855-C280/NT-855-C310/NT-855-C335NTA-855-C360/NTA-855-C400/NT-855-P335/NTA-855-P360/NT-855-L4/NTA-855-L3 PLEASE SEE THE CPL LISTING TO DETERMINE THE CORRECT CAMSHAFT

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM FFC, 88NT CAMSHAFT AND GEAR ILLUSTRATION

3/4 Inch Key Part Number Offset (Inch) Timing Change Equivalent In Gasket Thickness (Inch)

A3021600 0.0510 Retard 0.102

A3021597 0.0390 Retard 0.078

A3021598 0.0310 Retard 0.062

A3021596 0.0255 Retard 0.051

A3021594 0.0185 Retard 0.037

A3021592 0.0115 Retard 0.023

A3021593 0.0075 Retard 0.015

A3021595 0.0060 Retard 0.012

A3021601 None None None

A3021599 0.0115 Advance N/A

A3022352 0.0185 Advance N/A

A3022353 0.0310 Advance N/A

CAMSHAFT SELECTION CHART

Camshaft Part Number

Other Part Numbers Front Support Part Number

Gear Description

A3023177 A3023229, A143450,

A3031975 A150002 A215966 Small Cam (Flanged)

A3801047 A3021588, A300085 A150002 A215966 Big Cam Wide Oil Groove (must be resized

when using old bushings) (Flanged)

A3801763 A3049023, A3801063,

A3020914 A150002 A215966

A3049024 A3042568, A3006777,

A3022365, A3026975, A3025518

A3008530 A3002901 Big Cam Flangeless (increased valve seat

durability)

A3801426 A3801426, A303667 A3008530 A3002901 Big Cam III NTCC

A3801448 A3036697,

A3028260,A3041478 A3008530 A3002901 Big Cam IV Flangeless High Lift Cam

A3026972 A3801038, A3021589,

A3019124, A3025517 A3008530 A3002901 MVT NTCC Flangeless Big Cam Flanged

design, upgrade to flangeless

A3801749 A3051132 A3008530 A3002901 Big Cam IV 444

A3608786 A3801951, A3053525 A3008530 A3002901 88NT

A3608787 A3059857 A3008530 A3002901 88NT STC, 444

NOTE: FOR CORRECT TIMING INFORMATION ON MECHANICAL VARIABLE TIMING ENGINES, REFER TO THE CONTROL PARTS LIST (CPL)

TYPICAL 855 BIG CAM FFC CAMSHAFT CAM KEY COMPONENTS

REF# PART# DESCRIPTION REF# PART# DESCRIPTION

1 A3067616 GASKET 3 A3010594 CAPSCREW AND LOCKWASHER

2 A3049018 COVER, REAR 4 A3006743 SLEEVE, REAR WEAR

2 A216165 COVER, REAR 5 A3006737 SEAL, REAR CRANK OIL

*A216165 COVER USED IN NHHTC-290 @ 2100, NHHTC-290, NHHTC-350 @ 2100, NHHTCC-350 @ 2100

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM FFC REAR COVER ILLUSTRATION


- A3076146 Front Cover 14 A3008530 Support, (BC flangeless camshaft)

1

1 AS119C Cap screw (Small Cam) 1 14 A708124 Support, Small Cam 1

1 A3011714 Cap screw w/Washer (Big Cam) 3 - AAR1176 Shim Set, Camshaft 1

2 AS103D Cap screw (NTC-230 Small Cam) 3 15 A185573 Shim .025 1

2 AS112 Cap screw (Small Cam) 15 A65259A Shim.010 A/R

2 A3011715 Cap screw w/Washer (Big Cam) 3 15 A65259B Shim .005 A/R

3 A100915 Cap screw (Small Cam) 13 15 A65259C Shim .002 A/R

3 A3011712 Cap screw w/Washer (Big Cam) 9 16 AS908 Plug, Pipe (3/8") (Small Cam) 3

4 AS196A Cap screw (Small Cam) 1 16 A3013786 Plug, Pipe (3/8") (Big Cam) 1

4 A3011713 Cap screw w/Washer (Big Cam) 1 17 A69901 Plug, Pipe (1/8") (Small Cam) 2

5 AS604 Lock washer (Small Cam) 3 17 AS9118 Plug, Pipe (1/8") (Big Cam) 1

6 AS610 Lock washer (Small Cam) 17 18 A60408 Dowel 1

7 A132770 Bushing Accessory Drive 1 19 A215705 Seal, O Ring, Camshaft 1

8 A3004316 Seal Accessory Drive 1 20 A70653 Dowel 1

8 A3020185 Seal Premium Accessory Drive 1 FRONT SUPPORT MOUNTING

9 A3021704 Gasket 1 21 A218716 Spacer, Mounting 8

9 A3021705 Gasket (Segment) 1 22 A3000082 Washer, Plain 2

10 AS602 Washer (Small Cam) 3 23 A3054889 Cap screw, Hexagon Head 6

11 AS622 Washer (Small Cam) 17 24 A3058664 Cap screw, Hexagon Head 2

12 A3020183 Seal, Front Oil 1 AFA212 KIT, Accessory Drive See Pg 222

12 A3010457 Seal, Front Oil (Taper Nose) 1 AFA213 KIT, Accessory Drive See Pg 222

13 A3006742 Sleeve, Crankshaft Front 1 AFA214 KIT, Accessory Drive See Pg 222

14 A150002 Support, (BC flanged camshaft) 1 AFA215 KIT, Accessory Drive See Pg 222

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM FFC, 88NT, GEAR COVER ILLUSTRATION

QTY PART# DESCRIPTION QTY PART# DESCRIPTION

1 AFA212 Accessory Drive Rebuild Kit Minor 1 AFA214 Accessory, Drive

Small, Big Cam, Early NT855, N14 Installation Kit, Small, Big

1 A116391 Bushing, Accessory Drive Cam Early NT855, N14

1 A3014103 Washer, Clamping 1 AS1098 Grommet

1 A3026556 Washer, Thrust 2 A70550 Dowel, Pin

1 A3026557 Washer, Thrust 1 A132770 Bushing, Pressure Timing

1 A193136 Washer, Accessory Drive

1 AFA213 Accessory Drive Rebuild Kit Minor 1 A190397 Sleeve, Wear

Small, Big Cam, Early NT855, N14 1 A3004316 Oil, Seal

1 AFA212 Accessory, Drive Rebuild Kit 1 A3008947 Seal, Keyway

2 A70550 Dowel, Pin 1 A3046200 Spider

1 A3000173 Screw, Cap Hexagon 1 A3069101 Gasket, Acc Drive Support

1 A3000174 Coupling, Fuel Pump 1 A3069102 Gasket, Air Compressor

1 A170664 Washer, Plain 1 A4026171 Gasket, Fuel Pump

1 AFA211 Gear, Cover Gasket Kit Early Style 1 AFA175 Gasket, Kit Front Cover NT855

STC, SC, BC 1-4 NT855, N14 1 A3069101 Gasket, Accessory Drive Support

1 AAR1176 Shim, Kit 1 A215705 Seal, O Ring

1 A215705 Seal, O Ring 1 A3004316 Oil, Seal

1 A3004316 Oil, Seal 1 A3008947 Seal, Keyway

1 A3006736 Oil, Seal 1 A3020183 Oil, Seal

1 A3008947 Seal, Keyway

1 A3021704 Gasket, Gear Cover

1 A190397 Sleeve, Wear 1 A3067613 Gasket, Lubricating Oil Pump

1 A3067618 Gasket, Gear Cover 1 A3069102 Gasket, Air Compressor

1 A157551 Gasket, Oil Suction Connection 1 A3069103 Gasket, Fuel Pump

1 A3034986 Seal, O Ring


1 A3099083 Gasket, Oil Pan

1 A132770 Bushing, Accessory Drive

AFA SPECIAL REPAIR KITS GEAR COVER


1 A4058790 Gasket, Cylinder Head 3 9 A3070486 Sleeve, Injector std 6

(w/Standard Grommets) 9 A3071147 Sleeve, Injector Oversized 6

1 A3049998 Gasket, Cylinder Head 3 10 A3007759 Seal, O Ring, Injector Sleeve 6

(w/.010 Oversize Grommets) 11 A70772 Cap screw, Crossover 12

1 A3003350 Old Style Head Gasket SC 3 12 A147100 Crossover. Fuel 2

2 A3017759 Insert, Valve Std. Exhaust. 24 13 A131026 Seal, O Ring, Fuel Crossover 12

2 A200354 Insert, Valve Std. Intake 24 14 AS911-B Plug, Pipe 1/8" 10

2 A127931 Insert, Valve.010 O/S A/R 15 A213395 Plug, Expansion 1" 18

2 A127932 Insert, Valve .020 O/S A/R 16 A213394 Plug, Expansion 3/4" 3

2 A127933 Insert, Valve .030 O/S A/R 17 A209700 Cap screw (Small Cam) 36

2 A3032291 Insert, Valve.005 O/S 24 17 A3013623 Cap screw (Big Cam) 36

3 A145701 Valve Satellite, Intake and Exhaust 24 18 A69699 Washer, Cylinder Head 36

3 A135957 Valve, Intake 19 A216524 Plug, Expansion 1-1/4" 6

3 A3803512 Kit. Valve Intake w/collet A3030038 Crosshead. Valve Ass. (inc 20-23) 12

3 A3803519 Kit, Valve Exhaust w/collet 20 A123558 Guide, Valve Crosshead 12

4 A127554 Collet, Valve (Half) 48 21 A3030038 Crosshead 1

5 A170296 Retainer, Valve Spring 24 21 A3017548 Crosshead Jake Brake 1

6 A211999 Spring, Valve, Int. and Ex. 24 22 A203131 Nut, Hexagon 1

7 A3042745 Seat, Valve Spring 24 23 A147389 Screw, Adjusting 1

9 A3006456 Guide, Valve std. 24 24 A135308 Plate, Cover 2

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM FFC CYLINDER HEAD ILLUSTRATION

REF# PART# DESCRIPTION QTY COMMENTS

25 A181213 Fuel Elbow

26 A3007716 Head Casting

27 A193958 010" Water Grommet

28 AS965E Plug, Pipe 1/16" NPT

AC201 Valve Spring Shim .015"

AC201 Valve Spring Shim .030"

29 AS-965E Plug, Pipe 1/16"

3 A145701 Exhaust Valves 24

BIG CAM IV

5 A3036966 Retainer, Valve Spring 24 24

6 A3081212 Spring, Valve, Intake and Exhaust 24

7 A3047395 Seat, Valve Spring 24 24

88NT -

1 A4058790 Gasket, Head w/.010 OS

2 A3054590 Insert, Valve Std. Exhaust. 24 24

2 A3054600 Insert, Valve Std. Intake 24 24

3 A3803519 Intake Valves 24 24

5 A3058100 Retainer, Valve Spring 24 24

6 A3081212 Spring, Valve, Int. and Ex. 24 24

7 A3047395 Seat, Valve Spring 24 24

8 A3006456 Guide, Valve std. 24 24

15 A3007635 Plug, Expansion 18 18

16 A3007634 Plug, Expansion 3 3

18 A3071075 Washer, Cylinder Head 36 36

A3071319 Crosshead Assembly C-Brake 6 6

21 A3049321 Crosshead Valve C-Brake 6

NOTE: THE INJECTOR SLEEVE SEAL, O RING SHOULD BE INSTALLED IMMEDIATELY AFTER CONTACTING

PETROLEUM BASED OILS AS THE SEAL, O RING WILL SWELL RAPIDLY. SEAL, O RINGS CAN BE LUBRICATED WITHVEGETABLE OIL IF THEY WILL NOT BE IMMEDIATELY INSTALLED.

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM FFC CYLINDER HEAD ILLUSTRATION CONTINUED

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM FFC ROCKER LEVER HOUSING ILLUSTRATION


1 A101322 Cap, Oil Filler 2" 1 36 AS600 Lock washer 3

1 A200284 Cap, Oil Filler (Small) 1 1/2 inches 1 37 AS631 Washer 3

2 A3006187 Cover, Rocker Housing (All) 1 38 A122136 Cover 1

3 A3006358 Cover, Rocker Housing (SC) 1 39 A122135 Gasket 1

3 A3049257 Cover, Rocker Housing (BC) 1 40 A122133 Body 1

4 A3006183 Cover, Rocker Housing 1 41 A219065 Baffle 1

5 A3038076 Cap screw 1 42 AS3101 Seal, O Ring Ventube 1

6 A3054841 Gasket, Rocker Housing cover 43 A68562 Flange 1

- A3801433 Assembly, Rocker Lever Shaft (BM68740)

3 44 A3069155 Tube, Breather 1

16 A140297 Shaft, Rocker Lever 3 45 AS115 Cap screw 2

- A175830 Plug, Housing 6

- A161825 Plug, Rocker Lever Shaft 6 BIG CAM

16 A3038904 Shaft, Rocker Lever 3 7 A140330 Bushing, Lever 6

17 A218736 Plug, Shaft and Housing (w/140297) 6 8 AS212 Nut, Adjusting Screw 6

17 A3038903 Plug, Shaft and Housing (w/3038904) 9 A168306 Screw, Adjusting 6

18 A3000521 Seal, O Ring, Shaft and Housing Plug 6 9 A3003678 Screw, Adjust. Jake Brake 6

19 A3010589 Cap screw 18 10 A208084 Rivet, Blind 6

20 A3017750 Gasket, Rocker Housing 3 11 ABM95161 Lever, Rocker 6

21 A204961 Bracket, Lifting 1 12 A218153 Bushing, Lever 6

22 A170226 Bracket, Lifting 1 13 A194037 Socket 6

23 A168319 Screw, Rocker Lever Shaft 3 14 AAR2308 Lever, Injector Rocker 6

15 ABM95162 Lever, Rocker 6

SMALL CAM 23 A3047134 Breather, Crankcase 1

7 A140330 Bushing, Lever 6 24 AS117 Cap screw 1

8 AS212 Nut, Adjusting Screw 6 25 AS602 Washer 1

9 A168306 Screw, Adjusting 6 26 A3058412 Tube, Breather 1

10 A208084 Rivet, Blind 6 27 A3008596 Clamp, Hose 2

11 ABM95161 Lever, Rocker 6 28 A64775 Hose, Plain 1

12 A218153 Bushing, Lever 6 29 AS190 Cap screw 1

13 A194037 Socket 6 30 AS603 Lock washer 1

14 AAR2308 Lever, Injector Rocker 6 31 AS223 Nut, Heavy Hex 1

15 ABM95162 Lever, Rocker 6 32 AS604 Lock washer 1

- A3008595 Breather, Crankcase Assembly 1 33 A113710 Bracket, Oil Gauge Tube 1

35 AS167A Cap screw, Cover to Body 3 34 A69911-A Clip 1

- A3042551 C Brake Housing Gasket 3

- A3045533 Jake Brake Housing Gasket 3

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM FFC ROCKER LEVER HOUSING COMPONENTS

88NT ROCKER HOUSING

REF PART No DESCRIPTION QTY COMMENTS REF PART No DESCRIPTION QTY COMMENTS

Rocker Housing 14 A3071452 Lever, Rocker 2

A3030038 Assembly, Crosshead 12 10 AS-212 Nut, Adjusting Screw 1

1 A147389 Screw, Crosshead 1 3/8-24 x 3/4 Inch 11 A168306 Screw, Adjusting 1

2 A203131 Nut, Heavy Hexagon 1 12 A208084 Rivet, Blind 1

3 A3030038 Crosshead, Valve 1 14 A3058109 Lever, Rocker 1

4 A3053756 Plug, Pass-Thru 3 13 A3058462 Bushing, Lever 1

A3071454 Assembly, Rocker Lever 3 15 A3058654 Seal, O-ring 2

5 A3044399 Shaft, Rocker Lever 1 16 A3060271 Lever, Injector rocker 2

6 A3044498 Screw, Rocker Lever 1 without C-Brake 10 AS-212 Nut, Adjusting Screw 1

6 A3044499 Screw, Rocker Lever 1 with C-Brake 11 A168306 Screw, Adjusting 1

7 A3044789 Plug, Rocker Lever Shaft 2 16 A3060268 Lever, Injector Rocker 1

8 A3054265 Housing, Rocker Lever 1 17 A3063296 Bushing, Lever 1

9 A3071451 Lever, Rocker 2 18 A194037 Socket 1

10 AS-212 Nut, Adjusting Screw 1 Mounting Parts

11 A168306 Screw, Adjusting 1 19 A3010589 Cap screw 12

11 A3058206 Screw, Adjusting 1 20 A3049187 Gasket, Lever Housing 1

12 A208084 Rivet, Blind 1 - A3053132 C Brake Housing Gasket

9 A3058108 Lever, Rocker 1 - A3804590 Gasket brake Housing

13 A3058462 Bushing, Lever 1

88NT BREATHER

REF PART No DESCRIPTION

BREATHER

Oil fill located over no. 1 cylinder. Breather located over No. 4 cylinder. Breather vent tube extends from No. 4 cylinder toward rear corner cylinder block exhaust side. Breather tube positioned forward of rear face of cylinder head. Terminates Approximately 3.5 inch below pan rail on Engines with engine brakes. 6.5 Inch below pan rail on engines without engine brakes.

REF PART No DESCRIPTION QTY COMMENTS REF PART No DESCRIPTION QTY COMMENTS

1 A3050353 Cover, Rocker Lever 1 & MOUNTING PARTS

2 A3065069 Cover, Rocker Lever 1 9 A3058412 Tube, Breather 1

3 A3042401 Seal, Grommet 1 10 AS-117 Cap screw Hexagon Head 1 3/8-16 x ¾”

4 A3058517 Cover, Rocker Lever 1 11 AS-190 Cap screw 1 5/8-18 x 1 Inch

5 A3040995 Plug, Threaded 1 12 AS-223 Nut, Heavy Hex 1 3/8-16 Inch

6 A101322 Cap, Filler 1 13 AS-602 Washer, Plain 1

ROCKER COVER MOUNTING 14 AS-603 Washer, Lock 1 5/8 Inch

7 A3058532 Gasket, Rocker Lever Cover 3 15 AS-604 Washer, Lock 1 3/B Inch

8 A3052675 Cap screw Captive Washer 21 16 A64775 Hose, Plain 1

17 A107460 Clip 1

18 A113710 Brace, Tube 1

19 A3008596 Clamp, Hose 2

20 A3013107 Bracket, Noise Panel 1

21 A3015283 Cap screw 1

22 A3058412 Tube, Breather 1

88NT OIL CONNECTION

REF PART No DESCRIPTION QTY COMMENTS REF PART# DESCRIPTION QTY COMMENTS

OIL CONNECTION INTERNAL OIL MANIFOLD

AS-166-C Cap screw Hexagon Head 3 1/4 - 20 x 21/4 Inch 7 A3054260 Connection, Oil Supply 6

2 A8078 Washer, Plain 3 6 A3052587 Seal, O Ring 6

3 A3052586 Seal, O Ring 3 8 A3056559 Manifold, Oil 3

4 A3082320 Manifold, Oil

5 A3050867 Seal, Grommet 6

6 A3052587 Seal, O Ring 6


- A3066795 Cam Follower Assembly 3 14 A9260-1 Roller, Intake and Exhaust 12

1 A175831 Plug, Exp. Cam Follower Shaft 6 15 AS129 Cap screw 18

2 A3065125 Shaft, Cam Follower 6 15 AS604 Lock washer 18

3 A44035 Housing, Cam Follower 3 16 A68586 Dowel 6

4 A69736 Screw, Cam Follower Shaft 6 AFA174 KIT GASKET SEE PAGE 44

5 A3018049 Cam Follower, Injector Assembly 6 17 A9266A Gasket (.007", Do Not Use Alone) A/R

6 A118377 Bushing, Injector Cam Follower 6 17 A9266 Gasket (.015") A/R

7 A213559 Insert, Cam Follower Valve 12 17 A3011272 Gasket (.022") A/R

7A A107738 Insert, Cam Follower Injector 6 17 A120819 Gasket (.026") A/R

8 A3017544 Pin, Injector Roller 6 17 A3011273 Gasket (.039") A/R

9 A118939 Pin, Roll 18 18 A3053377 Push Rod, Exhaust Valve 6

10 A3062096 Roller, Injector 6 19 A3046431 Push Rod, Injector 6

11 A4072124 Cam Follower, Int. and Exhaust Ass. 12 19 A3046420 Push Rod, Injector 6

12 A118378 Bushing, Intake and Exhaust 12 18.20 A3046418 Push Rod, Intake/Exhaust 6

13 A68513 Pin, Intake and Exhaust Roller 12

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, CAM FOLLOWER AND PUSH RODS ILLUSTRATION


- A3066796 Cam Follower Assembly. 3 17 A3074400 Gasket (.017", w/Sil. Bead use 1st) 3

1 A3016887 Housing, Cam Follower 3 17 A3074401 Gasket (.007", Do Not Use Alone) A/R

2 A175831 Plug, Expansion 6 17 A3074402

Gasket (.017") A/R

3 A69736 Screw, Shaft 6 17 A3074403 Gasket (.022") A/R

4 A3065125 Shaft, Cam Follower 6 17 A3074404 Gasket (.030") A/R

5 A3056568 Lever, Cam Follower 12 18 A67211 Dowel 6

6 A118378 Bushing 12 19 A3046420 Push Rod, Intake and Exhaust 6

7 A118939 Pin, Roll Valve 18 20 A3046430 Push Rod, Injector 6

8 A213559 Socket 18 - A3803017 MVT Activator Repair Kit

9 A3013331 Pin, Roller 12 AFA173 KIT, GASKET SEE PAGE 222

10 A3036933 Roller, Intake 8 Exhaust 12

11 A3056569 Lever, Injector Follower 6 NT88

12 A118377 Bushing 6 2 A3007634 Plug, Expansion 2

13 A3013330 Pin, Roller Injector 6 - A3067941 Plug, Ball 12

14 A3036934 Roller, Injector 6 17 A3068477 Gasket, Cam Follower Housing 3

15 AS-129 Cap screw 18 15 A3081278 Cap screw 10

16 AS-604 Lock washer 18 19 A3058469 Rod, Push Valve 12

20 A3058471 Rod, Push Injector 6

TYPICAL 855 BIG CAM FFC, CAM FOLLOWER AND PUSH RODS ILLUSTRATION

PART# TOTAL LENGTH "A" FIG No APPLICATION

A3053377 18.26 1

A3046418 18.26 2

A3046431 18.19 3 ALL 855 SMALL CAM FFC,

A3046431 18.19 4 AND NON FFC

A3046431 18.19 4

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, CAM FFC PUSH ROD IDENIFICATION CHART

PART# TOTAL LENGTH "A" FIG No APPLICATION

A3046420 17.78 1 ALL 855 BIG CAM BELOW 400HP

A3046420 17.18 2 ALL 88 BIG CAM 400HP AND ABOVE

A3046430 17.67 3 ALL 855 BIG CAM

A3046430 17.67 4 ALL 855 BIG CAM

TYPICAL 855 BIG CAM FFC, PUSH ROD IDENIFICATION CHART

Note: The minimum gasket requirement is one A9266 gasket (.014-.020" thick). Gasket A9266-A is not to be used alone. For further retarding, change the camshaft gear timing key.

Do not increase the combined gasket thickness to more than 0.125 inches. If further advancing is

required, change the camshaft gear timing key.

Cam follower Assembly number A3018051 contains a thicker walled Housing than A3018052. A

A3018051 Assembly may be converted to A3018052 during rebuilding by surface grinding the cam follower Housing. The thin walled Housing is used for slower timing (retarding) of the camshaft.

SMALL CAM INJECTION TIMING INFORMATION

Gasket Part Number Thickness (inch) Change in Push Rod Travel (inch)

A9266A' 0.006-0.008 0.0015-0.0020

A9266 0.014-0.020 0.0035-0.0050

A3011272 0.020-0.024 0.0050-0.0060

A120819 0.027-0.033 0.0070-0.0080

A3011273 0.037-0.041 0.0090-0.0100

'Not to be used alone

TYPICAL 855 BIG CAM FFC CAM FOLLOWERS

Note: The minimum gasket requirement is one A3020000 cam follower gasket (.014-.020" thickness)

with silicone bead. The bead faces the cam follower box. The cam follower is shimmed by adding gaskets between gasket A3020000 and the block. Do not increase the combined gasket thickness to

more than .080 inches. If further advancing is required, change the camshaft gear timing key.

