NIT FOR SUPPLY, ERECTION, TESTING & COMMISSIONING OF ... · 4) Vendor List for Gaskets & Strainers...

NIT FOR SUPPLY, ERECTION, TESTING & COMMISSIONING OF CONSTRUCTION WATER SYSTEM AT TALCHER FERTILIZERS LIMITED, ODISHA

NIT NO. : PNPM/PC-150/E/103,DATED-16.06.18

AMENDMENT-III dated 09.07.2018

Page 1 of 3

SL. NO. Reference of Bidding Document Amendment Type M/D/A/C MODIFICATION

Section Clause No. / Attachment Description as per NIT

1. Part-II/ SECTION-VII Schedule of Rate SOR for Mechanical Electrical & Civil work

M Section VII has been revised.

Refer “ Revised Schedule of Rates (SOR), Rev.1” attached with this Amendment

2. Part-II/ SECTION-VII (8.0)

---------- Drawings & Documents A Following additional Drawings/ Documents are added in this Amendment 1-Sketch of existing intake well 2) Schematic Flow Diagram for Const Water Supply 3) Schematic for Hydro test vents & drains arrangement 4) Vendor List for Gaskets & Strainers 5) Vendor List for pipe fittings & flanges 6) Vendor List for Valves 7) Proposed DG Location Sketch

3. Part-II/ SECTION-VII

SOR ITEMS NO. 11.0/ Schedule of Rates for Laying of Steel pipeline & Associated works (Mechanical works)

SUPPLY & INSTALLATION OF FIELD INSTRUMENT Supply , Installation of Pressure Gauges and their accessories inclusive of supply of necessary piping materials and all necessary valves & fittings, plugs etc &hydraulic testing, calibration as per installation standard.

A

Specification of pressure gauges is added in this clause




Page 2 of 3



4. Part-II/ SECTION-VII Page no 492 of 492 of SOR

Schedule of Rates for Laying of Steel pipeline & Associated works

A Old soil investigation report is attached for Reference purposes, However soil investigation for Pipeline work is in contractor scope of work.

5. Part-II/ SECTION-VI(6.0)

Time Schedule Annexure- 3.0 - Time Schedule Laying of Pipeline & Associated Works for Construction water arrangement as described in scope of works under particular job specification. - 06 (Six) Months

M The entire clause is deleted from part-II, section-VI For Time schedule please refer clause no. 57.0 of SCC (Section-V)

6. Part-II/ SECTION-VI(6.0)

Page 16 OF 36 Terms of Payment

Scope of Work & Technical Specification(Terms of Payment Annexure-5)

M Terms of Payment, Annexure-5 is deleted from this section.

For Terms of Payment please refer clause no. 58.0 of SCC (Section-VII)

7 NIT - Schedule of Rates for Laying of Steel pipeline & Associated works (Mechanical

works) at TFL, Talcher

SOR Item No 7.0 All civil works including supply of all materials, excavation of pit, piping supports including all PCC and RCC works for valves pits including pedestals with insert plates as required sealing of pipe at valve pits, providing cover (Chequred plates) with handle etc. and finishing, clean-up and restoration of site,

A Valve pit drawings is attached in this Amendment




Page 3 of 3



filling and grading of area around valve station for avoiding any local flooding of area, as per typical drawing and specification

LEGEND:

M: MODIFICATION, A: ADDITION, D: DELETION, C: CLARIFICATION

Enclosure:

1-Sketch of existing intake well 2) Schematic Flow Diagram for Const Water Supply 3) Schematic for Hydro test vents & drains arrangement 4) Vendor List for Gaskets & Strainers 5) Vendor List for pipe fittings & flanges 6) Vendor List for Valves 7) Proposed DG Location Sketch 8) Old soil investigation report for reference. 9) Valve Chamber or Pit Drawings 10) Revised SOR (Rev-1)

SCHEDULE OF RATES SUPPLY, ERECTION, TESTING & COMMISSIONING OF

CONSTRUCTION WATER SYSTEM AT TALCHER FERTILIZERS LIMITED, ODISHA

PC150/E/103/P-II/SEC-VII 1

DOCUMENT NO. REV

SHEET 1 OF 1

FORM NO: 02-0000-0021F2 REV3 All rights reserved

PART II: TECHNICAL

SECTION- VII

SCHEDULE OF RATES

SUPPLY, ERECTION, TESTING & COMMISSIONING OF CONSTRUCTION WATER SYSTEM

AT

TALCHER FERTILIZERS LIMITED, ODISHA

1 09.07.18 09.07.18 For Issuance DILIP DILIP / GC GC 0 02.05.18 02.05.18 For Issue DILIP DILIP / GC SM P 08.12.17 08.12.17 Issue for Review DILIP GC SM

REV REV DATE EFF DATE PURPOSE PREPD REVWD APPD

SCHEDULE OF RATES

FOR CIVIL, STRUCTURAL AND OTHER ALLIED WORKS TFL

PC150/E/103/P-II/SEC-VII 1 DOC. NO. REV.

PAGE 1 OF 13

PART II: TECHNICAL

SECTION- VII

SCHEDULE OF RATES FOR

CIVIL, STRUCTURAL AND OTHER ALLIED WORKS

FOR

PIPELINE FABRICATION & ERECTION WORKS FOR CONSTRUCTION WATER ARRANGEMENT

OF

TALCHER FERTILIZERS LIMITED AT

TALCHER ANGUL, ODISHA

1 09.07.17 ISSUED GC SS/GC UPT 0 05.12.17 ISSUED GC SS/GC UPT P 05.12.17 ISSUED FOR REVIEW GC GC UPT

REV REV DATE PURPOSE PREPD REVWD APPD

SL. NO.

DESCRIPTION OF ITEMS UNIT QTY

RATE INCLUSIVE OF ALL TAXES AND DUTIES

EXCEPT GST

AMOUNT INCLUSIVE OF ALL TAXES AND

DUTIES EXCEPT GST

(IN Rs.)

( In Figure ) ( In Words )

SCHEDULE OF RATES FOR REPAIR AND RE-EXCAVATION OF INTAKE CHANNEL AND OTHER ALLIED WORKS TALCHER FERTILIZER COMPLEX

AT TALCHER ODISHA

PC09-PNCV-SOR-201 1 05.12.17 GC GC UPT 2 OF13

DOCUMENT NO REV REV DT PREPD REVWD APPD SHEET

A EARTH WORKS:

NOTE:

i) The prices for all excavations are to include for removing and clearing away all shrubs, bushes, roots, removal of staked material & disposing the same from the site etc, as per direction of owner /consultant.

ii) The prices are also to include for all levelling and ramming foundation beds, trimming of sides and bottom grading to proper level as required mechanically or manually.

iii) Removal and carrying shall include for all loading, unloading and handling as may be necessary and also all necessary means of transport (Mechanical or animal or manual as required).

SL. NO. DESCRIPTION OF ITEMS UNIT QTY RATE AMOUNT

(IN Rs.) ( In Figure ) ( In Words )

SCHEDULE OF RATES FOR CIVIL,STRUCTURAL AND OTHER ALLIED WORKS TALCHER

FERTILIZER COMPLEX AT TALCHER ODISHA



iv) The prices are also to include removal of water from all kinds of sources, either by pumping or by bailing, that may accumulate in the trenches, foundations, pits etc. The contractor shall be responsible to remove all water accumulated in foundations/pits / trenches etc, due to subsoil seepage, rainwater or from any other source. The contractor shall be fully responsible for removal of all water from its working area.

However, in cases where any items or materials indicated in drawings or elsewhere in N.I.T, or required to complete work should be included.

v) Nothing extra shall be paid on account of any lift for disposal of excavated materials.

vi) Where excavations are made in excess of the depth required, the contractor shall at his own expense fill up to the desired level with lean concrete of mix 1.5.10 as suitable in consultation with owner/consultant

vii) The prices are also to include for the removal of water caused by rains/seepage etc. either by pumping or by bailing out that may accumulate in the trenches and foundation pits etc. The proper cleaning of trenches mechanically and manually as required.







viii) The tentative quantity of major items of civil work has been considered, all other items required to be executed but not covered here has to be envisaged by Bidder to complete the work in all respect and to make it functional shall to include in price. Nothing extra will be entertained. The item and quantity are indicative and may vary on either side while actual execution at site .Bidder to envisage and include while pricing/quoting.

A-01 Excavation to required side slopes below ground level in all kinds of soils as defined in IS: 1200 for foundations, isolated pits, trenches for pipelines /cables, pipe sleepers, drains, etc., to the required levels and grades in both dry and wet conditions, including dressing of sides and ramming of bottoms, getting out excavated earth with lift upto 1.50 M and disposal of surplus excavated materials within a lead of 50 M including stacking, levelling and dressing etc., including providing temporary supports to all service lines such as overhead and underground water, sewage and drain pipes, cables etc. and shoring and strutting including dewatering wherever necessary, complete in all respects as per direction of Engineer-in-Charge.

Cu.M 20

A-02 Same as Item No. A-01, but lift from 1.5 M to 3.0 M. Cu.M 10

A-03 De-silting of sediments/materials shall be carried out in the Intake well and intake channel bed with the Cutter Suction dredger. Including removal of Aquatic plants viz: hydrilla, water

Cu.M 1400







hyacinth, duck weed, trash etc., in the intake lagoon prior to desilting under water body for augmenting the storage capacity of raw water. With inclusive of soils such as sand, silt mixed with/without clay or soft clay and disposing the dredged spoils up to a distance of 500m. Including Mobilization of equipment, loading and transporting complete in all respect and as per direction of Engineer-in-Charge.

A-04 Disposal: Removal and carriage of surplus excavated earth, debris, etc., from the site of work to other areas anywhere within the factory/plant battery limits beyond the initial lead of 50 M and spreading and levelling the same in layers not exceeding 20 cm thickness including loading and unloading as per the direction of Engineer-in-Charge.

Cu.M 10

A-05 Backfilling: Filling with available excavated good earth (excluding rocks / boulders), as approved and directed by Engineer-in-Charge, in trenches, plinth, under floors, sides of foundation etc., at all depths in layers not exceeding 20cm. in thickness including consolidating and dressing each deposited layer by ramming and watering with lead upto 50 metres, complete in all respects.

Cu.M 5

B. PLAIN CEMENT CONCRETE (PCC):







B-01 Providing and laying Plain Cement Concrete (PCC) of 1:4:8 (1 cement: 4 coarse sand: 8 graded stone aggregate 20 mm nominal size), machine mixed and mechanically vibrated in foundations and plinth beams, for rafts, footings, bases of pedestals, trenches and pits, machine and equipment foundations, pile caps, pipe supports, etc., including all necessary cost of centering and shuttering, complete in all respects as per direction of Engineer-in- Charge.

Cu.M 2

C. REINFORCED CEMENT CONCRETE (RCC)

C-01 Providing and laying reinforced cement concrete of nominal mix 1:1.5:3 (1 cement: 1.5 coarse sand: 3 graded stone aggregate 20 mm nominal size).with 320 kg/m2 characteristic compressive strength at 28 days, machine mixed and mechanically vibrated and finished to a fair face but excluding the cost of centring, shuttering and reinforcement in foundation and plinth, for rafts, footings, bases of columns, pedestals, beams, walls, columns, slabs, machine and equipment foundations, pile caps, box sections, pipe supports, etc., complete in all respects as per direction of Engineer-in- Charge.

Cu.M 15

C-02 Repairing & Renewing existing RCC/Cement concrete works in patches including chipping / dismantling the damaged portion to required depth/thickness and re-doing the same with rich cement concrete/cement mortar and making good the same as the

Cu.M 5







existing shape. Including scaffolding, cantering, shuttering and disposal of unserviceable material within 50 metres leads.etc. Complete in all respects as per direction of Engineer-in- Charge.

C-03 Providing and laying "SHRINKKOMP- 10" or any other approved equivalent anti-shrinkage grouting in pockets, under base plates of light static equipments, structural steel columns, etc., and as specified in the drawing, complete in all respects as per direction of Engineer-in-Charge.

Cu.M 1

D REINFORCEMENT AND EMBEDMENTS

D-01 Supplying, cutting, bending, hoisting, placing in position and binding with 18 SWG annealed wire, high yield strength deformed reinforcements as per IS: 1786 for all R.C.C. works including all necessary handling at all heights and depths complete in all respects and as per direction of the Engineer-in Charge. (Fe 500D of only TATA/SAIL/JSW/RINL make steel to be used)

MT 10

D-02 Anchor Bolts: Supplying, fabricating and fixing in position M.S. holding down bolts assembly consisting anchor bolts, heads, nuts, washers etc., and the like including embedding in cement concrete/R.C.C. works as per approved drawings complete in all respects including one coat of approved quality anti-corrosive paint over a coat of approved quality primer. (All material supply is in contractor's scope.)

Kg. 50







D-03 Insert Plates: Supplying, fabricating, erecting and fixing in position to line and level all M.S Inserts such as anchor plates, angles, tees, channels, plates with lugs, hooks, sleeves etc. embedding in cement concrete /R.C.C. works at all levels including welding, bolting, drilling, cutting, scaffolding, holding in position, providing one coat of approved anti-corrosive paint and / or Bituminous paint on exposed surfaces, etc. all complete in all respects and as per specifications, drawing and as per direction of Engineer-in-Charge.(Templates if any required for fixing the inserts will not be paid for).

Kg 20

E STRUCTURAL STEEL :

E-01 Supplying, de-rusting by shot blasting fabricating, erecting, hoisting and fixing in position structural steel work in rolled steel joints, channels, angles tees, flats, plates, lattice members built up / compound sections in columns, portals, girders, beams, bracings, trusses, Purlins, rafters, staircase, steps, hand-railings, walkway, toe plates, side walling, trestles, Conveyor gantries, screens etc. including gusset plates, anchor plates etc., including site and shop fasteners, riveting, bolting, welding at shop or work site at all heights etc. & epoxy painting complete as per drawing and direction of Owner / Consultant. (All material supply is in contractor’s scope including paints (As per TS). (only TATA/SAIL/JSW/RINL make steel to be used)







a) With providing and applying two coats of chlorinated rubber based high build zinc phosphate primer of approved brand and manufacture compatible to chlorinated rubber paint at a dry film thickness of 50 micron per coat on structural steel work after preparation of surfaces including providing and applying two coats of chlorinated rubber based paint of approved colour, brand and manufacture at a dry film thickness of 50 microns per coat on structural steel work complete in all respects as per specifications and direction of Engineer-in-Charge. (Surface preparation by sand blasting/ power driven brushes will be paid separately).

MT 10

F MISCELLANEOUS

F-01 SHUTTERING :Providing, fabricating, erecting and fixing in position with bolts and nuts, nails and ties, etc., centring and shuttering materials true to line and level, including strutting, propping, staging etc. with necessary bracing in all axes to give a stable assembly for cast-in-situ, plain or reinforced concrete works of any type and section at all elevations, including labour, materials, equipment, waste for forms, shoring, strutting, scaffolding, staging, tying, nailing, caulking, bolting, testing, etc. and removal of formwork and staging etc. All complete as per specifications, drawings and instructions of the Engineer-incharge.

