NOMINATION FORM - DEADLINE FOR SUBMISSION: …

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Company Name: Street Address: City: State: Zip: Telephone: Email: Plant Manager: Submitted by & Title: Date of Initiative (from/to): Submission Category: Quality Control Individual Plant Company Wide Innovation Process Improvement Best Practice Quality Initiative Description, (examples: inspection procedures, process improvement, training, incentives): Note: Judging criteria will include originality, level of quality improvement, and products that were directly affected. Please Identify Employees Who Were Involved in the Initiative: How did the Initiative Develop?: Has the Initiative Remained in Effect?: How has the Initiative Benefited the Quality of Products or Otherwise: 8445 Freeport Pkwy., Suite 350 • Irving, Texas 75063-2595 • 972-506-7216 • Fax 972-506-7682 www.concretepipe.org (For Projects Started After January 2014) NOMINATION FORM - DEADLINE FOR SUBMISSION: DECEMBER 1, 2015 Please submit to LaHonda Holle at [email protected] Send pictures through Dropbox or contact LaHonda Holle

Transcript of NOMINATION FORM - DEADLINE FOR SUBMISSION: …

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Company Name:

Street Address:

City: State: Zip:

Telephone: Email:

Plant Manager:

Submitted by & Title:

Date of Initiative (from/to):

Submission Category: Quality Control Individual Plant Company Wide Innovation Process Improvement Best Practice

Quality Initiative Description, (examples: inspection procedures, process improvement, training, incentives): Note: Judging criteria will include originality, level of quality improvement, and products that were directly affected.

Please Identify Employees Who Were Involved in the Initiative:

How did the Initiative Develop?:

Has the Initiative Remained in Effect?:

How has the Initiative Benefited the Quality of Products or Otherwise:

8445 Freeport Pkwy., Suite 350 • Irving, Texas 75063-2595 • 972-506-7216 • Fax 972-506-7682www.concretepipe.org

(For Projects Started After January 2014)NOMINATION FORM - DEADLINE FOR SUBMISSION: DECEMBER 1, 2015

Please submit to LaHonda Holle at [email protected] pictures through Dropbox or contact LaHonda Holle

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Forterra Pipe and Precast
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402 N. WW White Rd
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San Antonio
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TX
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78219
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512-981-9542
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Dennis Moore
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Dennis Moore, Ricardo Flores and Jose Salazar
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Properly sized lift holes in box culvert are difficult to create by hand. There needed to be an easier way to position and size lift holes.
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Yes
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Box culvert lift holes are now uniform and positioned correctly.
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Clay Scott, Assistant Quality Control Manager
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2015
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A three inch diameter hole former was fabricated. Once the position of the lift hole is located on the cage, the hole former is lodged into place in the cage. After stripping, the former can be removed and a properly sized lift hole is created.
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Company Name:

Street Address:

City: State: Zip:

Telephone: Email:

Plant Manager:

Submitted by & Title:

Date of Initiative (from/to):

Submission Category: Quality Control Individual Plant Company Wide Innovation Process Improvement Best Practice

Quality Initiative Description, (examples: inspection procedures, process improvement, training, incentives): Note: Judging criteria will include originality, level of quality improvement, and products that were directly affected.

Please Identify Employees Who Were Involved in the Initiative:

How did the Initiative Develop?:

Has the Initiative Remained in Effect?:

How has the Initiative Benefited the Quality of Products or Otherwise:

8445 Freeport Pkwy., Suite 350 • Irving, Texas 75063-2595 • 972-506-7216 • Fax 972-506-7682www.concretepipe.org

(For Projects Started After January 2014)NOMINATION FORM - DEADLINE FOR SUBMISSION: DECEMBER 1, 2015

Please submit to LaHonda Holle at [email protected] pictures through Dropbox or contact LaHonda Holle

Oldcastle

1900 Pennsylvania Avenue

Croydon PA. 19021

215-788-5572 [email protected]

Allen J. Reed

Allen Reed - Plant Manager

10/2014 to present

Email alerts each day at 3:30pm to the hauler and myself -Silo levels -How much we used -What we are running tomorrow and from what silos

Allen Reed Steve Hearn - Programmer

Every day I would receive a phone call from my cement/fly ash hauler asking me what are the silo levels, How much we used What we are running tomorrow and from what silos. I decided that this was an opportunity to automate so I contacted our programmer and asked if this information could be either texted or emailed to certain recipients at a specific time each day excluding Sundays. So from there we added the programing and now both myself and the haler receive an email notification at 3:30 pm.