BIG CAM INJECTION TIMING INFORMATION

Gasket Part Number Thickness (inch) Change in Push Rod Travel (inch)

A3074400' 0.014-0.020 0.0035-0.0050

A3074401 0.006-0.008 0.0015-0.0020

A3074402 0.014-0.020 0.0035-0.0050

A3074403 0.020-0.024 0.0050-0.0060

A3074404 0.027-0.033 0.0070-0.0080

'One only per cam follower

FOR TYPICAL NON FFC AND SMALL CAM FFC CAM FOLLOWERS

MVT CAM FOLLOWER HOUSING AND ACTUATOR

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

A3081261 Housing and Actuator Assembly 33 AS-102 Cap screw, Actuator to Housing

1

A3081257 Housing Cam Follower Assembly 34 AS-134 Cap screw, Actuator to Housing

4

A3056106 Housing 2 35 A69571 Cap screw, Actuator to Housing

2 A114505 Pin, Roll 1 36 AS-605 Lock washer, Actuator to Housing

3 A203933 Plug, expansion 2 NTCC-400 Same as above except:

4 A3024065 Shaft, cam follower 1 A3081261 Housing and Actuator Assembly

1

5 A3015101 Screw, socket 2 A3056127 Actuator Assembly

6 A3015136 Gear, Actuator 1 25 A3056103 Spacer

7 A3036936 Lever, cam Follower 1 Add

8 A118939 Pin, roll 1 A3056144 Housing and Actuator Assembly

1

9 A213559 Socket 1 A3056126 Actuator Assembly

10 A3036934 Roller 1 25 A3056101 Spacer

11 A3013330 Pin 4 NTCC-475 Same as above except:

12 A3015104 Bushing 1 Omit

13 A3056568 Lever, cam Follower 1 A3081261 Housing and Actuator Assembly

1

14 A118378 Bustling 1 A3056127 Actuator Assembly 1

8 A118939 Pin, roll 1 25 A3056103 Spacer 1

9 A213559 Socket 2 Add

10 A3036934 Roller 1 A3081260 Housing and Actuator Assembly

1

15 A3031277 Eccentric 1 A3056128 Actuator Assembly 1

A3056127 Actuator Assembly 1 A3056104 Spacer 1

16 A3056137 Housing, actuator 1 A3008465 Plug 1

17 A3016810 Guide, Actuator shaft 1

18 A3016804 Sleeve, Actuator 1


20 A3024075 Seal 1

21 A3026070 Seal, plunger 1

22 A3056100 Plunger, Actuator 1

23 A3016807 Spring, Actuator 1

24 A3021514 Retainer, Actuator Spring 1

25 A3056103 Spacer 1

26 A3026069 Shaft, Actuator 1


28 A137924 Cap screw 2

29 A3016984 Seal, solenoid 1

30 A3056102 Nut 1

31 A3016802 Washer 1

32 A3016809 Cap, Actuator 1

A3056125 Valve, solenoid 1

--- (A3016982) Valve, solenoid 1

A3020100 Orifice 1

A3045046 Gasket, orifice 1

- - A3024695 Harness, wiring 2

- A213714 Filter, aneroid 1

MVT CAM FOLLOWER HOUSING AND ACTUATOR

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

A3081254 Housing cam follower rear 1 41 A3016981 Coupling 1

38 A3024004 Housing 1 42 A3024012 Seal 2

A175831 Plug expansion 1 43 A3029416 Gasket 1

3 A203933 Plug expansion 2 A3003156 Seal wire 1

4 A3801584 Shaft cam follower 1 44 AS15-A Cap screw 2

5 A3015101 Screw socket 2 45 AS-129 Cap screw 16

7 A3036936 Lever cam follower 2 46 A-S604 Lock washer 16

8 A118939 Pin roll 1

9 A213559 Socket 1 PUSH RODS ALL MODELS

10 A3036934 Roller 1 47 A3046420 Push rod intake and exhaust 12

11 A3013330 Pin 1 48 A3046430 Push rod injector 6

12 A3015104 Bushing 1

13 A3056568 Lever cam follower 4

14 A118378 Bushing 1

8 A118939 Pin roll 1

9 A213559 Socket 1

10 A3036934 Roller 1

15 A3031277 Eccentric 2

FRONT CAM FOLLOWER HOUSING SAME AS REAR EXCEPT:

Omit

A3081254 Housing cam follower rear 1

Add

40 A3081255 Housing cam follower front 1

MVT CAM FOLLOWER HOUSING AND ACTUATOR CONTINUED


1 AFA203 Repair, Kit Cam Follower Big Cam

1 AFA173 Gasket, Kit Cam Follower Big Cam NT855 NT855

4 A3013331 Pin, Cam Follower Roller Valve

3 A3074400 Gasket Cam Follower Housing 4 A3036933 Roller, Cam Follower Valve 3 A3074401 Gasket Cam Follower Housing 2 A3013330 Pin, Cam Follower Roller Injector 3 A3074402 Gasket Cam Follower Housing 2 A3036934 Roller, Cam Follower Injector

2 A3074404 Gasket Cam Follower Housing 6 A118939 Pin, Roller

2 A175831 Plug, Expansion

1 AFA174 Gasket, Kit Cam Follower Small Cam

NT855

3 A9266 Gasket Cam Follower Housing

3 A9266A Gasket Cam Follower Housing

3 A120819 Gasket Cam Follower Housing

AFA SPECIAL REPAIR KITS CAM FOLLOWER

TYPICAL 855 NON FFC, 855 SMALL CAM PTG FUEL PUMP ILLUSTRATION

REF PART No DESCRIPTION REF PART No DESCRIPTION

AS-105C Cap screw 36 A129826 Housing

2 AS-800 Lock washer 37 A129838 Knob

3 A70704 Washer, Plain 38 A154087 Seal Ring

4 A118226 Cap screw 39 A70295 Plug

5 AS-606 Lock washer 40 A3000266 Shaft

6 A103089 Washer, Plain 41 A190876 Seal, O Ring

7 ABM53139 Front Cover 42 A3030970 Valve

8 A68174 Key Main Shaft 43 A129768 Spring

9 A100192 Main Shaft 44 A128888 Seal, O Ring

10 AS7650 Bearing Main Shaft 45 A129839 Shield

11 A70699 Snap Ring 46 A4024808 Coil, 12V

12 A103036 Gear Drive A4024809 Coil, 24 V

13 A100205 Gear Tachometer Drive (CCW Rotation) A3098354 Coil, 12V

13 A101893 Gear Tachometer Drive (CW Rotation) A3021420 Coil, 24 V

14 A100764 Gasket Mount A3054291 Coil, 32 V

15 A69793 Cap screw 46 A3035342 Shut Down Valve

is AS-604 Lock washer Assembly 12V (Items 36-47)

17 A108330 Washer, Plain A3035362 Shut Down Valve

18 A101918 Cpl with Compressor Assembly 24V (Items 36-47)

18 A102974 Cpl w/o Compressor A3035345 Shut Down Valve

19 A3040387 Seal, Main Sit, Double Up Assembly 12V (Items 36-47)

A3062676 Seal, Main Shaft Thin Mil Case A3035346 Shut Down Valve

A3019962 Seal, Main Shaft Thin Rub. Cold Assembly 24V (Items 36-47)

20 A70772A Screw ASM69M Shut Down Valve

21 A127018 Washer Assembly 32V (Items 36-47)

22 A155445 Housing Tachometer Shaft 47 A187556 Cap screw

23 A70732 Gasket 48 A3069017 Gasket Mounting

24 A210218 Felt Washer (Not Shown) 49 A64816A Dowel Pin

24 A70809 Seal 50 A3033719 Dowel Ring

25 A104087 Shaft Tachometer 51 A3033722 Front Cover, 7/16' x 3/4'. Gear Pump

25 A189638 Spacer (Not Shown) A203329 Front Cover, 1' x 1 1/4', Gear Pump

26 A70723 Bushing 52 A4078515 Gear, 3/4”

27 A101891 Gear RH Drive A167166 Gear, 7/16”

27 A70720 Gear LH Drive A170942 Gear, 1”

28 A70728 Tachometer Drive Assembly RH A119364 Gear, 1 1/4”

ABM31405 Tachometer Drive Assembly LH 53 A175866 Shaft Idler, 7/16”

29 A157088 Cap Filter A175864 Shaft Idler, 3/4”

30 A154088 Seal A100133 Shaft Idler 1”

31 A70700 Spring A175865 Shaft Idler, 1 1/4”

32 A148483 Screen, Std 54 A167169 Shaft Drive, 7/16”

A137808 Screen (Used w/El. Hydraulic Governor) A100215 Shaft Drive, 3/4”

A200743 Screen (Same as 137808 w/40 micron screen)

A100216 Shaft Drive, 1”

A149767 Screen, Lower A100217 Shaft Drive, 1 1/4”

33 AS189C Cap screw, 55 A121193 Gasket ( 0015 Purple)

34 AS600 Lock washer 55 A110855 Gasket ( 002 Red)

35 A67684 Washer. Plain

TYPICAL 855 NON FFC, 855 SMALL CAM PTG FUEL PUMP


56 A3034015 Body, 7/16” 89 A203619 Cap screw

A3033717 Body, 3/4” 89 AS-1943 Seal Wire

A3033736 Body, 1” 90 A3048294 Lever

A175881 Body, 1 1/4” A3048296 Lever

57 A70704 Washer. Plain 90 A3048295 Lever

57 AS600 Lock washer 91 AS-16206 Snap Ring

58 AS175C Cap screw 7/16” 92 AS-1943 Seal Wire

A70790 Cap screw 3/4” 93 A148977 Cover Throttle Sit (Std.)

58 A70791 Cap screw 1” A100765 Cover Throttle Sit (MVS Gov.)

A100129 Cap screw 1 1/4” 94 A148916 Spacer

59 A151900 Seal Seal, O Ring 95 A148976 Roll Pin

60 AS105C Cap screw 96 Throttle Shaft

81 A5600 Lock washer 97 A100478 Seal, O Ring

62 A70704 Washer, Plain 98 A142179 Shim

63 A153336 Body for BM76340, Damper 99 A149040 Plunger

A153337 Body for BM76454, Damper 100 A70750 Shim 010

64 A139368 Seal, O Ring A70750A Shim. .005

65 A202897 Diaphragm A70750B Shim. .002

66 A100099 Seal, O Ring 101 A142149 Set Screw

67 A160514 Washer, Nylon 102 AS2286 Screw Nameplate

68 A153338 Cover 103 A105375 Nameplate

68 AAR5797 Pulsation Damper Assembly. 104 A109915 Screw, Adj. (Mach Gov.)

ABM76454 Pulsation Damper Assembly. A175578 Screw, Adj. (MVS Gov.)

69 AS174C Cap screw 105 AS-251 Nut, Locking

70 A70734 Washer, Plain 106 A112076 Plug

71 A181466 Lock washer 107 A139473 Plug

72 A3027507 Check Valve Gear Pump (not shown) 108 A43696A Seal, O Ring

A3033740 Check Valve Gear Pump (new style) 109 A68549 Dowel

73 A3034215 Gear Pump, 7/16', RH (Non-Press) 110 A100193 Bushing

A3034216 Gear Pump, 7/16'. LH (Non- Press.) 111 A118227 Dowel Ring

A3034243 Gear Pump, 3/4', RH (Non-Press) 112 A163733 Clip

A3034244 Gear Pump, 3/4', LH (Non-Press.) 113 A200635 Plug

A3034245 Gear Pump, 1', RH (Non-Press ) 114 A108384 Spring Pack Housing

A3034222 Gear Pump, 1', LH (Non-Press ) 115 A3001737 Barrel and Sleeve

A3034221 Gear Pump, 1 1/4', RH (Non-Press ) A3006773 Sleeve, only

A3034222 Gear Pump, 1 1/4', LH (Non-Press I 116 Torque Spring

74 Idler Spring Pin (Botton) 117 A101841 Shim .005

75 A144195 Spring Idler A101842 Shim 010

76 A70715 Washer A101843 Shim. .020

77 A3038218 Guide 118 Gov. Plunger

78 A70716 Screw. Adjusting 119 A137372 Pin

79 Spring High Speed 120 A3048557 Spacer (Sleeve)

80 A70717 Shim. .020 121 A3027633 Washer Thrust

A70717A Shim. .010 122 A70690 Driver

A70717B Shim. .005 123 A144178 Plunger Weight Assist

81 A70713 Retainer 124 A144179 Shim

82 AS-16240 Snap Ring 125 A143847 Spring, Weight Assist

83 A70735 Gasket 126 A3088989 Weight 8 Carrier Assembly

84 A3803340 Cover 127 A163944 Bushing

85 A70704 Washer, Plain 128 A203848 Inlet Fitting (Not Shown)

86 AS-630 Lock washer 129 A203849 Inlet Fitting (Side Tap) (Not Shown)

87 AS-105C Cap screw - AGS11 Kit, Fuel Pump Main Shaft

88 A177999 Plug

TYPICAL 855 BIG CAM AFC FUEL PUMP ILLUSTRATION


1 A3035342 Shut Down Valve 1 Term 39 A3034215 Gear Pump,7/16",RH (Press )

Assembly 12V Includes items (2-12) A3034216 Gear Pump, 7/16', LH (Press )

A3035362 Shut Down Valve 1 Term A3034243 Gear Pump, 3/4', RH (Press.)

Assembly 24V Includes items (2-12) A3034244 Gear Pump, 3/4', LH (Press.)

A3035345 Shut Down Valve 2 Term A3034245 Gear Pump, 1" RH (Press.)

Assembly 12V Includes items (2-12) A3034222 Gear Pump, 1', LH (Press.)

A3035346 Shut Down Valve 2 Term A3034221 Gear Pump, 1/1/4', RH (Press.)

Assembly 24 V Includes items (2-12) A3034222 Gear Pump, 1 1/4", LH (Press)

A3035347 Shut Down Valve 2 Term 40 A3069017 Gasket

Assembly 32V Includes items (2-12) 41 A167169 Shaft Drive, 7/16"

2 A4024808 Coil, 12V, 1 Terminal (3021092) A100215 Shaft Drive, 3/4'

A4024809 Coil. 24V, 1 Terminal A100216 Shaft Drive, 1"

A3098354 Coil, 12V, 2 Terminals A100217 Shaft Drive, 1 1/4'

A3021420 Coil, 24V, 2 Terminals 42 A3033719 Dowel Ring

A3054291 Coil, 32V, 2 Terminals 43 A110655 Gasket (Red, 002)

3 A129826 Housing A112193 Gasket, (Purple, .0015)

4 A129838 Knob 44 A167166 Gear, 7/16"

5 A190876 SEAL, O RING A119363 Gear, 3/4"

6 A129688 SEAL, O RING A170942 Gear, 1'

7 A70295 Plug A119364 Gear, 1 1/4"

6 A167556 Screw 45 A3027507 Check Valve Gear Pump

9 A3000266 Shaft A3033740 Check Valve Gear Pump (new style)

10 A129839 Shield 46 A175866 Shaft Idler, 7/16'

11 A129766 Spring A175864 Shaft Idler, 3/4'

12 A3030970 Valve A100133 Shaft Idler, 1'

13 AS-189C Cap screw A175865 Shaft Idler, 1 1/4'

14 A161466 Lock washer 47 A64816A Dowel

15 A154087 Seal, O Ring 48 A68606 Plug

16 A67684 Washer, Plain 49 A3064015 Body Gear Pump, 7/16'

17 AS-174C Cap screw A3033717 Body Gear Pump, 3,4'

18 A133538 Cap screw A3033736 Body Gear Pump, 1'

19 A153346 Cap screw A175861 Body Gear Pump. 1 1/4'

20 A161466 Lock washer 50 A3033722 Front Cover 7/16" x 3/4', Gear Pump

21 A70704 Washer A175868 Front Cover 1' x 1 1/4', Gear Pump

22 A205451 Head Assembly 51 Main Housing

23 AS-105C Cap screw 52 A3001737 Barrel & Sleeve

24 A202897 Diaphragm Damper 52A A3006773 Sleeve, only

25 AS-600 Lock washer 528 A108384 Housing, Spring Pack

26 A153338 Plate 53 A151900 Seal, O Ring

27 A100099 Seal Ring 54 A213079 Seal, O Ring

26 A139988 Seal Ring 55 A118227 Dowel Ring

29 A160514 Washer, Nylon 56 A3038218 Guide

30 AS-1958 Cap screw 57 Governor Plunger

31 A70704 Washer, Plain 58 A70690 Driver

32 AS-600 Lock washer 59 A137372 Pin

33 AS-251 Nut 60 A3048557 Spacer or Sleeve

34 A3048294 Lever-long 61 A3027633 Thrust Washer

A3046296 Lever - short 62 A101841 Shim .005

35 A129666 Fitting Inlet 62 A101842 Shim .010

36 A51027 Filling Outlet A101843 Shim 020

TYPICAL 855 BIG CAM AFC FUEL PUMP ILLUSTRATION


37 A70790 Cap screw 63 A100478 Seal, O Ring

38 A181466 Lock washer 64 A213768 Seal, O Ring

65 A3076040 Screw, Fuel, Adjusting 117 A144179 Shim

66 Throttle Shaft 118 A163944 Bushing. Governor

67 A3006343 Stop 120 AAR41043 Weight & Carrier Assembly.

A3006342 Stop 121 A3088989 Weight & Carrier Assembly.

68 A213679 Ball Plug 122 A3088988 Weight & Carrier Assembly.

69 A3000446 Cover 123 A3024991 Weight & Carrier Assembly.

70 A157088 Cap Fuel Filler 124 Spring Torque Control

71 A154088 Seal 125 A100764 Gasket

72 A70700 Spring 126 AS-105C Cap screw

73 A146483 Screen, Std 127 AS-600 Lock washer

A137808 Screen, Used w/ Hydraulic Governor 128 A70704 Washer, Plain

A200743 Screen Same as 137808 (40 Micron) 129 A118226 Cap screw

A149767 Screen Lower when Stacked 130 AS-606 Lock washer

74 A112076 Plug 131 A103089 Washer, Plain

75 A109918 Sot Screw 132 A203619 Cap screw

76 A195755 Sol screw 133 A3021068 Barrel

77 AS-251 Nut 134 A3013811 Bellows, (Black)

78 A70715 Washer, Idler, Adjusting 134A A3013811S Bellows, (Orange Silicon)

79 A70716 Screw, Idler, Adjusting 135 A3023171 Bolt

81 A144195 Spring 136 A3015520 Cover

82 Idler Spring Pin (Bin) 137 AS-168C Cap screw

83 Spring High Speed 138 A70704 Washer, Plain

84 A70717 Shim 020 139 AS-600 Lock washer

_ A70717A Shim 010 140 AS-213A Nut

A70717B Shim 005 141 AS-251 Nut

85 A70713 Retainer, Gov Spring 142 AS-248 Nut

86 A3001704 Snap Ring 143 A3013810 Piston, AFC

99 A3803340 Cover Spring Pack 144 A3021676 Plunger, Avail in 7 Sizes

100 A70705 Gasket 145 Spring

102 AS-105C Cap screw 146 A3042542 SEAL, O RING

103 A70704 Washer, Plain 147 A3330478 SEAL, O RING

104 AS-600 Lock washer 148 A145504 0 Ring

104A A177999 Plug 149 A68061-A Seal, O Ring

1048 AS-110 Cap screw 150 A214144 Valve, Needle

105 A3089103 Gasket A203848 Inlet Fitting (Nut Shown)

106 A212639 Coupling A203849 Inlet Fitting (Side Tap) (Not Shown)

107 A212668 Key

108 A212603 Seal, Tachometer Shaft

108A A3015665 Tachometer Assembly RH

(Inc. Items 112,113,114)

A216913 Tachometer Assembly, LH,

(Inc. Items 112,113,114)

109 A100193 Bushing

110 A3803676 Front Cover

111 A3062676 Seal Main Sit, Mill Case

A3019962 Seal Main Sit, Rubber Cold

112 A212607 Tachometer Shaft

113 A212609 Bushing Tachometer

114 A212610 Gear Tachometer ,RH

A212611 Gear Tachometer LH

115 A143847 Spring, Weight Assist

116 A144178 Plunger Weight Assist


PTG/AUTO/AFC

A3060695 Assembly, Pump Housing 1

1 A3059594 Body, Fuel Pump 1

2 A214139 Ball, Plug AFC 2

3 A3036970 Housing, Spring Pack 1

4 A3058555 Barrel 1

5 A100193 Bushing 1

6 A118227 Dowel, Ring 2

A3040760 Assembly., Governor Plunger 1

7 A70690 Driver 1

88NT FUEL PUMP


8 A3048557 Spacer, Bearing 1

9 A3040750 Plunger, Governor 1

1o A3025459 Plug, Pipe 1

11 A100478 Seal, O-ring 1

12 A163945 Ring, Retaining 1


14 A3076040 Screw, Adjusting 1

A3006430 Assembly., Throttle Shaft 1

15 A3006343 Stop, Throttle Lever 1

16 A3006344 Screw, Set 2 1/4 - 28 x 3/8 Inch

17 A3046680 Shaft, Throttle 1

18 A213769 Plug, Ball 1

19 A3000446 Cover, Fuel Control 1

20 A3027633 Bearing, Thrust 1

21 AS-2286 Screw, Drive 4

22 AS-270 Nut 2

23 A70700 Spring, Compression 1

24 A157088 Cap, Fuel Pump Filter 1

25 A154088 Seal, Rectangular Ring 1

26 A146483 Screen, Filter 1

27 A3025460 Plug, Pipe 4

28 A195265 Plug, Pipe 1

29 A3020850 Connector. Female 1

30 A3046407 Screw, Socket Set 2

31 A110058 Nut, Fuel Pump Adjusting 1

32 A144178 Plunger, Governor Weight Assist 1

33 A70705 Gasket, Spring Pack Flange 1

34 AS16240 Ring, Retaining 2

35 A70713 Retainer, Spring 1

36 A3803340 Cover, Spring Pack 1

37 A3017051 Cap screw, Captive Washer 2 1/4-20 x 1 1/8 Inch

38 A70717 Shim, Governor 6

38 A70717-A Shim, Governor 1

38 A70717-B Shim, Governor 1

39 A70716 Screw, Knurled 1

40 A3036473 Guide, Idle Spring 1

41 A70715 Washer, Plain 1

42 A211635 Pin, Governor 2

43 A101841 Shim 1

43 A101842 Shim 1

43 A101843 Shim 1

44 A144179 Shim 7


46 A3024991 Assembly Governor Carrier 1

47 A3004957 Spring. Governor Max. 1

48 A141629 Plunger, Idle 1


50 A3018767 Spring. Compression 1

51 A68061-A Seal, O-ring 1

52 A214144 Valve, Needle AFC 1

63 AS-248 Nut 1

88NT FUEL PUMP


A3052864 Assembly, Pump Front Cover 1

1 A212613 Hub, Jaw Coupling 1

2 A212668 Key 1

A3028372 Assembly, Main Drive 1

3 AS-16052 Bearing, Ball 1

4 A212601 Shaft, Fuel Pump 1

5 A212604 Ring, Retaining 1

6 A212605 Gear, Fuel Pump 1

7 A212639 Adapter, Spline 1

8 A3040815 Plug, Threaded 1


10 A3062676 Seal, Oil 2

A3803676 Assembly, Cover and Bushing 1

11 A163944 Bushing 1

12 A3803676 Cover, Fuel Pump 1

13 A3052860 Spacer 1

14 A3063052 Gasket, Front Cover 1

15 A3067897 Cap screw, Hexagon Head 1 1/4 - 20 x 1 Inch

16 A70704 Washer 7

17 A3017051 Cap screw, Captive Washer 5 1/4 - 20 x 1 1/8 Inch

18 A118226 Cap screw, Socket Head 1 3/16 - 24 x 1 1/4 Inch

19 AS-607 Washer, Lock 1


21 A4026171 Gasket, Fuel Pump 1

22 A3017052 Cap screw, Captive Washer 2 1/4-20 x 1 1/8 Inch

88NT FUEL PUMP FRONT COVER


1 AS-213-A Nut, Regular Hex 1

2 AS-251 Nut, regular hex 1

3 68061-A Seal, O-ring 1




7 A214150 Washer, Retainer 1

9 A3013810 Piston, AFC 1

10 A3013811 Diaphragm 1

11 A3021068 Barrel 1

12 A3020739 Plunger 1

13 A3023088 Washer, Piston Retainer 1

14 A3023171 Insert, Air Fuel 1

15 A3044942 Washer, Gasket 1

16 AS-631 Washer, Plain 1

17 AS-16240 Ring Retaining 1

18 A70772-B Cap screw, Captive 1 1/4 - 20 x 1 Inch

19 A3001707 Shim, AFC 1


21 A3015520 Cover, Fuel Control 1

22 A3015522 Valve, Check 1


To obtain specific calibration part numbers, refer to PT (type G) fuel pump calibration data manual.

