No Slide Title - Electrolux frost-free... · BFFF is a new range of partial frost-free bottom ......

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BFFF HUY Partial Frost-free Bottom Combi Nyíregyháza Factory

Transcript of No Slide Title - Electrolux frost-free... · BFFF is a new range of partial frost-free bottom ......

Page 1: No Slide Title - Electrolux frost-free... · BFFF is a new range of partial frost-free bottom ... Circuit Diagram Electromechanical Version DEFROST HEATER 200 W DEFROST TIMER …

BFFF HUY

Partial Frost-free Bottom Combi Nyíregyháza Factory

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Nyíregyháza Factory Electrolux Code HUY

JászberényHUC

NyíregyházaHUY

Satu MareROA

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Product Range HUY

HUY production:bottom combis “Convenience Range”

Static, 1 or 2 compressors, transfer from HUC (partly from ZS)

Partial frost-free (BFFF), new models

4 cabinet heights: 1540, 1750, 1850, 2010 mm

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Convenience Range HUY

BOTTOM FREEEZRS 60CM

Q1/2005 Q1/2005 Q1/2005 Q1/2005 Q1/2005 Q1/2005 Q1/2005 Q1/2005 Q3/2005 Q3/2005Type Combi Combi Combi Combi Combi Combi Combi Combi Combi CombiBase Model CB290 1C CB290 2C CB340 1C CB340 2C CB360 1C CB360 2C CB400 1C CB400 2C CBFF340 CBFF380

Factory HUY HUY HUY HUY HUY HUY HUY HUY HUY HUYEnergy A+/A A+/A A+/A A+/A A+/A A+/A A+/A A+/A A AHeight mm. 1540 1540 1750 1750 1850 1850 2010 2010 1850 2010Width 595 595 595 595 595 595 595 595 595 595Gross Capacities 211+79 211+79 226+110 226+110 249+110 249+110 291+110 291+110 249+86 289+86Net Capacities 208+61 208+61 223+92 223+92 245+92 245+92 287+92 287+92 245+72 285+72Total Gross/Net 290/269 290/269 336+315 336+315 359/337 359/337 401/379 401/379 334/316 374/357

STATIC FROST FREE

A + FF FFA + A + A +

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HUY BFFF

BFFF is a new range of partial frost-free bottom combis from HUYBFFF = Bottom Freezer Frost-FreePartial frost-free: static refrigeratorfrost-free freezer2 cabinet heights:1850 mm (245 / 72 l net)2010 mm (285 / 72 l net)2 types of controls:electromechanic thermostat electronic “Dual Smart”

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Convenience range, frost free

Based on the static range, develop a cost efficient range of Frost free 60cm combi bottom models to meet the growing mass market price for frost free combi bottom products.

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Frost Free Generation 1 - Product range

CBFF380CBFF340

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Bigger internal capacity

The Convenience range offers an extra 10-15% usable storage capacity compared to the actual models with the same external dimensions.

This has been obtained with Full height side panelsRemoving the conventional top and leaving only a front panelReducing the plinth to 5 cmOptimizing the internal layout of the appliances

Model Height Gross cap. Net cap.CBFF340 185cm 340 323CBFF380 201cm 382 363

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Freezer Evaporator Assembly

DEFROST HEATER

EPS COMPONENT

FAN BRACKET

FANMOTOR

FAN SUPPORT

FRONTAL GRID(Air Inlet)

EVAPORATOR HOLDER

ALUMINIUM PLATE

KLIXON

EVAPORATOR

DOOR SWITCH

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Freezer EvaporatorAccess to Parts

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Freezer EvaporatorAccess to Parts

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Freezer EvaporatorAccess to Parts

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Freezer EvaporatorAccess to Parts

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Freezer EvaporatorAccess to Parts

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Freezer EvaporatorAccess to Parts

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Thermostats on Battery Evaporator

Safety thermostat Defrost end thermostat

+ 40°C + 8°C

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Freezer EvaporatorAccess to Parts

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Freezer EvaporatorAccess to Parts

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Freezer EvaporatorAccess to Parts

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Freezer EvaporatorAccess to Parts

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Freezer EvaporatorAccess to Parts

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Freezer EvaporatorAccess to Parts

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Circuit DiagramElectromechanical Version

DEFROSTHEATER

200 W

DEFROST TIMER

DEFROSTTHERMOSTAT

8°C

SAFETYTHERMOSTAT

40°CFRIDGELAMP

FRIDGEDOOR

SWITCHFREEZER

EVAP.FAN

FRIDGETHERMOSTAT

COMPRESSOR

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Wiring DiagramElectromechanical Version

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Defrost Control Electromechanical Models

Timer-controlled defrostTimer motor is in series with main switch (6-3), and will run continuosly when appliance is switched onDefrost interval: 14 hoursDefrost time: 30 minutesAfter defrost interval: compressor off

defrost heater onAfter defrost time : compressor on

defrost heater off ** defrost heater will be normally cut off by defrost

thermostat (+8°C) before end of defrost timeSafety thermostat + 40°C

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Defrost Timer Box

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Defrost Timer Access

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Defrost Timer

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Models with Electronic ControlERF2021 + Dual Smart

The electronic models are equipped with a new electronic control, consisting of:Power Board ERF2021User Interface “Dual Smart”It offers quasi-independent temperature control in the 2 compartments of an 1-compressor combi, using separate temperature sensors and an “intelligent” balance heaterThis type of electronic control can be used on models with staicfreezer too