Sq.M 100

F-02 Providing and constructing brick work using bricks of class designation 7.5 in cement mortar 1 : 6 ( 1 cement: 6 coarse sand ) in walls, etc. at all depths, places and positions including

Cu.M 10







raking out joints, curing, scaffolding etc. complete excluding plastering and painting.

F-03 Repairs to plaster of thickness 12 mm to 20 mm in patches of area 2.5 sq. meters and under, including cutting the patch in proper shape, raking out joints and preparing and plastering the surface of the walls complete, including disposal of rubbish to the dumping ground, all complete as per directions of Engineer-In-Charge.

a) With cement mortar 1:4 (1 cement : 4 fine sand) Sq.M 20

F-04 Providing 12 mm thick plaster in cement mortar 1:6 on the even side of walls, finished to a smooth finish as per specification.

Sq.M 20

F-05 Providing and applying two (2) coats of Oil bound washable distemper paint over walls (Inside) of plastered surfaces as per IS 161, of approved manufacturer and in approved shades, including cleaning and preparing the wall surface, one layer of primer with distemper primer, curing, labour, material, scaffolding, equipment, handling, transportation etc. Cleaning stain from floors, walls, glass panes etc. all complete as per specifications, drawings, and instructions of the Engineer. etc.at all elevations.

a) On new work Sq.M 20

b) On old work Sq.M 320







F-06 Providing and applying two (2) coats of Cement based paint of approved make (Asian/ Nerolac/ Berger or equivalent) as per IS 15489 of approved manufacture, quality and shades over exterior walls/ceilings of POP surface including labour, materials, equipment, handling, transportation, finishing, scaffolding and preparing the surface etc. Cleaning stain from floors, walls, glass panes etc. all complete as per specifications, drawings, and instructions of the Engineer at all elevations. Roller to be used in the paint application.

a) On new work Sq.M 20

b) On old work Sq.M 350

F-07 Welded steel wire fabric fencing with angle iron post placed at required distance and placed and embedded in cement concrete blocks 45x45x 60 cm of mix 1:5:10 (1 cement:5 fine sand : 10 graded stone aggregate 40 mm nominal size), every 15th post, last but one end post and corner post shall be strutted on both sides and end post on one side only and struts embedded in cement concrete blocks 70x45x50 cm of the same mix, provided with welded steel wire fabric fixed between the posts fitted and fixed with G.I. staples on wooden plugs or tied to 6 mm bar nibs with G.I. binding wire (including all necessary cost of centring and shuttering, posts, welded steel wire fabric, painting, earth work in excavation and concrete).

Sq.M 60

F-08 Supplying, fabricating and erecting MS gate built with galvanised tubes conforming to IS: 1161 of 50mm dia frames including galvanised flats 25x6mm connection bolts and nuts 8mm dia

Sq.M 9







welded wire fabric (50 x 50mm square mesh welded to galvanised flats 25 x 6mm bottom rollers, guide track, locking arrangement from both sides, handles, stoppers, hold fasts, pin clamps, MS L-drops etc. complete as per drawing and directions of Engineer-in-Charge.

F-09 Demolishing/ dismantling and removing the scraps of existing MS sluice gate along with hand wheels, spindles, guide rails & all other accessories and fittings and stacking the serviceable materials at a place as desired by Engineer-in-charge and Disposal of un-serviceable materials beyond a lead of 50 m.

Each 2

F-10 Providing & fixing in R.C.C. work, Single Face sluice gate, Class- 1 ( Rising Type) of 1000 mm square size, conforming to IS : 3042 ( Figure 1-B) along with hand wheels, spindles, guide rails & all other fitting accessories required, complete as per drawing and directions of Engineer-in-Charge

Each 2

F-11 Supplying and providing coarse rubble stone masonry in cement mortar 1: 3 ( 1 cement: 3 coarse sand) on sloping surfaces of earthen embankment at all heights above ground bed level, complete in all respect and as per direction of Engineer-in-Charge.

Sq.M 40

TOTAL:-

Amount in Figure : Rs…………………………………………………………….

Amount in Words : Rs…………………………………………………………….







Discount, if any : Rs…………………………………………………………….

Total Amount in figure : Rs…………………………………………………………….

Total Amount in words : Rs…………………………………………………………….

Signature of Tenderer :

Name & seal of Tenderer :

Place / Date :

SCHEDULE OF RATES

LAYING OF STEEL PIPELINE & ASSOCIATED WORKS (MECHANICAL WORKS) AT TFL TALCHER

PC150/E/103/P-II/SEC- VII 1

DOCUMENT NO REV

SHEET 1 OF 13


C O N T E N T S

DESCRIPTION

1. PREAMBLE TO SOR

2. SOR FOR MAINLINE & ASSOCIATED WORKS

3. SUMMARY OF PRICES

SCHEDULE OF RATES



DOCUMENT NO REV

SHEET 2 OF 13


PREAMBLE TO SOR

i. Schedule of Rates is to be read in conjunction with all the sections/sub-sections or Part of this contract document.

ii. The rates shall be applicable for all floors, heights and depths: -

a This being an item rate contract, the unit rate shall prevail, does any dispute arise. In the event of unit rate being different in figures & words, the unit rate in words shall be taken as final.

b Owner/Consultant reserves the right to interpolate or extrapolate the rate for any item from the rates available for similar work in the Schedule of Rates.

c Whenever it is mentioned in the specifications that the Contractor shall perform certain work or provide certain facilities/materials or certain item or activity is in Contractor’s scope of services, it is understood that the Contractor shall do so at his cost within the item rates unless expressly stated otherwise.

d PIPELINE LAYING / INSTALLATION (CARBON STEEL PIPES) UG "Supply , taking over" as defined in the specifications, handling, loading, transportation ,unloading and Laying of bare/coated line pipes

and other materials like valve, fittings, flanges, supply & application of 3LPE coating materials etc. from Contractors suppliers locations/works etc. to Contractor's stock yard/workshop/work-site including preliminary activities, preparation of drawings, wherever required for crossing etc. Handling, stacking, stringing of the line pipe on the pipeline Right of-Use/ pipeline route alignment, Carrying out inspection of materials including line pipes at the time of laying/ installation of line pipes, associated valves, tees, insulating joints, flanges & fittings for buried application of all sizes, thickness & ANSI class rating and accessories as per specification wherever required depending on site condition.

Arrangement of all additional lands required for Contractor's storage, fabrication, access for construction, etc. procurement and supply of all materials, consumables, equipment, labour and other inputs, carrying out all temporary, ancillary, auxiliary works, etc. make ready for commissioning of pipeline as per drawings, specifications, other provisions of Contract document and instructions of Engineer-in-charge, including but not limited to carrying out the following works.

Barricading the pipeline construction area prior to execution to the entire satisfaction of Owner / Engineer-in-charge.

Checking, cleaning, aligning, bending, cutting and beveling (as required) of pipes for welding and field adjustments including pipe fittings, welding, carrying out non-destructive testing of welds as required and providing all requisite equipment, labour, supervision, materials, films, consumables, all facilities and personnel to process, develop, examine and interpret radiographs and other tests as

SCHEDULE OF RATES



DOCUMENT NO REV

SHEET 3 OF 13


required, carrying out repairs of weld joints found defective by Engineer-in-Charge, carrying out re-radiography and other tests as required on repaired joints.

Carrying out installation of carrier pipe at all crossings like roads/railways at designated depths by open cut/jacking/boring (cased crossings/ crossings carried out by HDD method).

Coating of all pipelines as well as weld joints, bends, elbows, buried fittings and valves etc. including supply of coating materials etc. (i.e. heat shrinkable sleeves and high build epoxy etc/Or equivalent polyethylene materials.) as per Technical Specification compatible with coating material of the line pipe.

Installation / lowering the pipeline in trench to required depth as per Technical Specification & drawings, supply & placement of 1.0 mm thk.

Carrying out air cleaning, flushing, cleaning and hydrostatic testing of complete pipeline including pre-testing of designated sections complete as per specification and approved by Engineer-in-Charge to specified pressures indicated elsewhere and duration after stabilization as per specification, providing all equipment, pumps, fittings, instruments, dead weight tester, pressure recorder, thermocouples etc., and services, supervision, labour, consumables, water including supply of air, etc. as required, locating of leaks and rectification of defects attributable to Contractor (rectification of defects in line pipe material not attributable to contractor shall be paid separately as per schedule of rate), re-testing after rectification, dewatering after successful completion of hydrotesting of entire section and as approved by Engineer-in-charge.

Backfilling & Compaction of trench and final clean-up of right-of-use or area disturbed by contractor during their construction activities for laying of pipeline works and disposal of debris and surplus material to designated disposal areas and re-installing the area to its original condition as per satisfaction of Owner and / or as directed by Engineer–in–charge.

Installation of all buried valves (except extended stem valves) inside the valve pit and making provision to operate the valve.

e ANY OTHER UNSPECIFIED CASED CROSSING BY BORING / OPEN CUT METHOD FOR ROAD CROSSING By Boring

Preparation of required length of carrier pipeline welded string including all other works as mentioned in item no. 1.0 above and specification/ drawings. Insertion of carrier pipeline welded string including all other works as mentioned in item no. 1.0 above and as per specification/ drawings. Insertion of car. rier pipe in casing pipe after above ground pretesting at specified test pressure and installation of casing insulators as per specification/ drawings. Installation of vent and drain assembly, fixing of end seals, backfilling and restoration as original of the facilities crossed and

SCHEDULE OF RATES



DOCUMENT NO REV

SHEET 4 OF 13


performing all other works including cleaning, final hydro testing etc. along with mainline works and as per specification, approved procedure, drawing etc. and instruction of Engineer-in-charge and provision of contract document.

f PIPELINE LAYING / INSTALLATION OF ABOVE GROUND PIPELINE(if any) Supply ,Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, flanges etc, to match with grinding the edges of pipes, fittings, flanges etc. to match with the matching edges of uneven / different thickness wherever required fit - up bending, welding threading etc. pipe fittings like elbows, tees, reducers, weldolets, sockolets, etc. flanges, vent and drain point connection etc. including providing stub - in connection, fabricated fittings and reinforcement pads etc. as required. Erection of pipes of all types and thickness at all elevations, connecting with equipment nozzle, aligning, installation and carrying out connected activities for all types of valves, all online instruments and fittings of all sizes of elbow, reducers, tees, flanges blind flange, spectacle blind flanges, branch connection / tapping, vents and drains, required for process and hydrotesting, tapping for pressure gauges thermowells sample connections, etc. including supply and fixing of all types of gaskets bolts and nuts for all sizes. Carrying out Non-destructive testing as per specification. Surface preparation before application of primer by means of sand blasting including supply of approved quality of abrasive, manpower, machineries, tools & tackles to achieve required roughness as per specification and as per instruction of Engineer-in-charge. Painting of entire system (including all pipes and accessories) as per specification, including supply of approved paints and primers, preparation of surface and application of primer and paint, identification lettering/numbering, colour coding, etc. as specified including rub down & touch up of shop primer or scrapping of shop primer wherever required by CLIENT and providing scaffolding (if required) for all heights etc. Cleaning and flushing by water/compressed air, testing of the system including hydrostatic and any other type of testing as specified, draining, and drying by compressed air / other methods approved by CLIENT. Completion of all such work in all respect as per scope of work and as per drawings specifications and instructions of the CLIENT and keeping the system ready in all respects for further commissioning and start up. Commissioning Contractor scope shall provide all necessary assistance in term of supply of man-power, equipment, tools and tackles required during commissioning activities.

SCHEDULE OF RATES



DOCUMENT NO REV

SHEET 5 OF 13


SCHEDULE OF RATES FOR MAINLINE & ASSOCIATED WORKS

MAINLINES & ASSOCIATED WORKS UNIT

QUANTITY

Unit Rate inclusive of all taxes & duties except GST (in Rs.)

Total Amount

Inclusive of all taxes &

duties except GST (in Rs.)

SL.No. DESCRIPTION OF ITEMS In Figure

In Words

PIPELINE SUPPLY & LAYING / INSTALLATION (CARBON STEEL PIPES) :

1.0 LAYING OF UNDER GROUND PIPE LINES

Trenching to all depths by excavation in all types of soils including soft/ hard rock and different type of pavement / footpath / roads etc. including rock breaking, chiseling or otherwise cutting etc. as required and storing top surface materials, excavated soil, reusable materials at designated area as directed by Engineer in charge as per the relevant standard / specification etc. Checking, cleaning, aligning, bending, cutting and beveling (as required) of pipes for welding and field adjustments including pipe fittings, welding(Welding of Elbow, Tee, Flanges Reducers Weldolet & Sockolets etc), carrying out non-destructive testing of welds as required including 10% radiography(to be paid separately). All welding of including the tie-in(s) of the pipeline with the adjacent sections of pipeline including cutting of test header, rebevelling as required.

Carrying out repairs of pipe defects/replacement in case of irreparable defects and repairs of defects of pipe coating not attributable to Owner including defects / damages occurring during transportation/handling.

1.1 Specified Size Thk (inch) Material Coating Type (inch) (6 ") HEVY IS 1239 (ERW) 3LPE,COATING Meter 13000

NOTES : I) This item shall be applicable for the underground steel grid main pipeline & branch pipeline including, valves, tees, bends (R=3D/1.5), flanges & fittings, accessories etc. and aboveground approach pipeline. iii) In above item, restoration works are to be paid as separate elsewhere mentioned in SOR.

SCHEDULE OF RATES



DOCUMENT NO REV

SHEET 6 OF 13


v) In above item, backfilling of pipeline trench by borrowed select soil duly approved by Owner /EIC shall be paid by separate item mentioned elsewhere in the SOR.

vi) Contractor shall not perform any pipeline activities along ROU without specified barricading and other safety measures. In case contractor does not provide specified barricading.

vii) The quantities given in above item no. are tentative only and shall not be considered to be binding. The quantities may be increased, decreased or deleted as per the actual site requirement and instructions / recommendations of Owner. The unit rate shall be operated to work out the final payment to the contractor.

viii) Above price shall be inclusive of all type of taxes & duties, transit insurance during transportation & other insurance etc. including all financial & commercial implication as per the tender document except GST. No other payment except as per quoted unit rate & executed quantities will be payable by the Owner.

2.0 INSTALLATION OF CROSSING BY HDD Installation of carrier pipes by HDD method with/without Casing pipe by HDD for

road and highway crossings wherever required in all types of soils and terrain, including all associated works including supply of all other Contractor supplied materials viz. supply of casing pipe of minimum 2 mm PE tape externally coated of 219mm OD x 6.4mm Wall thk. Casing Pipe (for 6" NB Pipeline) of materials IS3589 or equivalent ERW pipe. Pipes, duly coal tar epoxy coated of minimum 300 Casing insulators and casing end seals as per enclosed drawing, materials for casing vents and drains etc, including supply of all other materials, equipment, consumables, manpower, welding including visual inspection of all weld joints, installation of Casing Pipe , casing insulators, end seals, backfilling and restoration as original of the facility crossed and performing all works as per drawings, specifications and instructions of Engineer -in -Charge and provisions of contract document. Direct heat shrinkable sleeves shall be applied for joint coating in case of HDD without casing. Details of Crossing by HDD Crossings at various locations as decided by EIC at site as per concerned authority requirement.