88NT AFC ASSEMBLY


ABM76340 Assembly, Fuel Pump Damper 1



3 A153336 Body, Fuel Pump Damper 1

4 A153338 Plate, Fuel Control 1


6 A202897 Diaphragm, Damper 1

7 A3017051 Cap screw, Captive Washer 2 1/4 - 20 x 1 - 1/8 Inch

8 AS-174 Cap screw, Socket Head 2 1/4 - 20 x 3 - 1/2 Inch

g A70704 Washer, Plain 2 1/4 Inch


11 A181466 Washer, Lock 2 1/4 Inch

1 A3002058 TORQUE SPRING

88NT FUEL PUMP DAMPER


1 A3010242 Gasket, And Seal Kit Fuel Pump NT855 1 A3010242RT Gasket, And Seal Kit Fuel Pump AFC

1 A43696A Seal Seal, O Ring 1 A3010242 Gasket, And Seal Kit Fuel Pump

2 A68061A Seal Seal, O Ring 4 AS2286 Screw, Drive

2 A70415 Seal Seal, O Ring 1 A129858 Seal Seal, O Ring

2 A70705 Gasket, Spring Pack Flange 1 A3000446 Cover, Throttle Shaft AFC

1 A70732 Gasket, Tachometer Drive 1 A3013811 Diaphragm

1 A70809 Oil, Seal Tachometer Drive 1 A3046200 Spider

1 A70815 Washer, Sealing 1 A3046201 Seal Seal, O Ring

1 A100099 Seal Seal, O Ring

1 A100478 Seal Seal, O Ring 1 A3010242RTS Gasket, And Seal Kit Fuel Pump AFC

1 A100764 Gasket, Fuel Pump 1 A3010242 Gasket, And Seal Kit Fuel Pump

1 A105375 Name, Plate 4 AS2286 Screw, Drive

1 A110855 Gasket, Fuel Pump 1 A129858 Seal Seal, O Ring

1 A114791 Seal Seal, O Ring 1 A3000446 Cover, Throttle Shaft AFC

1 A129888 Seal Seal, O Ring 1 A3013811S Diaphragm

1 A139988 Seal Seal, O Ring 1 A3046200 Spider



1 A151900 Seal Seal, O Ring 1 A3803101 Kit, Tappet NT855

1 A154087 Seal Seal, O Ring 1 A3027988 Ring, Retaining

1 A154088 Seal Seal, O Ring 1 A3027994 Spring, Compression

1 A160514 Washer, Plain 1 A3027996 Ball, Check

1 A190876 Seal Seal, O Ring 1 A3031198 Socket, Tappet

1 A210218 Washer, Sealing 1 A3050344 Guide, Spring

1 A212603 Oil, Seal 1 A3050345 Spring, Compression

1 A213079 Seal, Rectangular Ring 1 A3054852 Spring, Compression

1 A213768 Seal Seal, O Ring 1 A3062119 Ball, Check

1 A3003156 Seal, Wire 1 A3062600 Guide, Spring


1 A3045986 Seal Seal, O Ring With Green 1 A3804700 Repair, Kit STC Tappet NT855

2 A3062676 Oil, Seal Green Coated 1 A3027988 Ring, Retaining

1 A3063052 Gasket, Fuel Pump 1 A3027994 Spring, Compression

1 A3063053 Gasket, Fuel Pump 1 A3027996 Ball, Check

1 A3067897 Screw, Twelve Point Cap 1 A3054852 Spring, Injector

1 A3069017 Gasket, Fuel Pump 1 A3076033 Guide, Ball

1 A3069103 Gasket, Fuel Pump 1 A3085344 Guide, Tappet 1 A3085345 Socket, Tappet 1 A4077027 Spring, Injector

AFA SPECIAL REPAIR KITS FUEL PUMP


1 ABM68356 Gasket, And Seal Kit Fuel Pump NT855 1 ABM68356RT Gasket, And Seal Kit Fuel Pump PTC

1 A43696A Seal Seal, O Ring 1 ABM68356 Gasket, And Seal Kit Fuel Pump

1 A70415 Seal Seal, O Ring 4 AS2286 Screw, Drive

1 A70705 Gasket, Spring Pack Flange 1 A129858 Seal Seal, O Ring

1 A70732 Gasket, Tachometer Drive 1 A148977 Cover, Fuel Control

1 A70809 Oil, Seal Tachometer Drive 1 A162426 Spider, Jaw Coupling Fuel Pump

1 A70815 Washer, Sealing 1 A3046200 Spider



1 A100764 Gasket, Fuel Pump 1 ABM68356TRT Gasket, And Seal Kit Fuel Pump PTC

1 A105375 Name, Plate 1 A104038D Oil, Seal (Double Lip) Fuel Pump

1 A110855 Gasket, Fuel Pump

1 A114791 Seal Seal, O Ring 1 AFA1001KT Repair, Kit Shutoff Valve NT855

1 A129888 Seal Seal, O Ring 1 A129839 Shield, Shutoff Valve




1 A154088 Seal Seal, O Ring 1 A3030970 Disc, Valve

1 A160514 Washer, Plain

1 A190876 Seal Seal, O Ring 1 AFA1002OHS PTG, Overhaul Kit Fuel Pump Super

1 A210218 Washer, Sealing 1 AFA1002OH PTG, Overhaul Kit Fuel Pump

1 A213079 Seal, Rectangular Ring 1 A70690 Drive, Governor Plunger

1 A3046201 Seal Seal, O Ring 1 A137372 Pin, Roll Fuel Pump

2 A3062676 Oil, Seal Green Coated 1 A144302 Spacer, Bearing

1 A3069017 Gasket, Fuel Pump 1 A213769 Plug, Ball

1 A3069103 Gasket, Fuel Pump 1 A3027633 Bearing, Thrust

1 AFA1002OH PTG, Overhaul Kit Fuel Pump NT855 1 AFA1002OHST PTG, Overhaul Kit Fuel Pump NT855

1 ABM68356 Gasket, And Seal Kit Fuel Pump 1 AFA1002OHS PTG, Overhaul Kit Fuel Pump Super

1 AS1650 Bearing, Ball PTG 1 With Double Lip Main Shaft Seal

4 AS2286 Screw, Drive

1 A68175 Key 1 AFA1002OHT PTG, Overhaul Kit Fuel Pump NT855

1 A70723 Bushing, Tachometer Drive 1 AFA1002OH PTG, Overhaul Kit Fuel Pump

1 A100192 Shaft, Drive 1 With Double Lip Main Shaft Seal

1 A104087 Shaft, Tachometer Drive


1 A146483 Screen, Filter

1 A148977 Cover, Fuel Control

1 A162426 Spider, Jaw Coupling Fuel Pump

1 A3046200 Spider


1 A3030970 Disc, Valve



1 AFA1003OH AFC, Overhaul Kit Fuel Pump NT855 1 AFA136 Aneroid, Kit Fuel Pump NT855

4 AS2286 Screw, Drive 1 AS213A Nut, Regular Hexagon

1 AS16052 Bearing, Ball Fuel Pump 1 AS251 Nut, Regular Hexagon

1 A129858 Seal Seal, O Ring 1 AS631 Washer, Plain

1 A146483 Screen, Filter 1 AS16240 Ring, Retaining

1 A162426 Spider, Jaw Coupling Fuel Pump 1 A68061A Seal, O Ring

1 A3046200 Spider 1 A70772C Screw, Cap

1 A172049 Seal Seal, O Ring 1 A3045986 Seal, O Ring

1 A212601 Shaft, Fuel Pump 1 A145504 Seal, O Ring

1 A212607 Shaft, Tachometer Drive 1 A214150 Washer, Plain

1 A212609 Bushing, Tachometer Drive 1 A3013810 Piston, Air Fuel Control

1 A212668 Key, Square 1 A3013811 Diaphragm

1 A3000446 Cover, Throttle Shaft AFC 1 A3015520 Cover, Fuel Control

1 A3010242 Gasket, & Seal Kit Fuel Pump 1 A3018655 Spring, Compression

1 A3013811 Diaphragm 1 A3021068 Barrel, Air Fuel Control

1 A3030970 Disc, Valve 1 A3021676 AFC, Plunger Fuel Pump

1 Throttle Shaft Cover Decal 1 A3023088 Spacer, Mounting

1 A3023171 Insert, Air Fuel

1 AFA1003OHS AFC, Overhaul Kit Fuel Pump Super 1 A3023870 Seal, O Ring

1 AFA1003OH AFC, Overhaul Kit Fuel Pump 1 A3042542 Seal, O Ring

1 A68061A Seal Seal, O Ring 1 A3045986 Seal, O Ring

1 A70690 Drive, Governor Plunger 1 AFA137 PT – MVS Overhaul Kit NT855

1 A213079 Seal, Rectangular Ring 1 ABM68356 Gasket, And Seal Kit Fuel Pump

1 A213769 Plug, Ball 1 AS1650 Bearing, Ball PTG

1 A137372 Pin, Roll Fuel Pump 4 AS2286 Screw, Drive

1 A144302 Sleeve, Bearing 1 A68174 Key

1 A3027633 Bearing, Thrust 2 A70415 Seal, O Ring

1 A70705 Gasket, Spring Pack Flange

1 A70723 Bushing, Tachometer Drive

1 A70812 Bushing, Fuel Pump

1 A70813 Screw, Socket Set

4 A70815 Washer, Sealing

1 A100192 Shaft, Drive

1 A104087 Shaft, Tachometer Drive

1 A106943 Washer, Sealing

1 A137808 Screen


1 A70771 Seal

1 A148977 Cover, Fuel Control

1 A149767 Screen, Filter

1 A154086 Seal, Rectangular Ring



1 A162426 Spider, Jaw Coupling Fuel Pump

1 A175836 Valve, Check


1 A3010942 Shaft, Throttle

1 A3030970 Disc, Valve



1 AFA138 Spring, Torque Kit Fuel Pump NT855 6 A143253 Spring, Governor Fuel Pump Red / Yellow

2 A138768 Spring, Torque Fuel Pump Red 4 A143254 Spring, Governor Fuel Pump Red / Purple

2 A138769 Spring, Torque Fuel Pump Blue 2 A143255 Spring, Governor Fuel Pump Red / Green

2 A138780 Spring, Torque Fuel Pump Green 2 A143256 Spring, Governor Fuel Pump White / Blue

4 A138781 Spring, Torque Fuel Pump Yellow

4 A138782 Spring, Torque Fuel Pump Red / Blue

4 A138783 Spring, Torque Fuel Pump Red / Green 1 AFA89006 AFC, Overhaul Kit Fuel Pump NT855

2 A138784 Spring, Torque Fuel Pump Red / Yellow 1 AS1098 Seal, O Ring

4 A138785 Spring, Torque Fuel Pump Red / Orange 1 AS16052 Bearing, Ball Fuel Pump

1 A138786 Spring, Torque Fuel Pump Blue / Orange 2 AS2286 Screw, Drive

1 A138787 Spring, Torque Fuel Pump Green / Orange 1 A43696 Seal, O Ring

1 A138788 Spring, Torque Fuel Pump Yellow / LT Blue 2 A68061 Seal, O Ring

1 A138789 Spring, Torque Fuel Pump Red / Blue / Black 2 A70415 Seal, O Ring

1 A138790 Spring, Torque Fuel Pump Red / Green / Black 1 A70705 Gasket, Spring Pack Flange

1 A138791 Spring, Torque Fuel Pump Red/Yellow /Black 1 A70815 Washer, Sealing

1 A138792 Spring, Torque Fuel Pump Blue/Green/Black 1 A100478 Seal, O Ring

1 A138793 Spring, Torque Fuel Pump Red / Purple 1 A100764 Gasket, Fuel Pump

2 A138794 Spring, Torque Fuel Pump Blue/WhiteOrange 1 A105375 Name, Plate

1 A138795 Spring, Torque Fuel Pump Green / LT. Blue 1 A110855 Gasket, Fuel Pump


1 AFA139300 Spring, Torque Kit Fuel Pump NT855 1 A129888 Seal, O Ring

4 A139584 Spring, Torque Fuel Pump 1 A139988 Seal, O Ring

4 A139585 Spring, Torque Fuel Pump 1 A146483 Screen, Filter




2 A142696 Spring, Torque Fuel Pump 1 A160514 Washer, Plain

4 A3002047 Spring, Torque Fuel Pump 1 A162426 Spider, Jaw Coupling Fuel Pump

4 A3002048 Spring, Torque Fuel Pump 1 A163945 Ring, Retaining


1 A3002050 Spring, Torque Fuel Pump 1 A212601 Shaft, Fuel Pump

2 A3002051 Spring, Torque Fuel Pump 1 A212603 Oil, Seal


1 A3002053 Spring, Torque Fuel Pump 1 A213769 Plug, Ball

1 A3002054 Spring, Torque Fuel Pump 1 A3000099 Seal

1 A3002055 Spring, Torque Fuel Pump 1 A3000446 Cover, Throttle Shaft AFC


1 A3002057 Spring, Torque Fuel Pump 2 A3003156 Seal, Wire

1 A3002058 Spring, Torque Fuel Pump 1 A3018682 Screw, Twelve Point Cap


1 AFA143 Spring, Governor Kit Fuel Pump NT855 1 A3042542 Seal, O Ring

1 A143247 Spring, Governor Fuel Pump Yellow 1 A3044942 Seal, O Ring

1 A143248 Spring, Governor Fuel Pump Yellow / Green 1 A3045986 Seal, O Ring

2 A143249 Spring, Governor Fuel Pump Yellow / White 1 A3069017 Gasket, Fuel Pump

10 A143250 Spring, Governor Fuel Pump Red / White 1 A3069103 Gasket, Fuel Pump

10 A143251 Spring, Governor Fuel Pump Blue / Purple 2 A3062676 Oil, Seal Green Coated

8 A143252 Spring, Governor Fuel Pump Red 2 A3066914 Seal, O Ring


REF# PART# DESCRIPTION QTY COMMENTS REF# PART# DESCRIPTION QTY

FUEL SHUTOFF VALVE 5 A195265 Plug, Pipe 1

12 Volt DC solenoid A3053430 Assembly, Solenoid Valve 1

operated fuel shutoff 6 A129768 Spring, Valve 1

valve mounted on fuel 7 A129839 Shield, Shutoff Valve 1

Pump. Single terminal. 8 A129888 Seal, Rectangular Ring 1

9 A187556 Cap screw, Hexagon Head 4

A3035342 New Valve Assembly A3013642 Assembly, Shutoff Body 1

10 A129838 Knob, Shutoff Valve Hag. 1

AS-189-C Cap screw, Socket Head 2 1/4-20 x 1 3/4 Inch 11 A190876 Seal, O-ring 1

2 A67684 Washer, Plain 2 12 A3013036 Shaft, Shutoff Valve 1

3 A154087 Seal, Rectangular Ring 1 13 A3014010 Body, Shutoff Valve 1

4 A181466 Washer, Lock 2 14 A3030970 Disc, Valve 1

15 A4024808 Solenoid, Fuel Pump 1

FUEL SHUTDOWN VALVE


1 A179901 VALVE, WATER FILTER SHUTOFF 2

(3/8" NPT HEATER HOSE)

FUEL SYSTEM FITTINGS


1 A3034243 Gear Pump, Fuel 3/4 R/H A/R 8 A119363 Gear 3/4 Drive 1

1 A3034245 Gear Pump, Fuel 3/4 UH A/R 9 A100215 Shaft, Fuel Pump Drive 1

- A3033732 Housing & Cover Assembly. 1 10 A175864 Shaft, Fuel Pump Drive 1

2 A181466 Washer, Lock 2 11 A110855 Gasket, Pump Cover 1

3 A70704 Washer, Plain 2 12 A3033740 Valve, Check Elbow Std. thread 1

4 A70790 Cap screw, Socket Head 2 12 A3027507 Valve, Check Elbow NPT thread 1

5 A3033719 Dowel, Ring 1 13 A3034412 Seal, O Ring, Check Valve 1

6 A3029857 Dowel Pin, Spiral 2 14 A3033742 Plug, Check Valve 1

7 A3050624 Valve, Press Regulator 1 15 A3069017 Gasket, Gear Pump 1

- A3016609 Gear and Shaft Assembly. 1

TYPICAL 855 NON FFC, 855 SMALL CAM AND BIG CAM FFC, 88NT GEAR PUMP ILLUSTRATION


2 A167157 Ball, Check 6 2 A167157 Ball, Check 6 6

3 A3801353 Clamp, Injector 6 3 A3411695 Clamp, Injector 6 6

5 A203426 Pin, Dowel 12 5 A203426 Pin, Dowel 12 12

17 A185139 Adaptor, Ptd 6 17 A3000464 Adaptor, Top Stop 6 6

18 A3012535 Cup, Inj. 8-007-18 6 18 A3012535 Cup, Inj. 8-007-18 6 6

18 A3012536 Cup, Inj. 8-008-18 6 18 A3012536 Cup, Inj. 8-008-18 6 6

18 A3012537 Cup, Inj. 8-0065-18 6 18 A3012537 Cup, Inj. 8-0065-18 6 6

19 A174299 Clip, Screen 6 18 A3012538 Cup, Inj. 9-008-18 6 6

20 A173086 Gasket, Orifice 6 18 A3012556 Cup, Inj. 9-0085-18 6 6

22 A191916 Link, Injector 6 19 A174299 Clip, Screen 6 6

25 A193736 Seal, O Ring, Injector 18 20 A173086 Gasket, Orifice 6 6

26 A185138 Retainer, Cup 6 22 A191916 Link, Injector 6 6

27 A3008706 Screen, Injector 6 23 A3068860 Locknut, Top Stop 6 6

28 A166009 Spring, Injector 6 25 A193736 Seal, O Ring, Injector 18 18

29 A3070961 Cap screw, Clamp 12 26 A185138 Retainer, Cup 6 6

27 A3008706 Screen, Injector 6 6

28 A166009 Spring, Injector 6 6

29 A3070961 Cap screw, Clamp 12 12

30 A212954 Screw, Top Stop 6 6

31 A3015469 Retainer, Spring Top Stop 6 6

TYPICAL 855 NON FFC, 855 SMALL CAM AND BIG CAM FFC, 88NT INJECTOR ILLUSTRATION


A3070178 Assembly, Injector 6

A167157 Ball, Check 1

2 A173086 Gasket, Injector 1

3 A174299 Retainer, Screen 1

4 A185138 Retainer, Cup 1


6 A203426 Pin, Roll 2

7 A3068860 Nut, Lock 1



10 A3023934 Adapter, Injector 1

11 A3062009 Link, Injector 1



A3045047 Plug, Injector Orifice 1

15 A3052218 Retainer, Injector Spring 1

16 A3052231 Retainer, Injector Link 1

17 A3068859 Cap, Tappet Top Stop 1

18 A3062674 Link, Injector Plunger 1

19 A3055742 Screw, Injector Stop 1

A3065348 Assembly, Barrel/Plunger 1

20 (A3052521) Plunger 1

21 (A3065347) Barrel 1

22 A3075381 Tappet, Hydraulic Vac Timing

1

23 A3078200 Nut, Tappet Top Stop Lock 1

24 A3070615 Cup, Injector 1

A3071500 Assembly, Injector 6

A167157 Ball, Check 1

2 A173086 Gasket, Injector 1

3 A174299 Retainer, Screen 1

4 A185138 Retainer, Cup 1


6 A203426 Pin, Roll 2

7 A3068860 Nut, Lock 1



10 A3023934 Adapter, Injector 1

11 A3062009 Link, Injector 1



14 A3045047 Plug, Injector Orifice 1

15 A3052218 Retainer, Injector Spring 1

16 A3052231 Retainer, Injector Link 1

17 A3068859 Cap, Tappet Top Stop 1

18 A3062674 Link, Injector Plunger 1

19 A3055742 Screw, Injector Stop 1

A3065348 Assembly, Barrel/Plunger 1

20 (A3052521) Plunger 1

21 (A3065347) Barrel 1

22 A3075381 Tappet, Hydraulic Vac Timing

1 INJECTOR MOUNTING

23 A3078200 Nut, Tappet Top Stop Lock 1 25 A3049326 Clamp, Injector 6

24 A3066916 Cup, Inj

ector

1 26 A3058686 Cap screw, Twelve Point 6

STC INJECTOR

REF# PART# DESCRIPTION QTY Ref PART# DESCRIPTION QTY

STC TAPPET 9 (A3054852) Spring Compression 1

CPL 1211 10 A3062119 Ball Check 1

CPLI188 11 A3062120 Sleeve Tappet 1

A3075381 Tappet Hydraulic Vac Timing 6 TAPPET KIT

(A3027988) Ring Retaining 1

A3801688 Kit Tappet 1

2 (A3076033) Guide Spring 1 (A3027988) Ring Retaining 1

3 (A3027994) Spring Compression 1 2 (A3076033) Guide Spring 1

4 (A3027996) Ball Check 1 3 (A3027994) Spring Compression 1

5 (A3801688) Socket Tappet 1 4 (A3027996) Ball Check 1

6 A3050344 Guide Spring 1 5 (A3801668) Socket Tappet 1

7 (A3050345) Spring Compression 1 7 (A3050345) Spring Compression 1

8 A3053772 Plunger Tappet 1 10 A3062119 Ball Check 1

STC TAPPET

REF# PART# DESCRIPTION QTY Ref PART# DESCRIPTION QTY

1 A193625 Oil Pan Aluminum 1 19 A216484 Gauge, Dipstick 1

2 A3008069 Cap screw, Pan to Block 28 20 A101814 Tube, Dipstick 1

3 A185804 Cap screw, Pan to Gear Cover 4 21 A20622 Screen, Lubricating Oil Plate 1

4 AS-626 Washer, Plain 4 22 AS-1354 Screw, Plate to Screen 4

5 AS-604 Lock washer 6 - A104856 Spacer 4

6 A3008468 Plug, Pipe 4 23 A67218 Plug, Drain 1

7 AS-112 Cap screw 2 23 A67218A Plug, Drain Magnetic 1

8 A3012527 Flange, Oil Suction-3012527 1 24 A67946 Drain Plug Gasket 1

9 A157551 Oil Suction Gasket (Football) 1 25 A3099083 Gasket, Pan, Seg. (178788) 1

10 A105574 Cap screw, Pan to Rear Cover 4 25 A3048066 Gasket, Pan 1 Piece (3032861 1

11 AS-605 Lock washer 4 25 AGS01 Oil Pan Gasket Set Complete 1

12 AS-626 Washer 4 26 A3017906 Oil Pan Suction Hose (OFC) 1

13 AS-915A Plug, Pipe A/R - A197230 Oil Suction Sleeve (SC) 1

14 AS-112 Cap screw 4 AFA185-1 Kit, pan gasket

15 AS-604 Lock washer 4 Front Sump Alum. Oil Pans

16 AS-602 Washer 4 require an additional:

17 A41044-1 Bracket, Dipstick 1 9 A157551 Gasket, Oil Suction 1

18 A3069097 Gasket 1 - A197230 Oil Suction Sleeve 2

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM1,2 FFC OIL PAN ILLUSTRATION


OIL PAN 13 A3029848 Tube, Lube Oil Transfer 1

- A3031959 Assembly, Oil Pan 14 A3029850 Plate, Clamping 1

A3046947 Assembly Oil Pan 15 A3034830 Retainer, Seal 1

1 A67946 Washer, Plain 1 16 A3034986 Seal, Rectangular Ring 1

2 A70233 Washer, Plain 3 17 A3035624 Cap screw, Captive Washer 2

3 A3008468 Plug, Pipe 2 - A3037421 Gasket, Fr. Sump, Oil Tube 1

4 A3008470 Plug, Pipe 1

5 A3031959 Pan Oil 1 OIL PAN MOUNTING

6 A3095051 Tube, Lube Oil Suction Rear Sump 1 18 A3032674 Cap screw, Captive 28

6 A3048948 Tube, Lube Oil Suction Front Sump 1 19 A3099083 Gasket, Oil Pan (A3048066) 1

7 A3039267 Clip 3 20 A3082608 Cap screw, Captive Washer 4

8 A3050885 Nut, Hex 3 21 A3957575 Seal, Dust 1

9 A3055089 Plug, Threaded 1 22 A3818599 Cap screw, Captive Washer 4

10 A157551 Gasket, Oil Connection 1

11 A3010595 Cap screw, Captive Washer 2 AFA185 KIT, PAN GASKET

12 A3029847 Seal, O-ring 1

TYPICAL BIG CAM 3, 4 AND 88NT OIL PAN ILLUSTRATION


1 AFA205 Oil Pan Kit, Big Cam II NT855 1 AFA169 Gasket, Kit Oil Pan NT855

4 A3103015 Seal, Grommet 1 A157551 Gasket, Oil Suc Connection

1 A67946 Washer, Plain 1 A3034986 Seal, Rectangular Ring

1 A132770 Bushing, Pressure Time Pump Drive 1 A67946 Washer, Plain

1 A157551 Gasket, Oil Suc Connection 1 A3029847 Seal, O Ring

1 A190397 Sleeve, Wear 1 A197230 Seal, Grommet


1 A215233 Bearing, Thrust 1 AFA170 Gasket, Kit Oil Pan NT855

1 A215705 Seal, O Ring 1 A154916 Gasket, Hydraulic Pump

1 A3004316 Oil, Seal 1 A3014778 Gasket, Lubricating Oil Pump cover

1 A3008947 Seal, Keyway 1 A3067613 Gasket, Lubricating Oil Pump

1 A3020183 Oil, Seal 1 A215705 Seal, O Ring

1 A3021704 Gasket, Gear Cover

1 A3029847 Seal, O Ring 1 AFA185 Gasket, Kit Oil Pan NT855

1 A3034986 Seal, Rectangular Ring 1 A67946 Washer, Plain

1 A3046200 Spider 1 A157551 Gasket, Oil Suc Connection

1 A3067613 Gasket, Lubricating Oil Pump 1 A3029847 Seal, O Ring

1 A3069101 Gasket, Accessory Drive Support 1 A3032861 Gasket, Oil Pan

1 A3069102 Gasket, Air Compressor 1 A3034986 Seal, Rectangular Ring

3 A3074400 Gasket, Timing .014-.021

3 A3074401 Gasket, Timing .006-.008 1 AFA185-1 Gasket, Kit Oil Pan NT855

3 A3074402 Gasket, Timing .014-.021 1 A67946 Washer, Plain

3 A3074404 Gasket, Timing .026-.036 1 A157551 Gasket, Oil Suc Connection

1 A4026171 Gasket, Fuel Pump 1 A3029847 Seal, O Ring

1 A3032861 Gasket, Oil Pan 1 A3034986 Seal, Rectangular Ring

1 AAR1176 Shim, Kit 1 A3048066 Gasket, Oil Pan

1 AS1098 Seal, Grommet

AFA SPECIAL REPAIR KITS OIL PAN

TYPICAL 855 NON FFC, LUBRICATING OIL FILTER, BYPASS FILTER AND OIL COOLER (NON-PISTON COOLED) ILLUSTRATION

REF# PART # DESCRIPTION QTY REF# PART# DESCRIPTION QTY

1 A153528 Seal, Shell to Filter Head 22 A70299 Nut, Bracket 8

(Piston Cooled) 1 23 A164159 Seal, O Ring, Cover 1

1 A173368 Seal, Shell To Filter Head 24 AS-908 Plug, Cover 1

(Non-Piston Cooled) 1 25 A145665 Strap, Mounting 2

2 A153514 Seal, Cartridge 2 26 A257222 Shell 1

3 A158139 Cartridge (Paper) 1 27 AS-908 Plug, Drain 1

4 A205843 Ring, Retaining 1 - AAR6038 Cooler Assembly, Lubricating Oil 1

5 A153521 Support, Cartridge (Piston Cooled) 1 28 A11609 Seal, O Ring, Support 1

5 A183342 Support, Cartridge (Non-Piston 29 A131911 Orifice, Plug 1

Cooled) 1 30 A150037 Spring, Hold Down 1

6 A153518 Seal, Bolt 1 31 A257218 Support, Upper 1

7 A153520 Washer, Bolt 1 32 AS-126 Cap screw 4

8 A153519 Spring, Cartridge (Piston Cooled) 1 33 A199897 Cover, Lubricating Oil Cooler 1

8 A179796 Spring, Cartridge (Non-Piston 34 A68210 Gasket, Cover to Housing 1

Cooled) 1 35 AS-962 Plug, Pipe 1

9 A153516 Shell (Piston Cooled) 1 36 AS-908 Plug, Pipe 4

9 A184386 Shell (Non-Piston Cooled) 1 37 AS-604 Lock washer 4

10 A69901 Plug, Pipe 1 - ABM57837 Housing and Element Assembly 1

11 A8265 Gasket, Copper 1 38 A110848 Element' 1

12 A3301954 Bolt 1 39 A127863 Housing 1

12 A184265 Bolt 1 40 A3019116 0 Ring 2

13 A145664 Bracket, Mounting 2 41 AS-910B Plug, Pipe 2

14 A70188 Cap screw, Bracket 8 42 A110827 Retainer, Seal, O Ring 1

15 A70449 Cap screw, Coupling 2 43 AS-103D Cap screw 5

16 A256838 Cartridge 1 44 A438288 Clamp, Hose 4

17 A150038 Coupling Half, with Nuts 1 45 A3008017 Gasket 1

18 A150039 Coupling Half, Cover 1 46 A63495 Hose 2

19 A159667 Cover 1 47 AS-604 Lock washer 5

20 A70189 Lock washer Bracket 8 48 A21133 Pipe, Water By-Pass 1

21 A70194 Lock washer, Coupling Half 2 - A101853 Lubricating Type Filter O-Ring 1

AFA179 KIT COOLER INST

ENGINE APPLICATION SMALL CAM, NH220, NH275, NH300, NH270, NH230 (4” REMOVABLE TUBE BUNDLE)

