NOV-Mono-HPU Brochure Nov 2014

8/9/2019 NOV-Mono-HPU Brochure Nov 2014

1/12

ROD PUMP SYSTEMS


2/12

ROD PUMP SYSTEMS

One Company, Unlimited Soluons

Since 1841, Naonal Oilwell Varco™ has been dedicated to ensuring customers receive the highest quality oileldproducts and services. Naonal Oilwell Varco is a worldwide leader in the design, manufacture and sale of equipmentand components used in oil and gas drilling and producon operaons, the provision of oileld services, and supply

chain integraon services to the upstream oil and gas industry. NOV™ also provides supply chain services through itsnetwork of more than 200 distribuon service centers located near major drilling and producon acvity worldwide.

We connue to build upon our unlimited, customer-focused soluons and are proud to deliver our Arcial Li Systemsthrough the NOV Mono division.

The NOV Mono division is a true partner and worldwide source for complete Arcial Li equipment and packagedsoluons. Our Arcial Li professionals collaborate with you to properly evaluate well condions and providecustomized arcial li soluons that will opmize your producon.

• Professional Well Evaluaon

• Surface and Subsurface Equipment

• Controllers and Producon Automaon

• All Producon Accessories and Expendables

• Global Supply Chain thru NOV Wilson

NOV Mono

Artificial Lift Systems

Coverage

LLOYDMINSTER, CANADA HOUSTON, TEXAS


3/12

www.nov.com/Ar tif icialLif t

NOV- Mono -ALS@nov. com

Hydraulic Rod Pumping Systems

NOV Mono Rod Pumping Systems are high performance producon systems that are ideal for many oil and gasapplicaons. These systems use patented technologies that will opmize your oileld producon, reduce produconcosts and allow you to maximize the protability of each well. They also oer many advantages over tradional

pumping units and have successfully replaced many in the oileld. These advantages include lower set up cost andquick installaon, quick and easy adjustments to stroke length and stroke speed, as well as, reduced environmentalimpact with its low prole and small footprint.

Our complete hydraulic rod pump system includes surface level hydraulic pumping mast which mounts directly to thewellhead, an EPA cered power skid (natural gas or electric), downhole sucker rod components, and self-opmizingcontroller.

These systems are quickly and easily installed to maximize producon upme:

1

3

2

4

Place power skid in posion.

Connect unit to power skid.

Aach the mast.

Use controller to adjuststroke length and speed.


4/12

Features and Benets• Low set up costs

• Minimal install me (requires 3 hours with 1 ton pickertruck)

• Easily moved, requiring minimal manpower

• Power Skid available in gas or electric (EPA ceredskids are oponal)

• Manufactured in ISO 9001 cered facility

• Low prole and small footprint = minimalenvironmental impact

• Guide wires not required

• Quick and easy adjustments to SPM and stroke length

• Variable stroke speed allows for opmal pump lling

• Can be used with rod and tubing rotators

Common Applicaons• Oil and gas producon

• Dewatering gas wells

• Coal Bed Methane (CBM)

• Remote locaons

ROD PUMP SYSTEMS

Corli™ High Performance Hydraulic Rod Pumping System

The NOV Mono Corli is a cost-compeve, industryproven hydraulic rod pumping system that is ideal formany oil and gas applicaons. Lower set up costs and

minimal ground disturbance make these low proleunits ideal for pumping in areas where convenonalpump jacks are not economical. This system consistsof a mast with a single hydraulic ram which is mounteddirectly to the wellhead and powered by a 5.7L powerskid. The power skid is eld proven, EPA cered anddelivers the quality you expect from NOV Mono. Withliing capabilies up to 30,000 lbs. and variable strokelength up to 144 inches; the Corli system is ideal forproducing wells with varied condions.


5/12



Corli™ Technical Specicaons - Model 20-120 and 30-144

Model 20-120

Li* (Peak Polish Rod Load) 20,000 lbs

Li* (Max Connuous Rod Load) 18,000 lbs

Stroke Length 0 - 120 inches

Strokes per Minute (SPM) ½ to 5 SPM

Well Depth (max. depth) 2,500 m (≈8,000 )

Unit Height and Weight 150 inches; 1,000 lbs

Power Skid Dimensions (LxWxH) 105 x 43 x 51 inches

Power Skid Weight 2,500 lbs

Model 30-144

Li* (Peak Polish Rod Load) 30,000 lbs

Li* (Max Connuous Rod Load) 28,000 lbs

Stroke Length 0 - 144 inches


Well Depth (max. depth) 3,000 m (≈10,000 )

