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FlamePropagationLimits -1
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Premixed Flames:
Propagation Limits and Stability
Jerry Seitzman
Methane Flame
0
0.05
0.1
0.15
0.2
0 0.1 0.2 0.3
Distance (cm)
Mo
le F
rac
tio
n
0
500
1000
1500
2000
2500
Te
mp
era
ture
(K
)
CH4
H2O
HCO x 1000
Temperature
FlamePropagationLimits -2
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Propagation/Stability Limits: Overview
• When/how can we get a flame to propagate (or not)
in a desired/stable manner?
• flammability limits
• flame stabilization
• flashback and blowoff
• extinction
• stability of 1-d geometry
• flame quenching
• We can examine most of these issues in context of
the principles/models used for flame speed
2
FlamePropagationLimits -3
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Quenching Distance
• Observation
– for given passage (e.g., cylindrical tube like Bunsen
burner), if you make diameter less than some critical
value, a flame will not propagate through the tube, even if
the velocity of the gas in the tube is well below SoL
• Quenching distance
– flame quenched for d < dq (geometry, fuel, ox., , T, p)
• Reason: flame speed essentially zero
– too much loss from flame (energy, radicals) to walls
• Importance: e.g., prevent flame propagating back into
feed system or burner
d
FlamePropagationLimits -4
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Quenching Distance - Analysis
• Pick simplest geometry, semi-infinite parallel plates
d
VhmQQRfchemcond
VqQ chemchem
flame
surfA cond
Q
Tr
qsurfRf
wall
surfdAhm
dx
dTA
@
2
2
2
q
w
d
TT1
T p
o
L cTTS
112
2
2
from SoL analysis
• Thermal model - assume quenching limit caused by balance between chemical energy release and energy losses (e.g., conduction)
– conservative estimate
T2
3
FlamePropagationLimits -5
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Quenching Distance - Model
• Simplifying2
1
2 8
o
Lp
q
Scd
2
28
LS
o
L
qS
d
22f
22
• So the quenching distance is on the order of (and larger than) the flame thickness
• Discussion point
– why does the flame get quenched when the walls are a few flame thicknesses away
p
o
Lq
q
cTTS
dd
TT112
2
12
222
(VII.12)
FlamePropagationLimits -6
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Quenching Distance - Results
• dq : CH4, C2H6, C3H8
– 2-2.5mm @STP in air
– min. occurs near =1, but shifted from f
ref: Turns
dq 2-3f
• Discussion points
– dq(H2)~0.6 mm
– dq,cylin.>dq,plates
– diluents
• dq(He) vs. dq(Ar)
• dq(CO2) vs. dq(Ar)
4
FlamePropagationLimits -7
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flammability Limits
• Observation
– only within a range of can one
get a flame to be self-propagating
– example, will flame propagate all
the way through tall tube
(vertical, large diam., e.g., 5 cm)
• slightly different limits for other
configurations (e.g., flat flame burner)
• Essentially SL0 below some limit: SL,min
no stable flame exists below some (for other
conditions fixed)……….why?
SL
flammable
1 rich limit (UFL)
lean limit (LFL)
T1
or lower explosion
limit (LEL)
upper explosion
limit (UEL)
FlamePropagationLimits -8
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flammability Limits
• Lean and rich limits (LFL, UFL) depend on
– fuel/ox/diluents, T1, p, configuration
• Fuel dependence: simple hydrocarbon-air systems
– @STP: LFL~0.4-0.5 ; UFL~23
– also expressed in terms of %fuel by volume
CH4 C2H6 C3H8 C2H4 C3H6 C2H2 C3H4
LFL (lean) 0.50 0.52 0.52 0.40 0.53 0.30 0.41
UFL (rich) 1.7 2.4 2.5 5.7 2.7 2.7
f ,LFL (%) 5 3 2.1 2.8 2.4 2.5 2.1
f ,UFL (%) 15 12.4 9.5 28.6 11.1 ~100 12.5
5
FlamePropagationLimits -9
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flammability Limits
• Lean and rich limits (LFL, UFL) depend on
– fuel/ox/diluents, T1, p, configuration
• Pressure dependence: methane example
– rich limit varies with p
– lean limit weaker
p dependence
– surface/geometry issues
(tube size, material)
more important at lower
pressures
• Temperature dependence: limits widen with T1
CH4(%)
p[MPa]
rich limit
nearly linear w/ p
4 8 12 16
lean limit10
20
30
40
FlamePropagationLimits -10
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flammability Limits - Losses• Controlling processes
– tradeoff between losses (e.g., quenching) from flame/reaction zone (thermal conduction, radical diffusion, radiation: gas or soot) and reaction rates
• “Golden Rule” at limit
T
1
• Lower T2 reduces reaction rates
– reaction rate so low that flame moresusceptible to any losses
– often expressed that T2<Tig (but for 1d, no losses would just produce very slow and thick flame)
T
conv-diff
ph
rxn-diff
R ~O(ph/Ze)
x
T1