TYPICAL 855 NON FFC, LUBRICATING OIL FILTER, BYPASS FILTER AND OIL COOLER (NON-PISTON COOLED) ILLUSTRATION

TYPICAL 855 NON FFC, LUBRICATING OIL FILTER, AND OIL COOLER (PISTON COOLED) ILLUSTRATION


- AAR7628 Cooler-Filter Assembly 1 27 A153520 Washer 1

1 A108707 Cap screw, Cover to Housing 7 - AAR6706 Cooler 1

2 AS-120 Cap screw (3/8"-16 x 1-3/4") 6 28 A202024 Cover 1

3 A158139 Cartridge 1 29 A143609 Gasket, Cover 1

4 AAR7006 Cover, Filter 1 30 A142608 Element, Cooler* 1

5 A200819 Disc, By-Pass 1 31 A146306 Housing, Cooler 1

6 A254028 Ring, Snap 1 32 A3007713 O-Ring 2

7 A179063 Seat, By-Pass 1 33 A3008466 Plug, Pipe (1/8") 2

8 A251152 Spring, By-Pass 1 34 A3006745 Retainer 2

9 A3022428 Gasket, Cover to Filter 1 35 AS-112 Cap screw (3/8"-16 x 1 ") 2

10 A3024229 Gasket, Housing to Support 1 36 AS-115 Cap screw (5/16"-18 x 7/8") 2

11 A175134 Housing, Filter 1 37 AS-137 Cap screw (3/8"-16 x 2") 2

12 AS-604 Lock washer (3/4") 27 38 AS-163 Cap screw (3/8-16 x 3-1/4") 1

13 A3008469 Plug, Pipe (3/4") 1 39 AS-145 Cap screw (1/2"-13 x 1-1/4") 2

A3008466 Plug, Pipe (1/4") 1 40 AS-188-C Cap screw (1/4"-20 x 1/2") 1

14 AS-602 Washer, Plain (13/32") 8 41 AS-120 Cap screw (3/8"-16 x 1-3/4") 1

15 AS-103D Cap screw (3/8"-16 x 1-1/4") 8 42 A179732 Connection, Water By-Pass 1

16 AS-126 Cap screw 1 43 A44028 Connection, Water Inlet 1

17 A203922 Gasket 1 44 A3008017 Gasket, Oil Cooler 1

18 A163087 Gasket 1 45 A2891924 Gasket water connection

19 A163086 Plug, Drain 1 46 AS-600 Lock washer (1/4") 1

20 A153518 Seal 1 12 AS-604 Lock washer (3/8") 9

21 A153526 Seat 1 47 AS-605 Lock washer (5/16") 2

22 A175683 Spacer 1 48 AS-608 Lock washer (1/2") 2

23 A179734 Spring 1 49 A100328 Seal, O Ring 2

24 A173176 Spring, Cartridge 1 50 A43463-A Seal, O Ring, By-Pass Connection 2

25 A203205 Support, Cooler 1 51 A142631 Support, Oil Cooler 1

26 A153521 Support 1 52 A179737 Tube and Bracket 1

AFA180 KIT COOLER INSTALLATION

NOTE: INDUSTRIAL FFC, NON FFC, ENGINE MODELS, NTC 335, NTA 370, NTA 420, NT (15.01" x 5" 172

TUBE BUNDLE 1/4" TUBES)

TYPICAL 855 NON FFC, LUBRICATING OIL FILTER, AND OIL COOLER (PISTON COOLED) COMPONENTS

TYPICAL 855 SMALL CAM FFC, 855 BIG CAM I & II FFC LUBRICATING OIL FILTER AND COOLER ILLUSTRATION

REF# PART# DESCRIPTION QTY REF# PART# DESCRIPTION Qty

- A3014402 Assembly, Lube Oil Cooler 1 29 A3045979 Seal, O Ring B.C. II Only 1

- AAR9999 Assembly, Lube Oil Cooler 1 30 A3889310* Element, Lube Oil Filter 1

1 A202128 Spring, Compression 1 31 AS-145 Cap screw 1

2 A210915 Housing, Oil Filter Cooler 1 32 A43828-B Clamp, Hose 4

3 A3006745 Ring, Retaining 2 33 A203310 Washer, Plain 1

4 A3007713 Seal, O Ring 2 34 A210966 Brace, Oil 1

5 A3008466 Plug, Pipe 1 35 A3000907 Tube, Water Transfer 1

6 A3013786 Plug, Pipe 1 36 A3008017 Gasket, Oil Cooler Support 1

7 A3018673 Disc, Valve 1 37 A3010595 Cap screw, Captive 2

8 A3021581 Core, Cooler' 1 38 A3010596 Cap screw, Captive 3

9 A3023994 Plug, Retainer 1 39 A3010597 Cap screw, Captive 3

10 A302558 Plug, Pipe 1 40 A3031560 Hose, Plain 2

11 AS-126 Cap screw 1 41 A3069098 Gasket, Cover Plate (70089) 1

12 AS-604 Lock washer 4 42 A3011233 Connection, Water Outlet 1

13 A108307 Drain cock 1 43 A3011342 Cap screw, Captive 6

14 A137795 Cap screw 2 50 A173368 Sealing Ring 1

15 A217315 Cover, Lube Oil Cooler 1 51 A158139 Element 1

16 A218245 Gasket, Lube Cooler Cover 1 - A184387 Shell and Bolt Assembly 1

- A3007775 Assembly, Spin On Filter 1 52 A183342 Cartridge Support 1

17 AS-603 Lock washer 1 53 A153518 Bolt Seal 1

18 A138045 Cap screw 1 54 A153520 Bolt Seal Washer 1

19 A200861 Washer, Plain 1 55 A173176 Cartridge Spring 1

20 A3300908 Adapter, Lube Oil Filter 1 56 A69901 Plug, Pipe 1

21 A3302630 Gasket, Breather 1 57 A3301096 Shell Assembly 1

22 A3308958 Seal, Rectangular Ring 1 58 A8265 Copper Washer 1

23 A3008469 Plug, Pipe 1 59 A3301956 Hitch Pin Clip 1

24 A3010030 Gasket, Oil Cooler Cover 1 60 A3301951 Shell Bolt 1

25 A3010596 Cap screw, Captive 10 - A3801198 Standard Oil Cooler Kit 1

26 A3013786 Plug, Pipe 1 Includes Items:

27 A3023511 Support, Oil Cooler 1 3, 4, 16, 24, 36

28 A3023512 Valve, Bypass (BC 11 ONLY) 1 AFA178 Kit, cooler

*Old number 208149, FFC NH & NT, engine models NTC 230, 250, 290, 300, 350, 400; NTCC 230, 250, 290, 350, 400; Formula 230, 250, 290, 300, 350, 400.

TYPICAL 855 SMALL CAM FFC, 855 BIG CAM I & II FFC LUBRICATING OIL FILTER AND COOLER COMPONENTS

TYPICAL 855 BIG CAM III FFC LUBRICATING OIL FILTER AND COOLER ILLUSTRATION

REF# PART# DESCRIPTION QTY REF# PART # DESCRIPTION QTY

LUBRICATING OIL MOUNTING PARTS

FILTER/COOLER All Models

All Models

A3053392 Assembly, lube oil cooler 1 34 A3889310 Filter, lube oil (LF-670) 1

1 AS-604 Lock washer (3/8) 2 35 A3889311 Filter, oil bypass (LF-777) 1

2 AS-910-B Plug, pipe (1/4) 1 - A3030969 Seal Ring, Filter Adapter 1

3 A137795 Cap screw (5/16 - 18 x 5-1/2) 2 36 AS-168-C Cap screw (1/4 - 20 x 1) 2

4 A3010596 Cap screw, captive 6 37 AS-600 Lock washer (1/4) 2

5 A3013786 Plug, pipe (3/8) 1 38 AS-602 Washer, plain (13/32) 2

6 A3023512 Valve, bypass 1 39 A62392 Cap screw captive 2

7 A3027460 Support, oil cooler 1 40 A3010596 Cap screw captive 3

8 A3045979 Seal, O-ring (3028333) 1 42 A3012475 Cap screw captive 2

9 AS-137 Cap screw (3/8 - 16 x 2) 6 43 A3018697 Brace, oil cooler 1

10 AS-602 Washer, plain (13/32) 6 44 A3008017 Gasket, oil cooler support 1

11 AS-604 Lock washer (3/8) 6

12 A3013786 Plug, pipe (3/8) 1 LUBE OIL BYPASSDRAIN HOSE All Models

13 A3412285 Core, cooler' 1

14 A3047465 Gasket, oil cooler Housing 1 45 AS060170OSS Hose 1

15 A3047464 Gasket, oil cooler core 1 46 AS-169 Cap screw, (1/4 - 20 x 1) 1

16 A3034578 Adapter, filter head 1 47 AS-601 Washer, plain 1

17 A3036231 Housing, oil cooler 1 48 AS-608 Lock washer (1/2) 1

18 AS-602 Washer, plain (13/32) 6 49 A68645 Elbow, male adapter 2

19 AS-604 Lock washer (3/8) 4 50 A100269 Clip 1

20 A108707 Cap screw (3/8 - 16 x 1-1/2) 4

21 A3018695 Seal, rectangular ring 1 LUBRICATING OIL COOLER MAINTENANCE KIT

22 A3027496 Gasket, oil cooler cover (Early) 1

22 A3069014 Gasket, oil cooler cover (Late) 1 A3801199 Kit, oil cooler

23 A3037219 Insert, filter head 1 - AS-1003A Seal, grommet 1

24 A3037241 Head, lube oil filter 1 - A212161 Water, tube O-ring 2

25 A101996 Cap screw 1 14 A3047465 Gasket, oil cooler Housing

26 A3030803 Spring, compression 1 21 A3018695 Seal, rectangular ring 1

27 A3030804 Piston, bypass valve 1 15 A3047464 Gasket, oil cooler core

28 A3030805 Piston, pressure sensing 1 22 A3069014 Gasket, oil cooler cover

29 A3030806 Plunger, bypass valve 1 8 A3045979 Seal, O-ring 1

30 A3031005 Cap screw 1 32 A3030808 Seal, O-ring 1

31 A3035028 Unit, sending 1 44 A3008017 Gasket, oil cooler support

32 A3030808 Seal, O-ring 1 PP 3031858 1

33 A3039296 Spring, compression 1

* Replaces A3018692-Fits all BCIII, IV removable tube oil coolers up to 1986. Use A3052514 for 1986-

87, BCIV.

TYPICAL 855 BIG CAM III FFC LUBRICATING OIL FILTER AND COOLER COMPONENTS


1 A3801198 Gasket, Kit Oil Cooler NT855 1 AFA177 Gasket, Kit Oil Cooler NT855

1 A218245 Gasket , Lubricating Oil Cooler Cover 1 A9221 Gasket, Outlet Connection

1 A3010030 Gasket, Lubricating Oil Cooler Cover 2 A100328 Seal, O Ring

1 A3008017 Gasket, Oil Cooler Support 1 A146309 Gasket, Lubricating Oil Cooler Cover

2 A3006745 Ring, Retainer 1 A203922 Gasket, Lubricating Oil Cooler Support

2 A3007713 Seal, O Ring 1 A212161 Seal, O Ring

1 A3023868 Gasket, Bypass Valve Body 1 A43463A Seal, O Ring

1 A145537 Seal, O Ring 2 A3006745 Ring, Retainer


1 A67946 Washer, Plain 1 A3024228 Gasket, Lubricating Oil Fil Cover

1 A3801199 Gasket, Kit Oil Cooler NT855 1 A3024229 Gasket, Lubricating Oil Cooler Housing

2 A212161 Seal, O Ring 1 A3008017 Gasket, Oil Cooler Support

1 A3008017 Gasket, Oil Cooler Support

1 A3018695 Seal, Rectangular Ring 1 AFA178 Gasket, Kit Oil Cooler NT855


1 A3034579 Seal, Grommet 1 A218245 Gasket, Oil Cooler Support

1 A3045979 Seal, O Ring 2 A3006745 Gasket, Lubricating Oil Cooler Cover

1 A3047464 Gasket, Cooler Cover 2 A3007713 Ring, Retainer

1 A3047465 Gasket, Lub Oil Clr Hsg 1 A3008017 Gasket, Lubricating Oil Cooler Cover

1 A3052127 Gasket, Filter Head 1 A3010030 Seal, O Ring

1 A3071736 Gasket, Filter Head

1 A3069014 Gasket, Lub Oil Clr Cover 1 AFA179 Gasket, Kit Oil Cooler

1 A3054445 Gasket, Cooler Cover V378, V504, V555, NH220, NT855

1 AFA176 Gasket, Kit Oil Cooler NT855 1 A68210 Gasket, Connection

1 A9221 Gasket, Outlet Connection 1 A110827 Ring, Retainer

2 A100328 Seal, O Ring 1 A3008017 Gasket, Oil Cooler Support

1 A143601 Gasket 1 A3019116 Seal Seal, O Ring

1 A203922 Gasket, Lubricating Oil Cooler Support

1 A212161 Seal, O Ring 1 AFA180 Gasket, Kit Oil Cooler FFC & Non FFC 1 A43463A Seal, O Ring Mount Cooler NT855

2 A3006745 Ring, Retainer 1 A210861 Gasket, Lubricating Oil Cooler Cover

1 A3008017 Seal, O Ring 1 A211052 Gasket, Housing To Adapter

2 A3007713 Gasket, Oil Cooler Support 4 A212161 Seal, O Ring

1 AFA1007 Gasket, Kit Oil Cooler Non FFC 3 A3006745 Ring, Retainer

Mount Cooler A142608 NT855 2 A3007713 Seal, O Ring

2 A100328 Seal, O Ring 1 A3010030 Gasket, Lubricating Oil Cooler Cover

1 A146309 Gasket, Lubricating Oil Cooler Cover 1 A3008017 Gasket, Lubricating Oil Cooler Support



1 A43463A Seal, O Ring


2 A3006745 Ring, Retainer


AFA SPECIAL REPAIR KITS OIL COOLER

1 AFA167 Gasket, Kit Oil Cooler NT855

1 A176027 Gasket, Support

1 A3069103 Gasket, Fuel Pump

1 A3047159 Gasket, Air Compressor


1 A3201386 Gasket, Connection






1 A127940 Valve, Exhaust

1 A144948 Valve, Intake

1 A183429 Plate, Compressor Wear

1 A109557 Washer, Plain

1 A3023101 Spring, Compression

1 A190334 Spring, Valve

1 A128080 Spring, Compression

AFA SPECIAL REPAIR KITS OIL COOLER


- A3064821 Assembly, Oil Cooler


2 A212535 Cap screw 4 (Single Filter)

2 A115482 Cap screw 4 (Duel Filter)

3 A214345 Drain cock 1

4 A3008466 Plug, Pipe 1

5 A3013786 Plug, Pipe 2

8 A3015283 Cap screw, Captive Washer 2 5/16 -18 x 3/4 Inch

88NT LUBRICATING OIL COOLER / FILTER



8 A3011716 Cap screw, Captive Washer 5 3/8-16x1 1121nch

9 A3037536 Plug, Threaded 1

10 A3042619 Nipple, Coupling 1

11 A3044413 Cap screw, Captive Washer 4 318 -1 6 x 2 Inch

12 A3048777 Bracket, Oil Cooler 1


14 A3051992 Spacer, Cooler Support 1

15 A3067807 Clamp, Tube 2

16 A3052138 Cover, Transfer Connection 1 (Single Filter)

16 A3052139 Cover, Transfer Connection 1 (Dual Filter)

17 A3918334 Head, Lube Oil Filter 1 (Single Filter)

17 A3052129 Head, Lube Oil Filter 1 (Dual Filter)

18 A3055083 Screw, bolt Tapping Metal 2 114 - 20 x 1 Inch

19 A3059408 Thermostat 1

20 A3066842 Core, Cooler 1

21 A3064195 Gasket, Cooler Support 1

22 A3070478 Gasket, Filter Head 1 (Single Fitter)

22 A3071736 Gasket. Filter Head 1 (Dual Fitter)

23 A3064199 Gasket, Connection 1 (Single Filter)

23 A3086385 Gasket, Connection 1 (Dual Filter)

24 A3064629 Support, Cooler 1

25 A3064630 Connection, Oil Transfer 1

26 A3064823 Gasket, Connection 1

- A3064821 Assembly, Oil Cooler REPLACED BY A3064821 ORIGINAL DESIGN USED

24 A3064629 Support, Cooler 1 4 BOLT PATTERN

25 A3064630 Connection, Oil Transfer 1

26 A3064196 Gasket, Connection 1

LUBE OIL BYPASS TUBE


28 A68645 Elbow, Male Adapter 2

29 A144378 Elbow, Male Adapter 1 (Single Filter)

29 A3014341 Elbow, Male Adapter 1 (Dual Filter)

30 A196206 Clip 1

31 A3011342 Cap screw, Captive Washer 1 114 - 20 x 3/4 Inch

32 A3049695 Tube, Lube Oil Bypass 1

OIL COOLER MOUNTING PARTS

33 A3053567 Cap screw, Captive Washer 1 1/2 -13 x 1 1/4 Inch

34 A209773 Clamp, Hose 2

35 A3040837 Cap screw, Captive Washer 2 3/8 -16 x 2 1/4 Inch

36 A3049301 Cap screw, Captive Washer 4 3/8 -16 x 6 Inch

37 A3061438 Hose, Plain 1

38 A3069176 Gasket, Oil Cooler Support 1

(3064194)

39 A3889310 Element, Lube Oil Filter 1 (Dual Filter)

39 A3318853 Element, Lube Oil Filter 1 (Single Filter)

40 A3889311 Element, Lube Oil Filter 1 (Dual Filter)

88NT LUBRICATING OIL COOLER / FILTER


- AAR10172 Lube Pump - A134596 Plug, By-Pass Valve 1

1 AAR10986 Body and Bushing 1 18 A109333 Plunger, Pressure Regulator 1

2 A69521 Bushing, Main Shaft 3 19 A3021361 Shaft, Pump Drive 1

3 AS-102 Cap screw 6 20 A177419 Shaft, Pump Idler 1

4 A3010595 Cap screw 2 21 A211939 Spring, By-Pass Valve 1

5 AS-109 Cap screw 1 22 A126304 Yoke, Retaining 1

6 AS-119 Cap screw 1 23 A3012479 Cap screw and Lock washer 2

- AS-147-B Cap screw 1 24 AS-119-C Cap screw 1

7 AAR8667 Cover 1 25 A117897 Cap screw 1

9 A69519 Dowel 1 26 A6169-B Cap screw 1

- A3558515 Gasket 1 27 A3067613 Gasket, Pump to Block 1

10 A203145 Gasket, Cover 1 28 AS-610 Lock washer 3

11 A3820951 Gear 1 - A3017906 Hose, Lube Oil Suction Assembly. 1

12 A68365 Bushing, Idler Shaft 2 A105182 Clip 1

13 A204832 Gear, Drive 1 A3007158 Connector, Male 1

14 A3609887 Gear, Pump 1 A157551 Gasket, Suction 1

15 AS605 Lock washer 8 A9674-F Spacer, Water 1

16 A109319 Lock plate 1 A68038 Support, Tube 1

- A183695 Key 1 A68088 Band, Lube Oil 1

- A204048 Plate 1 A3011715 Cap screw and Washer 3

17 A3008469 Plug, Pipe 2

TYPICAL 855 NON FFC, 855 SMALL CAM, BIG CAM I FFC LUBRICATING OIL PUMP ILLUSTRATION


- A3609832 Assembly, Lube Oil Pump 1 20 A3609887 Gear, Lube Oil Pump 1

1 AS-112 Cap screw 2 21 A3821570 Body, Lube Oil Pump 1

2 AS-604 Lock washer 2 22 A69521 Bushing, Main Shaft 3

3 A45504 Seal, O Ring 2 23 A3068461 Cover, Lube Oil Pump 1

4 A46161 Washer, Plain 1 24 A3820951 Gear, Lube Oil Pump 1

5 A204048 Plate, Cover 1

6 A3558515 Gasket, Hydraulic Pump 1 25 A99586 Bushing, Idler Shaft 2

7 A3010146 Spring, Pressure Regulator 1 26 A3022589 Cap screw, Captive 1

8 A3012529 Plunger, Pressure Regulator 1 27 A3022590 Cap screw, Captive 1

9 A3012726 Plug, Retainer 1 28 A3037536 Plug, Threaded 1

10 A3014778 Gasket, Lube Oil Pump 1 29 AS-142-A Cap screw 2

11 A69519 Dowel, Pin 1 30 A3067613 Gasket, Lube Oil Pump 1

12 A79063 Seat, By-pass 1 31 A3034526 Cap screw, Captive 3

13 A83695 Key, Plain Woodruff 1 32 A3044849 Tube, Oil Signal 1

14 A104832 Gear, Lube Oil Pump 1 33 A3044854 Elbow, Oil Signal 1

15 A3012531 Shaft, Idler 1 34 A3042619 Nipple, Coupling 1

16 A3012532 Shaft, Lube Oil Pump Drive 1 35 A54916 Hydraulic Pump (Power

17 A3014754 Washer, Plain 1 Steering) Mounting Gasket 1

18 A3014755 Disc, Valve 1 36 A3023506 Hydraulic Pump Sleeve 1

19 A3014756 Spring, Bypass Valve 1 37 A18082 Retaining Ring 1

TYPICAL BIG CAM II, III, IV AND 88NT FFC DEMAND FLOW COOLING DFC LUBRICATING OIL PUMP ILLUSTRATION


- A4919817 Pump, Water (196829 Shaft) 1 5 A196829 Shaft (9-1/4" Long) 1

- A4919816 Pump, Water (196828 Shaft) 1 6 A112302 Ring, Retaining 1

1 A196830 Body, Water Pump 1 7 A185112 Bearing, Ball 2

2 A201766 Impeller, Water Pump 1 8 A196826 Spacer, Bearing 1

3 A3609920 Seal and Seat Assembly 1 9 A115550 Washer 1

4 AS911B Plug, Pipe 2 10 A115508 Nut, Lock 1

5 A196828 Shaft (9-3/4" Long) 1 11 AS16255 Ring, Snap 1

TYPICAL 855 NON FFC LONG SHAFT WATER PUMP ILLUSTRATION

TYPICAL 855 SMALL FFC WATER PUMP & IDLER ILLUSTRATION

REF# PART# DESCRIPTION QTY REF# PART# Description

- A3801715 Pump, Water (New) 1 Minor Repair Kits - Water Pump

1 A219040 Body, Water Pump 1

2 A208134 Impeller, Water Pump (Cast Iron 1 A3801710 Contains sealed bearings, mounting

3 A3609920 Seal 8 Seat Assembly 1 gaskets, water connection O-ring and

4 AS-911B Plug, Pipe 1/8" 1 water pump seal, Part No.

5 A3013786 Plug, Pipe 3/8" 1 A 3033677 (silicone carbide seal

6 A3038997 Seal, Oil 1 and seat).

7 A3050394 Shaft, Water Pump 1

8 A3063246 Bearing, Ball 2 A3801709 Contains sealed bearings, mounting

9 A112302 Ring, Retaining gaskets, water connecting )-ring and

10 A196844 Spacer, Water Pump Bearing 1 water pump seal, Part No.

11 AS-16255 Ring, Retaining 1 A 3029099 (carbon seal,

12 A3038998 Seal, Oil 1 ceramic seat).

13 A3005506 Pulley, Water Pump 1

14 A203097 Sleeve, Wear Major Repair Kits - Water Pump

15 A3002385 Gasket, Pump Mounting 1

16 A3012468 Cap screw and Washer 5 A3801712 For all Big Cam engines. Contains

17 A3012469 Cap screw and Washer 2 Minor Kit, Part No. A 3801710, plus

18A A3064920 Idler Assembly, New 1 new water pump shaft and impeller.