Unit Height and Weight 168 inches; 1,600 lbs

Power Skid Dimensions (LxWxH) 105 x 43 x 51 inches


Hydraulic Pump Controller

Sheave

Cable

Rod Clamp

Wellhead

booth

5.7L EPA Cerfed

Hydraulic Power Skid


6/12

Features and Benets• Low set up costs

• Minimal install me (requires 3 hours with 2 ton crane)

• Power Skid available in gas or electric (EPA cered

skids are oponal)• Manufactured in ISO 9001 cered facility

• Very small footprint = minimal environmental impact

• Guide wires not required

• Quick and easy adjustments to SPM and stroke length

• Upstroke and downstroke controlled with accumulatorskid

• Variable stroke speed allows for opmal pump

Common Applicaons• Oil and gas producon

• Dewatering gas wells

• Highly deviated wells

• Remote locaons

Morli™ High Performance Hydraulic Rod Pumping System

The NOV Mono Morli is a cost-compeve, industry proven hydraulic rod pumping system that answers all of yourproducon needs. The hydraulic pumping system works in conjuncon with a state-of-the-art nitrogen accumulator todecrease load uctuaon, reduce stress on the engine and hydraulic components, and prevent unnecessary downme

for maintenance and repairs. It also allows for pumping with lower horsepower which increases fuel eciency andreduces operang costs. The 5.7L power skid is eld proven, EPA cered and delivers the quality you expect fromNOV Mono. With liing capabilies up to 40,000 lbs. and variable stroke length up to 144 inches; the Morli system canproduce wells with extreme depths.

ROD PUMP SYSTEMS


7/12



Morli™ Technical Specicaons - Model 40-144

Li (maximum Peak Polish Rod Load) 40,000 lbs

Stroke Length 0-144 inches


Well Depth (maximum depth) 4,000 m ( ≈ 13,000 )

Unit Height and Weight 216 inches, 3,000 lbs

Accumulator Skid Dimensions (L x W x H) 114 x 27 x 35 inches

Accumulator Skid Weight 1,300 lbs

Power Skid Dimensions (L x W x H) 105 x 43 x 51 inches


Hydraulic Pump Controller

Accumulator Skid

5.7L EPA Cerfed

Hydraulic Power Skid

Leve

Pla

2 Hydra

Ram

2 Nitro

Ram

Wellh

Boo


8/12

ROD PUMP SYSTEMS

Hydraulic Pump Controller (HPC)

The NOV Mono Hydraulic Pump Controller provides economical pump-o control of hydraulic sucker-rod pumping systems. Using sophiscatedmodeling and control soware and a powerful processor, the HPC computessurface and downhole condions to best regulate the starng, stopping,or speed adjustment of the pumping unit. Comprehensive monitoring andreporng capabilies provide daily gauging, fault and event logging, a user-congurable data sampler, and more. HPC units are rugged and have beendesigned to withstand the harsh environments of the oil patch.

Full Color Touch Screen Display

The user-friendly, color, touch-screen display makes the HPC the rstcontroller to use a touch screen interface. The soware is Windows CEbased and allows for all changes to be made by simply touching your ngerto the screen.

Stroke speed and length, as well as acceleraon and deceleraon of the

hydraulic ram can all be changed from the main screen. The data for bridalblock load, strokes per minute, and mast posion is also shown on the mainscreen. All well characteriscs are displayed in real-me and can be changedvia the touch-screen while the rod pumping system is in operaon. Thistranslates to easier control and less producon downme. HPC’s interfacewas designed to be very easy to navigate from page to page. Every screenhas the following 2 buons on the boom for easy access, no maer whatpage you are on: “Main” to easily navigate back to the home screen, and“System Conguraon” which allows the user to customize mast loadconguraon, posion sensor conguraon, manual control, and medpump o controller.

Automac Opmizaon

Throughout the life of every well, there are factors that can prevent reachingopmal producon levels. By reducing the negave eects of these factors,the producon rate for each well can be opmized without losing eciencyand reliability. The HPC has the capability to automacally detect thesefactors and instantaneously adjust the operaon of the pumping unit tomaximize system performance.

Maximum Pump Fill

By controlling the speed of the system, the HPC will automacally adjuststroke speed to produce the maximum amount of uid from the reservoirand keep the system operaonal instead of shung down due to low inow downhole. This feature combined with theHydraulic Rod Pump surface equipment results in a full system that automacally adapts to various inow condions and

prevents wear on the downhole equipment by reducing the number of cycles required to pump equal amounts of uid.