2.1 Line pipe detail 6" NB, HEAVY IS3589 or equivalent ERW 3LPE Coated pipe with Casing Pipe by HDD (Road Crossing)

Meter 30

2.2 Line pipe detail 6" NB, HEAVY IS3589 or equivalent ERW 3LPE Coated pipe with Casing Pipe by HDD (Road Crossing) without Casing Pipe by HDD (Other Crossing)

Meter 12

SCHEDULE OF RATES



DOCUMENT NO REV

SHEET 7 OF 13


2.3 Line pipe detail 6" NB, HEAVY IS3589 or equivalent ERW 3LPE Coated pipe with Casing Pipe by HDD (Railway Crossing)

Meter 12

Note:- (i) Crossing width may vary as per site condition. Tenderer are advised to visit site for actual assessment of extent of crossing. Actual string length for HDD shall be as per design calculations so that pipe is not under stress as permitted by codes/ specifications. However final length of string & cover from top of pipe shall be decided by concerned Authority/ Engineer-in-charge. (ii) Payment for the length of final tied-in carrier pipeline string with mainline laid by HDD method are inclusive in the above item rate and no separate payment shall be made under other item mentioned elsewhere. (iii) Installation of Casing Pipe, Casing insulators , casing end seals ,casing vents and drains etc are inclusive in above item rate. Payment for Supply of casing pipes shall be made under item mentioned elsewhere in SOR. (iii)Widths of above crossings indicated are tentative. The widths indicated are not for any single crossings. This shall be as per requirement at site for crossing at different locations.

3.0 ANY OTHER UNSPECIFIED CASED CROSSING BY BORING / OPEN CUT METHOD FOR ROAD CROSSING

By Boring - Complete work of the other road crossings (between the limits as defined at site and decided by Engineer-in-charge) including supply, handling, loading, transportation, unloading to Contractor's own stock yard/ work site of casing pipe of size 219 mm OD x 7.92mm thk., duly coal tar epoxy coated of minimum 300 micron confirming to IS:3589 or equivalent ERW pipe, casing insulators and casing end seals as per enclosed specification/ drawings, materials for casing vents and drain assembly etc. including supply of all other materials, equipments, consumables, manpower, welding including visual inspection of all weld joints, installation of casing insulators, end seals, vents and drain - off pipes for steel casing, backfilling and restoration as original of the facility crossed and performing all works as per drawings, specifications and instructions of Engineer -in -Charge and provisions of contract document

3.1

219 mm OD x 9.2 mm Wall thk. Casing Pipe (for 6" NB Pipeline) Casing pipe installation by Open Cut/jacking/ boring method.

Meter

20

Note:- i) Widths of above crossings indicated are tentative. The widths indicated are not for any

single crossings. This shall be as per requirement at site for crossing at different locations. ii) Payment for the lengths of carrier pipeline string with mainline laid by above method is Exclusive in the above item rate and separate payment shall be made under SOR item no 1.1 &1.2.

4.0 RESTORATION OF ROAD

SCHEDULE OF RATES



DOCUMENT NO REV

SHEET 8 OF 13


Restoration of asphalt/concrete/red stone roads/pavement/Paver block including compaction of soil, to original condition as per requirement and to the entire satisfaction of Owner and / or Authorities having jurisdiction for following pavement thickness.

4.1 Restoration of Asphalted road upto 10cm thickness Sq M 150

4.2 Restoration of Asphalted road beyond 10 cm upto 20cm thickness Sq M 30

4.3 Restoration of Concrete road upto 10 cm thickness Sq M 30

4.4 Restoration of red stone road/footpath/pavement upto 4 cm thickness Sq M 30

4.5 Restoration of Paver Block

Sq M 400

4.6 Restoration of Brick Pitched Road upto 75 mm thick Sq M 150

Note: The quantities mentioned above are tentative

5.0 BORROWED LOCAL/FOREIGN SELECT SOIL FOR BACKFILLING

Additional work over and above item 1.0 for supply of specified and approved quality of borrowed local soft graded soil / sand in place of available excavated material and / or other suitable soil as per applicable standards / specifications, including backfilling of excavated trench for specified length after laying and padding of pipeline, including local transportation of such special backfill material over all distances, complete.

Cu M

1500

Note: i) The quantities mentioned above are tentative

6.0 PRE-COMMISSIONING AND ASSISTANCE IN COMMISSIONING OF PIPELINE SYSTEM

Swabbing, drying of the complete pipeline network and the associated facilities being installed to the specified acceptance criteria, carrying out pre-commissioning works, providing assistance during the complete duration of commissioning operations for entire pipeline network system including supply of all equipment, man-power, consumables, materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-charge

6.1 For 6” NB ,3LPE Coated UG Pipeline Meter 13000

7.0 VALVE PITS

SCHEDULE OF RATES



DOCUMENT NO REV

SHEET 9 OF 13


All civil works including supply of all materials, excavation of pit, piping supports including all PCC and RCC works for valves pits including pedestals with insert plates as required sealing of pipe at valve pits, providing cover (Chequred plates) with handle etc. and finishing, clean-up and restoration of site, filling and grading of area around valve station for avoiding any local flooding of area, as per typical drawing and specification enclosed and instructions of Engineer-in-charge.

7.1 Valve Pit of Size 1.5 x 1.5m (with lockable MS steel top cover plate). Nos 6

7.2 INSTALLATION OF VALVES etc.

6” GATE VALVE,300# Nos 6

Note: The quantities mentioned above are tentative

8.0 SUPPLY OF MOVING MACHINERY

SUPPLY, TESTING, COMMISSIONING OF TURBINE TYPE VERTICAL ELECTRIC MOTOR DRIVEN CENTRIFUGAL PUMP WITH ASSOCIATED INSTRUMENTATION AND CONTROL SYSTEM (Supply of Vertical Turbine Pump with Its Drive Motor Etc. As per PC150-PNPRDD-01 & TC: 5106).

Nos 2(1+1)

8.1 ERECTION/INSTALLATION OF PUMPS MT 5

9.0 SUPPLY OF PIPES/PIPELINES, FITTINGS, FLANGES & VALVES etc

Complete works of supply of pipes for 6”,(below mentioned length), flanges, fittings & valves for underground installation including all taxes, duties (EXCEP GST) transportation and inspection charges but not limited to, the following items in accordance with, relevant specifications & drawings indicated in job specification under this technical documents and instructions of Engineer-in-charge and as per all provisions of the CONTRACT. - Handling including lifting, transportation from Contractor Stores to CONTRACTOR's workshop for fabrication and/ or to work site for field fabrication and erection for all piping items supplied by Contractor.

9.0 PIPELINES & ITS FITTINGS :

PIPES

SCHEDULE OF RATES



DOCUMENT NO REV

SHEET 10 OF 13


a 6" ,3LPE COATED PIPES IS 1239 (ERW),HEVY BE Mtr.

13000

2" , PIPES IS 1239 (SMLS),HEVY BE Mtr. 6

1.5" , PIPES IS 1239 (SMLS),HEVY BE Mtr. 6

1" , PIPES IS 1239 (SMLS),HEVY BE Mtr. 2

0.754" , PIPES IS 1239 (SMLS),HEVY BE Mtr. 2

b BLIND FLANGE

6” ASME B16.5, 300#-A-105 RF Nos 3

c BRANCH CONNECTIONS

6”X0.75”,SCH HEAVY, MSS-SP97-A105 Nos 8

6”X1”,SCH HEAVY, MSS-SP97-A105 Nos 4

d CAP

0.75 ,CAP (THD) ‐ASME B16.11, A105 Nos 8

1.0 ,CAP (THD) ‐ASME B16.11, A105 Nos 4

e VALVES

6”-Check Valve, CHV211, 300# A216Gr WCB, RF Nos 2

6”-Gate Valve, GAV211 , 300# A216Gr WCB, RF Nos 6

2”-Gate Valve, GAV211 , 300# - A216Gr WCB,13%Cr. Trim, RF Nos 4

1.5”-Gate Valve, 800#GAV201,A105,SW Nos 4

1”-Gate Valve, 800#GAV201,A105,SW Nos 4

3/4”-Gate Valve, 800#GAV201,A105,SW Nos 4

SCHEDULE OF RATES



DOCUMENT NO REV

SHEET 11 OF 13


3/4”-Glob Valve, 800# GLV201,A105,SW Nos 4

1”-Glob Valve, 800# GLV201,A105,SW Nos 4

f ELBOW

6"ELBOW 45 DEG.-SCH HVY,BW-B16.9- A234 Gr. WPB Nos 40

6" ELBOW 90 DEG.A234 Gr. WPB,SCH HVY ,BW-B16.9 Nos 100

g FLANGE

6”-W.N. FLANGE,B16.5-300#-A105-wnrf Nos 21

2”-W.N. FLANGE,B16.5-300#-A105-wnrf Nos 8

4” W.N. FLANGE,B16.5-300#-A105-wnrf 4

3” W.N. FLANGE,B16.5-300#-A105-wnrf 4

1” W.N. FLANGE,B16.5-300#-A105-wnrf 4

¾” SORF FLANGE,B16.5-300#-A105-wnrf 4

H INSULATING JOINT

6” SCH HEAVY x BE, INSULATING JOINT-ASME B 31.3 Nos 2

I REDUCER

6” X 4” ECCENTRIC CS Nos 2

J NIPPLE

3/4”-NIPPLE (P-P)- IS 1239 (SMLS,HEAVY Nos 8

1” NIPPLE (P-P)- IS 1239 (SMLS,HEAVY Nos 4

3/4”-NIPPLE (P-T)- IS 1239 (SMLS,HEAVY

1” NIPPLE (P-T)- IS 1239 (SMLS,HEAVY

K 6X6 TEE,SCH HEAVY,BW-B16.9-A 234 Gr. WPB. Nos 5

L 6”-GASKET(SPRL-WND RF), TP304 SS WDG;GPH FLR;TP304 SS INR RNG;CS OTR RNG, ASME B16.20-300#

Nos 50

2”-GASKET(SPRL-WND RF), TP304 SS WDG;GPH FLR;TP304 SS INR RNG;CS OTR RNG, ASME B16.20-300#

Nos 50

SCHEDULE OF RATES



DOCUMENT NO REV

SHEET 12 OF 13


M ¾”-125mm-STUD & 2NUTS HVY HEX-ASTM A193 GR.B7/ASTM A194 GR.2H Nos 400

5/8”-90mm-STUD & 2NUTS HVY HEX-ASTM A193 GR.B7/ASTM A194 GR.2H Nos 150

Note: i) Pipe Specification and thickness may vary depending upon availability of pipe. No extra payment shall be made for this. ii) All butt welded fittings & flanges end shall generally match with connecting pipe wall thickness. However, in case of misalignment, Contractor shall have to do end preparation without any extra cost. The quantities mentioned above are tentative.

10.0 COATING MATERIALS (SUPPLY & APPLICATION)

Field LPE Coating ITEM FOR SITE WORKS (Field joints) SQ.Mtr 100

10.1 REPAIR OF COATING DEFECTS IN 3 LAYER PE COATING LINE PIPE

Supply of all coating repair materials as per requirement of specification, supply of all consumables, utilities, equipments and all manpower required, pipe cleaning and surface preparation, repairing of coating defects and testing including all handling, transportation, etc. for line pipes, performing all works necessary for the completion of the works strictly in accordance with relevant specification and instructions of Engineer -In - Charge. This rate shall be applicable per sq-cm of the exposed steel area.

SQ.Mtr 50

11.0 SUPPLY & INSTALLATION OF FIELD INSTRUMENT Supply , Installation of Pressure Gauges and their accessories inclusive of supply of necessary piping materials and all necessary valves & fittings, plugs etc & hydraulic testing ,calibration as per installation standard.

11.1 Pressure Gauge complete assembly ( 0-30 kg/cm2) Nos 4

11.2 WATER FLOW METER, WITH TOTALIZER 0-100 m3PH Nos 1

11.3 Erection , commissioning & installation for above Instruments As required

1

12.0 RADIOGRAPHY 13.0 6” NB No of

Joints 20

14.0 STRUCTURAL WORKS

14.1 Pipe Supports & Other Structures

SCHEDULE OF RATES



DOCUMENT NO REV

SHEET 13 OF 13


Supply, fabrication and erection of all types of pipe supports like clamps, saddle, guide stops, cradles, turn buckles, anchors, T-posts; stockade/ trestle and pipe bridge for overhead piping; frames for canopy, approach ladders and platforms, crossover, cable tray supports, Crash barrier and Base frame modification of Pump Intake etc. including painting suitable for highly corrosive area as per specification labour and supervision & complete work as per drawings, specifications and instruction of Engineer-in-charge. (Bolts, nuts, washers, U-clamps etc. for supporting shall be supplied by the Contractor within the rates quoted. These items will not be measured and paid separately). The work is to be completed in all respect as per scope of work and specification.

MT

5

Notes: i) The quantities indicated are estimated values and hence are approximate. Final payment will be made based on actual quantities to be certified by the Owner. ii) The cost of MS bolts (permanent and service(, washers, electrodes, putty, gases, cost of straightening the raw materials, cutting of flats from plates and providing splices, paints, tools, plants etc., as required for the work shall be deemed to be included in the quoted rates. iii) All handling and transport charges of raw materials and fabricated structures including double handling, as required, for completion of work in accordance with time schedule, are deemed be included in the quoted rates.

General Note : i) All SOR item shall be quoted by the bidder in the price part of the bid other-wise bid will be rejected.

ii) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution and as per discretion of Owner / Engineer-in-charge. The unit rate shall be operated to work out the final payment due to Contractor.

iii) The payment will be made as per actual certified measurement at site. iv) The scope as mentioned in the SOR is of indicative nature only and shall include all activities as detailed in the relevant clauses of the

respective Particular Job Specifications, Technical Specifications, Data Sheets & drawings, etc.

Total Amount in INR (inclusive of all taxes & duties) Except GST

In Figure:

In Words:

TCP & PCP SCHEDULE OF RATES U/G STEEL PIPELINE NETWORK

TFL, TALCHER

PC150/E/103/ P-II/Sec-VII 1 05.07.18 05.07.18 SS SKB SKB 1 of 4

DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.

SCHEDULE OF RATES

FOR TCP & PCP OF U/G STEEL PIPELINE NETWORK

FOR CONSTRUCTION WATER SYSTEM

AT TFL TALCHER


TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.

GENERAL INSTRUCTIONS TO BIDDER:

1. The schedule of rates is to be read in conjunction with clause No. 8.0 of Technical Specification for Electrical System for Construction Water Pump Station & its attachments and other relevant sections / sub sections of NIT.