18 A208118 Pulley, Idler 1

19 A3050396 Shaft, Idler 1 A3801714 For all Small Cam engines 250 Horse-

20 A3050394 Bearing, Ball 1 power and under. Contains Minor Kit,

21 A3050395 Seal, O Ring Part No. A 3801710, plus new water

22 A3050395 Spacer, Mounting 1 pump shaft and impeller.

23 AS16255 Ring, Retaining 1

24 A3038998 Seal, Oil 1 A3801716 For all Small Cam engines over 250

25 A213082 Washer 1 Horsepower. Contains Minor Kit, Part

26 AS-201 Nut, Idler Shaft 5/8" 1 No. A 3801710, plus new water

27 AS-965E Plug, Pipe 1/16" 1 pump shaft and impeller.


29 A3028281 Connection, Water Transfer 1

30 A3024960 Gasket, Water Transfer 1

31 A3011829 Cap screw and Washer 2


33 A3008470 Plug, Pipe 1

34 A3008468 Plug, Pipe 1

35 A3012438 Connection, Water Inlet 1

36 A3011931 Gasket, Inlet Connection 1


38 A3004261 Bracket, Transfer Connection 1


40 A108330 Washer 2

41 A43463A Seal, O Ring, Water Bypass 1

TYPICAL 855 SMALL FFC WATER PUMP & IDLER COMPONENTS

TYPICAL 855 BIG CAM FFC WATER PUMP & IDLER ILLUSTRATION

REF# PART# DESCRIPTION QTY PART# DESCRIPTION

1 Minor Repair Kits - Water Pump

- A3801708 Pump, Water (BC1-3 New) 1

- A3045943 Pump, Water (BC4 New) 1 A3801710 Contains sealed bearings, mounting

1 A3045163 Body, Water Pump 1 gaskets, water connection O-ring and

2 A3000888 Impeller, Water Pump 1 water pump seal, Part No.

3 A3906620 Seal and Seat Assembly 1 A 3033677 (silicon carbide seal and seat).

4 A3025458 Plug, Pipe 1/8" 1

5 A3013786 Plug, Pipe 3/8" 1

6 A3038997 Seal, Oil 1 A3801709 Contains sealed bearings, mounting

7 A3050394 Shaft, Water Pump 1 gaskets, water connection )-ring and

8 A3063246 Bearing, Ball 2 water pump seal, Part No.

9 A112302 Ring, Retaining A 3029099 (carbon seal, ceramic seat).

10 A196844 Spacer, Bearing 1

11 AS-16255 Ring, Retaining 1

12 A3038998 Seal, Oil 1 Major Repair Kits - Water Pump

13 A3005507 Pulley, Water Pump 1

14 A203097 Sleeve, Wear A3801712 For all Big Cam engines. Contains

15 A3002385 Gasket, Pump Mounting 1 Minor Kit, Part No. A 3801710, plus

16 A3012468 Cap screw and Washer 5 new water pump shaft and impeller.


18 A3064919 Idler Assembly, New 1 A3801714 For all Small Cam engines 250 Horse-

18 A215397 Pulley, Idler 1 power and under. Contains Minor Kit,

19 A3050396 Shaft, Idler 1 Part No. A 3801710, plus new water

20 A3050394 Bearing, Ball 1 pump shaft and impeller.


22 A3050395 Spacer, Mounting 1 A3801716 For all Small Cam engines over 250

23 AS-16255 Ring, Retaining 1 Horsepower. Contains Minor Kit, Part

24 A3038998 Seal, Oil 1 No. A 3801710, plus new water

25 A213082 Washer 1 pump shaft and impeller.

26 AS-201 Nut, Idler Shaft 5/8" 1

27 AS-965E Plug, Pipe 1/16" 1


29 A3028281 Connection, Water Transfer 1

30 A3024960 Gasket, Water Transfer 1



33 A3008470 Plug, Pipe 1

34 A3008468 Plug, Pipe 1

35 A3012438 Connection, Water Inlet 1

36 A3011931 Gasket, Inlet Connection 1


38 A3004261 Bracket, Transfer Connection 1


40 A108330 Washer 2

41 A43463A Seal, O Ring, Water Bypass 1

TYPICAL 855 BIG CAM FFC WATER PUMP & IDLER COMPONENTS

88NT WATER PUMP


WATER PUMP AND IDLER 19 AS-172-B Cap screw Hexagon Head 1

- A4955844 Assembly, Water Pump 1 20 A3046804 Spacer, Bearing 1

1 A3049221 Seal, O-ring 1 21 (A3053536) Bracket, Idler Pulley 1

2 A3002385 Gasket, Water Pump 1 22 (A3056090) Pulley, Idler Stamped 1

3 A109080 Seal, O-ring 1 23 (A3056091) Cover, Idler Pulley 1

4 A5264670 Gasket, Thermostat Housing 1 WATER PUMP IDLER

- A4955844 Pump, Water 1 MOUNTING

5 AS-16255 Ring, Retaining 1 24 A3012468 Cap screw, Captive Washer 4

6 A196844 Spacer, Bearing 1 25 A3049232 Cap screw Captive Washer 2

7 A3013786 Plug, Pipe 1 26 A3063817 Belt, V Ribbed 1

8 A3071085 Seal, Water Pump Seat Assembly. 1 WATER TRANSFER TUBE

(A3033677) 27 A3015283 Cap screw, Captive Washer 1

9 A3064386 Impeller, Water Pump 1 28 A3054162 Tube, Water Transfer 1

10 A3046304 Pulley, Water Pump 1 29 A3062157 Clamp, Tube 1

11 A3062899 Body, Water Pump 1 WATER PUMP REPAIR

12 A3064974 Shaft, Water Pump 1 KITS

13 A3063246 Bearing, Ball 2 A3803139 Kit, Water Pump Minor 1

- A3065001 Water Pump Stamped Idler Ass. 1 5 AS-16255 Ring, Retaining 1

- A3802287 Water Pump Cast Mill. Grv ldler 1 A109080 Seal, O-ring 1

Assembly replaced A3065001. 2 A3002385 Gasket, Water Pump 1

Includes No. 16-23 8 A3609920 Seal, Water Pump Seat 1

w/ new bracket 3 A3049221 Seal, O-ring 1

- A3062930 Multi Groove Cast Idler & Arm 4 A5264670 Gasket, Thermostat Housing 1

no bracket

14 AS-112 Cap screw, Hexagon Head 1 A3803345 Kit, Water Pump Major 1

15 A170664 Washer, Plain 1 6 A196844 Spacer, Bearing 1

16 A3046805 Adjuster, Idler Pulley 1 9 A3064386 Impeller, Water Pump 1

17 A3046809 Bracket, Idler Pulley 1 12 A3064974 Shaft, Water Pump 1

18 A3049212 Cap screw, Hexagon Head 1 13 A3063246 Bearing, Ball 2

- A3065000 Assembly, Pulley Support 1 A3803139 Kit, Water Pump Minor 1

88NT WATER PUMP


1 A3801710 Repair, Kit Water Pump NT855 1 AFA100 Repair, Kit Water Pump NT855

1 A43463 A Seal, O Ring 1 A3029099 Seal, Water Pump

1 A3076522 Gasket, Water Pump 2 AS16073 Bearing, Ball Fuel Pump

1 A3024960 Gasket, Connection 1 AS16255 Bearing, Ball

1 A4026357 Seal, Water Pump 1 A43463A Seal, O Ring

2 A3063246 Bearing, Ball 1 A112302 Ring, Retaining

1 AS16255 Ring, Retaining 1 A208134 Impeller, Water Pump

1 A3801712 Repair, Kit Water Pump NT855 1 A3002385 Gasket, Water Pump

1 A3801710 Kit, Water Pump Repair 1 A3024960 Gasket, Connection

1 A196844 Spacer, Bearing 1 A3038997 Oil, Seal Water Pump

1 A3000888 Impeller, Water Pump 1 A3038998 Oil, Seal Water Pump

1 A3050394 Shaft, Water Pump 1 A3050394 Shaft, Water Pump


1 A3801710 Kit, Water Pump Repair 1 A3029099 Seal, Water Pump

1 A196844 Spacer, Bearing 2 AS16073 Bearing, Ball Fuel Pump

1 A3010646 Impeller, Water Pump 1 AS16255 Bearing, Ball

1 A3050394 Shaft, Water Pump 1 A43463A Seal, O Ring

1 A3801716 Repair, Kit Water Pump NT855 1 A112302 Ring, Retaining

1 A3801710 Kit, Water Pump Repair 1 A196844 Spacer, Bearing Water Pump

1 Impeller, Water Pump 1 A3000888 Impeller, Water Pump

1 Shaft, Water Pump 1 A3002385 Gasket, Water Pump

1 A3803139 Repair, Kit Water Pump NT855 1 A3024960 Gasket, Connection

1 AS16255 Ring, Retaining 1 A3038997 Oil, Seal Water Pump

1 A109080 Seal, O Ring 1 A3038998 Oil, Seal Water Pump

1 A3076522 Gasket, Water Pump 1 A3050394 Shaft, Water Pump

1 A3609920 Seal, Water Pump 1 AFA102 Repair, Kit Water Pump Short Shaft

1 A3049221 Seal, O Ring NT855

1 A3052877 Gasket, Thermostat Housing 1 A3029099 Seal, Water Pump

1 A3803202 Repair, Kit Water Pump NT855 2 AS16073 Bearing, Ball Fuel Pump

1 A43463 A Seal, O Ring 1 AS16255 Bearing, Ball

1 A3076522 Gasket, Water Pump 1 A112302 Ring, Retaining

1 A3024960 Gasket, Connection 1 A130240 Gasket, Water Pump

1 A196844 Spacer, Bearing 1 A196844 Spacer, Bearing Water Pump

1 A3000888 Impeller, Water Pump 1 A199410 Shaft, Water Pump

1 A3050394 Shaft, Water Pump 1 A201766 Impeller, Water Pump

2 A3063246 Bearing, Ball

AFA SPECIAL REPAIR KITS WATER PUMP



1 A3803139 Kit, Water Pump Minor 1 A3029099 Seal, Water Pump

1 A196844 Spacer, Bearing 1 AS16255 Bearing, Ball

1 A3045801 Impeller, Water Pump 1 A43463A Seal, O Ring

1 A3062929 Shaft, Water Pump 1 A112302 Ring, Retaining

2 A3063246 Bearing, Ball 1 A196844 Spacer, Bearing Water Pump

1 AFA165 Repair, Kit Water Pump NT855 1 A3000888 Impeller, Water Pump

1 A3002385 Gasket, Water Pump 1 A3002385 Gasket, Water Pump

1 A3024960 Gasket, Connection 2 A3063246 Bearing, Ball

1 A43463A Seal, O Ring 1 A3024960 Gasket, Connection

1 A3038997 Oil, Seal Water Pump

1 AFA104 Idler Kit NT855 1 A3038998 Oil, Seal Water Pump

1 AS965E Plug, Pipe 1 A3050394 Shaft, Water Pump

1 AS16255 Bearing, Ball


1 A3050396 Shaft, Idler Water Pump

1 A208120 Spacer, Mounting Water Pump

1 A3063246 Bearing, Ball

1 A3038998 Oil, Seal Water Pump

AFA SPECIAL REPAIR KITS WATER PUMP


- A3013377 Hub, Fan 1 - A134809 Belt, "V" Fan Drive 2

1 A143116 Bearing, Roller 1 - A178436 Belt, "V" 1

2 A116759 Bearing, Roller 1 - A178611 Belt, "V" 2

3 A3005592 Gasket, Fan Pilot Spacer 1 16 A132150 Bracket Fan 1

4 A67532 Nut, Lock 1 17 A105931 Cap screw, Bracket to Support 6

5 A146650 Nut, Slotted 1 18 AS-145 Cap screw, Bracket Support

6 AS-510 Pin, Cotter 1 (1/2"-13 x 1-1/4")

7 AS-911-B Plug, Pipe (1/8") 2 19 AS-165 Cap screw, Water Pump Support 2

8 A146656 Pulley, Fan Hub 1 20 A130240 Gasket, Pump to Support 1

9 A106276 Seal, Oil 1 21 A130226 Gasket, Support to Block 1

10 A146649 Shaft, Fan Hub 1 22 AS-604 Lock washer (3/8") 8

11 A67526 Washer, Clamp 2 23 AS-608 Lock washer (1/2") 2

12 A146651 Washer, Clamp 1 24 A66912-1 A Screw, Adjusting 1

13 AS-137 Cap screw (3/8"-16 x 2") 6 25 A131622 Support, Fan Bracket 1

14 AS-604 Lock washer (3/8") 6 26 A130227 Support, Water Pump 1

15 A147209 Spacer, Fan Pilot 1 27 AS-670 Washer, Plain (17/32") 3

TYPICAL 855 NON FFC FAN HUB ILLUSTRATION


1 A210235 Bracket 1 14 A3008883 Cover 1

2 A217034 Brace 1 15 AS-2268 Fitting, Grease 1

3 AS-176 Cap screw 2 16 A191175 Fitting, Relief 1

4 A3015282 Cap screw 2 17 A142176 Locknut 1

5 A3019574 Cap screw 2 18 A3001963 Pulley, Fan Hub 1

6 AS-608 Lock washer 2 19 A200307 Seal, Rectangular 1

8 A169808 Screw, Fan Adjusting 1 20 A3803196 Shaft, Fan Hub 1

9 A3000082 Washer 2 21 AS-125 Cap screw 4

10 A3001281 Bearing, Roller 2 22 AS-608 Lock washer 4

11 A3001280 Ring, Snap Bearing 1 23 A117267 Washer 4

12 A3051485 Spacer, Bearing 1 - A3005592 Gasket, Fan Pilot Spacer

13 A217007 Spacer, Inner 1

TYPICAL 855 SMALL CAM FFC, BIG CAM I-IV FAN HUB ILLUSTRATION


- A3031673 Assembly, Fan Hub 1 FAN HUB BRACKET

1 A3011715 Cap screw Captive Washer 6 16 AS-172-A Cap screw, Hexagon Head 3

2 AS-911-B Plug, Pipe 2 17 AS-176 Cap screw 2

3 A142178 Nut, Lock 1 18 AS-608 Washer, Lock 3

4 A200307 Seal, Oil 1 19 A117267 Washer, Counterweight 3

A3002808 Spine, Fan 1 20 A3099798 Bracket, Fan 1

5 A3002807 Spindle, Fan 1 21 A3048994 Brace, Fan 1

6 A201146 Shaft, Fan Hub 1 22 A3015282 Cap screw, Captive Washer 2

7 A211866 Pulley, Fan 1 23 A3019574 Cap screw, Captive Washer 2

8 A217008 Spacer, Bearing 1 24 A166m Cap screw, Hexagon Head 1

9 A217011 Spacer, Bearing 1 25 AS-285 Nut, Heavy Hexagon 1

10 A3001280 Ring, Retaining 1 FAN BELT

11 A3001281 Bearing, Roller 2 28 A134809 Belt, Fan 2

12 A3005592 Gasket, Fan Spacer 1 FAN HUB REPAIR KIT

13 A3005588 Cover, Fan Hub 1 A3803047 Kit, Fan Hub Repair 1

14 A3008883 Cover, Protective 1 4 A200307 Seal, Oil 1

15 A3012467 Washer, Plain 1 11 A3001281 Bearing, Roller 1

29 AS-602 Washer, Plain 6 12 A3005592 Gasket, Fan Spacer 1

TYPICAL 88NT FAN HUB ILLUSTRATION


1 A130117 Manifold, Water (Front) 1 14 A3013599 Housing, Thermostat 1

2 A130118 Manifold, Water (Centre) 1 15 A3013598 Housing, Thermostat (Auto) 1

3 A3013000 Manifold, Water (Rear) 1 16 A3013597 Housing, Thermostat (P) 1

3 A3013001 Manifold, Water (Rear) (P) 1 17 A186780 Seal, Housing 1

4 AS-103D Cap screw 12 18 AS-604 Lock washer 4

5 A130394 Coupling, Manifold 2 19 AS-904 Plug, Pipe 1

6 AS-962E Cock, Drain 1 20 A146076 Thermostat (160 Deg) Vented 1

7 AS-604 Lock washer 12 20 A135675 Thermostat (170 Deg) Vented 1

8 A70624 Seal, O Ring, Coupling 4 20 A146077 Thermostat (180 Deg) Vented 1

9 A3024709 Ring, Sealing 6 21 AS-112 Cap screw (P) 2

10 A3008469 Plug, Pipe 1 22 AS-604 Lock washer (P) 2

11 A3008468 Plug, Pipe 2 23 A210839 Connection, Water (P) 1

12 AS-199B Cap screw 4 24 A3019158 Gasket, Connection (P) 1

13 A70441 Gasket, Housing 1

NOTE: VENTED THERMOSTATS ARE USED IN SHUTTER CONTROLLED SYSTEMS WHICH DO NOT

HAVEVENTED COOLING SYSTEMS. USING VENTLESS THERMOSTATS WITHOUT AN EXTERNALVENT LINE CAN RESULT IN POOR ENGINE COOLING.

TYPICAL 855 NON FFC WATER MANIFOLD, THERMOSTAT HOUSING AND CONNECTION ILLUSTRATION


1 A3015114 Manifold, Water (Front) 1 16 A210304 Plate, Cover 1

2 A139433 Manifold, Water (Center) 1 17 A3010595 Cap screw, Captive Washer 2

3 A3013002 Manifold, Water (Rear) 1 18 A3010597 Cap screw, Captive Washer 2

4 A3010596 Cap screw 12 19 A3019158 Gasket, Water Outlet Connection 1

5 A130394 Coupling, Manifold 2 20 A3010595 Cap screw, Captive 2

6 AS-962E Cock, Drain 1 21 A3021477 Connection, Water Outlet 1

7 A70624 Seal, O Ring, Coupling 4 22 A3019158 Gasket, Water Outlet Connection 1

8 A3008468 Plug, Pipe 4 23 A3022589 Cap screw 1

9 A3008469 Plug, Pipe 3 24 A438288 Clamp, Hose 2

10 A3024709 Ring, Sealing 6 25 A102522 Hose 1

10 A3063618 Ring, Sealing BC4 Restrictor 6 26 A43463A Seal, O Ring 1

11 A186780 Seal, Thermostat 1 27 A3018098 Tube, Water Bypass 1

12 AS-932B Nipple, Pipe 1 28 A214617 Clamp, Tube 1

13 A3036211 Housing, Thermostat 1 29 A158416 Bracket, Water 1

14 A3076489 Thermostat, 180°, Ventless A/R 30 AS-626 Washer, Plain 1

14 A194245 Thermostat, 170°, Ventless A/R 31 A3022589 Cap screw, Captive 1

14 A204586 Thermostat, 175°, Ventless A/R 32 A212161 Seal, O Ring 2

14 A3629205 Thermostat, 185°, Ventless A/R 33 A3024666 Tube, Water Transfer 1

15 A208128 Gasket, Thermostat Housing 1

NOTE: SHUTTERLESS COOLING SYSTEMS REQUIRE A VENTLESS THERMOSTAT IN ORDER TO ELIMINATE WATER FLOWING THROUGH THE VENT HOLE. VENTLESS THERMOSTATS SHOULD NOTBE USED WITH ENGINES NOT HAVING AN EXTERNAL COOLING SYSTEM VENT LINE.

TYPICAL 855 SMALL CAM FFC, 855 BIG CAM WATER MANIFOLD, THERMOSTAT HOUSING AND CONNECTION ILLUSTRATION

TYPICAL 855 EARLY BIG CAM IV WATER MANIFOLD, THERMOSTAT HOUSING AND CONNECTION ILLUSTRATION


THERMOSTAT HOUSING MOUNTING PARTS

A3061602 Assembly, Thermostat Housing 1 23 A212161 Seal, O-Ring (Inlet) 1

1 AS-147-B Cap screw, Hexagon Head 24 A109080 Seal, O-Ring (Outlet) 1

(5/16 - 18 2-1/2) 4 25 A3006182 Cap screw, Captive Washer

2 A3012476 Cap screw, Captive Washer (3/8 - 16 x 7/8) 1

(3/8 - 16 x 3) 3 26 A3012473 Cap screw, Captive Washer

4 AS-605 Lock washer 4 (3/8 - 16 x 1-3/4) 4

5 AS-932-B Nipple, Pipe 1 27 A3036707 Screen, Filter 1

7 A3008468 Plug, Pipe 1 28 A3024960 Gasket, Connection 1

8 A3037536 Plug, Threaded 1 29 A3040099 Tube, Water Inlet 1

9 A3064453 Actuator, Thermostat 1 30 A3040100 Tube, Water Outlet 1

10 A3064455 Actuator, Thermostat 1 31 A3040101 Clamp, Tube 1

11 A3039396 Spring, Compression 2 - A3063618 Water Manifold Restrictor 1

12 A3040056 Gasket, thermostat Housing 1

13 A3040057 Gasket, Water Transfer Cover 1 WATER TRANSFER TUBE

14 A3051081 Cover, Water Transfer 1

15 A3040675 Coupling, Plain Hose 2 32 A212161 Seal, O-Ring 2

16 A3072467 Adapter, Filter Head 1 33 A214616 Clamp, Tube 1

A3072466 Adapter, Filter Head 1 34 A3022589 Cap screw, Captive Washer

17 A3061608 Housing, Thermostat (A 3042622) 1 (5/16 - 18 x 5/8) 1

18 A3046865 Seat, Thermostat 1 35 A3040055 Tube, Water Transfer 1

19 A3052878 Valve, Check 1

20 A3039390 Seat, Thermostat 1 CORROSION RESISTOR

21 A3042624 Cover, Thermostat 1

22 A3042619 Nipple, Coupling 1 36 A3100307 Element, Resistor (AWF-2051) 1

TYPICAL 855 EARLY BIG CAM IV WATER MANIFOLD, THERMOSTAT HOUSING AND CONNECTION ILLUSTRATION


THERMOSTAT HOUSING 22 A3049226 Tube, Water Outlet 1

- A3053697 Assembly, Thermostat Housing 1 23 A3049229 Cap screw, Captive Washer 2

