NSQP MEETING

20-01-2011

Valery AKHNAZAROVJanuary 20th 2011

ISP PP0 Board Bonding Procedure

Type 1

Type 3

Type 4peek Type 4

Assembly Name: ISP ASMParts requires: PP0 ISP top panel. PP0 ISP bottom panel. PP0 Panel Blocks (4 types) Type 1 ( 21F610-1) Type 3 ( 21F610-3) Type 4 ( 21F610) Type 4 Peek ( 21F611)

Type 4

Type 4peek

Type 1 Type 3

Valery AKHNAZAROVJanuary 20th 2011

ISP PP0 Board Bonding Procedure

Procedure1.Prepare bonding surfaces.• Clean PP0 ISP top panel surface with Acetone

???• Clean PP0 Panel Blocks surface with Acetone.• Spray silicone on the tool.a.Set the ISP PP0 Board on bonding tool .b. Dispense epoxy on the PP0 Panel Blocks .c.Load and apply pressure to the PP0 Panel

Blocks .

Type 4peek

Type 1

Type 1 Type 4peek

Spray silicone

Valery AKHNAZAROVJanuary 20th 2011

ISP PP0 Board Bonding Procedure

5. Remove the adhesive in excess.6. Let cure for 24h to reach the adhesive

handling strength 7. Inspect all the bonds .8. Mount (screws) block Type 2 and 3 .

9. Grind with abrasive tape (grade 220) the bonding surface

PP0 carbon fiber bottom plate.10. Clean PP0 ISP bottom panel surface with

Acetone.

11. Dispense epoxy on the PP0 Panel Blocks Type 2 and 3 .

12. Load and apply pressure the PP0 ISP bottom panel.

Type 3

Type 4

Grind surface

Quality Assurance

1.Inspect all bonds checking lack of adhesive.2.Dry fit the Corrugated Panel.3.Check the straightness of the Corrugated Panel and ISP PP0 Board a reference table.

pins