Next Platform of Manufacturing (Wizcore_Nexpom eng v3.0)

ⓒ2010 2015. WIZCORE, Inc. All Rights Reserved.

The Next-Generation Statistical Process Control Platform

WIZCORE. Inc

ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.

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C o n t e n t

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0 3About Wizcore

0 8Case Study

1 2Challenge

2 3NEXPOM Overview

3 5Value of NEXPOM

About WizcoreWIZCORE . Inc

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About Wizcore

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About Wizcore

Wizcore has supported technique and consulting such as Big data, Cloud, Virtualization for 30 more customers since we were founded in 2010. We realize Manufacturing Innovation 3.0 by developing and launching NEXPOM which is convergence solution with IT and Manufacturing.

AWARDS

SPLUNK POWERED RESELLER

HIGHEST GROWTH PARTNER OF FY14

PARTNER OF THE YEAR NORTH ASIA FY15

PARTNER+ AWARD OF FY15


• Powered Reseller Partner

• Solution Technical Support

• Splunk Linking&Development

• Big Data Consulting

• Standard Consulting Partner

• Cloud Computing Technical Support

• Workload&Applications

Management

• Nutanix Premier Partner

• Virtual Computing Platform

Service

• Private Cloud & Service Virtualization

Support

• Statistical Process Control

• Industry 4.0 & Smart Factory

• Statistical Analysis for Quality

Data

Name of Wizcore is composite word between Wise and Core. We have provided right solution and service in the right place for IT asset management and IT data use. Our main business filed is below.

About Wizcore

Main Business Filed


Our Customers

Finance

Public Enterprise

About Wizcore


Enterprise

Broadcasting & Communications

Our Customers

About Wizcore

Case StudyCase Study for NEXPOM

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Case Study

Case 1. Metal Processing Company

Turning

3rd Measurement(in the Measurement lab)

2nd Measurement1st Measurement

GrindingCasting

* Product : Journal Bearing for car engine

* Condition :

•Size(Length, Diameter)

•Hardness

•Clearliness

•3 demension coordinate

(Sampling Inspetion)

•Total Inspection

* Needs:•Data management for all

processing

•Quality data integration

•Data monitoring in real time

•Alarm when tolerance error limits

exceed

•Data sharing between

departments

•Follow-up service for product

quality


Indexing

Splunk Server(Searching)

Case 2. Semiconductor Manufacturing Company

* Condition :

•Parsing the STDF File

•Data Publishing

* Needs:•Data management of equipment

•Parsing the STDF File quickly

•Data publishing as customers

require

Case Study


Requirement From Customers

•Equipment

•Manufacturer

•Data form

•Location

…

…

Customer’s Needs

•Management of

quality data

•Use of quality data

•Standardize

Case Study

ChallengeBackground Of NEXPOM

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Importing Strategy Of Light Industry

제조업 혁신 1.0

Chasing Strategy Of Assembling Equipment

Industry


Leading Strategy Of Convergence New Industry


Source : Ministry of trade, industry & energy

The Manufacturing Innovation 3.0 & Smart Factory

Manufacturing Innovation 3.0



Basic Direction

With convergence IT&SW, create the added value of manufacturing and be more competitive

The Three Strategy The Six Task

Create New Converged Manufacturing

Strengthen Core AbilityOf Main Business

Enhance Infrastructures Of Manufacturing Innovation

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Process Innovation of IT&SW

Creat Convergence Growth Engine

Secure Leadership Of Material& Component

Enhance Soft Power of Manufacturing

Supply Customized Labor&Location

Leap R&D Hub of Northeast Asia

Focus on the environment development in order that company can lead the Manufacturing Innovation.

Challenge


Intelligence is necessary

Improve Productivity!!Monitoring is necessary to watch quality information and state happened in process line.Management quality can decrease both disuse of product and reproduction.

For productivity and quality management, complementary system is necessary.

Challenge


Challenge Overview

How we can collect and show the data happened in process line?

Too many variable of issues

Various measurement equipment

A variety of data format

A scattering of factories

Various method of analysis

Monitoring

Statistical summary

Advanced report

Challenge


Hand tools CMM Tester

Each Value&Quality Data

Needs 1 : Quality Data Integration through Splunk

Various data format from equipments, sensor, measuring instrument

Cost increases to build data input interface from a variety of equipments.

