NorSun Presentation Seminar «Solceller og...
Transcript of NorSun Presentation Seminar «Solceller og...
NorSun PresentationSeminar «Solceller og bærekraft»Oslo, 19. Juni 2019
Carsten Rohr
NorSun ASKarenslyst Allé 9C, 0278 Oslo, Norway
(+47) 97 41 50 [email protected]
Our Vision
A sustainable future with clean energyfor all.
Our Mission
To be a leading manufacturer of silicon ingots and wafers for premium solar cells, through innovative technology, sustainable production and operational excellence.
Our Values
Dedication, Innovation, Inclusivity and Integrity
- CONFIDENTIAL - 2
• Mono-crystalline solar ingot and wafer manufacturer
• Founded in 2005 by Dr. Alf Bjørseth
• Specialized in high performance n-type
• Supplier to tier-one cell manufacturers
• State-of-the-art production facility pursuing an aggressive technology and cost road map
• Low CO2 footprint and power cost, free cooling water
• Well positioned for growth in an attractive market segment
NorSun facilities and organization
NorSun at a glance
NorSun business and the strategic position
• Current capacity of 450 MW/year
• Headquartered in Oslo, production in Årdal
• Good access to highly skilled talent
• 230 employees
NorSun solar value chain position
Polysilicon Wafers Cells & modules
NorSun premium product:
- Highest efficiency
- Lowest CO2 footprint
- Extensive track record
HQ in Oslo
Production facility in Årdal
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Multi
Mono
NorSun uniquely positioned in the fastest growing segment
Source: Bloomberg New Energy Finance 2018, ITRPV 2019, NorSun
Global PV new build Targets 10% of the high efficiency mono market
70%
30%
20%
80%
10%
90%
Wafersegments
Highefficiency
N-typeniche
146 GW 102 GW 20 GW
Mono
Multi
n-mono
p-mono
NorSuntarget
Other n-mono players
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GW
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Conversion to N-type likely to accelerate
N-type forms the basis for highest efficiency cells(cell efficiency)
10%
12%
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20%
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24%
26%
P-multi P-mono N-mono
N-mono technologies:
- IBC (SunPower)
- Heterojunction (Panasonic, Hevel, Meyer Burger)
- TOPCon (LG)
- N-PERT (LG, others)
Conversion to N-type likely to accelerate
PV system capex split
2010 2018
Module’s lower share of total capex benefits high-efficiency premium products
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Conversion to n-type expected to accelerate
n-type gaining market share
Mono will dominate and further boost by n-type• mono ≈60% in 2019 • n-type material share will increase (HJT, Topcon)
ITRPV | Dr. Markus Fischer
Source: ITRPV 2019 Technology Roadmap, B-NEF
Current and potential N-type players(non-exhaustive)
Companies with existing or planned N-type cell production
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NorSun provides low CO2 footprint value
NorSun with industry leading CO2-footprint(grams CO2/Watt)
French market
French tenders at about 2GW per year, increasing to 3GW
- New energy policy announced to expand PV from 8.5 GW installed capacity in 2018 to over 40 GW by 2030
- Installations to increase to over 3.5 GW per year until 2030
French tenders score CO2 footprint of the modules in addition to price
- CO2 footprint/Watt = 20%-30% of score
Other countries to follow
EU is evaluating to introduce environmental policy such as ECO-label and green public procurement
Korea is planning similar program as France
More countries expected to follow as part of the global push for environmentally friendly solutions
NorSun in unique position with unprecedented CO2 footprint , based on Lifecycle Analysis (LCA) certified by French authority (ADEME)
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NorSun with best CO2 footprint
The French system incentivizes environmental and process improvements. It has created awareness in NorSun to become the greenest possible producer of ingot and wafer.
NorSun is working closely with ENOVA (Norwegian Government energy saving agency) to reduce waste, save energy and introduce new energy efficient processes.
