NICKEL BASED FLUX CORED WIRES For All Position Welding

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Inconel® is a registered trademark of Special Metals Corporation and not affiliated with Stoody Company in any way.

NICKEL BASED FLUX CORED WIRESStoody® Nickel Based Flux Cored Wires comprise a family of wires that can be used to weld and clad in those applications where nickel based solid wires for GMAW and stick electrodes for SMAW of equivalent composition are commonly used. The major advantages of the Stoody flux cored wires over the solid wire and shielded metal arc electrode processes are:

n Out-of-Position (OOP) Weldability: Stoody wires incorporate a slag system that enables significantly higher deposition rates when welding out-of-position versus solid wires or stick electrodes. Typical deposition rates are 11⁄2 - 2 times higher than GMAW with solid wire and 2-3 times higher than SMAW.

n Horizontal and Flat Weldability: Although the wires are designed primarily for OOP welding, Stoody wires can also be used for welding in the flat/horizontal positions with higher deposition rates and better weld profiles than obtainable with SMAW/GMAW.

nShielding Gas Flexibility: Gases used are typically Ar-CO2 mixtures such as (75-25) although pure CO2 may also be used. These gases are cheaper than gases typically used for solid wire welding such as pure Argon, Tri-mixes, etc.

nPower Source Consistency: OOP welding can be performed with standard constant voltage power sources. The ability to pulse is not required.

WIRE AWS CLASSIFICATIONStoody Nickel Based Flux Cored wires are manufactured to AWS specification AWSA 5.34/A5.34M where applicable. The wires are dual classified in the traditional AWS format as well as in ISO format.

PRODUCTS AVAILABLEAlloys equivalent to the Inconel® A, 82, 182, 622, 625, 686, 59, and C276 compositions are currently available. Special alloys can also be made depending on volume/pricing considerations. Specific to Alloy 625, a low iron grade 625LI-T1 (Fe < 1.0%) is also available.

WELDING PARAMETERS/DEPOSITION RATESStoody® Nickel Based Flux Cored wires can be welded in a manner similar to stainless flux cored wires. Conventional constant voltage power sources are adequate and there is no need for pulsing. Wires typically operate in the spray mode with 75 Ar /25 CO2 shielding and semi-spray with 100% CO2. Typically the Ar-CO2 mixture is preferred for OOP whereas 100% CO2 results in better penetration in thick section welds.

Typical deposition rates are shown in the chart below, and are significantly higher than those for OOP welding with coated or solid wire electrodes.

WELDING PARAMETERSConstant Voltage DCEPCTWD: 3/8-5/8" (9-16 mm)

CURRENT(amp)

VOLTAGE(volts)

WIRE FEED SPEED ipm (m/min)

1/16" (1.6 mm) Flat 225/250 26/27 250-275 (6.3-6.9)

1/16" (1.6 mm) Vert Up 200/225 25/26 200-250 (5.0-6.4)

0.045" (1.2 mm) Flat 175/200 25/26 375-400 (9.4-10.0)

0.045" (1.2 mm) Vert Up 150/175 25/26 300-325 (7.5-8.2)

Vertical-Up Fillet Welds made with 0.045" (1.2 mm) Stoody 625-T175% Ar / 25% CO2 100% CO2

NICKEL BASED FLUX CORED WIRES

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515International Customer Care: 940-381-1212

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PACKAGINGStoody Nickel Based Flux Cored wires are vacuum packaged and are available on 33 lb (15 kg) layer level wound wire spools.

NICKEL BASED FLUX CORED WIRES

Dep

osi

tio

n R

ate

(lb

/hr)

18

16

14

12

10

8

6

4

2

00 100 200 300 400

Current (amp)

0.045" (1.2 mm) 1/16" (1.6 mm)

DEPOSITION RATESVoltage: 25-26 voltsCTWD: 3/8-1/2" (9-12 mm)

TYPICAL APPLICATIONSStoody Nickel Based Flux Cored Wires are used predominantly in applications where solid wires and manual electrodes have been replaced, resulting in improved deposition rates and job efficiency:

n Welding of 9% nickel steel for LNG tanksn Cladding of reactor vesselsn Joining nickel alloysn Dissimilar metal weldingn Welding of high molybdenum austenitic stainless steels in

scrubber fabrication

TYPICAL WIRE COMPOSITIONS AND MECHANICAL PROPERTIES

Product Classification

82-T1 182-T1 A-T1 625-T1 625LI-T1 C276-T1 622-T1

AWS A5.34/A5.34M:2013AWS Format

ENiCr3T1-1/-4 ENiCrFe3T1-1/-4 ENiCrFe2T1-1/-4 ENiCrMo3T1-1/-4 ENiCrMo3T1-1/-4 ENiCrMo4T1-1/-4 ENiCrMo10T1-1/-4