T2
Adiabatic
Non-
adiabatic
Zeq
q
seheat relea
losses 1
6
FlamePropagationLimits -11
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flammability Limits – 3-d Effects
• Flammability limits nominally defined for 1-d flame
– as previously noted, common approach is to use flame traveling (upward) in vertical tube
• Issues associated with size of tube and buoyancy for flame in “small” tubes
• Examine what happens for upward vs downward propagation in “small” tube
FlamePropagationLimits -12
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flammability Limits – Flame Stability
• Upward Downward
• 1-d (flat) flame can be unstable configuration
7
FlamePropagationLimits -13
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Rayleigh-Taylor Instability
• Effect of buoyancy
– flame no longer 1-d and velocity field not uniform
Tube walls
Buoyancy-induced flame stretch
Direction of flame propagation
Flame front
Tube walls
Cooling combustion products near
wall cause sinking boundary layer
Direction of flame propagation
ref: Wang and Ronney (1993)
Enhanced
Losses
Upward propagation Downward propagation
FlamePropagationLimits -14
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Darrieus-Landau Instability
• 1-d flame can also
be hydro-
dynamically
“unstable”
– due to gas
expansion
8
FlamePropagationLimits -15
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Stability of Flame to Perturbations
• How else can flame respond to pertur-
bations (e.g., local velocity changes)
• When will perturbations grow
or decay?
• For now, consider only thermal conduction
R P R P
convex(+) concave(-)
R P
R P
– heat loss decreases SL for
convex bump (into reactants) = neg. stretch
– focused heating increases SL for
concave bump (into products) = pos. stretch
– always flattens flame,
perturbations decay
FlamePropagationLimits -16
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Thermo-Diffusive Instability
• Now consider reactant diffusion
– deficient reactant will diffuse
• to convex bulgegrows perturbation
• away for concave bulgegrow perturbation
• So perturbations will grow if reactant diffusion outweighs thermal diffusion
– if Le< 1
• Flames are thermo-diffusively unstable to perturbation for
– “light” fuels + leaner mixtures
– “heavy” fuels + richer mixtures
R P R P
convex(+) concave(-)
9
FlamePropagationLimits -17
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Markstein Number Criterion
• In terms of Markstein
number
• To be unstable
– SL<SoLfor negative
stretch (, Ka<0)
– SL>SoLfor positive
stretch (, Ka>0)
• So unstable when Ma<0
after Tseng et al., Combust. and Flame 95, 410 (1993)
Propane-Air
1 atm
Ma
n
0 0.5 1 1.5 2
0
-2
-4
2
4
6
Correlation
Ma = 8.8(-1.44)
Unstable
Stable
MaKaS
S
L
o
L 1
FlamePropagationLimits -18
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flame Perturbations
• Must also consider effect on flow (velocity)
– e.g., convex case - flow diverges
• centerline velocity will initially
decrease (easier for flame to propagate)
R P
10
FlamePropagationLimits -19
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Cellular Flames
• N2 diluted flames of heavy hydrocarbons
– for sufficiently
rich , flames
unstable to
perturbations
– breaks into
cellular
structure
ref: G. H. Markstein, J. Aero. Sci. 18, 199 (1951)
FlamePropagationLimits -20
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flame Extinction by Stretch
• If is too large, flame temperature and SL drop
• Eventually leads to extinction at ext, “extinction strain rate” for stagnation flame
– occurs at Ka~1
Ka ~ chem/stretch
– ext may be different for curvature and flow induced stretch
ref: C.K. Law, Combustion Physics
Heat flux vectorMass Flux vector
Preheat
Zone
Streamtube
11
FlamePropagationLimits -21
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Extinction Strain Rate• Roughly correlates with inverse of
flame time scale
– higher SoL ( near 1) leads to
higher ext
– H2 can withstand higher strain than methane
CH4/H2 and air Note: data not obtained at constant flame temperature
ref: G. Jackson et al., Comb. Flame 132 (2003)
=% H2 in fuel (vol)
FlamePropagationLimits -22
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Strain Induced Extinction
• Example of extinction events in a bluff-body
stabilized turbulent premixed flame
100
mm
100
mm
/ blowout
1
Str
ain
, |
|
Threshold for extinction
Flow Strain on flame
from: T. LieuwenIncrease air flowrate
12
FlamePropagationLimits -23
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flame Stabilization (Flame Holding)
• Issue
– requirement for flame to remainspatially stable, i.e., stationary
– normal component of local approachvelocity must equal local flame speed
