Norsk Induksjonsrørbøying AS

26
Norsk Induksjonsrørbøying A

description

Norsk Induksjonsrørbøying AS. Induction Bending. Factors :. Bending Machine :. Air-ring Inductor Quench ring. PB450-18”. Induction Bending Machine. PB400-16”. Induction Bending Machine. Profiles :. Pipe dimensions from 16 mm to 457,2 mm ( 18”). - PowerPoint PPT Presentation

Transcript of Norsk Induksjonsrørbøying AS

Page 1: Norsk Induksjonsrørbøying AS

Norsk Induksjonsrørbøying AS

Page 2: Norsk Induksjonsrørbøying AS

Induction Bending

Page 3: Norsk Induksjonsrørbøying AS

Factors:

Heating Speed Bending Temperature

Cooling Speed Mother Pipe Material Properties

Page 4: Norsk Induksjonsrørbøying AS

Bending Machine:

Air-ringInductorQuench ring

Page 5: Norsk Induksjonsrørbøying AS

PB450-18”Induction Bending Machine

Page 6: Norsk Induksjonsrørbøying AS

PB400-16”Induction Bending Machine

Page 7: Norsk Induksjonsrørbøying AS

Profiles:

All materials that can conduct electricity are bendable, almost regardless of the profile shape!

Induction bending gives you great freedom of choice:• Bending radius: Step-less from 60 mm to 22.000 mm• Bending angle: 0 to 300 degrees• Profile dimensions: max. 300 X 600 mm (width x

height).

Pipe dimensions from 16 mm to 457,2 mm (18”)

Page 8: Norsk Induksjonsrørbøying AS

Ω – Spool reduced with8 welds and better flow

Page 9: Norsk Induksjonsrørbøying AS

ExamplesOf cost reducing designs

Ex. 1. Traditional method, with welded standard pipes.6 welded joints

Ex. 2. Induction bends, with long straight ends.1 welded joint

Ex. 3. Induction spool.0 welding

Ex. 4. Induction bends, with long straight ends.2 welded joints

Page 10: Norsk Induksjonsrørbøying AS

Heating Speed:

Page 11: Norsk Induksjonsrørbøying AS

Bending Temperature/temperature tolerance

Material Grade Carbon material (870º – 930º)

Duplex / Super Duplex

(1050º – 1120º)

Mother pipe material certificates

Wall thickness

Induction coil

Page 12: Norsk Induksjonsrørbøying AS

Cooling Speed:

Page 13: Norsk Induksjonsrørbøying AS

Motherpipe Material Properties

Carbon steel / Stainless steel

Seamless / longitudinal welded

Weld cap (G48)

Segregation / Intermetallic phases in the middle of the plate thickness

Page 14: Norsk Induksjonsrørbøying AS

Post Bend Heat Treatment (PBHT)

Heating of steel

Capacity: 3,5 tons

Temperature 580°C to 1150°C

Page 15: Norsk Induksjonsrørbøying AS

Carbon steel - Tempering (SML 360 / 415) - Quenching and Tempering (SML 415 / 450) - Normalizing (SML 360)

Page 16: Norsk Induksjonsrørbøying AS

Duplex / Superduplex - Wall thickness - Pipe manufacturer - Seamless / Seamwelded - Bending radius

Page 17: Norsk Induksjonsrørbøying AS

PBHT – Increasing Cost - PBHT - PBHT Batch test - Blasting / Pickling - Single bends = more welds

Page 18: Norsk Induksjonsrørbøying AS

• NORSOK M-630, • DNV OS-F101, • ISO 15590-1, • TR 2000• TR 1969• TR 1120• And a lot of other

specifications

Specifications:

How do we ensure the quality of the bends?

Page 19: Norsk Induksjonsrørbøying AS

Mechanical Testing

1. Qualification Test2. Production Test3. Batch Test

Page 20: Norsk Induksjonsrørbøying AS
Page 21: Norsk Induksjonsrørbøying AS
Page 22: Norsk Induksjonsrørbøying AS
Page 23: Norsk Induksjonsrørbøying AS
Page 24: Norsk Induksjonsrørbøying AS
Page 25: Norsk Induksjonsrørbøying AS

Norsk Induksjonsrørbøying AS - NIRASBø Industriområde 23802 Bø i [email protected]: (+47) 35 06 13 10Faks: (+47) 35 06 13 11

Contact Info:

Page 26: Norsk Induksjonsrørbøying AS

Induction Bending