1 AS-911-B Plug, Pipe 1 24 A5264670 Gasket, Thermostat Housing 1

2 A3008468 Plug, Pipe 1 25 A3059665 Tube, Water Transfer 1

3 A3064187 Cap screw, Captive Washer 3 26 A3062089 Seal, Thermostat 2

4 A3040675 Coupling, Plain Hose 1 27 A212161 Seal, O-ring 1

5 A3042618 Nipple, Coupling 2 28 A109080 Seal, O-ring 1

6 A3049000 Thermostat 1 29 A3012477 Cap screw, Captive Washer 1

7 A3061649 Thermostat 1

8 A3049215 Seal, Rectangular Ring 1 CORROSION RESISTOR

9 A3051090 Adapter, Probe 1 HEAD

10 A3052874 Housing, Thermostat 1 30 A3053371 Cap screw, Captive Washer 2

11 A3052876 Cover, Thermostat Housing 1 8 A3049215 Seal, Rectangular Ring 2


MOUNTING PARTS 32 A205363 Washer, Spring 1


12 A43828-B Clamp, Hose 2 34 A3043936 Cap screw, Hexagon Head 1

13 A145527 Seal, O-ring 1 35 A3062154 Head, Corrosion Resistor 1

14 A3060890 Seal, O-ring 1 36 A3062614 Shaft, Shutoff Valve 1

15 A3022589 Cap screw, Captive Washer 1 37 A3818885 Seal, O-ring 1

16 A3006182 Cap screw, Captive Washer 1 38 A3100307 Element, Cm Resistor 1


18 A3040101 Clamp, Tube 1 WATER TRANSFER TUBE

19 A3049216 Clamp, Tube 1

20 A3049221 Seal, O-ring 1 39 A3061457 Tube, Water Transfer 1

21 A3049225 Tube, Water

Inlet

1 40 A3050667 Seal, O-Ring 2

THERMOSTAT HOUSING 88NT


A3046502 Manifold, water (front) 1 9 A3039128 Seal, rectangular ring 6

2 A3013002 Manifold, water (rear) 1 10 A43483-A Seal, O-ring 1

3 A3038905 Manifold, water (center) 1 11 A43828-C Clamp, hose 2

12 A3044895 Hose, plain 1

MOUNTING PARTS 13 A214617 Clamp, tube 1

14 A3022589 Cap screw, captive washer 1

4 A70624 Seal, O-ring 4 15 A3038953 Tube, water transfer 1

5 A130394 Connection, water bypass 2 16 A3042619 Nipple, control 1

6 A3008469 Plug, pipe 2 17 A68606 Plug, pipe 1

7 A3008468 Plug, pipe 6 18 A3037537 Seal, O-Ring 1

8 A3010596 Cap screw, captive washer 12

88NT WATER MANIFOLD


1 A141761 Manifold, Air Intake 1 9 A3019227 Gasket, Plate 1

2 A3008591 Gasket, Manifold 3 10 A3011715 Cap screw and Lock washer, Plate 6

3 A202141 Connection, Air Crossover 1 11 AS-602 Washer, Manifold Plain 9

4 A3012972 Gasket, Air Crossover 1 12 A3011716 Cap screw and Lock washer, 3

5 A202994 Hose, Crossover to Turbocharger 1 Manifold

6 A208326 Clamp, Hose 2 13 AS-112 Cap screw, Manifold 6

7 A3011716 Cap screw and Lock washer, 14 AS-604 Lock washer 6

Crossover 4 15 AS-962 Plug, Pipe 1

8 A144257 Plate, Manifold Cover 1 16 AS-911B Plug, Pipe 2

TYPICAL 855 NON FFC, 855 SMALL CAM FFC TURBOCHARGED INTAKE MANIFOLD ILLUSTRATION

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM I, II, III FFC AFTERCOOLER AND INTAKE MANIFOLD ILLUSTRATION


1 A214836 Element, After cooler, S.C. 1 41 A43828A Clamp, Hose 4

2 A3411460 Element, After cooler, B.C. 1 42 A3036258 Tube, Water Transfer 1

43 AS-112 Cap screw (3/8"-16 x 1") 1

3 A195952 Seal, O Ring, After cooler Core 4 44 AS-604 Lock washer (3/8") 1

4 A3077201 Gasket, After cooler Cover 1 45 A107460 Clip 1

5 A3046170 Cover, After cooler 1 46 AS-602 Washer, Plain 1

6 A3005508 Cap screw and Lock washer 24 47 AS-223 Nut (3/8"-16) 1

7 A217037 Seal, O Ring Front Water Crossover 1 48 A217934 Brace, Crossover Tube 1

8 A215269 Tube, Front Water Crossover 1 49 AS-190 Cap screw Brace (5/8"-18 x 1") 1

9 A3013296 Connection, Water Outlet 1 50 AS-603 Lock washer (5/8") 1

10 A215044 Gasket, Connection 1 51 A215587 Adapter 1

11 AS-102 Cap screw Connection 3 52 A215045 Gasket, Connection 1

12 AS-684 Washer, Plain 3 53 A217932 Connection, Water Outlet 1

13 A200517 Hose, Connecting 2 54 A3019572 Cap screw and Lock washer 3

14 A43828A Clamp, Hose 4 55 A3030843 Connection, Water Inlet 1

15 AS-223 Nut (3/8"-16) 1 56 A3032348 Gasket, Connection 1

16 AS-604 Lock washer (3/8") 1 57 A3012471 Cap screw and Lock washer 2

17 AS-602 Washer, Plain 1 58 A3056138 Hose, Connecting 2

18 A3035607 Brace, Tube 1 59 A43828A Clamp, Hose 4

19 A107460 Clip 1 60 A204263 Clip 2

20 AS-112 Cap screw (3/8"-16 x 1") 1 61 AS-190 Cap screw (5/8"-18 x 1") 2

21 A3012481 Cap screw and Lock washer 1 62 AS-658 Washer, Plain 2

22 AS-622 Washer, Plain 1 63 AS-603 Lock washer (5/8") 2

23 A3018099 Tube, Water Transfer 1 64 A3028312 Tube, Water Transfer 1

24 A3019999 Connection, Water Outlet- 65 A3028288 Connection, Water Outlet 1

Option Used with A195763 Cover 1 66 A3069098 Gasket, Connection 1

25 A195950 Gasket, Connection 1 67 A3011342 Cap screw and Lock washer 6

26 A101662 Cap screw, Connection 4 68 AS-911B Plug, Pipe (1/8") 2

27 AS-605 Lock washer 4 69 A69047A Cap screw, Socket Head ,

28 A202994 Hose, Turbo Connecting 1 (3/8"-16 x 1-1/2") 1

29 A208326 Clamp, Turbo Hose 2 70 AS-604 Lock washer (3/8") 1

30 A3043984 Crossover, Air 1 71 A63842 Washer, Plain 1

31 A216487 Gasket, Crossover 1 72 A3028967 Cap screw and Lock washer 6

32 AS-106D Cap screw, Crossover 73 A3030286 Cap screw and Lock washer 8

(3/8"-16 x 1-1/4") 4 74 A3011610 Washer, Plain 8

33 AS-679 Washer, Plain 4 75 A3011716 Cap screw and Lock washer 2

34 A70295 Plug, Pipe (1/8") 1 76 A3609930 After cooler Housing (A 3036811) 1

35 A3034050 Connection, Water Transfer 1 77 A3008591 Gasket, Intake Manifold 3

36 A109080 Seal, O Ring, Air Intercooler 1 ' 78 A3008470 Pipe Plug 1" NPR

37 A3028282 Connection, Water Inlet 1 - A3801594 Gasket Kit, After cooler 1

38 A3032348 Gasket, Connection 1 - A3008024 Gasket, Transfer Connection 1

39 A3012471 Cap screw and Lock washer 2 - A155789 After cooler Hose (1" ID x 2-3/8") 1

40 A155789 Hose, Tube Connecting 2

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM I, II, III FFC AFTERCOOLER AND INTAKE MANIFOLD ILLUSTRATION

BIG CAM IV, 88NT AFTERCOOLER ILLUSTRATION


INTAKE MANIFOLD 26 A3059946 Seal, Rectangular Strip 1

1 AS-121 Cap screw. Hexagon Head 1 27 A3059947 Nut, Hexagon Flange 5

2 AS-600 Washer, Lock 1 28 A3059948 Seal, Rectangular Strip 2

3 AS-631 Washer, Plain 1 29 A3059949 Seal, Rectangular Ring 1

4 A67950 Clip 1 30 A3059950 Seal, Rectangular Strip 1

5 A68368-A Spacer 1 31 A3062166 Cap screw, Hexagon Head 2

6 A209773 Clamp, Hose 6 32 A3062167 Adapter, Stud 2

7 A3015437 Brace, Tube 1

8 A3044901 Cap screw, Captive Washer 1 AFTERCOOLER VENT

9 A3048991 Tube, Water Transfer 1

10 A3049221 Seal, O-Ring 1 33 A3008466 Plug, Pipe 1

11 A3061438 Hose, Plain 1 34 A3050854 Tube, Vent 1

12 A3065130 Tube, Water Transfer 1 35 A3058770 Connection, Vent 1

13 A3818271 Hose, Coolant 2 36 A3201562 Seal, O-Ring 1

AFTERCOOLER 37 A3062350 Valve, Check 1

A3803056 Assembly, After cooler 1 AFTERCOOLER MOUNTING

14 AS-605 Washer, Lock 19 38 A3008591 Gasket, Intake Manifold 3

15 AS-965-E Drain cock 1 39 A3043001 Cap screw, Captive Washer 6

16 A68138 Connector, Male 1 40 A3051427 Cap screw, Captive Washer 3

17 A200635 Plug, Pipe 2


19 A3055729 Cover, After cooler 1 22 A3803039 Kit, Seal 1

20 A3055730 Core, After cooler 1 25 A3059940 Seal, Rectangular Ring 1

21 A3055731 Housing, After cooler 1 26 A3059945 Seal, Rectangular Ring 2

22 A3803039 Seal, Rectangular Ring 1 28 A3059946 Seal, Rectangular Strip 1

23 A3059942 Cap screw, Hexagon Head 20 30 A3059948 Seal, Rectangular Strip 2

24 A3059944 Cap screw, Hexagon Head 5 38 A3059949 Seal, Rectangular Ring 1


AIR CROSSOVER TUBE/ EXHAUST

MANIFOLD

1 A3055690 Tube, Air 7 A3040793 Clamp, T-bolt 2

2 AS-119 Cap screw, Hexagon Head 1 8 A3042455 Clip 1

3 AS-221 Nut, Heavy Hexagon 2 9 A3042456 Washer, Plain 2

4 AS-605 Washer, Lock 2 10 A3054428 Brace, Tube 1

5 A104856 Washer, Plain 1 11 A3058396 Hose Plain 1

6 A208326 Clamp, T-bolt 2 12 A3058397 Hose Plain 1

BIG CAM IV, 88NT AFTERCOOLER COMPONENTS


1 A3801594 Gasket, Kit Aftercooler NT855 1 AFA182 Gasket, Kit Aftercooler

4 A195952 Seal, O Ring Crossbolt (3 Pass) NT855

1 A215044 Gasket, Wtr Trf Connection 1 A109080 Seal, O Ring

1 A216487 Gasket, Connection 4 A195952 Seal, O Ring

1 A3008024 Gasket, Intake Manifold 1 A215044 Gasket, Water Transfer Connection

3 A3008591 Gasket, Intake Manifold 2 A216486 Gasket, Air Inlet

1 A3032348 Gasket, Wtr Trf Connection 1 A216487 Gasket, Connection

2 A3077201 Gasket, Aft Housing 1 A217037 Seal, O Ring

3 A3008591 Gasket, Intake Manifold

1 AFA181 Gasket, Kit Aftercooler NT855 1 A3032348 Gasket, Water Transfer Connection




1 A215044 Gasket, Water Transfer Connection


2 A206486 Gasket, Air Inlet




AFA SPECIAL REPAIR KITS AFTERCOOLERS


2100 RPM Engine 3 A185811 Casing compressor 1

Non Piston Cooled 4 A183637 Casing, turbine 1

Auto Application 18 A163335 Wheel, impeller 1

Group A MOUNTING PARTS

AAR7069 Turbocharger Assembly Non Piston Cooled

(A201866) 1

TYPICAL 855 NON FFC T-50 TURBOCHARGER ILLUSTRATION


1 A156420 Bearing 1 22 A186918 Adapter, exhaust manifold 1

2 AS145C Cap screw, clamp 2 23 A3014354 Adapter, hose 1

3 A214652 Casing, compressor 1 24 AS-107 Cap screw (5/16"-18 x 3/4") 1

4 A202503 Casing, turbine 1 25 A186917 Clamp, "V" band 1

5 A3034720 Clamp, "V" band 2 26 A108722 Clamp, hose 1

6 A3038745 Housing, bearing 1 27 AS-969-E Elbow, pipe 1

7 A170510 Insert, bearing 1 28 AS-1040-A Elbow, flexible hose 1

A128936 Nameplate 1 29 A121299 Elbow 1

8 A167299 Nut, clamp 2 30 A196932 Fitting, drain 1

9 AS-222-A Nut 1 31 A114753 Gasket, turbo to exhaust manifold 1

10 A202456 O-ring 1

11 A202457 O-ring 1 32 AS-16012A6MS Hose 1

12 A216804 Plate Oil Seal 1 33 A209956 Hose 1

13 A202377 Packing insulation 1 34 AS-605 Lock washer (5/16") 1

14 A211117 Sleeve 1 35 A3056158 Nut 6

AS-2286 Screw, nameplate 4 35 A3056158 Nut, lock 6

15 A156444 Seal 1 36 A3010915 Stud, exhaust manifold 6

16 A3034736 Seal, ring 1 37 AS-626 Washer, plain (11/32") 1

17 A171570 Shield, heat 1

18 A186764 Wheel, impeller 1 Piston Cooled - P Application

19 A213806 Wheel and shaft 1

21 AS-631 Washer, plain (9/32") 4 38 A190351 Adapter, exhaust manifold 1

39 A142429 Adapter, elbow 1

2100 RPM Engine 40 AS-181-B Cap screw (3/8"-16 x 1/2") 1

Non Piston Cooled - B, C, P A43828-A Clamp, hose 1

Application 41 A214093 Elbow 1

42 A199893 Elbow, oil drain 1

Piston Cooled - P Application 43 A209963 Hose, teflon 1

44 AS-604 Lock washer (3/8") 1

Group B 45 A68190 Support, oil suction line 1

Same as Group A except: 46 A213933 Tube, drain 1

47 AS-602 Washer, plain 1

AAR7069 Turbocharger Assembly

(A201866) 1 - A3803042 Turbo Repair Kit 1

4 A197153 Casing, turbine 1

2300 RPM Engine

Piston Cooled - P Application

Group C

Same as Group A except:

AAR07158 Turbocharger Assembly

(A201868) 1

TYPICAL 855 NON FFC T-50 TURBOCHARGER COMPONENTS

TYPICAL 855 BIG CAM III T-46-B TURBOCHARGER ILLUSTRATRION


TURBOCHARGER (T-46-B)

TURBOCHARGER PLUMBING

PT 270, Formula 270,

All Models

NTC-300, Formula 300

22 AS-107 Cap screw (5/16"-18 x 3/4") 1

- A3801997 Turbocharger, Assembly 1 23 AS-605 Lock washer (5/16") 1

1 AS-631 Washer, plain (9/32") 4 24 AS-626 Washer, plain 1

2 AS-2286 Screw, drive 4 25 AS-1002-A Connector, male 1

3 A156420 Bearing, turbocharger 1 26 A68645 Elbow, male adapter 1

4 A156444 Seal 1 27 A179904 Clamp, hose 2

5 A167299 Nut, lock 2 28 A187317 Adapter, plain 1

6 A170510 Bearing, insert 1 29 A210753 Clamp, hose 2

7 A171570 Shield, heat 1 30 A3000560 Elbow, plain adapter 1

8 A194010 Cap screw 2 31 A3003536 Elbow, turbocharger oil return 1

9 A204244 Housing, turbo 1 32 A3014354 Connector, male 1

10 A202377 Pad, turbocharger insulation 1 33 A3022589 Cap screw, captive 1

11 A202456 Seal, "O" ring 1 34 A3065060 Hose, flexible 1

12 A216802 Sleeve, turbocharger 1 35 A3818269 Hose, plain 1

13 A216804 Support, turbocharger seal 1 36 A3035580 Hose, flexible 1

14 A3011088 Dataplate 1 37 A3035595 Tube, lube oil bypass 1

15 A3026034 Housing, turbocharger bearing 1 38 A3035600 Tube, turbocharger oil drain 1

16 A3026993 Housing, compressor 1

17 A3031980 Impeller, turbocharger compressor

1 MOUNTING PARTS

18 A3032835 Shaft and wheel 1 All Models

19 A3034304 Nut, lock 1

20 A3034720 Clamp, "V" band 2 39 A3069177 Gasket, exhaust collector 1

21 A3034736 Seal, split ring 2 40 A107440 Nut 4

40 A3056158 Nut 4

TURBOCHARGER (T-46-B) 41 A3010915 Stud 4

NTC-350, Formula 350,

NTC-400, Formula 400 TURBOCHARGER REPAIR KIT

Same as above except: All Models

OMIT A3801096 Seal kit Contains: 1

9 A204244 Housing, turbine 1 A3803042 Seal kit, bearing and sleeve 1

A3801099 Seal kit, sleeve 1

ADD

9 A201250 Housing, turbine 1 A3803042 Turbo Repair Kit 1

Contains: A3801096

TURBOCHARGER (T-46-B) Plus # 3 & 12

Fleet 270, Fleet 300

Same as above except:

OMIT

9 A204244 Housing, turbine 1

ADD


TYPICAL 855 BIG CAM III T-46-B TURBOCHARGER COMPONENTS

TYPICAL 855 HT3B TURBOCHARGER ILLUSTRATIONS


TURBOCHARGER (HT3B) 6 A3519351 Housing, turbine 1

NTCC-300, FormulA300 9 A3519489 Impeller 1

11 A3521080 Housing, compressor 1

A3801613 Assembly, turbocharger 1

1 A3529372 Nut, regular hexagon 1 ADD:

2 A3504066 Screw, hexagon head set 10 - A3801616 Assembly, turbocharger 1

3 A3504959 Clamp, "V" band 1 6 A3519349 Housing, turbine 1

4 A3519155 Shield, heat 1 9 A3519490 Impeller 1

5 A3536075 Bearing, thrust 1 11 A3521081 Housing, compressor 1


7 A3519401 Baffle, oil 1 MOUNTING PARTS

8 A3519471 Nut, lock 1

9 A3519489 Impeller 1 26 A3069177 Gasket, exhaust collector 1

10 A3520981 Plate, clamping 1 27 A107440 Nut 4

11 A3521080 Housing, compressor 1 27 A219138 Nut 4

12 A3521119 Lock washer 10 28 A3042353 Stud 4

13 A3521439 Slinger, oil 1 - AS-602 Washer, plain 1

14 A3521440 Collar, thrust 1 - AS-1002-A Connector, male 1

15 A3521441 Seal, split ring 2 - A186917 Clamp, hose, exhaust 2

16 A3521442 Seal, split ring 1 - A68190 Brace, tube 1

17 A3530627 Housing bearing 1 = A68645 Elbow, male adapter 1

18 A3594952 Shaft and wheel 1 A108722 Clip 1

19 A3709510 Ring, retaining 4 - A208326 Clamp, hose, air 2

20 A3718373 Ring, retaining 1 - A201017 Flange, turbo oil inlet 1

21 A3722366 Bearing, turbocharger 2 - A201048 Gasket, connection 1

22 A3723883 Ring, retaining 1 - A201049 Gasket, connection 1

23 A3751948 Seal, "O" ring 1 - A209955 Hose, flexible 1

24 A3757753 Sleeve, oil control 1 - A3000560 Elbow, turbo 45° 1

25 A3759618 Plate, oil 1 - A3010596 Cap screw, captive 3

- A3012470 Cap screw, captive 1

NTCC-350, FormulA350 - A3012472 Cap screw, captive 1

Same as above except: - A3014354 Connector, male 1

OMIT: - A3818269 Hose, plain 1

- A3801613 Assembly, turbocharger 1 - A3035595 Tube, lube oil bypass 1

9 A3519489 Impeller 1 - A3036429 Tube, turbo oil drain 1

- A3065060 Turbo flex hose 1

ADD: - A202994 Turbo air hose 1

- A3801617 Assembly, turbocharger 1 - ATMK01 Mounting Kit 1

9 A3521648 Impeller 1 - ATMK02 Plumbing Upgrade Kit 1

- ATMK03 Engine Brake Autolash SC 1

NTCC-400, FormulA400 - ATMK04 Engine Brake Autolash BC 1

Same as above except: - A3801522 Kit, Seal Turbo Repair

OMIT: - A3801523 Kit, Repair Turbo

- A3801613 Assembly, turbocharger 1

TYPICAL 855 HT3B TURBOCHARGER COMPONENTS

TYPICAL 88NT BHT4C TURBOCHARGER ILLUSTRATIONS

REF# PART# DESCRIPTION QTY REF# PART# DESCRIPTION QTY COMMENTS

TURBOCHARGER 19 A3523412 Seal, Split Ring 2

- A3803055 Kit, Turbocharger 1 20 A3524418 Shim 1

1 A3069177 Gasket, Connection 1 21 A3524419 Baffle, Oil 1

2 A201048 Gasket, Flange 1 22 A3524875 Diffuser, Turbocharger 1

3 A201049 Gasket, Connection 1 A3524987 Housing, Compressor 1

3 A3202117 Gasket, Outlet Drain 1 24 A3525073 Screw, Hexagon Head Set 4 5/16-20 x 1 Inch 4 A3037537 Seal, O-ring 1 25 A3533674 Bearing, Turbocharger 1

- A3803055 Assembly, Turbocharger 1 26 A3525999 Housing, Turbine 1

5 A3502449 Seat, Rectangular Ring 1 27 A3519471 Nut, Lock 1

6 A3529372 Nut, Hex 2 28 A3591522 Collar, Thrust 1

7 A3504967 Washer. Plain 4 29 A3523980 Slinger, Oil. 1

8 A3519021 Dataplate 1 31 A3526001 Shaft and Wheel 1

9 A3519163 Screw, Drive 6 30 (A3811521) Impeller, Turbo Compressor

10 A3519827 Bearing. Turbocharger 2

11 A3519641 Ring, Retaining 4 MOUNTING PARTS

12 A3525562 Dataptate 1 32 A3056158 Nut 4

13 A3527755 Shield, Turbo Heat 1 33 A3010915 Stud 4

15 A3522597 Pin, Roll 2

16 A3522630 Clamp, V-band 1 - A3801369 Seal Kit

17 A3522631 Clamp, V-band 1 (inc. 2, 4, 5, 11, 13, 19, 24)

18 A3523620 Housing Turbo Bearing 1

TYPICAL 88NT BHT4C TURBOCHARGER COMPONENTS

Cummins OLD STYLE TURBO PART NO

NOTE Cummins HT3B PART NUMBER



AAR07049 A3801599 AAR51965 1 A3801599

AAR07050 A3801599 A3000891 A3801613

AAR07061 1 A3801613 A3001559 A3801613

AAR07069 1 A3801613 A3002723 A3801598

AAR07158 1 A3801599 A3003680 A3801613

AAR07159 1 A3801599 A3003708 A3801614

AAR07160 1 A3801599 A3003709 A3801613

AAR07161 1 A3801613 A3003739 A3801613

AAR07162 1 A3801613 A3005510 A3801613

AAR07163 1 A3801613 A3005857 A3801599

AAR07164 1 A3801613 A3005943 A3801613

AAR07165 1 A3801613 A3006326 A3801613

AAR07166 1 A3801613 A3006449 A3801613

AAR07167 1 A3801613 A3006880 A3801599

AAR07170 1 A3801599 A3007654 A3801614

AAR07171 1 A3801613 A3007688 A3801613

AAR07172 1 A3801613 A3009426 A3801613

AAR07173 1 A3801599 A3011264 A3801613

AAR07174 1 A3801613 A3011731 A3801599

AAR07175 1 A3801613 A3011733 A3801599

AAR07176 1 A3801599 A3011735 A3801599

AAR07181 A3801599 A3011902 A3801613

AAR07586 A3801613 A3011903 A3801614

AAR07600 A3801599 A3011919 A3801614

AAR08258 A3801599 A3013679 A3801614

AAR08259 A3801599 A3013680 A3801613

AAR09382 A3801613 A3017554 A3801614

AAR09476 A3801599 A3018066 A3801613

AAR10275 A3801613 A3018067 A3801614

AAR10390 A3801613 A3018068 A3801613

AAR10422 A3801613 A3018654 A3801599

AAR10505 1 A3801613 A3019414 A3801613

AAR12600 A3801599 A3019919 A3801598

AAR12601 A3801613 A3023225 A3801599

AAR12602 A3801599 A3023900 A3801598

AAR12603 1 A3801599 A3024387 A3801613

AAR12605 A3801613 A3024667 A3801614

AAR12606 A3801613 A3025391 A3801598

AAR12607 1 A3801599 A3025525 A3801598

AAR12609 1 A3801613 A3025814 A3801613

AAR12610 1 A3801599 A3025815 A3801613

AAR12611 A3801613 A3026924 A3801613

OLD STYLE TURBOCHARGER TO HT3B SERIES





AAR12616 1 A3801613 A3029513 A3801614

AAR12617 1 A3801613 A3029514 A3801613

AAR12618 1 A3801613 A3029515 A3801614

AAR12619 A3801613 A3032049 A3801613

AAR12620 1 A3801613 A3032050 A3801613

AAR12621 1 A3801613 A3032052 A3801613

AAR12622 1 A3801613 A3032053 A3801599

AAR12623 1 A3801599 A3032054 A3801613

AAR12624 1 A3801613 A3032056 A3801599

AAR12625 1 A3801613 A3032057 A3801613

AAR12626 1 A3801613 A3032058 A3801613

AAR12630 A3801613 A3032059 A3801599

AAR12632 A3801599 A3032060 A3801614

AAR12784 1 A3801613 A3032061 A3801613

AAR45127 A3801613 A3032062 A3801613

AAR45428 A3801613 A3032063 A3801613

AAR45432 A3801613 A3032064 A3801614

AAR45434 A3801613 A3032066 A3801614

AAR45717 A3801614 A3032075 A3801598

AAR45730 A3801614 A3032076 A3801613

AAR45731 A3801613 A3032077 A3801613

AAR51056 1 A3801613 A3033856 1 A3801613

AAR51499 A3801599 A3035112 A3801614

AAR51503 1 A3801613 A3036163 A3801614

AAR51504 1 A3801599 A3036164 A3801614

AAR51505 1 A3801613 A3036165 A3801613

AAR51677 1 A3801613 A3036166 A3801599

AAR51706 1 A3801613 A3036167 A3801613

AAR51706 A3801613 A3036309 A3801613

AAR51953 1 A3801613 A3036753 A3801614

AAR51954 1 A3801599 A3326623 A3801613

AAR51957 1 A3801613

AAR51964 1 A3801613

NOTE: TO UPGRADE OLD STYLE TO HT3B, PLUMBING KIT AND OIL LINE MAY BE NECESSARY.

OLD STYLE TURBOCHARGER TO HT3B SERIES CONTINUED


1 A3801096 Kit, Turbo Repair NT855, V903, VTA28 1 A3803042 Kit, Turbo Repair NT855, V903, VTA28

1 A202377 Pad, Turbo Insulation 4 AS631 Washer, Plain

1 A202456 Seal, O Ring 1 A156420 Bearing, Turbocharger

1 A202457 Seal, O Ring 1 A156444 Seal, Split Ring

1 A211375 Seal, Rectangular Ring 2 A167299 Nut, Lock

1 A3008143 Kit, PDC 1 A170510 Bearing, Insert

4 AS631 Washer, Plain 2 A194010 Screw, Hexagon Head Cap

1 A156444 Seal, Split Ring 1 A202377 Pad, Turbo Insulation

2 A167299 Nut, Lock 1 A202456 Seal, O Ring

1 A170510 Bearing, Insert 1 A216802 Sleeve, Turbocharger

2 AS145C Screw, Hexagon Head Cap 1 A3034304 Nut, Lock

1 A3034304 Nut, Lock 2 A3034736 Seal, Split Ring

2 A3034736 Seal, Split Ring 1 A202457 Seal, O Ring


1 A3801101 Kit, Turbo Repair NT855, V903, VTA28

4 AS631 Washer, Plain 1 AFAPM-2 Manifold Mounting Kit NT855

1 A156420 Bearing, Turbocharger 4 A3056158 Nut, Hexagon Flange

1 A156444 Seal, Split Ring 4 A3010915 Stud

2 A167299 Nut, Lock 6 A3020943 Gasket, Exhaust Manifold

1 A170510 Bearing, Insert 2 A3027653 Seal, Exhaust Manifold

1 A171570 Shield, Heat 12 A3043647 Screw, Exhaust Manifold

2 A194010 Screw, Hexagon Head Cap 1 A3069177 Gasket, Turbocharger

1 A202377 Pad, Turbo Insulation

1 A202456 Seal, O Ring 1 AFATI Turbo Installation Kit NT855

1 A216802 Sleeve, Turbocharger 1 A202994 Hose, Plain Turbocharger

1 A3034304 Nut, Lock 2 A208326 Clamp, Turbocharger

2 A3034720 Clamp, V Band 4 A3056158 Nut, Hexagon Flange

2 A3034736 Seal, Split Ring 1 A3069177 Gasket, Turbocharger

1 A3038745 Housing, Turbo Bearing

A202457 Seal, O Ring


1 A3801523 Kit, Turbo Bearing NT855



1 A3519290 Bearing, Turbo Thrust

2 A3521441 Seal, Split Ring

1 A3521442 Seal, Split Ring

4 A3709510 Ring, Retaining

2 A3722366 Bearing, Turbo


1 A3521439 Slinger, Oil

1 A3521440 Collar, Thrust

AFA SPECIAL REPAIR KITS TURBOCHARGER


A3018534 Air Compressor Complete 29 A3021470 Cap screw, Captive Washer 2

1 A3558954 Crankcase 1 30 AS-605 Lock washer 2

2 A147610 Bushing, Crankcase 1 - A3045531 Cap screw, Captive Washer 4

3 AAR10922 Crankshaft, Compressor 1 31 A109557 Washer 2

4 A176027 Gasket, support 1 - A3801728 Kit, Major Repair (Remote

5 A188040 Bearing, Thrust A/R Mount Air Governor) 1

5 A188042 Bearing, Thrust.002" O/S A/R 32 A3046298 Body, Unloader Valve 1

5 A188044 Bearing, Thrust.004" O/S A/R 33 A191037 Cap, Unloader 1

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM FFC, 88NT, AIR COMPRESSOR ILLUSTRATIONS


6 A3005153 support Assembly (Cast Iron) 34 A145028 Seat, Intake Valve 1

(Discontinued) 1 35 A144714 Seat, Exhaust Valve 1

A213213 Bushing, support (Cast Iron 36 A3043995 Seal, O Ring, Unloader Valve Body 1

1

Support Only) 1 37 A127936 Seal, Unloader Cap 1

6 A3005153 support (Aluminum) 1 38 A3023101 Spring, Unloader Valve 1

7 A211662 Washer, Support 1 39 A144948 Valve, Intake 1

8 A3000174 Hub, Spline Cummins 1 40 A190334 Spring, Intake Valve 1

8 A200398 Hub, Spline Bendix 1 41 A128086 Seal, O Ring, Exhaust Valve 1

9 A3069102 Gasket, Compressor to Housing 1 42 A128085 Seal, O Ring, Intake Valve 1

10 A199349 Coupling, Compressor Drive 1 43 A127940 Valve, Exhaust 1

11 A4026171 Gasket, Fuel Pump to 44 A128080 Spring Exhaust Valve 1

Compressor 1 45 A183429 Plate, Wear 1

12 A162426 Spider, Compressor Coup 1 46 A3201386 Gasket, Air Intake Connection 1 1

12 A3046200 Spider, Comp. Coup. 47 A196282 Connection, Air Intake 1

13 A3018151 Rod, Connecting 1 48 AS-111 Cap screw 1

A3803930 Piston Assembly, Standard 1 49 AS-604 Lock washer 1

14 A3045670 Piston 1 50 A3034438 Groove, Pin 2

15 A119810 Pin, Piston 1 51 A3022590 Cap screw and Lock washer 1

16 A3558754 Ring, Pin Retaining 2 52 A61554 Hose, Connecting 2

- A3803931 Piston Assembly .010 O/S 1 53 A43828A Clamp, Hose 4

14 A3045671 Piston .010 O/S 1 54 A209971 Tube, Air supply 1

- AAR73350 Ring Set, Standard 1 55 A3045580 Fitting, Air supply 1

17 A3103445 Ring, Oil Control, Standard 1 56 AS-965E Plug, Pipe, Crankshaft 1

18 A650330 Ring, Compression, Standard 1 57 A116146 Hose, Plain 1

18 A187350 Ring, Compression, Standard 1 58 A301596 Cap screw, Captive Washer 6

- AAR73351 Ring Set .010 O/S 1 - A162426 Spider

17 A180811 Ring, Oil Control .010 O/S 1 - A200398 A/C Drive Coupling

18 A650331 Ring, Compression .010 O/S 1 - A3069102 A/C Mtg. Gasket

18 A187351 Ring, Compression .010 O/S 1 - AS1003A Water Tube Rubber Sleeve 1

20 A154018 Gasket, Head to support 1 - A3801733 Major Repair Kit Remote Mount

21 A3558762 Head, Compressor Cylinder 1 Air Governor includes 33-45

22 A3008468 Plug, Pipe 1 - A3801728 Major Repair Kit

23 AS1005A Elbow 2 Direct Mount Air Governor

24 A4920062 Gasket, Cover to Head 1 Includes 32-45

25 A153964 Cover 1 - AAR12719 Minor Repair Kit, Unloader

26 AS-155 Cap screw 4 Includes 36-40

27 AS-605 Lock washer 4


TYPICAL 855 NON FFC, 855 SMALL CAM FFC, 855 BIG CAM FFC, 88NT, AIR COMPRESSOR COMPONENTS


1 A3801728 Repair, Kit Air Compressor NT855 1 AAR12719 Valve, Repair Kit Air Compressor

1 AAR12719 Valve, Repair Kit VT378, V504, V555, V903, NT855,

1 A145028 Seat, Cpr Intake Valve L10, 6CT 1 A191037 Cap, Unloader Valve 1 A127936 Seal, Rectangular Ring

1 A144714 Seat, Cpr Exhaust Valve 1 A127940 Valve, Exhaust

1 A3046298 Body, Unloading Valve 1 A128080 Spring, Compression


1 A3801733 Repair, Kit Air Compressor NT855 1 A144948 Valve, Intake

1 AAR12719 Valve, Repair Kit 1 A183429 Plate, Compressor Wear

1 A145028 Seat, Cpr Intake Valve 1 A190334 Spring, Valve

1 A191037 Cap, Unloader Valve 1 A3023101 Spring, Compression

1 A144714 Seat, Cpr Exhaust Valve 1 A3043995 Seal, O Ring


1 AAR73308 Gasket, Kit Air Compressor VT378, V504, V555, V903, NT855, L10, 6CT

1 A127936 Seal, Rectangular Ring 1 A128085 Seal, O Ring 2 A128086 Seal, O Ring 2 A154018 Gasket, Air Compressor 1 A176027 Gasket, Support 1 A3042542 Seal, O Ring 1 A3047159 Gasket, Air Compressor 1 A3201386 Gasket, Connection

AFA SPECIAL REPAIR KITS AIR COMPRESSOR


1 A151478 *Manifold, Exhaust, Front 1 8 AS-911B Plug Pipe 2

2 A200566 *Manifold, Exhaust, Center 1 9 A116982 Lock plate, Exhaust Manifold 6

3 A151489 *Manifold, Exhaust, Rear 1 10 A110266 Cap screw, Center Manifold 4

4 A3020943 Gasket, Exhaust Manifold 1 11 AS-155 Cap screw, Front and Rear

5 A105199 Dowel, Head to Manifold 6 Manifold 8

6 A217632 Plug, Pipe 2 12 A109594 Washer, Cap screw 8

7 AS-910B Plug, Pipe 2 13 A200919 Clamp, Exhaust Manifold 2

*WHEN REPLACING LOG STYLE MANIFOLDS USE A3801915 PULSE MANIFOLDS KIT.