• For combustor, nonstationary behavior leads either to
– flashback ue < SL
• flame moves upstream (explosiondanger, unexpected heating)
– blowoff ue >> SL
• flame exits combustor or extinguishes
uun
SL
ue
FlamePropagationLimits -24
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flame Stabilization: Bunsen Burner
• Consider case of cylindrical tube
– focus on exit edge
– SL will tend to decrease
near wall (quenching)
– assume linear u profile
near tube
– stabilization depends on
SL vs. u variation
• So stability of flame for given flame speed depends
on burner’s velocity gradient g
u
stable
liftoffcritical
F/O
tube
wall
F/O
stable flame
SLu, SL
x
13
FlamePropagationLimits -25
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Critical Gradients
• Simple model
– flame speed constant, drops to
zero within penetration depth
(dp) of wall
– linear velocity distribution near wall
• fully-developed laminar pipe (cyl.) flow,
parabolic profile
• Flashback
– occurs for u < SL anywhere at exit
wall
u
u, SL
dpr
dudrdugRr
8
SL
f
L
q
L
p
L
f
S
d
S
d
Sg
3
flashback
1 RKaf
SL
wall
u, SL
dpr
u
normal flame stabilization
u=SL
FlamePropagationLimits -26
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Critical Gradients• Blowoff
– flame can not exist at exit oftube if u > SL everywhere
• flame will liftoff
– stability achieved above burner
• lifted flame can see lowerlocal u (jet expands around wall)
• flame moves farther from wall(reduced quenching, local SL)
– increasing flowrate increasesliftoff until stable configurationimpossible blowoff
• velocity and dilution
wall
u
u, SL
dp
r
SL
u
dilution
normal flame stabilization
14
FlamePropagationLimits -27
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Example: Methane-Air
• For mixtures of CH4/air @ STP
gb
(s-1)
1
1000gf
(s-1)
1
1000
RRS
SSg
L
L
f
L
f
?
gb~2gf
gf,b
(s-1)
1
1000
stable
FlamePropagationLimits -28
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Bunsen Flame Stabilization
• Examine stability constraints (1)
u
d
u
d
prevent flashback
2SLSL
Lf
f
L
f
Smm
du
Sdu
4
28
ffg
du
8
1cm4mm
gb~2gfbg
du
8
prevent blowoff
LSu 2
to get cone to form
jet
laminar
2000
duRe
d
5SL
size for maximum stability range
15
FlamePropagationLimits -29
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Multiport Burner Stabilization
ref: Turns
• Similar stability
diagram for
multiple
premixed
fuel/air ports
(single row)
• Rich mixtures
more stable
– unburned fuel
– soot emissions
FlamePropagationLimits -30
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flame Stabilization: General
• As illustrated in the laminar Bunsen flame example
1. stationary premixed flames controlled by flame
propagation are generally stabilized by one or
more “anchor” locations
• anchoring typically occurs at
“upstream” location
• flame position downstream of
anchor (for continuous flame)
is determined by local flame
angle historytube
wall
anchor
point
16
FlamePropagationLimits -31
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flame Stabilization: General
2. previously we considered flame stabilization anchor occurring at a location where the local flame speed matches the local flow velocity (normal flame stabilization)
– other options possible, e.g., edge flame stabilization
• divergence of oncoming reactantsaround upstream flame edgereduces local velocity
• may be important in turbulent jet flames, shear layer stabilized flames
anchor
point
tube
wall
FlamePropagationLimits -32
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flame Stabilization: General
3. stability is improved by providing either regions
of
– sufficiently low velocity or
– sufficiently high flame speed
– or in terms of flow time and chemical time,
high Damköhler number
17
FlamePropagationLimits -33
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flame Stabilization: General
• Common approaches to reduce local flow velocity
(or increase residence time)
1. bluff bodies: low velocity wake
2. sudden expansion (dump):
rapid expansion, recirculation
3. swirl: aerodynamically induced
recirculation zone with low velocity
FlamePropagationLimits -34
School of Aerospace Engineering
Copyright © 2004-2005, 2008, 2012, 2014, 2016 , 2020
by Jerry M. Seitzman. All rights reserved.
AE/ME 6766 Combustion
Flame Stabilization: General
• Common approaches to increase flame speed
(or decrease chemical time)
1. optimize equivalence ratio: rich pilot for lean
mixture
2. raise reactant temperature: preheat, exhaust gas
recirculation (EGR), external
or internal
3. raise pressure: lower SL, lower chem
4. reduce heat losses: near stabilization region
5. modify fuel: e.g., add H2