2. The rates shall be applicable for all floors, heights and depths. 3. This being an item rate contract, the unit rate shall prevail, correction of errors (if any) shall be done as per clause no. 30 Section

III of ITB. 4. Owner/Consultant reserves the right to interpolate or extrapolate the rate for any item, which is not covered in the Schedule of

Rates, from the rates available for similar item / work in the Schedule of Rates. 5. Whenever it is mentioned in the specifications that the bidder shall perform certain work or provide certain facilities/materials or

certain item or activity is in bidder’s scope of services it is understood that the bidder shall do so at his cost within the item rates unless expressly stated otherwise.

6. Unit rates for erection shall inclusive of Unloading from Truck/ Trailer, transportation from store (at site), handling, the cost of labour, supervision, all consumables, cost towards providing erection materials & hardware, necessary tools and tackles, and providing all the required facilities for execution and inspection, testing and commissioning, guarantees etc. Minor repair and touch painting work towards providing all required facilities for execution shall be in bidder’s scope.

7. Work shall involve, at every stage, correct identification of all equipment including loose equipment from stores, identifying spare items/ excess items, listing the same and carefully storing them under the custody of the contractor. Information to this extent shall be passed on to the concerned Owner’s Engineer-in-charge / owner. Certification of balance items after erection and return to the Owner’s Engineer in-charge so assigned.

8. All equipment shall be deemed to have clear tags, descriptive letter writing indicating locations / sources (from - to), cable sizes, circuit no., unit no., and any other writing required to make installation completely informative. All costs in view of above shall be deemed to have been included in installation/ commissioning.

9. Deleted. 10. Deleted. 11. This being a grass root job, the Contractor must visit TFL, Talcher site to assess the quantum and nature of work before quoting.

However, the Contractor shall inform PDIL / TFL, 1 week prior to their visit.


TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.

12. Quantities mentioned in the Schedule of Rates are indicative and not exhaustive in nature. Payment shall be made as per actual quantity used/certified at site by Owner’s Engineer-in-charge

13. Contractor shall indicate the prices as per attached documents. The quantities indicated in Schedule of Rates are estimated quantities and may change during detailed engineering as per site condition.

Quantity of some or all the items may increase or decrease up to any extent at the time of actual execution, for variation in value of contract please refers clause no. 60.2 of GCC.

14. Un-priced Price Schedule indicating the word “Quoted” (with prices blanked out) against each item shall be attached with bid documents for conformity that all the items have been quoted.

15. Owner reserve their right to execute any additional works / extra works, during the execution of Work, either by themselves or by appointing any other agency, even though such works are incidental to and necessary for the completion of works awarded to the Contractor. In the event of such decisions taken by Owner, Contractor is required to extend necessary cooperation, and act as per the instructions of Engineer-in-Charge.

16. Before procurement of any equipment / material, the Contractor shall submit drawing / document, Compliance Statement supported by Product Catalogue for review/ approval. PDIL/TFL shall indicate the quantity of equipment / material to be procured during approval of respective equipment Document

17. Quoted rates shall also cover the cost towards fabrication of steel structure, its painting with two coats of epoxy paint, after surface preparation, at welded joints and surface of steel structure and providing one coat of zinc oxide primer.

18. All GI materials shall have zinc coating of 610 gm/Sq.m at any point on its surface unless indicated otherwise in the schedule of rates.

19. The portion, which is under "HOLD" shown in the approved drawing (if any) or the portion, which would be brought under "HOLD" during execution on account of co-ordinating different activities of other working agencies (if any) shall be taken up by the Bidder to execute only after the said "HOLD" is withdrawn. The bidder on this account shall not be entitled to claim for any extra charge.

20. Quoted rates shall remain firm till completion of work including all extensions granted for any reasons whatsoever. 21. All heavy machinery including Cranes, Hydra, etc for the job of CP works (if required) shall be in the bidder’s scope. 22. Bidders are required to undertake all the safety precautions as deemed fit and necessary by statutory authorities and/or

CONSULTANT/OWNER and cost towards such safety precautions /measures must be included in the quoted prices. 23. All civil works associated with TCP & PCP are included in the scope of bidder, This shall include but not limited to making of

cable trenches wherever required, foundation for all equipment, test station etc.


TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.

Sl. No.

DESCRIPTION UNIT QTY Unit Rate inclusive of all taxes & duties

except GST (in Rs.)

Total Amount Inclusive of all taxes & duties except GST

(in Rs.) Figure Words

1.0 Schedule of Rates For Temporary & Permanent Cathodic Protection System

Basic surveys, Design, Detailed Engineering, Supply, testing at works, transportation on FOT Project site in well packed condition, Storage at site, transportation to work place, Physical verification/ inspection at site, Installation, testing ,commissioning of TCP & PCP system for underground steel pipeline network of 6"dia, 3LPE Coated Pipelines which shall includes but not limited to MMO anodes, Cables, Deep well anode ground beds, TR units, AJB, CJB, Sacrificial Mg anode, Zn ribbon anodes for casing protection, Type A/A1/B/C/D/E/F/G Test Stations, Cu/CuSO4 reference electrode, Spark gap surge diverter with Zinc grounding cell for Monolithic insulating/insulating flange joint, Zinc Grounding Anodes & Solid State Polarisation cell for HT Electric Line Crossing, Thermit Weld Kit along with all accessories for 25/06/10 sq.mm cable to pipe connection including all work labour, materials, hardwares, civil masonary & structural materials. Scope shall also include Supply of tools and equipments for Erection, Pre commissioning & Commissioning activities, Supply of Mandatory Spares etc. Further scope shall also includes Post Commissioning CP surveys like CIPL, DCVG, AC/DC interference detection & mitigation Survey etc, supply and installation of mitigative measures in order to achieve adequate level of protection as per NACE criteria, TCP system monitoring for 24 weeks from date of commissioning of TCP, Monitoring of complete PCP for 3 month from date of commissioning, complete with all work, labour, materials, hardware, civil masonry & structural materials. Above activities shall be as per Technical Specification for Electrical System (PC150/E/103/P-II/5.0) and its attachments Technical Specification - Cathodic Protection Power Supply Module (CPPSM) (PC150-TS-0817), Technical Specification - Cathodic Protection Transformer Rectifier Unit (PC150-TS-0818), Technical Specification - Impressed Current Cathodic Protection System (PC150-TS-0819), drawings and instruction of Owner’s Engineerin-charge.

a) Specified Size (inch)

Thk (inch) Material Coating Type

6" HEVY IS 1239 ERW 3LPE,COATING Mtrs 13000

ELECTRICAL SCHEDULE OF RATES CONSTRUCTION WATER PUMP STATION

TFL, TALCHER

PC150/E/103/P-II/Sec-VII 1 05.07.18 05.07.18 SS SKB SKB 1 of 21

DOCUMENT NO

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.

FORM NO: 02-0000-0021 F4 REV 2

SCHEDULE OF RATES

ELECTRICAL WORKS (SUPPLY & ERECTION)

FOR CONSTRUCTION WATER PUMP STATION

AT TFL TALCHER

ITEM NO. DESCRIPTION UNIT QUANTITY

UNIT PRICEUnit Rate inclusive of all

taxes & duties except GST (in Rs.)

TOTAL AMOUNT Inclusive of all taxes & duties

except GST (in Rs.) FIGURE WORDS


TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.

FORM NO: 02-0000-0021 F4 REV 2 All rights reserved

GENERAL INSTRUCTIONS TO BIDDER: 1. The Schedule of Rates is to be read in conjunction with Technical Specification for Electrical System for Construction Water Pump Station & its

attachments and other relevant sections / sub sections of NIT.

2. The rates shall be applicable for all floors, heights and depths.

3. This being an item rate contract, the unit rate shall prevail, correction of errors (if any) shall be done as per clause no. 30 Section III of ITB.

4. Owner/Consultant reserves the right to interpolate or extrapolate the rate for any item, which is not covered in the Schedule of rates, from the rates available for similar item / work in the Schedule of Rates.

5. Whenever it is mentioned in the specifications that the bidder shall perform certain work or provide certain facilities/materials or certain item or activity is in bidder’s scope of services it is understood that the bidder shall do so at his cost within the item rates unless expressly stated otherwise.

6. Unit rates for erection shall inclusive of Unloading from Truck/ Trailer, transportation from store (at site), handling, the cost of labour, supervision, all consumables, cost towards providing erection materials & hardware, necessary tools and tackles, and providing all the required facilities for execution and inspection, testing and commissioning, guarantees etc. Minor repair and touch painting work towards providing all required facilities for execution shall be in bidder’s scope.

7. Work shall involve, at every stage, correct identification of all equipment including loose equipment from stores, identifying spare items/ excess items, listing the same and carefully storing them under the custody of the contractor. Information to this extent shall be passed on to the concerned Owner’s Engineer-in-charge / owner. Certification of balance items after erection and return to the Owner’s Engineer in-charge so assigned.

8. All equipment shall be deemed to have clear tags, descriptive letter writing indicating locations / sources (from - to), cable sizes, circuit no., unit no., and any other writing required to make installation completely informative. All costs in view of above shall be deemed to have been included in installation/ commissioning.







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


9. All primary & secondary injection tests & testing of relays and other equipment as per relevant IS, code of practice for testing and commissioning shall be deemed to have been included for testing & commissioning. No extra charges shall be provided for that. Testing of motors, including re-greasing, and at least 4 hour run shall be included in the motor testing & commissioning.

10. Deleted.

11. Deleted.

12. This being a grass root job, the Contractor must visit TFL, Talcher site to assess the quantum and nature of work before quoting. However, the Contractor shall inform PDIL / TFL, 1 week prior to their visit.

13. Deleted.

14. Quantities mentioned in the Schedule of Rates are indicative and not exhaustive in nature. Payment shall be made as per actual quantity used/certified at site by Owner’s Engineer-in-charge.

15. Contractor shall indicate the prices of all electrical items as per attached documents. The quantities indicated in Schedule of Rates are estimated quantities and may change during detailed engineering as per site condition. Quantity of some or all the items may increase or decrease up to any extent at the time of actual execution, for variation in value of contract please refers clause no. 60.2 of GCC.

16. Un-priced Price Schedule indicating the word “Quoted” (with prices blanked out) against each item shall be attached with bid documents for conformity that all the items have been quoted.

17. Owner reserve their right to execute any additional works / extra works, during the execution of Work, either by themselves or by appointing any other agency, even though such works are incidental to and necessary for the completion of works awarded to the Contractor. In the event of such decisions taken by Owner, Contractor is required to extend necessary cooperation, and act as per the instructions of Engineer-in-Charge.

18. Before procurement of any equipment / material, the Contractor shall submit drawing / document, Compliance Statement supported by Product Catalogue for review/ approval. PDIL/TFL shall indicate the quantity of equipment / material to be procured during approval of respective equipment Document.

19. Quoted rates shall also cover the cost towards fabrication of steel structure, its painting with two coats of epoxy paint, after surface preparation, at welded joints and surface of steel structure and providing one coat of zinc oxide primer.







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


20. All GI materials shall have zinc coating of 610 gm/Sq.m at any point on its surface unless indicated otherwise in the schedule of rates.

21. The portion, which is under "HOLD" shown in the approved drawing (if any) or the portion, which would be brought under "HOLD" during execution on account of co-ordinating different activities of other working agencies (if any) shall be taken up by the Bidder to execute only after the said "HOLD" is withdrawn. The bidder on this account shall not be entitled to claim for any extra charge.

22. Quoted rates shall remain firm till completion of work including all extensions granted for any reasons whatsoever.

23. All heavy machinery including Cranes, Hydra, etc for the job (if required) shall be in the bidder’s scope.

24. Bidders are required to undertake all the safety precautions as deemed fit and necessary by statutory authorities and/or CONSULTANT/OWNER and cost towards such safety precautions /measures must be included in the quoted prices.

25. Bidders are required to undertake all the safety precautions as deemed fit and necessary by statutory authorities and/or CONSULTANT/OWNER and cost towards such safety precautions /measures must be included in the quoted prices







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


1. Diesel Generator Set (DG Set) 1.1 Supply of 200 KVA, 415 V DG Set with all accessories, as specified in

Technical Specification PC150/E/103/P-II/Sec 5.0. This DG shall be capable of starting and running 1 No. Motor plus all lighting and other load as well. In case bidder envisage higher rating of DG set , bidder shall quote for higher rating also in addition to 200 KVA rating DG. Bidder shall indicate Fuel consumption at 100% load (litre/hour) as per data sheet/declaration of the original diesel engine manufacturer only, i.e. Cummins / Kirloskar Oil Engine Ltd. / Greaves Cotton / Volvo / Caterpillar and not the dealer.

No. 1

1.2 Handling, Installation, Testing and Commissioning of 200 KVA, 415 V DG Set including transportation, dressing of foundation, placing in position on M S base channel / flat, assembly of all accessories supplied loose, all labour and material complete as per drawings / specification and direction of the DG manufacturer / Owner’s Engineer-in-charge. In case bidder envisage higher rating of DG set , bidder shall quote for higher rating also in addition to 200 KVA rating DG.

No. 1

2. LOCAL CONTROL STATION ( LCS ) 2.1 Supply of Weather Proof Local Control Station of following type, as

specified in Technical Specification PC150/E/103/P-II/Sec 5.0.

A. LCS with Trip-Neutral-Close control switch with Ammeter & 3 nos. indication lamp.

Nos. 2







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


2.2 Installation, testing and commissioning of weather proof Local control

stations of following type, including shifting of control stations from store to the site of erection, fixing control stations with nuts & bolts, on already erected supports / nearby structure / walls etc. connecting control cable for control switch , ammeter & Indication lamp as required and testing to make the installation complete in all respect as per approved drawings, specifications and direction of Owner’s Engineer-in-charge. Supply of all required hardware for mounting shall be in Contractor’s scope.

Nos. 2

A. LCS with Trip-Neutral-Close control switch with Ammeter & 3 nos. indication lamp

Nos. 2

3. INTER LOCKED TYPE SW SOCKET & PLUG 3.1 Supply of Heavy duty Hoseproof & Weather proof interlocking Switch

Socket having enclosure with IP–65 degree of protection with matching Plug of following type as specified in Technical Specification PC150/E/103/P-II/Sec 5.0.

A. 63A, 5-pin, 415V (Weather Proof) Nos. 1 B. 25A, 3 pin, 240V (Weather Proof) Nos. 2 3.2 Installation, testing and commissioning of interlocked type switch sockets

with matching plugs complete with cable glands, lugs, terminal blocks etc. of following ratings:

A. 63A, 5-pin, 415V (Weather Proof) Nos. 1 B. 25A, 3 pin, 240V (Weather Proof) Nos. 2

4. 415 V Switchboard 4.1 Supply of 415V, 3 Ph & N, ,50kA for 1 Sec, Single front 415 V Switchboard

complete in all respect, as specified in Technical Specification No. 1







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


PC150/E/103/P-II/Sec 5.0 and its attachments Single Line Diagram – 415 V Switchboard (Drg No. PC150-7111A-0985) and Component rating for Star/Delta Starter (Doc. No. PC150-1207).

