Noman Terry Towel Mills Limited

NTTML AT A GLANCE

• Began Production in 2012.

• Factory in Gazipur (one hour away from the Zia International Airport)

• $50 Million Revenue in 2014

• Highest Capacity in Bangladesh (70 Ton Terry / 25 Ton Dyed Yarn per day)

• Latest production technology in use:

• Fully automated beam stacker

• State-of-the-art auto stitching

• Printing (Max. 6 colors. 5 Ton Capacity

• Air jet looms (Dobby & Jacquard)

• Electrical Dobby with Terry Motion

• Direct & Sectional Warping

Product range

BATH BEACH BATH BATH HAND TOWEL TOWEL MAT SHEET TOWEL

HOODED KITCHEN WASH TERRY BATHTOWEL TOWEL CLOTH BIB ROBE

SOLID DYED

YARN DYED

VELOUR

EMBROIDERY

Ring Spun

Combed

Egyptian

Organic

Supima

Product Finishes & Certifications

Bleach Resistant

Cosmetic Care

Hydrophilic

Anti-Bacterial

Bleach Fast

Quick Dry

Air Reach Treatment

Soil Release

Panta-Rei Biological Effluent Treatment Plant (255 M3 / hour capacity)Reduce pollution / Reduce energy consumption / Prevent soil contamination

COMPLIANCE: ENVIRONMENT

• Digital control from a central control room.• BOD sensor with incubator ( For BOD test).• Spectrophotometer (For COD test).• Thermo reactor (For COD test).• Microscope ( For Bacteria analysis).• Multi-meter (For TDS, pH, DO, etc).• Precision balance.

Compliance: Social

• Women Empowerment

• Timely Salary disbursement through ATM cards

• Minimum wage

• Casual Leave

• Earned Leave

• Festival Leave

• Medical Leave

• Maternity leaves

• Day care center for infants

• Medical Facility

• Living accommodations for plant workers

• Hygienic dining facility & pure drinking water

• Training Center for human development

• Noise Level Tracking and Monitoring

• Gratuity

• Group Insurance

• No Child Labor

Factory Approved By: H&M, Kmart, Lidl, Kik, Otto, Zeeman, Rusta, Matalan, La Redoute, Bonprix

Our Suppliers (Machineries)

Project Status

• Infrastructure Started Operation from Mid-2012

Fully operational factory

100000 SQM land

2 dormitories

2 Production Sheds

• Consumption Gas: 0.30 cubic meter/ KW

Water: 200 cubic meter/hour

Yarn: 50 tons/day

• Logistics Covered Van: 46

Fork Lift: 06

Ramp: 01

Project Status

Utility Generator: 10

Capacity : 18 MW

Present productivity: 14.4 MW

Boiler : 08

Capacity: 72 tons

Present Productibity:54 tons/day

13 air compressors for all kinds of production facilities

Capacity: 53040 cubic meter/ hour

7.5 MW from the Govt. as backup

Hot water recovery plant.

Condensed steam recovery plant.

• The machines yield approximately 250 metric tons daily

• Equipped with Ring Frame and Open-End or Rotor facilities can offer carded, combed and compacted yarns).

• Total 400,000 spindles

Spinning

• Warping M/C: 11

• Capacity: 63 tons/day

• Present Productivity:

• Sizing M/C: 09


• Present Productivity: 32 tons/day

Preparatory

• Total Machine:34

• Total Spindle:4688



Doubling & Twisting

• Total Loom: 246 AIR JET LOOM

• Total capacity: 50 tons/day

• Present productivity: 40 tons/day

• Capacity utilization: 80%

• In Process: 74 more AIR JET Loom

• Future Plan:100 tons/day

Weaving

• Total machine(Soft Flow): 16

• J-Box: 2

• Capacity:70 tons/day



• Hydro extractor: 05

• Rope Opener: 02

• Stenter Machine: 01

• Loop dryer: 03

• Future Plan: 100 tons/ day

Wet Processing

• Total machine: 37




• RF dryer: 03

Yarn Dyeing

• Total Machine: 651



• Capacity utilization: 77.77%

Stitching

Quality in Focus

• In-House Laboratory with all facilities

• ISO 9001-2008 & 14001-2008 are under implementation

• Well defined & practised startup process procedure

• Zero Tolerance approach in final inspection

• Final inspection with calibrated final Inspector

• Process control using tools (FMEA, Root Cause Analysis, Kaizen, Continuous Improvement, Process approach, Process mapping, SIPOC, SPC)

• Fully established traceability procedure

Lab & Testing Facility

• Color fastness to wash (Gyro wash, James Heal, England).

• Shrinkage and Durability (Washcator, Jams Heal, England)

• Auto dispenser.

• Color fastness to saliva testing machine.

• Color fastness to rubbing (James Heal, England).

• Universal strength tester (Titan, James Heal, England).

• Sample dyeing Machine

• Sample padding mangle

• Mini dryer

• Mini tumbler

• Precision Balance

• Light box (Verivide)

• Spectrophotometer for color assessment & recipe preparation.

• Auto Dispenser

• Capacity: 6000 m3/day

• Digital control from a central control room

• BOD sensor with incubator ( For BOD test)

• Spectrophotometer (For COD test)

• Thermo reactor (For COD test)

• Microscope ( For Bacteria analysis)

• Multi-meter (For TDS, pH, DO, Temperature etc)

• Precision balance

Biological Effluent Treatment Plant

WHY US?

• High Quality at Competitive Prices

• Product diversity & strength

• Highly Compliant Factory

• Committed to environment

• Motivated Workers

• Trained Management

• Continued investment on technologyDUTY FREE ACCESS IN:

THANK YOU!

For more info, please visit:

http://www.nttml.com

http://www.nttml.com/

Noman Terry Towel Mills Limited

Presentations & Public Speaking

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