November 11,2004 Piston Temperature Profile CAT-1P & C13 James McCord.

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November 11,2004 November 11,2004 Piston Temperature Profile CAT-1P & C13 James McCord

Transcript of November 11,2004 Piston Temperature Profile CAT-1P & C13 James McCord.

November 11,2004November 11,2004

Piston Temperature ProfileCAT-1P & C13

James McCord

November 11,2004November 11,2004

Piston Temperature Profile

• Standard operating conditions (as per current procedure)

• Both test were performed on calibrated stands

• 4 hour duration

• Six C13 pistons were equipped with 29 plugs each

• One CAT-1P piston was equipped with 29 plugs

• Four plugs were installed per land/groove location (Front, Rear, Thrust, and Anti-thrust) and one plug in the under crown.

• Depending on piston location, M3-2 or M1.6-2 plugs were utilized (see photo for plug locations)

• Optimum accuracy of method: +/- 6 C

November 11,2004November 11,2004

CAT-1P & C13Operation Conditions

Operational Parameters CAT C13 CAT 1PTest Duration (hrs) 4 4

Engine Speed (rpm) 1800 1800

Fuel Flow (g/min) 1200 185

Coolant Out Temperature (C) 88 90

Intake Manifold Temperature (C) 40 60

Exhaust Manifold Temperature (C)

670 490

Oil Gallery Temperature (C) 105 130

Fuel Temperature (C) 40 42

Intake Manifold Pressure (kPa-g) 280 173

November 11,2004November 11,2004

Templug Locations

Top LandCAT-1P

CAT-C13

2nd Land

4th Land

3rd Land

Top Groove

2nd Groove

3rd GrooveUnder Crown

Top Land

2nd Land

3rd Land

4th Land

Top Groove

2nd Groove

3rd Groove

Under Crown

November 11,2004November 11,2004

Average Temperature ProfileCAT-1P & CAT-C13

283

231

171

154148

267

237

184

148

118

224

142 133

132 127 124115

135

155

175

195

215

235

255

275

Piston Location

Tem

pera

ture

(C)

CAT 1P

CAT C13

November 11,2004November 11,2004

Maximum Temperature ProfileCAT-1P & CAT-C13

195

159

123

236

294

239

187

172

162

267

133

143138

246

140

155

100

120

140

160

180

200

220

240

260

280

300

Top Land Top Groove 2nd Land 2nd Groove 3rd Land Oil Groove 4th Land Under Crown

Tem

pera

ture

(deg

C)

C13 max

1P Max

November 11,2004November 11,2004

Min/Max Temperature ProfileCAT-1P & CAT-C13

100

120

140

160

180

200

220

240

260

280

300

Top Land Top Groove 2nd Land 2nd Groove 3rd Land Oil Groove 4th Land Under Crown

Tem

pera

ture

(deg

C)

CAT-1P

CAT-C13

November 11,2004November 11,2004

CAT C13 Piston Temperature(average of six pistons)

240241246

223

191

181

195

169

159

140

152

141

110

130

150

170

190

210

230

250

Front Rear Thrust Anti-thrust

Radial Location

Tem

pera

ture

(C)

Top Land Top Groove 2nd Land 2nd Groove 3rd Land 3rd Groove 4th Land

November 11,2004November 11,2004

CAT-1PTemperature Data

Front Rear Thrust Anti-thrust Plug Type

Deg C 279 283 276 294

Deg C 231 225 228 239

Deg C 172 167 156 187

Deg C 172 138 142 162

Deg C 142 132 138 155

Deg C 140 145 143 162

Deg C 140 125 128 138

Deg C 267

M3 #2

M3 #2

CAT 1P

Piston 1

M3 #2

M1.6 #2

M3 #2

M1.6 #2

M3 #2

M1.6 #2

3rd Land

3rd Groove

4th Land

Under Crown

Top Land

Top Groove

2nd Land

2nd Groove

November 11,2004November 11,2004

CAT-C13Temperature Data

Front Rear Thrust Anti-thrust AverageTop Land 223 246 241 240 237

Top Groove 169 195 181 191 1842nd Land 141 152 140 159 148

2nd Groove 127 132 127 143 1323rd Land 119 133 120 138 127

3rd Groove 116 129 119 133 1244th Land 115 123 114 119 118

Under Crown 224 224

CAT C13 (6-piston avg.)Piston Location

Temp C