4.2 Installation, testing and commissioning of 415 V switch board, free standing, floor mounting, cubicle type, including transportation, assembly, mounting, fixing and wiring of loose components like relays/meters, interconnection of shipping sections and inter panel wiring as necessary, inter bus bar jointing and earthing, operational and functional checking, installation on foundation including levelling and aligning, supply of foundation nuts and bolts, drilling of gland plates with requisite holes, fixing of cable glands supplied loose, plugging of all unused cable entries and other holes found in switch boards for making the same dust and vermin proof with all labour and materials to make the installation complete as per approved drawings, technical specifications and direction of Owner’s Engineer-in-charge. Job shall include rigidly fixing the frame including grouting, if necessary

No. 1

5. Motors 5.1 Testing and commissioning of 3-Phase, Squirrel Cage, Weatherproof

Induction Motors of following ratings excluding cable glanding, cable termination, dehydration of windings but including checking & replenishment/ replacement of bearing grease/ lubricant; checking of IR values between each winding & motor frame & checking of continuity of rotation, if required, by changing supply connections; trial runs on NO LOAD & ON LOAD; supply of approved grease/ lubricant & necessary hardware; all work, labour & materials complete as per specifications, documents, codes & standards & directions of Owner’s Engineer-in-charge. (Contractor to keep proper record of tests on motors for NO LOAD & ON LOAD runs).

A 415 V Motors of Rating above 75 KW Nos. 2







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


6. Cables 6.1 Supply of 1.1 KV Grade, XLPE Insulated, PVC inner Sheath, Armoured,

FRLS PVC outer sheathed cables LT Power & Control Cable / Earthing cable as specified in Technical Specification PC150/E/103/P-II/Sec 5.0.of following sizes

A. 3.5 C x 240 sqmm (Al) Mtrs 100 B. 3 C x 185 sqmm (Al) Mtrs 200 C. 3.5 C x 50 sqmm (Al) Mtrs 100 D. 3 C x 2.5 sqmm (Cu) Mtrs 600 E. 12 C x 2.5 sqmm (Cu) Mtrs 100F. 1C x 10 Sqmm (Al) Earthing Cable Mtrs. 40 6.2 Horizontal and vertical laying, testing (before and after laying) and

commissioning of above LV Power & Control cables in readymade trenches, on pre-fabricated cable trays / racks, on already installed risers, support hangers, saddles etc. pulling through pipes on walls / columns, steel structures including transportation, including supply and fixing of necessary saddles, saddle bars, cable tags, Al clamps for cables laid vertical on walls / columns / structures, risers with all labour, consumable materials and necessary hardware to make installation complete in all respect as per approved standard drawings and direction of Owner’s Engineer-in-charge. This also includes drilling, taping of cable insulation, crimping of lugs to the conductor, connection of the lugs to equipment terminal, supply and fixing of G.I. nuts, screws, bolts, washers and other necessary hardware, PVC tape of required grade for taping, making cable entries dust and vermin proof, earthing etc. as per instruction of manufacturer, approved drawings, specifications and directions of Owner’s Engineer-in-charge.







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


A. 3.5 C x 240 sqmm (Al) Mtrs 100 B. 3 C x 185 sqmm (Al) Mtrs 200 C. 3.5 C x 50 sqmm (Al) Mtrs 100 D. 3 C x 2.5 sqmm (Cu) Mtrs 600 E. 12 C x 2.5 sqmm (Cu) Mtrs 100 F. 1C x 10 Sqmm (Al) Earthing Cable Mtrs. 40 6.3 Supply of heavy duty Industrial double compression ET Thread rolled

Aluminum cable glands suitable for 1.1 KV Grade, XLPE Insulated, PVC inner Sheath, armoured, FRLS PVC outer sheathed cables of the following sizes of cables as specified in Technical Specification Doc. No. PC150/E/103/P-II/Sec 5.0.of following sizes.

A. 3.5 C x 240 sqmm (Al) Nos. 5 B. 3 C x 185 sqmm (Al) Nos. 10 C. 3.5 C x 50 sqmm (Al) Nos. 5 D. 3 C x 2.5 sqmm (Cu) Nos. 50 E. 12 C x 2.5 sqmm (Cu) Nos. 5 6.4 Supply of Tinned Copper / Aluminum crimping type lugs of following sizes

for termination of 1.1 kV grade cables.

A. 240 sqmm (Al) Nos. 12B. 185 sqmm (Al) Nos. 24 C. 120 sqmm (Al) Nos. 4 D. 50 sqmm (Al) Nos. 12 E. 25 sqmm (Al) Nos. 4 F. 10 sqmm (Al) Nos. 10 G. 2.5 sqmm (Cu) Nos. 150 6.5 End termination and subsequent testing of XLPE/PVC insulated single core

/ multi core armoured Cables of 1.1 KV grade, Al / Cu cable using suitable







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


excluding supply of glands & lugs but including Glanding, all labour and consumable materials to make installation complete in all respect. The rate shall include drilling, taping of cable insulation, crimping of lugs to the conductor, connection of the lugs to equipment terminal, supply and fixing of G.I. nuts, screws, bolts, washers and other necessary hardware, PVC tape of required grade for taping, making cable entries dust and vermin proof, earthing etc. as per instruction of manufacturer, approved drawings, specifications and directions of engineer-in-charge.

A. 3.5 C x 240 sqmm (Al) Nos. 4 B. 3 C x 185 sqmm (Al) Nos. 8 C. 3.5 C x 50 sqmm (Al) Nos. 4 D. 3 C x 2.5 sqmm (Cu) Nos. 40 E. 12 C x 2.5 sqmm (Cu) Nos. 4

7. CABLE RACK (PREFABRICATED LADDER TYPE GI CABLE TRAYS) &

ACCESSORIES

7.1 Supply of GI ladder type Cable trays and their accessories i.e. coupling plate etc. As required, as per Technical Specification PC150/E/103/P-II/Sec 5.0. This include Cable Trays straight run, horizontal bends, vertical (inside/outside) bends, Tees. Reducer, Cross etc.

Lumpsum 1

7.2 Installation, laying and connecting of above pre-fabricated ladder type GI cable trays and horizontal & vertical bends and regular Tees of different radii of various sizes on already erected supports or risers, including joining various cable trays by bolting with G.I. bolts, nuts & washers as per approved drawings (including fixing J-hooks, reducer coupler plate, adjustable coupler plate) as per the desired cable route and as per the drawings and directions of Owner’s Engineer-in-charge. Job also includes

Lumpsum 1







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


supply of all hardware required i.e. J-hooks, GI Nut, Bolt, Washers etc.

8. DISTRIBUTION BOARDS 8.1 Supply of 415 V Lighting sub Distribution Board 12-way wall mounted Sheet

enclosed Hose & Weather Proof Lighting Sub Distribution Board in IP55 degree of protection having 1 No. Incoming (63 A TP & Switched Neutral Isolator switch) and 3nos feeder circuit of 63A DP MCB having 12 Nos. outgoing of 16 A DP MCB (i.e. 4 nos. 16 A DP MCB per circuit), as specified in Technical Specification PC150/E/103/P-II/Sec 5.0 .

No. 1

8.2 Installation, testing and commissioning of 415 V, 12 way wall mounted Lighting sub Distribution Boards including supply and fabrication of epoxy painted MS frame, operational and functional checking, drilling of gland plates with requisite holes, fixing of cable glands, plugging of all unused cable entries and other holes found in the boards to make the same dust and vermin proof with all labour and consumable materials to make installation complete as per approved drawings, specifications and directions of engineer-in-charge.

No. 1

9. LIGHTING FIXTURES & ACCESSORIES 9.1 Supply of Lighting Fixtures & Accessories A. 240V AC,1-Ph, hose and weather proof Lighting fixtures with integral control

gear box and lamps suitable for use in safe area having IP-65 degree of protection complete with all accessories and all hardware for fixing the lighting fittings with ceiling / wall / pole/ frame of following types as specified in Technical Specification Doc. No. PC150/E/103/P-II/Sec 5.0 .

i. 250 W HPSV Flood lighting fixtures Nos. 7 ii. 45 W LED Lighting Fixtures. Nos. 7 B. 240V 1-ph suspension/ wall mounted T5 type LED Lighting Fixture with/







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


without reflector having IP20 Protection i. 2 x 20 W LED Philips make suspension mounted Lighting Fixture with

vitreous enameled reflector type fixture and lamps. Nos. 15

9.2 Installation, connection, testing and commissioning of pre-wired fluorescent/ LED/ HPMV / Sodium vapour Lighting fixtures along with integral /non-integral control gears, lamps, tubes, chokes, starters, condensers, mounting accessories, including cable glanding, crimping of lugs on cable conductor & connecting cables at fixtures, earthing, junction boxes, etc. including supply of all connecting materials like clamps, supports, conduits, down rods etc. as required as well as transportation from store to site of erection with all labour and material to make installation complete in all respect as per approved drawings, specifications and directions of engineer-in-charge. The rates shall be valid for all mounting heights.

i. 250 W HPSV Hose proof & weather proof Streetlight fixtures with separate control gear complete with weatherproof cable glands, plug suitable for 3 X 2.5 mm2 XLPE-A-PVC cable and stopping plug.

Nos. 7

ii. 45 W LED Hose proof & weather proof Street Lighting Fixture complete with weatherproof cable glands, plug suitable for 3 X 2.5 mm2 XLPE-A-PVC cable and stopping plug.and installation of suspension rod and other mounting accessories

Nos. 7

iii. 2x20 W LED recess/suspended mounting FTL type Lighting Fixture including supply and installation of mounting accessories.

Nos. 15

10. JUNCTION BOXES 10.1 Supply of 25A, 230V, 1Ph & N 4 Way type hose proof & weatherproof

Junction Boxes in cast aluminium (LM6) enclosure with IP–65 degree of protection and suitable for 3Cx2.5 sq.mm(Cu) cable with cable glands, terminal blocks and threaded plug of suitable size for easy termination of

Nos. 12







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


cables and as specified in Technical Specification - Electrical System (Doc. No. PC150/E/103/P-II/Sec 5.0, Rev. 0).

10.2 Installation, connection, testing and commissioning of 25A, 230V, 1Ph & N 4 Way type hose proof & weatherproof Junction Boxes, including cable glanding, crimping of lugs on cable conductor & connecting cables, earthing etc. including supply of all connecting materials like clamps, supports etc. as required as well as transportation from store to site of erection with all labour and material to make installation complete in all respect as per approved drawings, specifications and directions of engineer-in-charge. The rates shall be valid for all mounting heights.

Nos. 12

11. PLANT LIGHTING POLES

11.1 Supply of hot dip galvanized MS tubular swaged lighting poles of following types suitable for wind velocity of 150 Km/Hr and along with suitable pole junction box.

A. 5m. high ground mounted poles Nos. 7. 11.2 Erection and commissioning of following hot dipped galvanised mild steel

tubular swaged lighting poles including transportation of required items from owner’s issue point to site and installation of poles, junction box, supply of requisite cable glands and tinned copper lugs, cable termination, necessary hardware required for excavation, providing concrete foundation ( ratio of cement : sand : stone chips = 1:2:4) for ground installation, disposal of surplus earth within 30 m lead, earthing and painting with all labour to make installation complete in all respect as per instruction and directions of engineer-in-charge.

A. 5m. high ground mounted poles Nos. 7

12. EARTHING MATERIAL







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


12.1 Supply of 3.8M, 100mm dia. heavy G.I. Pipe earth electrode having 100 micron zinc coating for earthing as per Technical Specification - Electrical System (Doc. No. PC150/E/103/P-II/Sec 5.0, Rev. 0). The hot dip galvanizing (minimum Zinc coating of 610 gms/ sq. M as per IS-2629) shall be done after all fabrication. The electrodes shall be made from one piece length of pipe

Nos. 8

12.2 Installation, testing and commissioning of earth pits as per earthing layout drawings (excluding supply of safe earth electrodes & accessories) including digging the earth upto required depth, erecting safe earth electrode, disposal of surplus earth (as directed by engineer-in-charge) and back filling of the pit as required including supply of erection material providing necessary brick works and other civil works, fixing G.I. L-shaped test links and brackets, twisted piece and connecting to it earth electrodes and earth strips with all labour and materials to complete installation work in all respect as per approved drawings, specifications and directions of engineer-in-charge

Nos. 8

12.3 Supply of G.I. Earth Bus (50mm x 12mm x 390mm), with 10 Nos earthing holes and as per PDS: E 615 enclosed.

Nos. 10

12.4 Installation and commissioning of hot dip galvanised earth bus bar of size 360 mm x 75 mm x 10 mm with 10 holes of 14 mm dia including all labour and materials to complete installation in all respect as per approved drawings, specifications and directions of Owner’s Engineer-in-charge.

Nos. 10

12.5 Supply of hot dip galvanized (minimum Zinc coating of 610 gms / sq. M as per IS-2629) Earthing strip / earth wire of the following sizes :

A. 75mm X10mm Mtrs. 250 B. 50mm X 6mm Mtrs. 100

12.6 Installation, testing and commissioning of Hot dip galvanised G.I. earthing strip running on O.H. cable trays / cable trays in underground cable







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


trenches / buried under soil in already excavated cable trenches of depth 600mm or supported by G.I. saddles & saddle bars as mentioned below including interconnection between different earth pits, strip / cable for connection to various equipments & system neutral, necessary hardware for connection and interconnection between earth bus bars including all labour and miscellaneous materials to make installations complete in all respect as per approved drawings, specifications, instructions and directions of engineer-in-charge.

A. 75mm X10mm Mtrs. 250 B. 50mm X 6mm Mtrs. 100

12.7 Supply of GI Links for Earth Pit Connections Nos. 8

13. MS Structure 13.1 Supply of MS structurals in channels, angles, flats, plates, rods etc.

conforming to IS: 226. MT 1

13.2 Fabrication and installation of MS frame supports and brackets for various equipment base frame, miscellaneous electrical equipment support, made of channels, angles, flats etc. of different sections including bolting, welding, riveting, supply of necessary anchor bolts and grouting etc. including 2 coats of zinc rich anti-rust epoxy primer and 2 finished coats of epoxy paint including breaking wall, floor etc. and making good the same with all labour and consumable materials to complete installation in all respect as per approved drawings , specifications and directions of Owner’s Engineer-in-charge

MT 1

13.3 Supply of 8 mm thick MS Chequered plates. MT 0.2 13.4 Fabrication and Installation of 8mm thick chequered plate in flooring, steps,

covers over cable trenches in switch board room, painting with one coats of bitumen paint in the 50% thinner with two coats of black bitumen paints

MT 0.2







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


including supply of all consumables and paints.

14. G.I. 14.1 Supply of G. I. pipes; Medium Class as per IS 1239 (part-1) of following

sizes :

A. 25 mm NB Mtrs. 50 B. 50 mm NB Mtrs. 50C. 100 mm NB Mtrs. 20 D. 150 mm NB Mtrs. 5 E. 200 mm NB Mtrs. 5

14.2 Installation of G.I. pipes of following sizes for cable protection, floor sleeves etc. fixed on a steel structure, concrete, laid in trenches including concrete cutting, bending, threading etc. to a clamp, nuts, bolts sockets, reducers, spacers, plug, bushing, chipping of concrete floor, breaking of concrete cable trench, walls and complete with all labour and material as per directions of engineer-in-charge.