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Power Board ERF2021

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User Interface with LCD

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Dual Smart

2 rotary temperature selectors (potentiometers), with max-middle-min settings corresponding approximately to:

+8 +5 +2°C in refrigerator -16 -18 -24°C in freezer

LC Display will normally show ambient temperature, user can switch to refrigerator or freezer temperatureFunctions : Fast Freezing, Shopping, Freezer temperature alarm

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Control Panel

A B C D E F

A. ON/OFF BUTTONB. TEMPERATURE SELECTOR FREEZERC. TEMPERATURE DISPLAY SELECTION BUTTOND. DISPLAY (TEMPERATURES AND FUNCTIONS)E. FUNCTION SELECTION BUTTONF. REFRIGERATOR TEMPERATURE SELECTOR

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Display Symbols

1

3 4

2

1. ambient (room) temperature

2. refrigerator

3. freezer

4. – or + sign

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Display Symbols

5 7

6 8

5. Temperature display

6. Fast freezing symbol

7. Freezer temperature alarm

8. “Shopping” mode

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First Power On

Press ON/OFFDisplay shows ambient temperature and the ”house” symbolTemperature alarm symbol flashing, display backlit in red, acoustic alarm onPress function selection button to cancel the acoustic alarmSet desired temperatures in refrigerator and freezer respectively, using the selector potentiometers(N.B.: it is not possible to set an exact numeric value, but only an approximate angular setting)

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Temperature Display

normally, the ambient temperature will be shownpressing the temperature selection button will scroll through:

refrigerator temperaturefreezer temperature ambient temperature

after 10 seconds without any action, the display will revert to ambient temperature

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Switch off Apliance

Press ON/OFF for about 1 secCountdown ”3-2-1”Display blank

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Fast Freezing

Press function selector button until star symbol is shown in displayFreezer temperature is set to the value corresponding to the lowest settingTo cancel, press function selector button until star symbol disappearsMaximum duration: 52 hours

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Shopping (Supercool)

Press function selector button until shopping symbol is shown in displayRefrigerator temperature is set to the value corresponding to the lowest settingTo cancel, press function selector button until shopping symbol disappearsMaximum duration: 6 hours

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Freezer Temperature Alarm

Activated when freezer temperature is above - 8°CDisplay backlit in red, flashingAlarm symbol in displayDisplay shows freezer temperatureBuzzer sounds (can be cancelled with function selection button)If freezer temperature drops below - 8°C, the buzzer sound will be cancelledOptical alarm (alarm symbol & red backlighting) remainsWhen pressing the function selection button, the highest temperature reached in the freezer is shown, after which the optical alarm is also cancelled

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Wiring DiagramElectronic Version

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Sensors and Balance Heater

E

A. evaporator sensor(only refrigerator)

B. refrigerator air sensor

C. balance heater

D. freezer air sensor

E. ambient temperature sensor (on PCB)

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Location of Air Sensors

Sensors not replaceable (in insulation foam)

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Sensor Characteristic

0

10

20

30

40

50

60

70

80

90

-40°C -30°C -20°C -10°C 0°C +10°C +20°C +30°C +40°C

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Sensor Failure

If the resistance of one air sensor ist outside the working range, this will be shown as below:

refrigerator air sensor

freezer air sensor

Compressor : 40 min ON / 40 min OFFA faulty evaporator sensor will not be shown to the user

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Location of Balance Heater

Balance heater not replaceable (under fridge evaporator)

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Wiring to Balance Heater

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Balance Heater16 W

The balance heater is controlled by triac ACS2 on the power boardBy using phase cutting, the heater can be used at variable powerThe software will determine the power level based on ambient temperature, and of actual demands from the 2 compartments, as measured by the air sensorsThis ensures a good control at ambient tempeartures as defined for SN/N/ST climatic class (10-38°C)In case of heater failure, the appliance will work more or less satisfactorily (i.e. like a conventional 1-compressor combi) at ambient temperatures above 16°C (N/ST)

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Control Limits of Balance Heaterat Different Ambient Temp.

Free

zer

Pack

ages

Tem

pera

ture

-15

-16

-17

-18

-19

-20

-21

-22

-23

-24

-25

1 2 3 4 5 6 7 8 9

10

25

38

Fridge Air Temperature

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Defrost

First defrost routine: 5 hours after power-on, or after power reset

The following defrost routines are initiated after 14, 30 or 71 hours - depending on a series of factors: activation of fast freezing, accumulated door opening, compressor duty cycle, time limit reached at previous defrost

The defrost routine will start after the next compressor cut-out (if the compressor continues to run for more than 2,5 hours, it will be forcibly stopped)

Fan off at 2 min after start of defrost routineHeater on 5 min after start of defrost routine

Minimum defrost time: 20 min

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Defrost

Under normal conditions, the defrost heater will be cut off by the fixed bimetal thermostat, which opens at +8°C

After the minimum defrost time of 20 minutes has elapsed, the electronic control starts checking if the thermostat has opened

Once this has happened, the heater triac will also switch off the supply to mark defrost end

Compressor start 5 min after defrost end

Fan start 3 min after compressor start

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Defrost

Safety:

Temperature limit + 40°C (thermostat in series with the other side of the heater

Time limit 60 min

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Service Mode

The special functions:

forced defrost

service mode

component activation

are not accessible because of the separate bi-polar main switch