TYPICAL 855 NON FFC, 855 SMALL CAM FFC, EXHAUST MANIFOLD ILLUSTRATIONS


A3071485 PULSE MANIFOLD KIT

1 A3052859 MANIFOLD CENTER 1

2 A3053138 MANIFOLD FRONT 1

3 A3053137 MANIFOLD REAR 1

4 A3020943 GASKET 6

5 A105199 DOWEL 6

6 A3043647 CAPSCREW 12

NOTE: DO NOT USE LOCK PLATES OR WASHER WITH A3043647 CAPSCREW. THESE CAP SCREWS ARE SELF LOCKING. ANTI SIZE COMPOUND MUST BE APPLIED TO THE THREADS BEFORE INSTALLATION. ANTI SIZE MUST BE GOOD UP TO 2000 DEGREES F TORQUE CAP SCREWS TO 60 FOOT POUNDS.

TYPICAL 855 BIG CAM FFC, PULSE STYLE EXHAUST MANIFOLD ILLUSTRATIONS

REF# Part Description QTY REF# PART# DESCRIPTION QTY

A3005133 Accessory Drive Assembly. AS-316 Key Hub 1

1 AAR45724 Housing 1 10 A6950 Key Gear & Pulley 2

22 A116391 Bushing, Housing 1 14 A181236 Seal, Slinger 1

3 AS-911B Plug Pipe (1/8") 2 26 A3013335 Pulley 1

4 A3026557 Washer, Thrust 1

5 A3014103 Washer, Clamping 1 A3006483 Acc. Drive Shaft Kit A/R

6 A3000174 Hub, Spline Coupling 1 A3000174 Coupling 1

7 A3000173 Cap screw, Hub Retaining 1 A3000171 Shaft 1

8 A170664 Washer Hub Retaining 1 A3008947 Seal 1

9 A3000171 Shaft, Drive 1 A3034438 Pin 2

10 A3034438 Pin, Gear and Pulley 2 A170664 Washer 1

11 A3026556 Washer, Thrust 1 A3000173 Cap screw 1

12 A142689 Gear, Accessory Drive 1

13 A3069101 Gasket, Mounting 1

14 A3004316 Seal, Accessory Drive 1 A190397 Sleeve, Pulley Wear

15 A190397 Sleeve, Pulley Wear 1 A3004316 Seal, Accessory Drive

16 A3008947 Seal, Keyway 1 A3008947 Seal, Keyway

17 A193136 Washer, Pulley Retaining 1 A3069101 Gasket, Mounting

18 A3012526 Flange nut, BC Pulley Retaining 1 A3069102 Gasket A/C to A/D

18 A191517 Locknut, SC Pulley Retaining 1 A4026171 A/D to Fuel Pump Gasket

19 A3010590 Cap screw and Lock washer 5

26 A3013335 Pulley, Acc. Drive Pulley 1

27 A3013337 Pulley 1 AGS03 Includes above kit plus following

28 A199349 Coupling A116391 Bushing, Housing

Non-FFC A3014103 Washer, Clamping

6 A190769 Hub, Spline Coupling 1 A3026556 Washer, Thrust

7 A191517 Hub, Spline Coupling 1 A3026557 Washer, Thrust

9 A121940 Shaft, Drive 1

TYPICAL SMALL CAM AND BIG CAM ACCESSORY DRIVE AND PULLEY ILLUSTRATIONS

PART# DESCRIPTION QTY COMMENTS REF# Part Description QTY COMMENTS

FLYWHEEL HOUSING

(ALUMINUM) All Models 2 AS-189-B Cap screw, hexagon head 9 5/8-18 x 1 3/4 inch

3 A60408 Dowel, pin 2

Housing , flywheel See No. 1 mounting 4 A127316 Washer, plain 9

A3036005 3035979 3006009 3003009 1 pads at 0° tilt 5 A3049018 Cover, rear 1

3002605, 3002370, 210893, 6 A3006737 Seal, oil 1

3002987, 3010569, 7 A3067616 Gasket, rear cover 1

217912.3020605 8 A3010594 Cap screw, captive washer 8 3/8-24 x 1 1/2 inch

9 A70657 Cover, index hole 1

Housing , flywheel 10 A3001646 Screw, self-tapping 2

A3032067 Ford LN, Ford Cabover 1 11 A3021660 Flywheel 1

3036013, 119104, 3048766, 12 A3065151 Gear, Flywheel Ring 1

3011697, 178341, 3002065, 13 A200861 Washer, Plain 6

3019637, 3011694, 14 A204165 Screw, Head Locking 6

3035977 3036009 3049017 15 A9333-1 Gasket, Cam Thrust Cork 1

TYPICAL 855 BIG CAM FFC, FLYWHEEL AND HOUSING ILLUSTRATIONS

QTY PART# DESCRIPTION

1 AFA183 Oil Seal, Kit NT855

2 A3067616 Gasket, Rear Cover

1 A3006737 Oil Seal

AFA SPECIAL REPAIR KITS OIL SEAL

MODEL T425A ENGINE BRAKE SC, BC1-4 ATTACHING PARTS GROUP

REF# PART# DESCRIPTION QTY REF# PART# DECRIPTION QTY

1 AJ014619 HARNESS, SOLENOID 1 1 AJ001094 NUT 18

2 AJ004205 SOLENOID VALVE (12 VOLT) 1 2 AJ001234 SPACER 6

3 AJ001081 SEAL RING, UAER 1 3 AJ001199 STUD (7-) 12

4 AJ001082 SEAL RING, MIDDLE 1 3 AJ001232 STUD (8 1/8'1) 6

5 AJ001083 SEAL RING, LOWER 1 4 AJ002514 WASHER, BEARING 18

6 AJ001492 CAPSCREW 4 5 A3045533 GASKET BRAKE also AJ013294 3

7 AJ004136 COVER, CONTROL VALVE 2 6 AJ010180 SEAL RING 3

8 AJ007500 SPRING, CONTROL VALVE, INNER 2 7 AJ002969 SCREW, OIL SUPPLY 3

9 AJ001519 SPRING, CONTROL VALVE, OUTER 2 8 AJ003678 SCREW INJECTOR ADJ. (7/16') 6

10 AJ011283 CONTROL VALVE 2 9 AJ017548 CROSSHEAD ASSEMBLY. W/SCREW 8 NUT 6

11 AJ009353 NUT, JAM 2 10 A3054841 GASKET, VALVE COVER also AJ013756 3

12 AB924916 ADJUSTING SCREW (BLUE) 2 ' AB924917 ADJUSTING SCREW (GREEN) 6

13 AB924864 SLAVE PISTON ASSEMBLY 2

14 AJ014867 SPRING, SLAVE PISTON 2

15 AJ014849 RETAINER, SPRING 2

18 AJ001023 RING, RETAINER 2

17 AJ016634 MASTER PISTON 2

18 AJ011841 SPRING, FLAT 2

19 AJ001030 WASHER, PLAIN 2

20 AJ002299 TERMINAL ASSEMBLY 1

MODEL T425A ENGINE BRAKE SC, BC1-4 AND ATTACHING PARTS GROUP

T425A CONTROL GROUP MODEL T425A SERVICE PARTS KIT


1 AJ012261 SWITCH ASSEMBLY, CLUTCH 1 A8940014 MAJOR TUNE-UP KIT Includes:

- A8901216 SWITCH BARE, FOR A J012261) 1 AJ001030 WASHER, PLAIN 6

2 AJ001304 SWITCH, TOGGLE, DASH 2 AJ001081 SEAL, RING UAER 3

3 AJ001305 PLATE, ON-OFF 2 AJ001082 SEAL RING MIDDLE 3

4 AJ003278 TERMINAL (FAST ON) 5 AJ001083 SEAL RING LOWER 3

4 A8900000 TERMINAL (FAST ON) 1 AJ001492 CAPSCREW 12

5 AJ001219 SWITCH ASSEMBLY, FUEL PUMP 1 AJ001519 SPRING, CONTROL VALVE, OUTER 6

- AJ018188 SWITCH BARE, FOR A J001219) 1 AJ007500 SPRING, CONTROL VALVE, INNER 6

- AJ001534 DIODE 1 AJ002299 TERMINAL 3

6 AJ001179 ARM, ACTUATOR 1 AJ014619 HARNESS, SOLENOID 3

7 AJ001181 NUT, 3/8' 1 AJ011841 SPRING, FLAT (25, 258) 6

8 AJ001182 SCREW, 3/8' 1 AJ007447 SPRING, FLAT (OTHER) 6

9 AJ014196 HARNESS 1 AJ010180 SEAL RING 3

10 A8900001 HARNESS, GROUND 1 AJ011283 CONTROL VALVE 6

11 AJ015759 HARNESS, FUSE HOLDER 1 AJ013294 GASKET, BRAKE 3

- AJ006833 TIE, CABLE 10 AJ013756 GASKET, VALVE COVER 3

AJ014646 GASKET, CROSS-OVER 1

A8940022 GASKET KIT Includes the following

AJ010180 SEAL RING

AJ013294 GASKET, BRAKE 3

AJ013756 GASKET, VALVE COVER 3

AJ014646 GASKET, CROSS-OVER 1

MODEL T425A CONTROL GROUP AND SERVICE PARTS KIT

T430A HOUSING ASSEMBLY ATTACHING PARTS GROUP


1 A3015561 RING, RETAINER 2 1 A3006394 NUT 18

2 A3034208 COVER, CONTROL VALVE 2 2 A3001234 SPACER 3

3 A3022196 SPRING, CONTROL VALVE, INNER 2 3 A3001199 STUD (7") 9

4 A3010843 SPRING, CONTROL VALVE, OUTER 2 3 A3001232 STUD (8 1/8") 9

5 A3011930 CONTROL VALVE 2 4 A3002514 WASHER, BEARING 18

6 A3004205 SOLENOID VALVE (12 VOLT) 1 5 A3015829 SCREW INJ. ADJ. (5/8" HEX) 6

7 A3014619 HARNESS, SOLENOID 1 6 A3014927 SCREW, OIL SUALY 3

8 A3001081 SEAL RING, UAER 1 7 A3024228 CROSSHEAD ASSEMBLY.

W/SCREW

6

9 A3001082 SEAL RING, MIDDLE 1

10 A3001083 SEAL RING, LOWER 1 8 A3014848 GASKET, BRAKE 3

11 AB909354 NUT, JAM 2 ' A8924921 ADJUSTING SCREW (BEIGE) 6

12 A6924920 ADJUSTING SCREW (NO COLOR) 2

13 A3002299 TERMINAL ASSEMBLY 1

14 A3001023 RING, RETAINER 2

15 A3014849 RETAINER, SPRING 2

16 A3014867 SPRING, SLAVE PISTON 2

17 A8924865 SLAVE PISTON ASSEMBLY 2

18 A3001030 WASHER, PLAIN 2

19 A3007447 SPRING, FLAT 2

20 A3017124 MASTER PISTON. (0.688") 2

21 A3001492 CAPSCREW 2

Alternate Adjusting Screw. Refer to Application chart for proper Screw.

MODEL 430A ENGINE BRAKE FOR CUMMINS NTC/88NT SERIES

CONTROL GROUP ENGINE BRAKE REF# PART# DESCRIPTION QTY PART# DESCRIPTION QTY

1 AJ012261 SWITCH ASSEMBLY, CLUTCH 1 A8960008 BRAKE KIT, COMPLETE 1

A8901216 SWITCH BARE, FOR AJ012261) 1 A8940036 KIT MANUAS & WARRANTY CARD 1

2 AJ001304 SWITCH, TOGGLE, LIGHTED 2 A8940037 HOUSING ASSEMBLY 3

3 AJ001305 PLATE, ON-OFF 2 A8940002 CONTROL GROUP 1

4 AJ003278 TERMINAL (FAST ON) 5 A8940038 ATTACHING PARTS GROUP 1

4 A8900000 TERMINAL (FAST ON) 1

5 AJ001219 SWITCH ASSEMBLY, FUEL PUMP 1 AJ012280 FOOT SWITCH (OPTIONAL) 1

- AJ018188 SWITCH (BARE, FOR AJ001219) 1 A8900002 FEELER GAUGE (0.018”)

- AJ001534 DIODE 1

6 AJ001179 ARM, ACTUATOR 1

7 AJ001181 NUT, 3/8" 1

8 AJ001182 SCREW 3/8" 1

9 AJ014196 HARNESS 1

10 A8900001 HARNESS, GROUND 1

11 AJ015759 HARNESS, FUSE HOLDER 1

- AJ006833 TIE, CABLE 10

Indented Part Numbers are included in parts under which they are indented.

PART# DESCRIPTION QTY

AJ001030 WASHER PLAIN 6

AJ001081 SEAL RING UPPER 3

AJ001082 SEAL RING MIDDLE 3

AJ001083 SEAL RING LOWER 3

AJ001492 CAPSCREW 6

AJ010843 SPRING CONTROL VALVE OUTER 6

AJ007500 SPRING CONTROL VALVE INNER 6

AJ002299 TERMINAL 3

AJ014619 HARNESS SOLENOID 3

AJ007447 SPRING FLAT 6

AJ011930 CONTROL VALVE 6

AJ014848 GASKET BRAKE 3

ENGINE BRAKE FOR CUMMINS

Complete Engine brake kit Assembly

Part Number Description Model

AB960001 Engine Brake For Cummins Small Cam, BCI, II, III, IV T425A

AB960002 Engine Brake For Cummins N-14 W/O control T140A

AB960003 Engine Brake For Cummins N-14 STC T140A

AB960004 Engine Brake For Cummins N-14 CELECT T140A

AB960008 Engine Brake for Cummins 88NT T430A

Tune-Up Kits

Part Number Description Model

AB940014 Major Tune-Up Kit 25, A, B, E, 44B,

fits Jacobs, Techbrake, AP Brake & PAC Brake 400, H, 420, 425A

Cummins 855

AB940015 Minor Tune-Up Kit

fits Jacobs, Techbrake

AB940016 Major Tune-Up Kit 401 A, B, C, (Single

fits Jacobs, Techbrake, AP Brake & PAC Brake Valve Brake)

Cummins 855

AB940018 Major Tune-Up Kit 140A,

fits C-Brake, Techbrake, & AP Brake Cummins N-14

AB940019 Minor Tune-Up Kit

AB940035 Major Tune- Up kit fits Jacobs, Tech brake, 430A ,Cummins 88NT

Gasket Kits DESCRIPTION

Part Number

A3801606 Jacobs except 88NT AJ001219

A3099125 C-Brake except 88NT AJ012261

AGS10 C-Brake 88NT AJ17548

AGS12 Techbrake 88NT AJ004205

Housing Kits

Part Number Description

A3045533 Jacobs except 88NT

A3042551 C-Brake except 88NT

A3053132 C-Brake 88NT

AJ014848 Techbrake 88NT

AJ016846 N-14

ENGINE BRAKE KITS AND PARTS

1 A3801606 GASKET KIT SUIT C/BRAKE NT855 1 AFA11857 Tune, Up Kit NT855

1 A216487 Gasket, Air Crossover 3 A1081 Ring, Upper Jake Brake

3 A3042551 Gasket, Engine Brake Housing 3 A1082 Ring, Center Jake Brake

3 A3054841 Gasket, Rocker Lever Cover 3 A1083 Ring, Lower Jake Brake

6 A1519 Spring, Fuel Pump

1 A3801640 Gasket Set, Jake Brake NT855 3 A2299 Lead, Out Assembly

3 A3045534 Seal, Rectangular Ring 3 A2390 Valve, Harness

3 A3045533 Gasket, Jake Brake 3 A2610 Gasket, Jake Brake

1 A216487 Gasket, Connection 6 A7500 Spring, Jake Brake

1 A3012972 Gasket, Intake Manifold 3 A3045534 Seal, Rectangular Ring

3 A3054841 Gasket, Rocker Lever Cover 3 A14026 Seal, O Ring

3 A3054841 Gasket, Rocker Lever Cover

1 A3801640-1 Gasket Set, Jake Brake NT855

3 A2610 Gasket, Jake Brake 1 AFA206 Gasket, Kit Jake Brake NT855

3 A3045534 Seal, Rectangular Ring 3 A14848 Gasket, Jake Brake

1 A216487 Gasket, Connection 3 A3058532 Gasket, Rocker Lever Cover


3 A3054841 Gasket, Rocker Lever Cover 1 AFA10093 Gasket, Kit 88CIV

3 A14848 Gasket, Jake Brake

1 AFA11847 Tune, Up Kit NT855 3 A3058532 Gasket, Rocker Lever Cover

3 A1081 Ring, Upper Jake Brake

3 A1082 Ring, Center Jake Brake

3 A1083 Ring, Lower Jake Brake


3 A2299 Lead, Out Assembly

3 A2390 Valve, Harness

6 A7500 Spring, Jake Brake





1 AFA11847S Tune, Up Kit

3 A1081 Ring, Upper Jake Brake

3 A1082 Ring, Center Jake Brake

3 A1083 Ring, Lower Jake Brake


3 A2299 Lead, Out Assembly

3 A2390 Valve, Harness








AFA SPECIAL REPAIR KITS JAKE BRAKE


A3804276 SET, UPPER ENGINE GASKET WITH

STD. GROMMETS INSTALLED A/R

AS1003A SLEEVE 2

A43463A SEAL, O RING, BYPASS CONNECTION 1

A70624 SEAL, O RING, WATER MANIFOLD COULPLING 4

A109080 SEAL, O RING, AIR INTERCOOLER 1

A116982 LOCKPLATE,EXHAUST MANIFOLD 6

A131026 SEAL, O RING, FUEL CROSSOVER 12

A100328 SEAL, O RING, WATER TUBE 2

A156545 SEAL, O RING, OIL PIPE 3

A3069177 GASKET, ST-50 TURBO TO MANIFOLD 1

A165950 GASKET, THERMOSTAT HOUSING 1

A195952 SEAL, O RING, AFTERCOOLER ELEMENT 4


A212161 SEAL, O RING, WATER TRANSFER TUBE 2

A215044 GASKET, WATER OUTLET CONNECTION 1

A216487 GASKET, AIR CROSSOVER 1

A217037 SEAL, O RING, FRONT WATER CROSSOVER 1

A3008591 GASKET, INTAKE MANIFOLD MOUNTING 3

A3012972 GASKET, AIR INTAKE CONNECTION 1

A3017750 GASKET, ROCKER HOUSING TO HEAD 3

A3019158 GASKET, WATER OUTLET 1

A3020943 GASKET, EXHAUST MANIFOLD 6

A3054841 GASKET, ROCKER HOUSING COVER 3

A3024709 RING, SEALING 6

A3032348 GASKET, WATER INLET CONNECTION 1

A3074982 GASKET, CYLINDER HEAD WITH 3

855 SC FFC, BC FFC CYLINDER HEAD UPPER GASKET SETS



A3801348 SET, UPPER ENGINE GASKET WITH A/R A3801332 SET, UPPER ENGINE GASKET (MVT) A/R

STD. GROMMETS INSTALLED

A43463A SEAL, O RING. OIL FILTER 1

AS1003A 0.10 0/S SLEEVE 2 A70624 SEAL, O RING, WATER TRANSFER 4

A43463A SEAL, O RING, BYPASS CONNECTION 1 A116982 LOCKPLATE, EXHAUST MANIFOLD 6

A70624 SEAL, O RING. WATER MANIFOLD COUPLING

4 A131026 SEAL, O RING. FUEL CROSSOVER 12

A109080 SEAL, O RING. AIR INTERCOOLER 1 A195952 SEAL, O RING 4

A116982 LOCKPLATE.EXHAUST MANIFOLD 6 A201048 GASKET, TURBO CONNECTION 2

A131026 SEAL, O RING. FUEL CROSSOVER 12 A201049 GASKET, TURBO CONNECTION 2

A145577 SEAL, O RING. WATER TUBE 2 A206576 GASKET, TURBO MOUNTING 2

A156545 SEAL, O RING. OIL PIPE 3 A208128 GASKET, THERMOSTAT HOUSING 1

A190849 GASKET, ST-50 TURBO TO MANIFOLD 1 A212161 SEAL, O RING, WATER TRANSFER TUBE 2

A165950 GASKET, THERMOSTAT HOUSING 1 A218486 GASKET, INTERCOOL ER 2

A195952 SEAL, O RING, AFTERCOOLER EL EMENT 4 A216487 GASKET, TURBO CONNECTION 1

A208128 GASKET, THERMOSTAT HOUSING 1 A3008024 GASKET, WATER TRANSFER 1

A212161 SEAL, O RING, WATER TRANSFER TUBE 2 A3008591 GASKET, INTAKE MANIFOLD 3

A215044 GASKET, WATER OUTLET CONNECTION 1 A3011876 GASKET, TURBOCHARGER 1

A216487 GASKET, AIR CROSSOVER 1 A3014435 SEAL RING. TURBO 2

A217037 SEAL, O RING. FRONT WATER CROSSOVER 1 A3017750 GASKET, ROCKER HOUSING TO HEAD 3

A3008591 GASKET, INTAKE MANIFOLD MOUNTING 3 A3019158 GASKET, RADIATOR 1

A3012972 GASKET. AIR INTAKE CONNECTION 1 A3020943 GASKET, EXHAUST MANIFOLD 6

A3017750 GASKET, ROCKER HOUSING TO HEAD 3 A3024709 SEAL RING. WATER MANIFOLD 6

A3019158 GASKET, WATER OUTLET 1 A3032348 GASKET, WATER OUTLET 1

A3020943 GASKET, EXHAUST MANIFOLD 6 A3054841 GASKET, ROCKER COVER 3

A3020980 GASKET, ROCKER HOUSING COVER 3 A3074982 GASKET, CYLINDER HEAD 3


A3032348 GASKET, WATER INLET CONNECTION 1


855 NON FFC, SC FFC, BC FFC CYLINDER HEAD UPPER GASKET SETS

PART# DESCRIPTION QTY PART# DESCRIPTION QTY

A3803040 SET, 88 NT UPPER ENGINE GASKET A/R A3801451 SET, BC IV UPPER ENGINE GASKET 1

STANDARD AND FIXED TIMING

A8078 WASHER, PLAIN 3

A43463A SEAL, O RING 1 A43463A SEAL, O RING 1

A3202117 GASKET, CONNECTION 1 A70624 SEAL, O RING, WATER MANIFOLD 4

A3069177 GASKET. TURBO TO MANIFOLD 1 A190080 SEAL, O RING OUTLET 1

A3063618 SEAL, WATER MANIFOLD 6 A131026 SEAL, O RING, FUEL CROSSOVER 12

(LOW FLOW COOLING) A156545 SEAL, O RING, LUBE PIPE 3

A3058654 SEAL, O RING 6 A3069177 GASKET, TURBO TO MANIFOLD 1

A3058532 GASKET, ROCKER COVER 3 A212161 SEAL, O RING, WATER TRANSFER 2

A3052877 GASKET, THERMOSTAT HOUSING 1 A3008591 GASKET, INTAKE MANIFOLD 3

A3052587 SEAL, O RING 18 A3017750 GASKET, ROCKER HOUSING 3

A3052586 SEAL, O RING 3 A3020943 GASKET, EXHAUST MANIFOLD 6

A3050867 SEAL, GROMMET 6 A3024960 GASKET, CONNECTION 1

A3050667 SEAL, O RING 6 A3063618 SEAL, WATER MANIFOLD 6

A3049187 GASKET, ROCKER LEVER HOUSING 3 (LOW FLOW COOLING)