A. 25 mm NB Mtrs. 50 B. 50 mm NB Mtrs. 50 C. 100 mm NB Mtrs. 20 D. 150 mm NB Mtrs. 5 E. 200 mm NB Mtrs. 5

15. CABLE TRENCH MATERIAL & ACCESSORIES 15.1 Supply of Fine river sand and Class B 9”x 4.5” x 3” bricks for cable trenches,

as required. Lumpsum 1

15.2 Excavation of soft soil and back filling of trenches for cables and earth strips etc. following types of soil except rocks for a maximum depth of 1.25 m for cables / 0.6 mtr. for earth strips including shoring, strutting, dewatering,

Lumpsum 1







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


consolidation and disposal of surplus earth upto100 m leads including all labour and materials to complete installation in all respect.

15.3 Spreading of approved fine river sand approved first class bricks of 4 inch thickness in cable trenches and including all labour and materials to make the installation complete in all respect as per approved drawings, specifications and directions of Owner’s Engineer-in-charge.

Lumpsum 1

16. MISCELLANEOUS ITEMS

16.1 Supply of 415 Volts Caution boards / dangers boards written in ENGLISH, HINDI & Oriya as per IS 2551 :

Nos. 2

16.2 Fixing of 415 Volts Caution boards / dangers boards written in ENGLISH, HINDI & Oriya.

Nos. 2

16.3 Supply of Shock treatment chart conforming to Indian Electricity Rules in Aluminum frame with glass.

No. 1

16.4 Fixing of shock treatment chart written in English, Hindi and Local language duly framed and approved by engineer-in-charge.

No. 1

16.5 Supply of Do & Don’t chart as per Indian Electricity Rules in Aluminum frame with glass.

No. 1

16.6 Fixing of Do & Don’t chart as per Indian Electricity Rules in Aluminum frame with glass.

No. 1

16.7 Supply of fire retardant / extinguishing Elect. Insulated Synthetic Mat suitable for all voltages not exceeding 3.3 KV System (with L.T. Trolley movement) Electrically insulated PVC synthetic sheet having nominal thickness of 2.0mm +/-10% along with suitable Resin/ Chemical bound (Hardener)/ Adhesive /Pigment/ PVC Strip etc & having minimum current leakage as per IS with dielectric strength test at 22KV, breakdown strength of 30KV and without adverse effect of mineral oil, high insulation resistance (min. 600 Mega ohm per Km.) including material for water proofing of floor

Mts. 10







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


& sealing of all joints having Min. width of 1000 mm ± 20mm. Mats shall conform to BIS: DOC NO. ET-02 (5440) Dt.30/04/04, meet requirements of IS 15652:2006, 5216 (part-1, 2&3), IS 8437, IS 3043 & IEC 479 Pub-1 & tested for Tensile/ Elongation properties, Insulation Resistance, effects of Acid Alkaline Diesel & Transformer Oil, Leakage Current Test, Fire Test etc.

16.8 Fixing of above synthetic insulating mats in front of 415 V Switchboard and LSDB as per directions of engineer-in-charge including supply of all consumables for fixing.

Mts. 10

16.9 Supply of Cable route markers of Round shape made of MS of dia 200mm with suitable engraving as of LT/ Control/ Data Cable jointed with angle of 30X30X5 mm grouted in concrete of size 150mm x150mm x 500mm.

No. 1

16.10 Grouting and Installation of Cable Route Marker No. 1 16.11 Supply of 240V, 1-Ph, 50Hz, 1400mm sweep high speed ceiling fan with

electronic regulator. Nos. 2

16.12 Installation , testing and commissioning of 240V, 1-Ph, Wall Mounting Fans/ Exhaust Fans/ Ceiling Fans (with Electronic Regulator)/ Man Cooler Fans etc on wall/ Ceiling/ Steel Structure including supply, fabricating and grouting of MS Frame/ Hooks and other hardware etc.

Nos. 2

16.13 Supply of 240V room lighting boards along with required wiring (concealed in PVC conduit / on wall) having following features:- 1no Switch & Socket for 5 / 15 Amp 2nos 5 Amp switches with regulators for ceiling Fan 4 nos 5 Amp switches for lighting

Nos. 2

16.14 Installation, testing and commissioning of 240V room lighting boards along with required wiring (concealed in PVC conduit / on wall) having following features:- 1no Switch & Socket for 5 / 15 Amp

Nos. 2







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


2nos 5 Amp switches with regulators for ceiling Fan 4 nos 5 Amp switches for lighting

16.15 Supply of portable CO2 type fire extinguisher (4.5 litre capacity). Nos. 2 16.16 Installation of portable CO2 type fire extinguisher (4.5 litre capacity). Nos. 2 16.17 Sand buckets with stand (each with at least 3 sand buckets). No. 1 16.18 Installation of Sand buckets with stand (each with at least 3 sand buckets). No. 1

17. Item wise unit prices of following spares for two years operation and

maintenance along with recommended quantity shall be quoted :

17.1 LV SWITCHBOARDS i. Ammeter Selector Switch No. 1 ii. Voltmeter Selector Switch No. 1 iii. Push Button Element of each type No. 1 iv. Push Button Actuator of each type No. 1 v. FUSES (OF EACH RATING) a. Fuse Link No. 1 b. Fuse Fittings No. 1

vi. CONTACTOR (OF EACH RATING) a. Contactor with Auxiliary Contacts No. 1 b. Operating Coil No. 1 c. Auxiliary Contact Block No. 1

vii. RELAYS a. Relays of each type No. 1b. Glass cover of each case No. 1

viii. INDICATION LAMPS a. Indicating Lamp Globes of each colour No. 1 b. Indication Lamp Fittings No. 1







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


c. Indicating Lamp Bulbs No. 1 ix. METERS a. Ammeter of each type No. 1 b. Voltmeter No. 1

x. TRANSFORMERS a. Current Transformer of each rating No. 1

xi. MCB (OF EACH RATING) No. 1 17.2 LIGHT FITTINGS OF EACH TYPE & RATING

i. Lighting fixture No. 1 ii. LED lamps of each type No. 1 iii. Ballasts No. 1 iv. Heat resistant toughened glass cover of each type No. 1 v. Cable glands of each type No. 1 vi. Allen keys of different sizes as applicable. No. 1

17.3 LSDB i. 63 A TPN SFU No. 1 ii. 32 A TPN MCB No. 1 iii. 16 A DP MCB Nos. 2 iv. Terminal block. Nos. 2

17.4 Motor (For each rating) i. Bearings (Driving end) No. 1 ii. Bearings (Non driving end) No. 1 iii. Cooling fan No. 1 iv. Terminal block No. 1 v. Grease Nipple & Plug (if applicable) No. 1

18. REMOVAL OF CABLES







TFL, TALCHER


DOCUMENT NO.

REV

REV DT

EFF DT

PREPD

REVWD

APPD

SHEET NO.


18.1 Removal of power & control cable from existing overhead cable rack / cable trench / pipe after disconnecting at both ends, rolling in a proper manner on Cable Drums and transporting the same to safe place as directed by Owner’s Engineer-in-charge

Mtrs. 40

19. DISMANTLING OF Switchboard 19.1 Dismantling of Existing abandoned HT Switchboard and transporting the

same to safe place as directed by Owner’s Engineer-in-charge MT 0.5

20. DISMANTLING OF STRUCTURES 20.1 Dismantling of existing MS frame supports , brackets made of channel,

angles, flats etc. and transporting the same to safe place within plant area as directed by Engineer-in-charge

MT 0.1

TOTAL AMOUNT FOR SUPPLY, ERECTION, TESTING & COMMISSIONING OF ELECTRICAL ITEMS

SUMMARY OF PRICE

LAYING OF STEEL PIPELINE & ASSOCIATED WORKS AT TFL TALCHER


DOCUMENT NO REV

SHEET 1 OF 1


Sl No

Description (In Figures)

(In Words)

1 PRICE FOR CIVIL & STRUCTURAL WORKS

2 PRICE FOR MECHANICAL WORKS

3 PRICE FOR ELECTRICAL WORKS

4 PRICE FOR CP SYSTEM

5 TOTAL PRICE , INCLUSIVE OF ALL TAXES & DUTIES EXCEPT GST ( SL. NO. 1+12+3+4)

6 APPLICABLE GST(INCLUDING CESS / SURCHARGE, IF ANY (BIDDER TO INDICATE % ONLY)

____________ %

7 APPLICABLE BOCW CESS, IF ANY (BIDDER TO INDICATE % ONLY)

---------------------%

8 BIDDER TO INDICATE APPLICABLE SAC/HSN CODE 9 TOTAL GST AMOUNT

10 TOTAL BOCW CESS AMOUNT

11 GRAND TOTAL (S.NO. 5+ 9 + 10)

Place : _________________ Signature of Authorised Signatory Date : _________________ Name :

Designation : Seal :

Tender No.: ______________________________________ Offer No. & Date : ____________________________________

BRAHMANI RIVER AREA TFL PLANT AREA

Existing Intake well

Pump

M FI

Existing water pond

6” NB CS UG PIPE WITH 3LPE COATING, APPROX 13 KM LENGTHWITH CP PROTECTION

Schematic flow diagram for Construction Water Supply for TFL Project,Talcher, Odisha

Pump

M PG

PG

BRAHMI RIVER

DG WITH POWER DISTRIBUTION

SYSTEM

Lighting

River bank

120401 : ASBESTOS/RUBBER GASKETS

CODE NAME

Page No.: MP- 64

INDIAFERROLITE JOINTINGS (P) LTD. (Asbestos,CAF only)1 . P0256

GASKETS (INDIA) PVT. LTD. (Asbestos,CAF only)2 . P0294

GOODRICH GASKET PVT. LTD. (upto 24")3 . P2112

HINDUSTAN ASBESTOS & ALLIED PRODUCTS4 . P0350

HINDUSTAN COMPOSITES LIMITED5 . P0354

HINDUSTAN FERREDO LTD.6 . P2079

IGP ENGINEERS LIMITED7 . P0373

MADRAS INDUSTRIAL PRODUCTS (upto 48")8 . P0501

MECHANICAL PACKING INDUSTRIES LTD.,9 . P0525

PACKINGS & JOINTINGS (P) LTD.10 . P0614

PERFECT MARKETING (P) LTD,11 . P2088

PRASHANT ENGG STORES12 . P2090

REINZ TALBROS PRIVATE LIMITED13 . P0663

SPIRASEAL GASKETS PVT. LTD. (CAF & Teflon)14 . P0745

STARFLEX SEALING INDIA PVT. LTD.15 . P2115

THE BENGAL MILL STORES SUPPLY CO.(TRADER)16 . P2123

UNIQUE INDUSTRIAL PACKINGS PVT. LTD.17 . P2184

All rights reserved 04-00MM-0011 Rev.8

120402 : SPIRALLY WOUND GASKETS

CODE NAME

Page No.: MP- 65

INDIAGASKETS (INDIA) PVT. LTD.1 . P0294

GOODRICH GASKET PVT. LTD. (up to 24")2 . P2112

IGP ENGINEERS LIMITED (10 to 3550mm size, 150#-2500# for exch gskt)3 . P0373

MADRAS INDUSTRIAL PRODUCTS (upto 52")4 . P0501

PACKINGS & JOINTINGS (P) LTD.5 . P0614



SPIRASEAL GASKETS PVT. LTD. (SS upto 12" & 150#)8 . P0745

STARFLEX SEALING INDIA PVT. LTD.9 . P2115


UNIQUE INDUSTRIAL PACKINGS PVT. LTD. (Upto 42"(600#) & Upto 24" (2500#))11 . P2184

CHINAZhejiang Jiehua Valve Co.,Ltd .12 . P2080


120405 : EXPANSION JOINTS & BELLOWS

CODE NAME

Page No.: MP- 67

INDIACORI ENGINEERS PVT. LTD. (For Rubbber)1 . P0177

D.WREN & CO. (For Rubber & Fabric)2 . P0217

FLEXATHERM EXPANLLOW PVT. LTD. (Circular: Upto 240", Rectangular: No bar for size,(Up to 600#))

3 . P0269

FLEXICAN BELLOWS & HOSES PVT. LTD.4 . P0270

FLUIDYNE ENGINEERS (I) PVT. LTD. (Metallic Bellows upto 800 mm dia)5 . P0274

KELD ELLENTOFT INDIA PVT. LTD. (For Fabric)6 . P0443

LONESTAR INDUSTRIES7 . P0498

MB METALLIC BELLOWS PVT. LTD.8 . P0530


STANDARD PRECISION BELLOWS10 . P0752

GERMANYTUBOFLEX11 . P2019

ITALYFLEXIDER S.P.A.12 . P0271


120406 : FASTENERS

CODE NAME

Page No.: MP- 68

INDIAAEP COMPANY1 . P0017

CAPITAL INDUSTRIES2 . P0146

CONSOL ENGG. & FASTNERS INDUSTRIES3 . P2020

EBY FASTNERS4 . P0221

FIT TIGHT NUTS & BOLTS LTD.5 . P0265

FIX FIT FASTENERS MFG. PVT. LTD.6 . P0266

INDUSTRIAL ENGINEERING CORPORATION (Size upto 4" (M100))7 . P2180

MEGA ENGINEERING PRIVATE LIMITED (½" to 3" Material: CS/AS/SS)8 . P2212

METRO MECHANICAL PVT.LTD.9 . P0532

NAGBHUSHANAM INDUSTRIES10 . P0559

NIREKA ENGG. CO. PVT. LTD.11 . P0586

PACIFIC FORGING & FASTENERS PVT. LTD. (M 10 to M125)12 . P2021


PIONEER NUTS & BOLTS PVT. LTD. (1/4" to 4" dia)14 . P2022

PRECISION AUTO ENGINEERS15 . P0641

PRECISION ENGINEERING INDUSTRIES16 . P0642

PTD FASTNERS PVT. LTD.17 . P0650


120406 : FASTENERS

CODE NAME

Page No.: MP- 69

SANGHVI METALS (TRADER)18 . P2110

SUNDARAM FASTENERS LIMITED19 . P0772

UDHERA FASTENERS20 . P2099


120101 : CS PIPES IS-1239 (BLACK & GI)

CODE NAME

Page No.: MP- 3

INDIAAMBICA TUBES CO.1 . P0039

ANIL METAL CORPORATION2 . P2055

CHETAN STEELS (Upto 6")3 . P2216

DADU PIPES (P) LIMITED (½" to 6")4 . P2196

GOOD LUCK STEEL TUBES LTD. (15 mm to 150 mm dia)5 . P2075

GUJRAT STEEL TUBES LTD.6 . P0326

HI-TECH PIPES LTD. (ERW MS / GI Pipes:½" NB to 6" NB, (Thickness 2.2 mm to 6.0 mm))7 . P2166