ISO Format TNI 6082-11/-14 TNI 6182-11/-14 TNI 6133-11/-14 TNI 6625-11/-14 TNI 6625-11/-14 TNI 6276-11/-14 TNI 6022-11/-14C 0.04 0.03 0.03 0.03 0.03 0.02 0.02Mn 3.0 5.4 2.5 0.4 0.4 0.4 0.5Si 0.4 0.3 0.3 0.3 0.3 0.2 0.2Cr 19.0 16.0 15.0 22.0 22.0 15.4 21.3Ni Bal Bal Bal Bal Bal Bal BalMo -- -- 1.9 9.2 9.2 15.6 13.8Nb 2.5 2.0 1.9 3.8 3.8 -- --W -- -- -- -- -- 3.8 3.1Fe 1.7 7.5 1.5 3.0 0.3 5.2 5.0Yield Strength, ksi (MPa)

58 (400) 58 (400) 51 (340) 72 (500) 76 (525) 68 (450) 70 (470)

Tensile Strength,ksi (MPa) 89 (615) 94 (650) 89.5 (595) 112 (775) 117 (805) 106 (705) 103 (685)

Elongation, (%) 26 35 45 38 35 42 27

Charpy Impact Energy at -320°F (-196°C),ft-lb (joules)

-- 78 (109) 67 (92) 48 (67) 50 (70) 31 (42) --

Part Number, 0.045" (1.2 mm)

11872700 11916200 11896500 11872500 11977400 11953700 11953800

Part Number, 1/16" (1.6 mm) 11872600 11916100 11896700 11872400 11977300 11964300 11965700

Other products available: ENiCrMo13-T1 for welding or cladding with Alloy 59.ENiCrMo14-T1 for welding or cladding with Inconel® Alloy 686.

Inconel® is a registered trademark of Special Metals Corporation and not affiliated with Stoody Company in any way.

ISO 9001REGISTERED FIRM

The Quality System of Stoody at our Bowling Green, Kentucky

location is registered to meet the requirements of ISO 9001

Form No. 62-2508 (03/11/15) © 2015 ESAB Stoody.com Printed in U.S.A.

U.S. Customer Care: 800-426-1888 • Canada Customer Care: 905-827-4515 • International Customer Care: 940-381-1212

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WARNING Protect yourself and others. Before you use this product, read and understand this label, the appropriate Material Safety Data Sheet (MSDS), the manufacturer’s instructions and your employer’s safety practices. The MSDS is available upon request from your distributor, your employer.

HEAT RAYS (INFRARED RADIATION from flame or hot metal), from oxyfuel process can injure eyes. ELECTRIC SHOCK can kill. ARC RAYS can injure eyes and burn skin. FUMES AND GASES can be hazardous to your health.

n Keep your head out of fumes. The primary entry route for welding fumes and gases is by inhalation. Short-term over-exposure to welding fumes may result In fever, dizzness, nausea, or dryness or irritation of nose, throat or eyes and may aggravate pre-

existing respiratory conditions. Long term over-exposure to welding fumes may harm your respiratory function and pulmonary function and may lead to siderois (iron deposits in the lungs). Manganese over- exposer may affect the central nervous system, resulting in impaired speech and movement. OSHA considers chromium and nickel compounds carcinogens.n Use enough ventilation and exhaust at the arc

(flame) to keep fumes and gases from your breathing zone and general area. If you are concerned about the ventilation of your work area, request that your employer conduct appropriate testing.

n This product contains or produces a chemical known to the state of California to cause cancer and birth defects (or other reproductive harm). (California Health and Safety Code 25249.5 et seg.)

n Wear correct eye, ear, and body protection.n Do not permit electrically live parts to touch

skin, clothing or gloves. Insulate yourself from work and ground.

n IN CASE OF EMERGENCY: Immediately call for medical aid. Employ first aid techniques recommended by the Red Cross.

n See American National Standard Z49.1 Safety In Welding, Cutting and Allied Processes, published by the American Welding Society, PO Box 351040, Miami, FL 33135: OSHA Safety and Health Standards. 29 CFR 1910, available from the US Government Printing Office, Washington, DC 20402.

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