A3074982 GASKET, CYLINDER HEAD 3 A3040056 GASKET, THERMOSTAT HOUSING 1

A3037537 SEAL, O RING 1 A3040057 GASKET, THERMOSTAT COVER 1

A3020943 GASKET. EXHAUST MANIFOLD 6 A3054841 GASKET, ROCKER COVER 3

A3008591 GASKET. INTAKE MANIFOLD 3 A3201386 GASKET, CONNECTION 1

A212161 SEAL, O RING, WATER TRANSFER 2 A3074982 GASKET, CYLINDER HEAD 3


A109080 SEAL, O RING OUTLET 2 A3801754 SET, B C. IV UPPER ENGINE GASKET

WITH STC INJECTORS 1

A8078 WASHER, PLAIN COPPER 3

A43463A SEAL, O RING 1

A109080 SEAL, O RING OUTLET 1


A3069177 GASKET, TURBO TO MANIFOLD 1

A3202117 GASKET, CONNECTION 1

A212161 SEAL, O RING, WATER TRANSFER 2

A3008591 GASKET, INTAKE MANIFOLD 3


A3024960 GASKET, CONNECTION 2

A3037537 SEAL, O RING 1

A3063618 SEAL, WATER MANIFOLD

(LOW FLOW COOLING) 6

A3042551 GASKET, ROCKER LEVER HOUSING 3

A3046364 SEAL. SEAL, O RING 6

A3049187 GASKET, ROCKER LEVER HOUSING 3


A3050867 SEAL, GROMMET 6



A3054841 GASKET. ROCKER COVER 3

A3074982 GASKET, CYLINDER HEAD 3

855 BC FFC, BC DFC, 88NT CYLINDER HEAD UPPER GASKET SETS


A3801324 SET. NON FFC ENGINE HEAD GASKET W/Std GROMMETS

1 A3801328 SET. FFC ENGINE HEAD GASKET W/Std. GROMMETS

1

A9221 GASKET. WATER CONNECTION 1 A70624 SEAL, O RING. WATER MANIFOLD COUPLING

4

A65399 GASKET, MANIFOLD WATER INLET 1 A116982 LOCKPLATE.EXHAUST MANIFOLD 6

A66258 GASKET. BYPASS CONNECTION 1 A131026 SEAL, O RING, FUEL CROSSOVER 12

A70441 GASKET, THERMOSTAT HOUSING 1 A190849 GASKET, ST-50 TURBO TO MANIFOLD 1

A70624 SEAL, O RING, WATER MANIFOLD COUPLING

4 A208128 GASKET, THERMOSTAT HOUSING 1

A114753 GASKET. T-50 TURBO TO MANIFOLD 1 A216487 GASKET. AIR CROSSOVER 1

A116982 LOCKPLATE, EXHAUST MANIFOLD 6 A3008591 GASKET. INTAKE MANIFOLD MOUNTING 3

A131026 SEAL, O RING. FUEL CROSSOVER 12 A3017750 GASKET, ROCKER HOUSING TO HEAD 1

A156545 SEAL, O RING. OIL PIPE 1 A3020943 GASKET. EXHAUST MANIFOLD 6

A3008591 GASKET. INTAKE MANIFOLD MOUNTING 3 A3020980 GASKET, ROCKER HOUSING COVER 1

A3012972 GASKET, AIR INTAKE CONNECIION 1 A3024709 RING. SEALING 4

A3017750 GASKET, ROCKER HOUSING TO HEAD 1 A3074982 GASKET, CYLINDER HEAD 1

A3020943 GASKET. EXHAUST MANIFOLD 6


A3024709 RING. SEALING 4

A3074982 GASKET, CYLINDER HEAD 1

A3801329 SET, FFC ENGINE HEAD GASKET W/.010 0/S GROMMETS

1

A70624 SEAL, O RING, WATER MANIFOLD COUPLING

4

A116982 LOCKPLATE,EXHAUST MANIFOLD 6


A190849 GASKET, ST-50 TURBO TO MANIFOLD 1


A216487 GASKET, AIR CROSSOVER 1

A3008591 GASKET, INTAKE MANIFOLD MOUNTING 3

A3017750 GASKET, ROCKER HOUSING TO HEAD 1





855 SC FFC, BC FFC SINGLE HEAD GASKET SETS

ART# DESCRIPTION QTY PART# DESCRIPTION QTY

A3801463 SET, ENGINE LOWER S.C. NON FFC 1 A3801464 SET, ENGINE LOWER S.C. NON FFC 1

NON-PISTON COOLED PISTON COOLED

A40662A GASKET, REAR COVER 2 A40662A GASKET, REAR COVER 2

A700891 GASKET, COVER PLATE 2 A43463A SEAL, O RING. OIL COOLER BYPASS 1

A9266A GASKET, CAMFOLLOWER 006- 008" 3 A700891 GASKET, COVER PLATE 2

A9221 GASKET, WATER INLET CONNECTION 1 A9266A GASKET, CAMFOLLOWER 006-.008 3

A9266 GASKET, CAMFOLLOWER.014-.020" 3 A9221 GASKET. WATER INLET CONNECTION 1

A43696 SEAL, O RING, WATER COVER SEAL 1 A9266 GASKET, CAMFOLLOWER .014-.020 3

A64376 GASKET, CRANKSHAFT 1 A43696 SEAL, O RING, WATER COVER SEAL 1

A65274 GASKET, HAND HOLE 1 A64376 GASKET, CRANKSHAFT 1

A67270 SEAL, O RING, CAMSHAFT THRUST PLATE 1 A65274 GASKET, HAND HOLE I

A67946 WASHER PLAIN, OIL PAN DRAIN 1 A67946 WASHER PLAIN, OIL PAN DRAIN 1

A67963 GASKET, SUCTION FLANGE 1 A67963 GASKET, SUCTION FLANGE 1

A110453 GASKET, OIL PAN AERATOR 1 A110453 GASKET, OIL PAN AERATOR 1

A116024 SEAL, O RING, LUBE OIL FILTER 1 A120819 GASKET, CAMFOLLOWER .027- 033 3

A120819 GASKET, CAMFOLLOWER .027-.033" 3 A130226 GASKET, WATER PUMP 1

A126295 GASKET, LUBE OIL PUMP 1 A130240 GASKET. WATER PUMP 1

A130226 GASKET, WATER PUMP 1 A133831 GASKET, LUBE OIL PUMP 1

A130240 GASKET, WATER PUMP 1 A133844 GASKET, OIL PUMP COVER (SCAVG) 1

A130972 GASKET, LUBE OIL PUMP 1 A133851 GASKET, LUBE OIL PUMP (SCAVG) 1

A134285 GASKET, LUBE OIL PUMP FLANGE 1 A134258 GASKET, LUBE OIL PUMP FLANGE 1

A156089 GASKET, AIR COMPRESSOR 1 A146309 GASKET, LUBE OIL COOLER 1

A157551 GASKET, SUCTION FLANGE OIL PAN 1 A151911 GASKET, LUBE OIL PUMP 2

A173161 GASKET, LURE OIL FILTER 1 A156089 GASKET, AIR COMPRESSOR 1

A173368 SEAL, LURE OIL FILTER 1 A157551 GASKET. SUCTION FLANGE OIL PAN 1

A185677 SEAL, LUSE OIL FILTER 1 A185677 SEAL, LUBE OIL FILTER I

A199064 GASKET, FLYWHEEL 1 A199064 GASKET, FLYWHEEL 1

A200809 GASKET, ACCESSORY DRIVE 1 A200809 GASKET, ACCESSORY DRIVE 1

A214633 GASKET, GEAR COVER 1 A203922 GASKET, OIL COOLER 1

A3004316 OIL SEAL, GEAR COVER 1 A214633 GASKET, GEAR COVER 1

A3006737 SEAL ASSEMBLY,CRANKSHAFT REAR 1 A215705 PACKING SUPPORT 1

A3008017 GASKET, Oil GOOIER SUPPORT 1 A3004316 OIL SEAL GEAR COVER I

A3010457 Oil SEAM, REAR COVER I A3006737 SEAL ASSEMBLY CHANKSHAFIREAR 1

A3011272 GASKET,CAMFOLLOWER 020-024 3 A3006745 RETAINER OIL COOLER SEAL, O RING 2

A3011273 GASKET, CAMFOLLOWER 037- 041" 3 A3007441 SEAL, O RING. PISTON COOLING NOZZLE 6

A3019116 SEAL, O RING SEAL OIL COOLER 2 A3007713 SEAL, O RING, OIL COOLER SUPPORT 2

A3031434 GASKET, LUBE OIL PUMPTO BLOCK 1 A3008017 GASKET, OIL COOLER SUPPORT 1

A3049408 GASKET, OIL PAN 1 A3010457 OIL SEAL, REAR COVER 1

AA4026171 GASKET, FUEL PUMP 1 A3010937 SEAL, O RING, OIL PUMP SEAL 1

A3011272 GASKET, CAMFOLLOWER 020- 024 3

A3011273 GASKET, CAMFOLLOWER 037- 041' 3

A3024229 GASKET, SUPPORT TO HOUSING 1

A3031434 GASKET, LUBE OIL PUMP TO BLOCK 1

A3049408 GASKET. OIL PAN 1

A3048341 GASKET, FUEL PUMP 1

855 NON FFC, LOWER ENGINE GASKET SETS


A3014459 SET, ENGINE LOWER S.C NON FFC 1 A3801468 SET. B.C. FFC ENGINE LOWER 1

NON-PISTON COOLED A40662A GASKET, REAR COVER 1

A40662A GASKET, REAR COVER 2 A700891 GASKET. COVER PUMP 2

A700891 GASKET. COVER PLATE 1 A65274 GASKET, HAND HOLE 1

A9266A GASKET, CAMFOLLOWER 006-.008 3 A67946 WASHER PLAIN OIL PAN 2

A9266 GASKET. 014-020 3 A67963 GASKET. FLANGE OIL DRAIN 1

A43696 SEAL, O RING, WATER COVER SEAL 1 A106276 SEAL, OIL FAN HUB 1

A65274 GASKET, HAND HOLE 1 A143108 GASKET, FAN PILOT 1

A67946 WASHER PLAIN, OIL PAN DRAIN 2 A157551 GASKET 1, OIL SUCTION FLANGE OIL PAN 1

A67963 GASKET, SUCTION FLANGE 1 A173368 SEAL. LUBE OIL FILTER 1

A106276 SEAL, OIL 1 A176027 GASKET AIR COMP HOUSING SUPPORT 1

A120819 GASKET. CAMFOLLOWER 027-033' 3 A197230 SLEEVE LUBE OIL PUMP 1

A130226 GASKET, WATER PUMP 1 A200809 GASKET, ACCESSORY DRIVE 1

A143108 GASKET. FAN PILOT 1 A203101 SEAL, OIL WATER PUMP 1

A145506 SEAL, O RING, WATER PUMP 1 A203145 GASKET, OIL 1

A157551 GASKET, OIL FLANGE 1 A215705 SEAL SEAL, O RING PACKING CAMSHAFT 1

A173368 SEAL, SHELL TO FILTER HEAD 1 A208235 GASKET LUBE COVER 1

A176027 GASKET. AIR COMP HOUSING SUPPORT 1 A3002385 GASKET, WATER PUMP 1

A197230 SLEEVE 1 A3004316 SEAL, GEAR COVER OIL 1

A200809 GASKET,ASSEMBLY DRIVE MOUNTING 1 A3006736 SEAL, CRANKSHAFT FRONT OIL 1

A203145 GASKET, OIL PUMP COVER 1 A3006737 SEAL, CRANKSHAFT REAR OIL 1

A212161 SEAL, O RING. WATER TRANSFER TUBE 2 A3006745 RETAINER, COOLER 2

A215705 PACKING. SUPPORT 1 A3007442 SEAL, O RING PISTON COOLING NOZZLE 6

A218245 GASKET, OIL COOLER COVER 1 A3007713 SEAL, O RING COOLER ELEMENT 2

A3004316 OIL SEAL, GEAR COVER 1 A3008017 GASKET OIL COOLER 1

A3006736 SEAL, CRANKSHAFT FRONT OIL 1 A3010030 GASKET. LUBE PUMP 1

A3006737 SEAL, CRANKSHAFT REAR OIL 1 A3010937 SEAL SEAL, O RING 1

A3007442 SEAL, O RING. PISTON COOLING NOZZLE 6 A3011931 GASKET WATER TRANSFER 1

A3007713 SEAL, O RING, COOLER ELEMENT 2 A3014778 GASKET, LOBE PUMP 1

A3008017 GASKET, OIL COOLER MOUNTING 1 A3074400 GASKET, CAMFOLLOWER HOUSING (.014-.021) 3

A3010030 GASKET, OIL COOLER 1 A3074401 GASKET, CAMFOLLOWER HOUSING (.006-.008) 3

A3010937 SEAL, O RING, OIL TUBE 1 A3074402 GASKET. CAM FOLLOWER HOUSING (.014-021) 3

A3011931 GASKET, WATER INLET CONNECTION 1 A3074403 GASKET. CAMFOLLOWER HOUSING (.018-.025) 3

A3021705 GASKET, GEAR OVER 1 A3074404 GASKET, CAMFOLLOWER HOUSING (.026-.036) 3

A3024960 GASKET, WATER TRANSFER 1 A3021705 GASKET GEAR COVER 1

A3031434 GASKET, LUBE OIL PUMP TO BLOCK 1 A3023868 GASKET BYPASS VALVE 1

A3049408 GASKET, OIL PAN 1 A3024960 GASKET WATER TRANSFER 1

A3048341 GASKET. FUEL PUMP 1 A3031434 GASKET, LURE OIL PUMP 1

A3049688 GASKET, COMP HOUSING SUPPORT 1 A3048341 GASKET FUEL PUMP 1

A3049408 GASKET OIL PAN 1

A3049688 GASKET COMPRESSOR HOUSING SUPPORT 1

855 SC FFC, EXECPT NTA LOWER ENGINE GASKET SETS


A3801235 SET, BC3 FFC, ENGINE LOWER

A40662A GASKET, REAR COVER 1

A700891 GASKET, COVER PLATE 1

A65274 GASKET, HAND HOLE 1

A67946 WASHER PLAIN, OIL PAN 2

A67963 GASKET, SUCTION FLANGE 1

A157551 GASKET, OIL SUCTION FLANGE OIL PAN 1

A176027 GASKET, AIR COMPRESSOR 1

A200307 SEAL, FAN HUB OIL 1

A200809 GASKET, ACCESSORY DRIVE 1

A215705 SEAL, O RING, SUPPORT PACKING 1

A3002385 GASKET, WATER PUMP 1

A3004316 SEAL, GEAR COVER OIL 1

A3005592 GASKET, FAN PILOT SPACER 1

A3006736 SEAL, CRANKSHAFT FRONT OIL 1

A3006737 SEAL, CRANKSHAFT REAR OIL 1

A3007442 SEAL, O RING, PISTON COOLING NOZZLE 6

A3008017 GASKET, OIL GOOIER 1

A3011931 GASKET, WATER TRANSFER 1

A3014778 GASKET, LURE PUMP COVER 1

A3018695 SEAL, OIL COOLER RING 1

A3074400 GASKET, CAMFOLLOWER HOUSING(.014-.021) 3

A3074401 GASKET, CAMFOLLOWER HOUSING(006 - 008 3

A3074402 GASKET, CAMFOLLOWER HOUSING(.014-.021) 3

A3074403 GASKET, CAMFOLLOWER HOUSING(018-.025 3

A3074404 GASKET, CAMFOLLOWER HOUSING(.026 - 036) 3

A3021705 GASKET, GEAR COVER 1

A3023868 GASKET, BYPASS VALVE 1

A3024960 GASKET, WATER TRANSFER 1

A3027496 GASKET, OIL COOLER COVER 1

A3029847 SEAL, O RING SEAL, OIL PAN 1

A3030808 SEAL, O RING SEAL, OIL COOLER 1

A3030969 SEAL RING (RECTANGULAR) 1

A3031434 GASKET, LURE OIL PUMP 1

A3034986 SEAL RING (RECTANGULAR) 1

A3037421 GASKET, FLANGE 1

A3038998 SEAL, OIL 1

A3045979 SEAL, O RING SEAL, OIL COOLER 1

A3047464 GASKET, OIL COOLER 1

A3047465 GASKET, OIL COOLER HOUSING 1


A3049408 GASKET, OIL PAN 1

A3049688 GASKET, AIR COMPRESSOR HOUSING 1

855 BC3 FFC, NT400 AND BELOW LOWER ENGINE GASKET SETS


A3801469 SET. BC II MVT ENGINE LOWER GASKET 1 A3801529 SET,BC III MVT ENGINE LOWER GASKET 1

A40662A GASKET. REAR COVER 1 AS1003A SLEEVE REAR COVER 4

A700891 GASKET. COVER PLATE 2 A4G662A GASKET REAR COVER 1

A65274 GASKET, HAND HOLE 1 A700891 GASKET COVER PLATE 2

A67946 WASHER PLAIN OIL PAN 2 A65274 GASKET HAND HOLE 1

A67963 GASKET. SUCTION FLANGE 1 A67946 WASHER, PLAIN OIL PAN 2

A106276 OIL SEAL FAN HUB 1 A145504 SEAL O RING 3

A145504 SEAL, O RING MVT SEAL 1 A145537 SEAL O RING 1

A145537 SEAL, O RING MVT SEAT 1 A157551 GASKET, SUCTION FLANGE 1

A154916 GASKET HYDRAULIC PUMP 1 A197230 SLEEVE LUBE OIL PUMP 2

A157551 GASKET SUCTION FLANGE 2 A200809 GASKET, AIR COMPRESSOR 1

A173368 SEAL, LUBE OIL FILTER 1 A206978 SEAL SEAL, O RING OIL FILTER 2

A176027 GASKET AIR COMPRESSOR 1 A215045 GASKET, WATER OUTLET 1

A200809 GASKET, ACCESSORY DRIVE 1 A215705 SEAL SEAL, O RING CAM SUPPORT 1

A20697B SEAL RING, OIL FILTER 2 A3002385 GASKET, WATER PUMP 1

A215705 SEAL, O RING GEAR COVER MOUNTING 1 A3004242 GASKET, LUBE OIL PUMP 1

A218245 GASKET LUBE OIL COOLER COVER 1 A3004316 SEAL GEAR COVER OIL 1

A3002385 GASKET, WATER PUMP 1 A3006736 SEAL, CRANKSHAFT FRONT OIL 1

A3003156 SEAL WATER PUMP 1 A3006737 SEAL, CRANKSHAFT REAR OIL 1

A3004316 SEAL, GEAR COVER OIL 1 A3007442 SEAL, O RING PISTON COOLING NOZZLE 6

A3005592 GASKET, FAN PILOT 1 A3008017 GASKET, OIL COOLER SUPPORT 1

A3006736 SEAL, CRANKSHAFT FRONT OIL 1 A3014778 GASKET, LUBE PUMP 1

A3006737 SEAL, CRANKSHAFT REAR OIL 1 A3018695 SEAL SEAL, O RING RECTANGULAR 1

A3007442 SEAL, O RING PISTON COOLING NOZZLE 6 A3021705 GASKET, GEAR COVER 1

A3007713 SEAL, O RING COOLER SEAL 2 A3024075 SEAL, MVT(RECTANGULAR) 1

A3008017 GASKET, OIL COOLER SUPPORT 1 A3024960 GASKET, WATER TRANSFER 1

A3010030 GASKET OIL COOLER HSG 1 A3025511 SEAL, MVT (RECTANGULAR) 1

A3011931 GASKET, WATER INLET CONNECTION 1 A3027496 GASKET, OIL COOLER COVER I

A3014778 GASKET, LUBE PUMP 1 A3029416 GASKET, CAMFOLLOWER MOUNTING 1

A3021705 GASKET, GEAR COVER 1 A3030808 SEAL RING OIL COOLER 1

A3023868 GASKET BYPASS VALVE 1 A3031278 SEAL, RING RECTANGULAR 1

A3024012 SEAL, MVT(RECTANGULAR) 2 A3031434 GASKET, LURE OIL 2

A3024075 SEAL MVT (RECTANGULAR) 1 A3037421 GASKET, FLANGE 1

A3024960 GASKET, WATER TRANSFER 1 A3045979 SEAL SEAL, O RING 1

A3025511 SEAL, MVT (RECTANGULAR) 1 A3047464 GASKET LUBE OIL COOLER 1

A3029416 GASKET, CAMFOLLOWER MOUNTING 1 A3047465 GASKET, COOLER HOUSING 1

A3031434 GASKET, LUBE OIL 1 A3048341 GASKET, AIR COMPRESSOR 1

A3038998 SEAL, OIL 1 A3049408 GASKET, OIL PAN 1

A3048341 GASKET AIR COMPRESSOR 1 A3049688 GASKET, AIR COMPRESSOR HOUSING 1

A3049408 GASKET, OIL PAN 1 A3056100 SEAL MVT(RECTANGULAR) 1

A3049688 GASKET AIR COMPRESSOR HOUSING 1

A3056100 SEAL, MVT(RECTANGULAR) 1

A3201386 GASKET AIR COMPRESSOR 1

A3308958 SEAL,LUBE OIL FILTER 1

LOWER ENGINE GASKET SETS


A3801454 SET, B C IV ENGINE LOWER 1 A3803041 SET, 88 B.C.IV ENGINE LOWER 1

A3067616 GASKET, REAR COVER 1 A3067616 GASKET, REAR COVER 1

A70089-1 GASKET, COVER PLATE 1 A70089-1 GASKET, COVER PLATE 1

A65274 GASKET, HAND HOLE 1 A65274 GASKET, HAND HOLE 1

A67946 WASHER, PLAIN 2 A67946 WASHER, PLAIN 2

A109080 SEAL, O RING THERMOSTAT HOUSING 1 A109080 SEAL, O RING THERMOSTAT HOUSING 1

A157551 GASKET, OIL CONNECTION 1 A157551 GASKET, OIL CONNECTION 1

A176027 GASKET, AIR COMPRESSOR 1 A176027 GASKET, AIR COMPRESSOR 1

A200307 SEAL, FAN HUB OIL 1 A200307 SEAL, FAN HUB 1

A3069101 GASKET, AIR COMPRESSOR 1 A3069101 GASKET, AIR COMPRESSOR 1

A212161 SEAL, O RING THERMOSTAT HOUSING 2 A212161 SEAL, O RING THERMOSTAT HOUSING 2

A215705 SEAL, O RING 1 A215705 SEAL, O RING CAMSHAFT SUPPORT 1

A3002385 GASKET, WATER PUMP 1 A3002385 GASKET, WATER PUMP 1

A3004316 SEAL OIL GEAR COVER 1 A3004316 SEAL,OILGEAR COVER 1

A3005592 GASKET, FAN SPACER 1 A3005592 GASKET, FAN SPACER 1

A3006736 SEAL, CRANKSHAFT FRONT OIL 1 A3006736 SEAL, OIL GEAR COVER 1

A3006737 SEAL, CRANKSHAFT REAR OIL 1 A3006737 SEAL, OIL CRANKSHAFT REAR 1

A3007442 RING, PISTON COOLING NOZZLE 6 A3007442 SEAL, O RING, PISTON COOLING NOZZLE 6

A3008017 GASKET, OIL COOLER SUPPORT 1 A3014778 GASKET, LUBE PUMP 1

A3014778 GASKET, LUBE PUMP 1 A3074400 GASKET, CAMFOLLOWER HOUSING 3

A3018095 SEAL,RING RECTANGULAR OIL COOLER 1 A3074401 GASKET, CAMFOLLOWER HOUSING 3

A3074400 GASKET, CAM FOLLOWER (.014 - .021) 3 A3074402 GASKET, CAM FOLLOWER (.014 - .021) 3

A3074401 GASKET, CAM FOLLOWER (006 - .008) 3 A3074403 GASKET, CAM FOLLOWER (018 - .025) 3

A3074402 GASKET, CAM FOLLOWER (.014 - .021) 3 A3074404 GASKET, CAM FOLLOWER (.026 - .036) 3

A3074403 GASKET, CAM FOLLOWER (018 - .025) 3 A3021705 GASKET, GEAR COVER 1

A3074404 GASKET, CAM FOLLOWER (.026 - .036) 3 A3029847 SEAL, O RING OIL PAN 1

A3021705 GASKET, GEAR COVER 1 A3067613 GASKET LUBE OIL PUMP 1

A3029847 SEAL SEAL, O RING OIL PAN 1 A3038997 SEAL, OIL 1

A3030808 SEAL SEAL, O RING OIL COOLER 1 AA4026171 GASKET, AIR COMPRESSOR 1

A3030969 SEAL SEAL, O RING RECTANGULAR 1 A3049221 SEAL, O RING OIL COOLER 4

A3067613 GASKET, LURE OIL PUMP 1 A3049302 SEAL, RECTANGULAR 2

A3034986 SEAL, RING RECTANGULAR 1 A3049408 GASKET, OIL PAN 1

A3038997 SEAL, OIL 1 A3051991 GASKET, OIL COOLER SUPPORT 1

A3038998 SEAL, OIL 2 A3051993 GASKET, COOLER SUPPORT 1

A3040056 GASKET, THERMOSTAT HOUSING 1 A3052136 GASKET, CONNECTION 1

A3040057 GASKET, WATER TRANSFER COVER 1 A3052877 GASKET, THERMOSTAT HOUSING 1

A3045979 SEAL, O RING OIL COOLER 1

A3047464 GASKET, LUBE OIL COOLER 1

A3047465 GASKET COOLER HOUSING 1


A3049408 GASKET, OIL PAN 1

855 BC FFC, NTC AND 444 LOWER ENGINE GASKET SETS

ENGINE APPLICATION UPPER CYLINDER HEAD LOWER ENGINE

GASKET SET GASKET SET

855 NON FFC A3801330 A3801463

855 NON FFC SMALL CAM A3801330 A3801464

855 SC FFC, EXCEPT NTA A3801330 A3014459

855 SC FFC, EXCEPT NTA ALSO BC1 AND 2 A3801330 A3801468

855 BC FFC, NTC400 AND BELOW ALSO BC3 A3801330 A3801235

855 BC FFC, 475 AND NTCC, MVT BC2 MVT A3801330 A3801469

855 BC FFC, 475 AND NTCC, MVT BC3 MVT A3801330 A3801529

855 BC FFC, NTCC, NTC AND 444 W/ STEP TIMING CONTROL BC4 A3801754 A3801454

855 BC FFC, NTCC, NTC AND 444 W/FIXED TIMING BC4 A3801451 A3801454

855 BC FFC, NTCC, NTC AND 444 (88NT) A3803040 A3803041

MVT = MECHANICAL VARIABLE TIMING. NOTE: BOTH UPPER AND LOWER GASKET SETS MUST BE PURCHASED IN ORDER TO COMPLETE A FULL ENGINE OVERHAUL. FOR CONTENTS DETAILS OF GASKET SETS LISTED REFER TO PAGES 208 TO 219

COMPLETE ENGINE OVERHAUL GASKET SET REQUIREMENTS

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COMMENTS

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