INDIAN TUBE CO. (TATA DIV. OF TUBES & PIPES) (For >200M)8 . P0814

INDUS TUBES LIMITED (½" to 6")9 . P0387

JAY LAKSHMI STEEL & ENGINEERING CO.10 . P2121

JINDAL PIPES LTD. (1/2" to 4")11 . P0427

JOTINDRA STEEL & TUBES LTD. (½" to 6")12 . P2193

KALPESH TUBE(INDIA), (TRADER) (upto a max order value Rs.25.0 lakh)13 . P2111

MUKAT PIPES LTD14 . P0548

NAVRATAN PIPE AND PROFILE LTD. (Upto 6")15 . P2178

P.K.FORGE & FITTING INDUSTRIES16 . P2040

SAGAR STEEL CORPORATION (TRADER)17 . P2116


120101 : CS PIPES IS-1239 (BLACK & GI)

CODE NAME

Page No.: MP- 4


SURINDRA ENGINEERING CO. PVT. LTD.19 . P0775

SURYA ROSHNI LTD. (15mm to 150mm)20 . P0776


WELSPUN GUJARAT STAHL ROHREN LIMITED (ANJAR) (Upto 6")22 . P2152

ZENITH LIMITED23 . P0894


120102 : CS WELDED PIPES IS-3589

CODE NAME

Page No.: MP- 5

INDIAANIL METAL CORPORATION1 . P2055

DADU PIPES (P) LIMITED (6" to 12" (Thickness up to 9.5 mm))2 . P2196

EVERGREEN HARDWARE STORES3 . P2069

GOOD LUCK STEEL TUBES LTD. (Upto 150mm dia , 8 mm thick.)4 . P2075

GUJRAT STEEL TUBES LTD.5 . P0326

HEAVY METAL & TUBES6 . P2077

HI-TECH PIPES LTD. (ERW MS / GI Pipes: 6" NB OD to 12", (Thickness 2.6 mm to 8.0mm))

7 . P2166

INDUS TUBES LIMITED (6" to 12")8 . P0387


JINDAL PIPES LTD. (8" to 14")10 . P0427

JOTINDRA STEEL & TUBES LTD. (6" to 14")11 . P2193

KALPESH TUBE(INDIA), (TRADER)12 . P2111

LALIT PIPES & PIPES LIMITED (16" to 64", thickness upto 20mm)13 . P2124


NAVRATAN PIPE AND PROFILE LTD. (Upto 10")15 . P2178


PRATIBHA INDUSTRIES LTD., (16" NB to 24" NB, Wall Thickness: 6 mm to 20 mm)17 . P2174


120102 : CS WELDED PIPES IS-3589

CODE NAME

Page No.: MP- 6

RATNAMANI METALS & TUBES LIMITED18 . P0661



SAW PIPES21 . P2095

SHRI RAM METALS22 . P2105

STEEL AUTHORITY OF INDIA LTD.23 . P0754


SURYA ROSHNI LTD. (6" to 16" ,(150mm to 400mm))25 . P0776


WELSPUN GUJARAT STAHL ROHREN LIMITED (DAHEJ) (Upto 72" (50 mm thk.))27 . P2153

WELSPUN GUJARAT STAHL ROHREN LIMITED (ANJAR) (Upto 100" (30 mm thk.))28 . P2152


120103 : CS WELDED PIPES TO API 5L SPIRAL/LONG. WELDED(SAW/EFSW)

CODE NAME

Page No.: MP- 7

INDIAHEAVY METAL PIPE CENTRE (Upto 24" (Upto SCHXXS) (PDIL approved Manufacturer'sMake only))

1 . P2198

JINDAL PIPES LTD. (2" TO 14")2 . P0427

JOTINDRA STEEL & TUBES LTD. (½" to 14")3 . P2193

KALPESH TUBE(INDIA), (TRADER)4 . P2111

LALIT PIPES & PIPES LIMITED (16" to 64", thickness upto 20mm)5 . P2124



PRATIBHA INDUSTRIES LTD., (16" NB to 24" NB, Wall Thickness: 6 mm to 14.27)8 . P2174

RATNAMANI METALS & TUBES LIMITED9 . P0661


STEEL AUTHORITY OF INDIA LTD.11 . P0754


SURYA ROSHNI LTD. (Gr. A, 3" to 4", Gr. B, 6" to 14")13 . P0776


WELSPUN GUJARAT STAHL ROHREN LIMITED (DAHEJ) (Upto 72" (50 mm thk.))15 . P2153

WELSPUN GUJARAT STAHL ROHREN LIMITED (ANJAR) (Upto 100" (30 mm thk.))16 . P2152

FRANCE



CODE NAME

Page No.: MP- 8

ETS TROUVAY & CAUVIN17 . P0834

PHOCEENNE18 . P0629

GERMANYMANNESMANN HANDEL AG19 . P0509

THYSSEN-KRUPP STAHLUNION GmbH20 . P0813

ITALYDALMINE SPA21 . P0191

RACCORTUBI SRL22 . P2092

JAPANKOSEI SANGYO LTD23 . P0464

MARUBENI ITOCHU STEEL24 . P0517

MITSUBISHI CORPORATION25 . P0539

NIPPON KOKAN26 . P0583

NIPPON STEEL CORPORATION27 . P0585

NISHITANI & CO. LTD.28 . P0587

NISSHO IWAI CORPORATION29 . P0588

OKURA & CO. LTD.30 . P0601

SOJITZ CORPORATION31 . P0575

SUMITOMO METAL INDUSTRIES LTD.32 . P0770



CODE NAME

Page No.: MP- 9

KOREAHYUNDAI CORPORATION33 . P0370

U.K.BRITISH STEEL CORPORATION34 . P2064

CORUS TUBES LIMITED35 . P0129

U.S.A.SAW PIPES USA,INC.36 . P0703


120104 : CS / AS / LTCS SEAMLESS PIPES

CODE NAME

Page No.: MP- 10

INDIAANAND SEAMLESS TUBES PVT. LTD. (CS Seamless Pipes Upto 2")1 . P2224

BHEL (VALVES DIVISION)2 . P0115

CHETAN STEELS (Upto 12" SCH 80)3 . P2216

HEAVY METAL & TUBES (Upto 8" (thickness upto 18.26 mm))4 . P2077

HEAVY METAL PIPE CENTRE (Upto 24" (Upto SCHXXS) (PDIL approved Manufacturer'sMake only))

5 . P2198

INDIAN TUBE CO. (TATA DIV. OF TUBES & PIPES)6 . P0814

ISMT LIMITED7 . P0800


JINDAL SAW LIMITED9 . P2133

MAHARASHTRA SEAMLESS LTD.10 . P0503


RATNADEEP METAL & TUBES PVT. LTD. (<=168.3mm OD)12 . P2138

SAINEST TUBES PVT. LTD. (½" NB to 3" Upto Sch 160 (ASTM A106 Gr. B, A333 Gr.1 & 6& A335 Gr. P11))

13 . P2170

FRANCEETS TROUVAY & CAUVIN14 . P0834

PHOCEENNE15 . P0629

GERMANYHORST KURVERS GmbH16 . P0477



CODE NAME

Page No.: MP- 11

MANNESMANN HANDEL AG17 . P0509


GAM RACCORDI S.P.A19 . P2119

IBF SEAMLESS PIPES Spa20 . P0175


JAPANMARUBENI ITOCHU STEEL22 . P0517

MITSUBISHI CORPORATION23 . P0539

NIPPON STEEL CORPORATION24 . P0585






KOREAHYUNDAI CORPORATION30 . P0370

SWEDENAB SANDVIK STEEL31 . P0004

U.K.



CODE NAME

Page No.: MP- 12

BRITISH STEEL CORPORATION32 . P2064


VOMAL INTERNATIONAL LIMITED34 . P0870


120113 : FITTINGS: CS/AS/SS SEAMLESS & FORGED

CODE NAME

Page No.: MP- 22

INDIAAMFORGE INDUSTRIES (Upto 24")1 . P2120

ANIL METAL CORPORATION2 . P2055


COMMERCIAL SUPPLYING AGENCY4 . P0166

CSA FITTINGS (Forged: ½" to 2" (Upto 9000#) & Seamless: 2" to 8" (Upto SCH XXS))5 . P2195

EBY FASTNERS6 . P0221

EBY INDUSTRIES7 . P0222

FIT-TECH INDUSTRIES ( Upto 24")8 . P2150

FLASH FORGE(P) LTD. (Forged: Upto 4" (Upto 9000#) & Seamless: Upto 42")9 . P2159

GUJARAT INFRAPIPES PVT. LTD.10 . P2002


KALPESH TUBE(INDIA), (TRADER) (upto a max order value Rs.25.0 lakh)12 . P2111

M.S.FITTINGS MANUFACTURING CO.PVT.LTD.13 . P0553

MARDALE PIPES PLUS LTD14 . P2084

NAVKAR FORGINGS & FITTINGS PVT. LTD. (Forged: 3" (Upto 6000#) & Seamless: Upto16" (Sch XXS))

15 . P2162

NL HAZRA (up to SCH 80)16 . P2003

P K TUBES & FITTINGS PVT. LTD. (Forged upto 1 ½" & Seamless upto 24" (SCH 160))17 . P2215



CODE NAME

Page No.: MP- 23


PARAS FITTINGS PVT. LTD. (Forged CS: ½" to 2" & CS Seamless: 2" to 8" (Upto SchXXS))

19 . P2199

PARMAR TECHNO FORGE (Elbow-1/2" to 12", Tees-1/2" to 8", Reducer (conc. &eccn.)-1/2" to 12", CAPS-1/2" to 18" (CS&SS))

20 . P2156


PETROCHEM INDUSTRIES (Seamless: upto 16" (all Fittings) & upto 36" (Only Caps) Sch :XXS / 80S, Forged : Upto 3" 6000#)

22 . P2187

RAJENDRA FORGE INDUSTRIES (CS: Upto 12" Sch 40 & SS: 6" Sch 40S)23 . P2210

S & G ENGINEERS (P) LTD.24 . P0733



SAWAN ENGINEERS PVT. LIMITED ( Upto 36" (SCH 160))27 . P2004

SHIVANANDA PIPE FITTINGS LTD.,28 . P0728

STEWARTS AND LLOYDS OF INDIA LIMITED29 . P0758

TEEKAY TUBES PRIVATE LIMITED30 . P0793


TOPAZ PIPING INDUSTRIES (Upto 36" (Sch160))32 . P2165

TUBE BEND (CALCUTTA) PVT LTD (CS FITTINGS ONLY)33 . P2006

TUBE PRODUCTS INCORPORATE34 . P0835



CODE NAME

Page No.: MP- 24

ZOLOTO INDUSTRIES (15mm to 150mm (only CS-Galv.))35 . P2135

ITALYPETROL RACCORD S.P.A. (Seamless: 1" - 42" (Elbows) & 1" - 56" (Tees/ Reducers/Caps))36 . P2188


PHOCEENNE38 . P0629

VALLOUREC39 . P0853


MANNESMANN HANDEL AG41 . P0509

SEIKMANN ANLAGEN-TECHNIK GMPH.42 . P0712

TPS-TECHNITUBE ROHRENWERKE GMBH43 . P0822


GAM RACCORDI S.P.A45 . P2119

IBF SEAMLESS PIPES Spa46 . P0175

IND MECCANICA BASSI LUIGI & C. SPA47 . P0377

MANTOVANI SpA48 . P2083




CODE NAME

Page No.: MP- 25

TECHNO FORGE SPA50 . P0789

JAPANMARUBENI ITOCHU STEEL51 . P0517

NIPPON KOKAN52 . P0583






TAIWANHAITIMA CORPORATION58 . P2007

U.K.BRITISH STEEL CORPORATION59 . P2064


EUROTUBE LIMITED61 . P0245

VOMAL INTERNATIONAL LIMITED62 . P0870

U.S.A.BONNEY FORGE63 . P2063


120117 : FORGED FLANGES

CODE NAME

Page No.: MP- 30

INDIAAJAY FORGINGS PVT. LTD.1 . P2053

AMFORGE INDUSTRIES (Upto 24" for upto 1500#; Upto 12" for 2500#)2 . P2120

ANANDMAYEE FORGINGS PVT. LTD.3 . P0048

C D ENGINEERING4 . P0141

CHANDAN STEEL LIMITED (Only SS Flanges: Upto 36" - 150#, upto 24" - 300#, upto 20" -600#, upto 16" - 900#, upto 12" - 1500#, upto 8" - 2500#)

5 . P2233

CHETAN STEELS (Upto 6" (150#))6 . P2216

CHW FORGE PRIVATE LIMITED (FORMERLY CHAUDHARY HAMMER WORKS7 . P0152

ECHJAY INDUSTRIES LIMITED8 . P0223

FEEROUS ALLOYS FORGINING PVT.LTD.,9 . P0255

GOLDEN IRON & STEEL WORKS10 . P0314

GOODLUCK ENGINEERING CO. (½"-12" (Upto 2500#), 14"-16" (Upto 900#), 18"-32" (Upto600#), 34"-48" (Upto 300#))

11 . P2194

J K FORGINGS (1/2" to 60",ANSI B16.5,Class 150 to 2500)12 . P0417

KUNJ FORGINGS PVT. LTD. (Upto 60"(upto 300#) & Upto 12"(upto 2500#))13 . P2160

MAHESH INDUSTRIES (Upto 8" (150#, Material: ASTM A105 only))14 . P2175

METAL FORGINGS PVT. LTD. (Upto 86" (150#); 60" (300# to 600#); 48" (900#); 24"(1500#); 12" (2500#))

15 . P2223

P K TUBES & FITTINGS PVT. LTD. (Upto 24" (upto 1500#) & upto 12" (upto 2500#)(Spectacle Blinds and Spacer & Blind only).)