Yes

With the email notifications going out every day this allows us to be assured that we are always supplied with cement and fly ash without interruption. We get the correct product in the correct silos.

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OldcastlePrecastOpera-onalExcellence

“Croydon”BestPrac1ceCement/AshLevelEmailNo3fica3on

October2015

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OldcastlePrecastOpera-onalExcellence

EverydayIwouldreceiveaphonecallfrommycement/flyashhauleraskingmewhatarethe;•  Silolevels•  Howmuchweused•  WhatwearerunningtomorrowandfromwhatsilosIdecidedthatthiswasanopportunitytoautomatesoIcontactedourprogrammerandaskedifthisinforma-oncouldbeeithertextedoremailedtocertainrecipientsataspecific-meeachdayexcludingSundays.Sofromthereweaddedtheprogramingandnowbothmyselfandthehalerreceiveanemailno-fica-onat3:30pm.WewereabletoexportthedatafromourbatchprogramwithoursiloGuidedWaveRadarlevelsandalsograbtheplanedproduc-onfromtheCASTschedulingtool.

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OldcastlePrecastOpera-onalExcellence•  CurrentSiloLevels•  Cement•  Silo1:XXTons•  Silo2:XXTons•  Silo3:XXTons

•  FlyAsh•  Silo2:XXTons•  Silo3:XXTons

•  ConsumedToday•  Cement•  Silo1:XXTons•  Silo2:XXTons•  Silo3:XXTons

•  FlyAsh•  Silo2:XXTons•  Silo3:XXTons

•  ScheduledProduc-on•  Date Silo Quan-ty Descrip-on•  2015-09-25 Silo2 XXX 30"SLIPJOINT/OFFSETCLASS3•  2015-09-25 Silo3 XXX 18"OFFSETCLASS3NLH•  2015-09-25 Silo3 XXX 18"OFFSETCLASS5NOHOLE•  2015-09-26 Silo2 XXX 42"OFFSETCLASS3A/S10-2•  2015-09-26 Silo3 XXX 12""OFFSETCLASS5NLH**PERFORATED**•  2015-09-29 Silo2 XXX 30"SLIPJOINT/OFFSETCLASS3•  2015-09-29 Silo3 XXX 18"OFFSETCLASS3•  2015-09-30 Silo2 XXX 36"SLIPJOINT/OFFSETCLASS3•  2015-09-30 Silo3 XXX 18"OFFSETCLASS3•  2015-10-01 Silo2 XXX 48"OFFSETCLASS3

This is a snap shot of the email report received every day at 3:30pm showing the -silo levels -amount consumed today -upcoming schedule and silo involved

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(For Projects Started After January 2014)

Company Name: Rinker Materials - Alexandria Plant Street Address: 800 Port Road

City: Alexandria State:LA Zip:71301

Telephone: 318-767-0902 Email:[email protected]

Plant Manager: Mark Graff

Submitted by & Title: William Kilpatrick, QC Coordinator

Date of Initiative (from/to): September 1, 2015 to Now

Submission Category: Quality Control Individual Plant Company Wide

Innovation Process Improvement Best Practice

Quality Initiative Description, (examples: inspection procedures, process improvement, training, incentives): Note: Judging criteria will include originality, level of quality improvement, and products that were directly affected.

The auger being used makes a consistent sized lifthole. The tip allows the auger the push through the concrete without blowing out the inside of the pipe or box. It has also reduced the amount of time to make a lifthole considerably. We use the auger on all of the pipe made on our Hawkeye machine.

Please Identify Employees Who Were Involved in the Initiative: Mark Graff

How did the Initiative Develop?: We were running some modified height boxes that the lift pins built into the top wall would not work with. We were spending about six minutes per top lifthole and blowing out the inside part every other hole. Mark looked for and bought an auger that was the size of our liftholes. He cut it down to fourteen inches as the thickest wall we run is twelve inches. The auger cut the time needed from six minutes to thirty seconds per hole. The employees using it prefer the auger to making the liftholes by hand.

Has the Initiative Remained in Effect?: Yes

How has the Initiative Benefited the Quality of Products or Otherwise: We use less patching material on our product now. It looks cleaner on the inside of the holes as well.

8445 Freeport Pkwy., Suite 350 • Irving, Texas 75063-2595 • 972-506-7216 • Fax 972-506-7682

www.concretepipe.org

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Chairman's Quality Awards (For Projects Started After January 2014)

Additional Comments:

AmeMcan Concrete PIDe Association

8445 Freeport Pkwy., Suite 350 o Irving, Texas 75063-2595 o 972-506-7216 o Fax 972-506-7682

www.concretepipe.org

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Company Name:

Street Address:

City: State: Zip:

Telephone: Email:

Plant Manager:

Submitted by & Title:

Date of Initiative (from/to):

Submission Category: Quality Control Individual Plant Company WideInnovation Process Improvement Best Practice

Quality Initiative Description, (examples: inspection procedures, process improvement, training, incentives): Note: Judging criteria will include originality, level of quality improvement, and products that were directly affected.

