NIR Updates from Syngenta (India) · ANJANA RATHNAM, LEAD-ANALYTICS, BA Technologies, South Asia...

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ANJANA RATHNAM, LEAD-ANALYTICS, BA Technologies, South Asia NIR Updates from Syngenta (India) Classification: INTERNAL USE ONLY

Transcript of NIR Updates from Syngenta (India) · ANJANA RATHNAM, LEAD-ANALYTICS, BA Technologies, South Asia...

Page 1: NIR Updates from Syngenta (India) · ANJANA RATHNAM, LEAD-ANALYTICS, BA Technologies, South Asia NIR Updates from Syngenta (India) Classification: INTERNAL USE ONLY

ANJANA RATHNAM, LEAD-ANALYTICS, BA Technologies,

South Asia

NIR Updates from Syngenta (India)

Classification: INTERNAL USE ONLY

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About Us

Classification: PUBLIC

Syngenta has established an

internal NIR network with

more than 50 members

across 14 Countries

Network members

- NIR users

- NIR experts

- Managers

Aim of the network: To share

knowledge and experience

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Crops Analyzed @ Syngenta with FOSS instruments – Worldwide

Classification: PUBLIC

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FOSS instruments @ Syngenta

Example of measured parameters

Moisture

Protein

Oil

Fatty acids

Starch

Enzyme soluble substance

and many more..

Classification: PUBLIC

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FOSS @ Syngenta India Rice Starch (Amylose*) Tests – Before!

Wet Chemistry Method”

Average Time (12 samples)

2 Hrs/batch

Throughput Rate

50 Samples/Day

Estimated Costs per sample

1.5$ -2 $

Samples Tested @ 2014-15

12000

*Amylose Content (%) – Determining factor for Cooking and Eating Quality

In Rice. Every sample that comes to the lab has to go through this test!

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Wet Chemistry Method”

12 samples

2 Hrs/batch

Throughput Rate

50 Samples/Day

Estimated Costs per sample

1.5$ -2 $

Samples Tested @ 2014-15

12000

Business Requirements

80-100 samples

2 Hrs/batch

Throughput Rate

200 to 300 samples/day

Estimated Costs per sample

0.5$

Expected Capacity

30000 samples

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Chosen Alternative!

NIR (Near Infra Red Spectroscopy)

High throughput

Cost-effective

Quality Data

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Journey with FOSS!

● Called up FOSS India Office

● A live demo was organized by FOSS Service team at

Syngenta Lab

● A key differentiator: Syngenta Samples were used in the

demo!

● Observed deviation in NIR results with Wet chem.

● Service Team has suggested to go for “Calibration” with in-

house samples with varied Amylose data.

Classification: INTERNAL USE ONLY

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Final Check

With Statistical Tools

Replication

For consistency among 400 samples

Bias Adjustments

For 100% Correlation

Corraboration

Wet Chemistry & FOSS NIR

Calibration

400 Samples

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Key Challenge

Calibration

Complete shift from wet chemistry

Range of Amylose

Amylose Classification

Waxy 1-2%

Very low 2-9%

Low 9-20%

Intermediate 20-25%

High 25-33%

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Correlation with Scores

Classification: INTERNAL USE ONLY

y = 1.0018x R² = 0.6363

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NIR Amylose vs Wet Chem

NIR Amylose

Linear (NIR Amylose)

Low Medium High

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Few Limitations

Sample Volume must be adequate – 200 grams

Broken, chalky and damaged samples may result

in lesser Amylose value

Volume & Quality of Sample !!!

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Key Takeaways!

Augmenting Breeding Program, significantly

Saves lot of time and costs – Non destructive method

Improves efficiency of the team

Outstanding troubleshooting efforts from FOSS team

Learning from Rice helped us to implement NIR for Other

Crops (Sorghum)

Learnings from FOSS helped us support NIR in other

Countries/Other Instruments.

Classification: INTERNAL USE ONLY

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Expectations from FOSS Team

Getting connected to the FOSS calibration experts

Need support from the team in choosing right statistical

tools/calibration models

FOSS team has to adopt “Inclusive approach” during

calibration development.

On-line Networking System for Trouble Shooting

Classification: INTERNAL USE ONLY

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THANK YOU

Classification: INTERNAL USE ONLY

ANJANA RATHNAM

[email protected]

www.syngenta.com

INDIA