16 . P2215

PARAMOUNT FORGE (CS, AS & SS: ½" to 42" (Upto 600#), ½" to 24" (Upto 900#), ½" to16" (Upto 1500#), ½" to 12" ( Upto 2500#))

17 . P2214



CODE NAME

Page No.: MP- 31


PUNJAB STEEL19 . P2008

R.D. FORGE (A UNIT OF R D CHEMICALS PVT LTD) ( ½" to 54" - 150#, ½" to 40" - 300#,½" to 42" - 600#,½" to 20" - 900#, ½" to 20" - 1500#, ½ to 12" - 2500# (CS, AS & SS))

20 . P2155

RAJENDRA FORGE INDUSTRIES (CS & SS : Upto 12", 300#)21 . P2210

S & G ENGINEERS (P) LTD.22 . P0733

SANGHVI FORGINGS & ENGINEERING LTD. (Upto 42" (upto 300#), 36"(600#),24"(upto1500#) & 12"(2500#))

23 . P2005


SAWAN ENGINEERS PVT. LIMITED25 . P2004

TECHNO FORGE LTD. (Upto 42" (upto 300#), upto 24" (600#), upto 20" (900#), upto 16"(1500#), upto 12" (2500#))

26 . P2185

TUBE BEND (CALCUTTA) PVT LTD27 . P2006


PHOCEENNE29 . P0629


ITALYI.S. INTERNATIONAL31 . P0414


OFFICINE NICOLA GALPERTI & FIGLIO S.P.A33 . P0599



CODE NAME

Page No.: MP- 32


JAPANNICHINAN SANGYO CO. LTD.,35 . P0576



U.K.VOMAL INTERNATIONAL LIMITED38 . P0870


120119 : FITTINGS: CS/AS/SS WELDED

CODE NAME

Page No.: MP- 34

INDIAPARAS ENGINEERING WORKS ( 8" to 36" NB, Sch 5 to Sch XXS (CS & SS))1 . P2227


FIT-TECH INDUSTRIES (Upto 48")3 . P2150

FLASH FORGE(P) LTD. (Upto 42")4 . P2159

NAVKAR FORGINGS & FITTINGS PVT. LTD. (Upto 24" (Sch XXS, Material: CS only))5 . P2162

P K TUBES & FITTINGS PVT. LTD. (Upto 48" (SCH 160))6 . P2215

PETROCHEM INDUSTRIES (6" to 36" (all Fittings) & 6" to 56" (Only Conc. / Ecc. Reducers)Sch : XXS/ 80S)

7 . P2187

RAJENDRA FORGE INDUSTRIES (CS & SS : Upto 12", Sch 40)8 . P2210

SAWAN ENGINEERS PVT. LIMITED (Upto 52" (SCH 160))9 . P2004

TOPAZ PIPING INDUSTRIES (Upto 48" (Sch160))10 . P2165

ITALYPETROL RACCORD S.P.A. (4" - 56" (Tees/ Reducers/ Elbows))11 . P2188


120301 : GATE/GLOBE/CHECK VALVES CS/SS/AS < 900 Lbs

CODE NAME

Page No.: MP- 41

INDIAA V VALVES LIMITED (Cast: Up to 42" (150#), 28" (300#), 24" (600#) & Forge:Upto 2"(800#))

1 . P0003

ADVANCE VALVES (2"- 80" (Upto 600#) (Dual Plate Check Valves only).)2 . P2052

ASSOCIATED TOOLINGS (I) PVT. LTD. (½" to 2" (Rating upto : 800 #))3 . P0072

AUDCO INDIA LIMITED(L&T VALVES DIVN.)4 . P0077

AUTOCAP INDUSTRIES (1/2" to 2", 800 # (only CS & SS))5 . P2136

BELL-O-SEAL VALVES PVT. LTD. (for zero leakage, hazardous fliuds.)6 . P2060

BHEL (VALVES DIVISION)7 . P0115

BRIGHTECH VALVES AND CONTROLS PVT. LTD. (Upto 8" x 300# for CS, AS & SSMaterial)

8 . P2146

CHEMTECH INDUSTRIAL VALVES PVT. LTD9 . P2117

CHEMTROLS SAMIL (INDIA) PVT. LTD. (Upto 12" - 150-# (Dual Plate Check Valves only))10 . P2229

CRAWLEY & RAY (FOUNDERS & ENGINEERS) PVT. LTD ( <=300 # (only CS))11 . P2137

DATRE CORPORATION LTD. (Upto 300#, 2-8 "(Gate),2-6"(Globe&Check))12 . P0194

DEWRANCE MACNEILL & CO. LTD.13 . P0202

ECONO VALVES PVT.LTD.14 . P0224

EXPERT ENGINEERING ENTERPRISES (Forged: upto 2"- 800#; Gate & Globe Valve:upto12"- 150# & 300#; Check Valve: upto 32"- 150# & 300#)

15 . P2118

FLOCON SYSTEMS PVT. LTD. (CS upto 6" 150#)16 . P0273

FLOVEL VALVES PVT. LTD. (Single Disc, Dual Plate & Nozzle Check Valves only: Upto 48"(150#) & 24" (upto 600#))

17 . P2172



CODE NAME

Page No.: MP- 42

FLUIDTECH EQUIPMENT PVT. LTD. (Cast# (CS and SS): 2" to 12" 150# & 2" to 8" 300#and Forged (CS and SS) ½" to 2" (800#))

18 . P2219

FORWARD ALLOYS & CASTINGS (upto 14")19 . P2114

GURU INDUSTRIAL VALVES PVT. LTD. (Cast CS only: Upto 24"(150#), 20"(300#),10"(600# & Forged: Upto 2" (800#))

20 . P2145

HAWA ENGINEERS LTD. (Gate Valve:Upto 40" (150#),Upto 26"(300#),Upto 24"(600#),Upto2" (800#); Globe Valve:Upto 20"(150#),Upto 16" (300#),Upto 12"(600#),Upto 2"(800#); CheckValve:Upto 36" (150#),Upto 24"(300#),Upto 16"(600#),Upto 2" (800#) (Dual Plate:36" (150#

21 . P2218

HAWA VALVES INDIA PVT. LTD. (CS upto 6",150#)22 . P2013

HI-TECH VALVES PVT. LTD. (CS,<=800# size 1/2"-2", <=300# for size 2"-6)23 . P0897

INTERVALVE POONAWALLA LIMITED (Cast upto 24" (Upto 300#) & Upto 12" (600#),Forged: Upto 2" (800#))

24 . P0404

JC VALVES & CONTROLS INDIA PVT. LTD. (Cast: Upto 48" (150#), 24" (upto 600#) &Forged: Upto 2" (800#))

25 . P2161

KIRLOSKAR BROTHERS LIMITED (CS upto 12" size, 300#)26 . P0451

KSB PUMPS LIMITED (VALVES DIVN)27 . P0473

LARSEN & TOUBRO LIMITED (1/2" to 24")28 . P1101

LEADER VALVES LIMITED (Casting<=20"- upto 600# & 30"-150#, Forging<=2"- upto 800#)29 . P0487

M.H. VALVES PVT. LTD. (1/2" to 1 1/2" - 800#, 2"to 6"- 600#)30 . P2082

MICON ENGINEERS (HUBLI) PVT. LTD. (Cast : Upto 12" (150# & 300#), 6" (600#) &Forged: Upto 2" (800#))

31 . P2147

MICROFINISH VALVES (P) LTD.32 . P0094

NITON VALVE INDUSTRIES PVT. LTD. (Forging upto 800#, <= 1.5" size)33 . P0590

NSSL LIMITED (Cast: Upto 80"(150#), 56"(Upto 600#) & Forged: Upto 2" (800#))34 . P2164



CODE NAME

Page No.: MP- 43

OSWAL INDUSTRIES LTD. (Upto 48" (150#), 32" (300#) & 24" (600#))35 . P2041

S & M INDUSTRIAL VALVES LIMITED (CS Gate & Globe valves 2"- 24" <=300#)36 . P2096

SHALIMAR VALVES PVT. LTD. (Cast: Upto 24"(Upto 600#), Forged: ½" to 1½" (800#))37 . P2204

SHREERAJ INDUSTIRES (CS upto 150#)38 . P0731

STEEL STRONG VALVES (I) PVT. LTD (Upto 42")39 . P2097

VENUS PUMP & ENGINEERING WORKS40 . P2014

VIBA FLUID CONTROL41 . P2144

WEIR BDK VALVES (A UNIT OF WEIR INDIA PVT. LTD.) (Cast: Upto 36" (150#), 24"(300#), 12" (600#) & Forged: Upto 2"(800#))

42 . P0093

ZED VALVES CO. PVT. LTD. (Upto 14" (600#))43 . P2149

ZOLOTO INDUSTRIES (40mm to 200mm (Only CS & SS))44 . P2135

CANADAVELAN INC. (Size upto 48" (Rating upto 600#))45 . P0857

CHINABOTELI VALVE GROUP CO. LTD. (Cast: Upto 56" (150#), 36" (300#), 24" (600#) & Forged:Upto 2" (800#))

46 . P2173

Zhejiang Jiehua Valve Co.,Ltd .47 . P2080

GERMANYPEMTO VALVE48 . P2016

ITALYCESARE BONETTI SPA (Cast: Upto 42" (Upto 300#), 24" (600#) & Forged: Upto 1 ½"(800#))

49 . P0150



CODE NAME

Page No.: MP- 44

FASANI S.P.A.50 . P0253

FRIULCO SPA (Upto 48" (150#), 32" (Upto 600#))51 . P2179

GTC ITALIA, S.R.L.52 . P0476


OMB S.P.A.54 . P0603

PETROL VALVES S.R.L55 . P0628

JAPANMATSURA H. P MACHINE WORKS CO.LTD.,56 . P0520



NETHERLANDREDPOINT ALLOYS BV59 . P2093

SPAINBABCOCK BORSIG ESPANA, S.A.60 . P0083

POYAM VALVES, (AMPO S. COOP.) (Size upto 60"(Rating upto 800#))61 . P2201

WALTHAN & WEIR62 . P2015

U.A.E.SUFA LIMITED63 . P0764

U.K.BEL VALVES64 . P0097


120305 : BUTTERFLY VALVES

CODE NAME

Page No.: MP- 53

INDIAA V VALVES LIMITED (Upto 48" (150#))1 . P0003

ADVANCE VALVES (2" - 120" (Upto 150#), 2" - 80" (Upto 900#))2 . P2052

AIRA EURO AUTOMATION PVT. LTD. (Upto 48", Rating: Upto 300#)3 . P2176

AUDCO INDIA LIMITED(L&T VALVES DIVN.)4 . P0077

BDK PROCESS CONTROLS PVT. LTD. (upto 1600mm)5 . P2018

CHEMTECH INDUSTRIAL VALVES PVT. LTD6 . P2117

CRAWLEY & RAY (FOUNDERS & ENGINEERS) PVT. LTD (40mm - 1000mm)7 . P2137

DELVAL FLOW CONTROLS PRIVATE LIMITED (Upto 24" (Upto 300#))8 . P2163

FLOCON SYSTEMS PVT. LTD. (CS upto 12" 150#)9 . P0273

FLUIDTECH EQUIPMENT PVT. LTD. (Up to 12" (300#))10 . P2219

FOURESS ENGINEERING (I) LTD.11 . P0281

HAWA ENGINEERS LTD. (2" to 48" (PN10/PN16/150#/300#))12 . P2218

HAWA VALVES INDIA PVT. LTD. (CS upto 6", 150#)13 . P2013

HI-TECH BUTTERFLY VALVES INDIA PVT. LTD. (<300#,<30"(Teflon/Rubber) ,<72"(Metal))

14 . P2134

INSTRUMENTATION LTD. (PALAKKAD)15 . P0400

INTERVALVE POONAWALLA LIMITED (Upto 72" (150#) & Upto 16" (300#))16 . P0404

JC VALVES & CONTROLS INDIA PVT. LTD. (Upto 20" (150#) & 10" (300#))17 . P2161



CODE NAME

Page No.: MP- 54

LARSEN & TOUBRO LIMITED (1/2" to 24")18 . P1101

LEADER VALVES LIMITED (size <=16" - 150#)19 . P0487

MATHER & PLATT (INDIA) LTD. (A Subsidiary of WILO SE German (upto DN 1600,PN10Double flange type)

20 . P0519

METROPOLITAN INDUSTRIES (size=2000mm)21 . P0533

MICON ENGINEERS (HUBLI) PVT. LTD. (Upto 24" (PN10 & PN16))22 . P2147

VENUS PUMP & ENGINEERING WORKS (upto 600NB,150#)23 . P2014

VIRGO ENGINEERS LTD. ((Triple Offset only): 3" to 24", Upto 600# (CS/SS))24 . P0865

WEIR BDK VALVES (A UNIT OF WEIR INDIA PVT. LTD.) (Upto 56" (Upto 250#); 24"(300#))

25 . P0093

XOMOX SANMAR LIMITED (FISHER XOMOX)26 . P0264

JAPANTOMOE VALVE CO. LTD. (Upto 48" (150# & 300#), Upto 24" (600#, 900# & 1500#))27 . P2200

AUSTRIABHDT GMBH28 . P0120

CANADAVELAN INC. (Size upto 48" (Rating upto 600#))29 . P0857

CHINABOTELI VALVE GROUP CO. LTD. (36" (150# & 300#))30 . P2173

Zhejiang Jiehua Valve Co.,Ltd .31 . P2080

FRANCEGRISS SAPAG INDUSTRAIL VALVES32 . P2076



CODE NAME

Page No.: MP- 55

GERMANYADAMS ARMATUREN33 . P2051

ITALYGTC ITALIA, S.R.L.34 . P0476

TAIWANHAITIMA CORPORATION35 . P2007

U.K.LEEDS VALVE LTD36 . P0489

U.KWEIR VALVES & CONTROLS DIVISION.37 . P2101

U.S.A.CURTIS WRIGHT FLOW CONTROL CORPOARATION38 . P2068

EMERSON PROCESS MGT39 . P0679

LEAR SIEGLER MEAS. CTRLS. CORP.40 . P0488

SPX VALVES & CONTROLS (COPES-VULCAN LTD)41 . P0174

TYCO INTERNATIONAL INC.,U.S.A.42 . P0889

XOMOS(CRANE CO)43 . P2102


Projects & Development India Limited, Sindri Page 1 of 52

ANNEXURE-II

EIA Study for Coal based New Ammonia (2200 MTPD) & Urea (3850 MTPD) Fertilizer Project of M/s TFL at closed unit of FCIL Talcher

TABLE - 3.14 CHARACTERISTICS OF SOIL

Period: December 2013 to February 2014

Location: Proposed project site SS1

Sl. No. Parameters

Observed Value SS1

(0-30cm) (30-60cm) (60-90cm) 1 Soil Texture Sandy Clay Sandy Clay Sandy Clay

2

Grain Size,% a) Sand 55.24 54.26 54.81 b) Silt content 12.33 11.64 11.94 c) Clay content 32.43 34.10 33.25

3 Porosity, % 40.2 40.6 39.8 4 Bulk Density, g/cm3 1.32 1.31 1.33 5 pH 6.5 6.7 6.7 6 Elect. Conductivity (dS/cm at 20OC) 0.52 0.53 0.55 7 Water holding capacity % 42.2 42.6 41.8 8 Infiltration Rate (cm/hr.) 6.17 5.34 5.79 9 Available Magnesium, as MgO mg/kg 22.64 23.54 25.62

10 Organic Carbon % 0.86 0.87 0.9011 Sodium Adsorption Ratio 1.34 1.36 1.40 12 Cation Exchange Capacity,Cmol(+)/kg 42.16 44.33 43.23 13 Nitrogen as N, mg/kg 136.22 138.64 140.21 14 Phosphorous as P2O5 mg/kg 4.5 4.5 4.7 15 Potash as K2O, mg/kg 33.24 35.26 35.84

Soil Fertility Quality Standard w.r.t C:N:P:K

Sl. No. PARAMETERS QUALITY STATUS

Poor Medium Fertile1 Organic Carbon % <0.5 0.5 to 0.75 >0.75 2 Nitrogen as N, kg/ha <280 280 to 560 >560 3 Phosphorus as P2O5, kg/ha <23 23 to 57 >57 4 Potash as K2O, kg/ha <133 133 to 337 >337

Scanned by CamScanner

NIT FOR SUPPLY, ERECTION, TESTING & COMMISSIONING OF ... · 4) Vendor List for Gaskets & Strainers...

Documents

Transcript of NIT FOR SUPPLY, ERECTION, TESTING & COMMISSIONING OF ... · 4) Vendor List for Gaskets & Strainers...