Please Identify Employees Who Were Involved in the Initiative:

How did the Initiative Develop?:

Has the Initiative Remained in Effect?:

How has the Initiative Benefited the Quality of Products or Otherwise:

8445 Freeport Pkwy., Suite 350 • Irving, Texas 75063-2595 • 972-506-7216 • Fax 972-506-7682www.concretepipe.org

(For Projects Started After January 2014)NOMINATION FORM - DEADLINE FOR SUBMISSION: NOVEMBER 6, 2015

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Rinker Materials - Houston 1669 Plant
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6560 Langfield Road
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Houston
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Texas
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77092
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(832) 590-5424
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Ronald Drake
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Darren Wilbanks, Safety Coordinator
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10/30/15
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When hooking up a cement or fly ash truck to the silos, it is very important to make sure that the right materials get attached to the right silo. Any fly ash in the cement silo would have catastrophic quality issues on the product. So to prevent this from happening, a plate was welded to the catwalk that goes over the hoses for the silos. This plate was color coded and labeled for what material should be blown into that silo.
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Oscar Yepes (Dri-cast Supervisor) Alfredo Sandoval (Skako batching operator) Julian Blanco (Maintenance fabricator)
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The process started with creating a safety Ol' moses to alleviate tripping hazards with hoses being in the way. Once the plate was made, it became apparent that this would be a good opportunity to label and color the hook ups to keep drivers from blowing the wrong materials into the silos.
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In conjunction with the current policy of locking the hoses to control the use of the material intake, the color coding and labels prevent the wrong materials going into the silos.
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Additional Comments:

8445 Freeport Pkwy., Suite 350 • Irving, Texas 75063-2595 • 972-506-7216 • Fax 972-506-7682www.concretepipe.org

(For Projects Started After January 2014)NOMINATION FORM - DEADLINE FOR SUBMISSION: NOVEMBER 6, 2015

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Company Name:

Street Address:

City: State: Zip:

Telephone: Email:

Plant Manager:

Submitted by & Title:

Date of Initiative (from/to):

Submission Category: Quality Control Individual Plant Company Wide Innovation Process Improvement Best Practice

Quality Initiative Description, (examples: inspection procedures, process improvement, training, incentives): Note: Judging criteria will include originality, level of quality improvement, and products that were directly affected.

Please Identify Employees Who Were Involved in the Initiative:

How did the Initiative Develop?:

Has the Initiative Remained in Effect?:

How has the Initiative Benefited the Quality of Products or Otherwise:

8445 Freeport Pkwy., Suite 350 • Irving, Texas 75063-2595 • 972-506-7216 • Fax 972-506-7682www.concretepipe.org

(For Projects Started After January 2014)NOMINATION FORM - DEADLINE FOR SUBMISSION: NOVEMBER 6, 2015

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Rinker Materials - Indianapolis (Holt) - 1679
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1501 S Holt Rd
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Indiananpolis
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IN
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46241
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(317) 241-8237
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Jamie Hays
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Katherine Novick, QC
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1 Oct15- Current
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Earlier this year our plant initiated a investigation because cages were bent incorrectly and had to be reinforced with rebar to ensure proper coverage. As a result, before our next box culvert run our team created "guides" for our steel bending table. On the left and right side of the table there are 4 guides for both bends when creating a box culvert. The first two guides on the left and right of the table are measured and placed at the correct location for the first bend.
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Ben Boggs, Jimmy Dean, Jamie Hays
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As a result of a investigation.
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Yes.
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When I checked the box culverts the next day after they were tipped out, there was a great improvement on the finish of the boxes. There were no finishes that needed to be made due to cage problems and the dimensions were noticeably consistent.
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Continue in Additional Comments
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Additional Comments:

8445 Freeport Pkwy., Suite 350 • Irving, Texas 75063-2595 • 972-506-7216 • Fax 972-506-7682www.concretepipe.org

(For Projects Started After January 2014)NOMINATION FORM - DEADLINE FOR SUBMISSION: NOVEMBER 6, 2015

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CONT: The guides are tightened down to ensure there is no movement, and as a result the bend is in the correct spot every time. When the first bend is complete the first guides are rotated so the cage can move to the second set of guides for the other bend to occur.
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