9/12

Hardware• 12V DC/24V DC AC supply input• State-of-the-art expandable controller• Weatherproof design• Rugged NEMA 4X Stainless Steel Enclosure• Extended Temperature Range• 7” Color Graphic Touch Panel Display

• External SD Micro Memory Card Storage• Field replaceable CPU• Opmized to work with NOV Pumping Units• Firmware Field Upgradable

Inputs/Outputs• Four Isolated Analog Inputs• Two Isolated Analog Outputs• Ten Discrete Inputs• Six Discrete Outputs

Sensors• Pressure Transducer• Connuous Posion Sensor• Red Beacon Alarm Indicator

Communicaons • Standard Ethernet Communicaons

• Modbus RTU/TCP Protocol• ProNet• Wi Opon• Cellular Modem Opon• Satellite Communicaon Opon

Control• Pump-o Control• Timer Control• Automac Re-start Capability• Adapve Pump Control

Displays• Simplied Well Conguraon• Full Color Graphic Display of all key funcons including:

• Rod velocity• Rod posion• Rod load• Pump velocity

• Pump posion• Pump load• Pump ll• Pump stroke• Daily uid producon• Daily leakage loss• Daily average pump ll• Daily average pump speed• Pump intake pressure• Discharge pressure• Tubing pressure• Casing pressure• Fluid level

• Fluid owData Collecng/Reporng• Well producon/performance report• Time-stamped event/fault logging• Time-stamped user-denable data sampler• IPR curve graph• Web-based monitoring/control• Third-party head-end soware interface (Case, Theta)



HPC Features


10/12

ROD PUMP SYSTEMS

Downhole Rod Pumps

NOV Mono oers a full line of API 11AX Standard Rod Pumps and Components that can be tailored to t thespecic characteriscs of your well. Our rod pumps are available in many dierent lengths, diameters andmaterials to t your well’s condions.

There are two basic types of Subsurface Pumps, the Tubing Pump and the Insert Pump. The Tubing PumpBarrel is threaded directly onto the boom of the producon tubing, and is installed near the boom of thewell immersed in the oil within the well casing. The plunger is run into the tubing on the sucker rod string.Generally a standing valve puller is run between the boom of the plunger as well as the separate standingvalve. This makes the removal of the standing valve oponal when pulling the sucker rods and plunger. Theplunger, traveling valve, and standing valve can be serviced simply by pulling the rods, but it requires removalof the tubing to service the pump barrel.

An Insert Pump is run into the well on the rods as a complete unit. A seang assembly on the pump engagesa seang nipple on the tubing when the pump is run in, or installed. Aer the well has pumped up, theaddional pressure of oil in the tubing combined with the ow line pressure holds the pump rmly in place.The enre Rod Pump is removable, and therefore may be serviced merely by pulling the sucker rod string.

*See our Rod Pump Catalog for all product oerings.

Assembled Pump


11/12



NOV Mono Rod Pump Components

Barrels

Seang Nipples

Valve Rods

Bushings

Nipple Extensions

Seang Assemblies

Fricon

Cages

Plugs

Seang Assemblies

Mechanical

Connectors Couplings

Plungers

Pull Tubes

Guides

Pullers

Valves

Images are not to scale *See our Rod Pump Catalog for all product oerings.


12/12

National Oilwell Varco has produced this brochure for general information only, and it is notintended for design purposes. Although every effort has been made to maintain the accuracy and

reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any

loss, damage or injury resulting from the use of information and data herein. All applications for the

material described are at the user’s risk and are the user’s responsibility.

[email protected] w w w . n o v . c o m

O n e C o m p a n y . . . U n l i m i t e d S o l u t i o n s

Downhole Solutions

Drilling Solutions

Engineering and Project Management So

Industrial Solutions

Lifting and Handling Solutions

Production Solutions

Supply Chain Solutions

Tubular and Corrosion Control Solutions

Well Service and Completion Solutions

Sales8708 West Little York RoadSuite 100Houston, Texas 77040United StatesPhone: 281 854 0300Fax: 281 854 0301

CorporateHeadquarters7909 Parkwood Circle DriveHouston, Texas 77036United StatesPhone: 713 375 3700Fax: 713 346 7687

NOV-Mono-HPU Brochure Nov 2014

Documents

Transcript of NOV-Mono-HPU Brochure Nov 2014