High quality wafers for highest cell efficiency => improving silicon per Watt
Efficient recycling process for silicon off-cut in ingot manufacturing (such as ingot tops, tails, side-cuts and off-spec material)
Readily available cooling water reduces electricity consumption for chillers
Efficient sawing process with thin diamond wire
Thin wafers down to 130µm
Minimal use of chemicals
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Carbon Foot Print roadmap
NorSun has developed a CFP roadmap, reducing waste and improving resource efficiency
Technical cooperation and development with customers to improve efficiency
improving silicon per Watt (currently just 2.7 g/Wp, in the future < 2.0 g/Wp possible)
The main CFP activities include
High ingot utilization
High wafer quality for highest cell efficiency
Slicing with 40µm core diamond wire
Ultra thin wafer road map
Recycling/reuse of silicon kerf (saw dust).
Applications include metallurgical industry, feedstock in poly production and the possibility for use in battery anodes.
New slicing fluid with low CFP
Recycling of slicing fluid
NorSun is piloting Argon recycling with good results
NorSun is designing their own future hot zone with estimated 15% reduced energy consumption
Recycling of potscrap from ingot pulling
First 40µm core wire test cut• 125mm wafer, 140µm thickness• MeyerBurger 291 DW saw
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100%
63%
China primepeer estimate
NorSun
Power usage difference. No cooling towers needed
Free natural cooling water
• NorSun linked to Hydro’s power and process water system and benefits from low network tariffs
• Joint access to industrial service providers
Several sustainable competitive advantages
Cheap, 100% renewable hydro power
Co-location with Norsk Hydro Continuously improving production process
Hydro/NorSun industrial park
100%
80%
China primepeer estimate
NorSun
Sources: SB1 Markets Research, NorSun estimates
Price of electricity (kWh)
Illustration
• NorSun Business system
• Continuously seeking cost and volume improvements
• Critical processes reviewed weekly
• Lean Management
• Structured improvement program
Shaping
Wafer
Ingot
Årdalstangen
NorSun
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Scaling up to reach a world class cost level
450 MW current capacity
Continued development of plant with first production in 2008
Upgrade and debottlenecking of existing plant to add 280 MW
270 MW of new capacity from next generation pullers, block and wafering equipment
Significant potential at current site for up to 4-5 GW capacity
Reaching world-class scale within n-type mono
450 450
280270
Current Phase 1 Full expansion
450 MW
1 000 MW
4-5 GW
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Loan allocation of NOK 195m approved by Enova BoD
Attractive terms;
Unsecured loan
Converted to grant if technical KPIs are not met
No amortization until Q4 2025
Loan and grant from Innovation Norway approved (loan 80m, grant 10m)
Attractive terms, including two years grace
195
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Sources
Funding for expansion Phase 1 secured N
OK
m
New shareholder
ABN AMRO’s Energy Transition Fund
New shareholder
Existing shareholders
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• Located in Årdalstangen industrial park together with Norsk Hydro’s anode plant.
• Agreement with Hydro to access land for further expansion post Phase 1, potentially up to 5 GW
• NorSun and Hydro benefits from low network tariffs
• NorSun linked to Hydro’s power and process water system and hold joint access to industrial service providers
Area plan will utilize existing facilities and infrastructure
Puller hall expansion Wafer area expansion
Phase 1
Highly attractive to expand on existing site
Available for further expansion
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Current New
Crucible size 20’’/22” 28”
Ingot length – 8’’ (m) 1.5/1.8 3 → 4
Productivity (MT/PU/month) 1.8/2.3 → 3.2
Hot-zone design NS Supplier → NS
Control System NS Supplier → NS
Cooling jacket NS NS
Quartz Crucibles
Hot-zone Design
NS Control System
Improvements pulling productivity
Confidential
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Cutting thinner wafers with thinner wire
Wafering development (Indexed 2012 = 100)
Number of wafers per kg block with CAGR of 7% from 2012-2022
Technology shift from slurry based to diamond wire wafer slicing technology end 2011
Improvements accomplished in close cooperation with customers and suppliers
Comments NorSun reduction in wire thickness (to scale)
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Wire thickness (µm)
#Wafers/kg block
Wafers/kg Block Core Wire Wafer Thickness
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100µ 80µ 60µ 40µ120µ 50µ
2011 2104 2016 2017 2018 2019?2011 2014 2016 2018 Q2’19 Q4’19
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Cost road map to yield significant further reductions
Unit cost reduction (USD/Wp) – proven track record and planned cost reductions
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-65%
-35%
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It simply feels good to usehydropower to produce
solar cell materials