There is no management about measurement of each equipments.

There is no method how to use and integrate collected data

It is too complicated to manage all data

It is necessary…1 . To have various data format for managing quality data

Challenge


It is necessary…2 . To visualize quality data

Needs 2 : Visualization

RAW Data Format

.txt

.doc

.csv

ASCII

Binary

DB types file

…

Challenge


Measurement Lab

Needs 3 : Dashboard&Monitoring For Each Operator

It is necessary…3 . To build dashboard &monitoring

Need Dashboard

To monitor whole process line

For each process operator to analyze and monitor data

Process Line

Challenge


How to … 1. Manage and integrate quality data

Answer 1 : NEXPOM Agent can create integrated data.

NEXPOM Agent

Can interface with many equipments and create data

Can save quality measured data to Splunk without any complicated changes.

Challenge


How to … 2. Analyze quality data

Answer 2 : NEXPOM Agent → Splunk → NEXPOM Publisher

NEXPOM Agent

NEXPOM Agent deliver each measured data from equipments to Splunk and save

NEXOM Publisher visualize and analyze quality data easily

Challenge


How to … 3. Monitor quality data

Answer 3 : NEXPOM Publisher can make dashboard.

With NEXPOM Publisher

Monitoring in real time

Trend analysis

Warning Limit & Alarm

Send information(SMS,

Message board)

Quick response

Challenge


NEXPOM Architecture

Challenge

NEXPOM OVERVIEWNEXPOM Description

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ⓒ2010 - 2015 WIZCORE, Inc. All Rights Reserved.24

Standardize Agent Data

Standardize

Collect and manage data from measurement equipment, CMM and so on

Standardize collected data

NEXPOM Overview


Global Dashboard

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Global Dashborad

Monitoring data from global factories

Compare rate of products production(Per day)

NEXPOM Overview


Global Dashboard Alarm

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Alarm

Alarm when something wrong appear in production data

Provide alarm list so that it enables to check detail data

NEXPOM Overview


NEXPOM Overview

Manufacturing Line Dashboard

Manufacturing Line Dashboard

Check the rate of process per each manufacturing line

When abnormal sign is discovered, it enables to notice and check the state if just simply click.


Realtime Process Line Dashboard

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Process Line Dashboard

Check the product quantity data, trend and the rate of production process

When some symptom happen, it enables to provide detail at the report page.

Send information via SNS, Email when alarm list is updated

NEXPOM Overview


Realtime Product Data Dashboard -1

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Product Data Dashboard

Check the measured data trend of product (ex) Size, Diameter)

Check various statistical data chart(ex)bar_chart, box plot_chart)

Check the state and detail if just simply click

NEXPOM Overview


Realtime Product Data Dashboard -2

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Product Data Dashboard

Check the measured data trend of product (ex) Temperature, Pressure)

Check the state and detail if just simply click

NEXPOM Overview


Summary Report Of Quality Data

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Summary Report

Result Report per each part

Compare nominal value with real measured value

Check the Deviation, R Value and chart

NEXPOM Overview


Detailed Report of Quality

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Detailed Report

Check CP, CPK, Standard deviation, Maximum/Minimum value

Compare x-bar chart, R-chart and Histogram chart

Check the detailed data about the process and measurement

NEXPOM Overview


Quality Test Report

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Quality Test Report

Provide product test report per each customer

Handle it easily with excel tool

Enable to check each conditional quality data

NEXPOM Overview


NEXPOM Mobile

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NEXPOM Overview

NEXPOM Mobile

Application for smart devices

Provide alarm and report function

Provide data comparison per each process

VALUE OF NEXPOMWhy NEXPOM?

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Active Quality Management System

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Value of NEXPOM

Quality Management System

Maintain products through data management

Provide Previous quality management

Cost cutting and increase of the productivity

Handle the troubles quickly and accurately

Set ‘Company-wide quality control' goal

Build up reliability about product


Fast Time-To-Value

One Platform, Multiple Use Cases

Visibility Across Stack, Not Just Silos

Ask Any Question Of Data

Any Data, Any Source

Value of NEXPOM

Why NEXPOM?

Thank you!Thank you for Listening

Next Platform of Manufacturing (Wizcore_Nexpom eng v3.0)

Data & Analytics

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