New Suntech geotextile 13 DEC 2019 · 2019. 12. 30. · SUNTECH® GEOTEXTILE will prevent two soil...
Transcript of New Suntech geotextile 13 DEC 2019 · 2019. 12. 30. · SUNTECH® GEOTEXTILE will prevent two soil...
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An ISO 9001:2015 Certified Company
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SUNTECH
SUNTECH GEOTEXTILE PVT. LTD.
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About
SUNTECH®GEOTEXTILE is high quality manufacturer and supplier of Geosynthetic products which holds a good market presence since its establishment in the year 2013. In a very short span of time
SUNTECH® emerged as a leading brand in geotextile segment across the globe.SUNTECH® GEOTEXTILE has production capacity of 7000 tons or 30 million square meter per annum with two production lines for a maximum width upto 4.5 meters as well as 6 meters.
SUNTECH® GEOTEXTILE is an organization born out of this very philosophy, using state-of-the-art technology, process and infrastructure, combined with world class professionals and human resources.
SUNTECH® GEOTEXTILE is committed to provide its expertise through its quality products in Civil engineering applications, Environmental protection work and various Industrial applications.
SUNTECH® GEOTEXTILE Private Limited is an ISO 9001:2015 certi�ed company located in central INDIA with advantageous geographical location.SUNTECH® GEOTEXTILE is now the benchmark for the industry with its innovative products created with the world class facilities.SUNTECH® GEOTEXTILE products are mainly distinguished for its superior QUALITY along with efficient technical services.SUNTECH® GEOTEXTILE works on 360 Degree improvement basis, all we mean is shortest lead time and greater �exibility in product line to meet the growing demand and changing needs.SUNTECH® GEOTEXTILE serves with unmatched quality, dedicated work force in order to achieve 100% customer satisfaction.SUNTECH® GEOTEXTILE have supplied its products to various projects with different application areas to leading organizations like IOCL, NTPC, L&T construction, Indian Railways, L&T ship building, WRD Assam, Rajasthan, Bihar and many more.
SUNTECH
SUNTECHSG
WHY ?SUNTECH
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SUNTECH® GEOTEXTILE will prevent two soil layers of different particle sizes from mixing with each other.
SUNTECH® GEOTEXTILE will efficiently collect super�uous water from structures, such as rainwater or surplus water, from the soil and discharge it.
SUNTECH® GEOTEXTILE is an ideal interface for reverse �ltration in the soil. In all soils water allows �ne particles to be moved. Part of these particles will be halted at the �lter interface; some will be halted within the �lter itself while the rest will pass into the drain. The complex needle-punched structure of the SUNTECH®GEOTEXTILE enables the retention of �ne particles without reducing the permeability of the drain.
SUNTECH® GEOTEXTILE is an ideal protection from erosion of earth embankments by wave action, currents or repeated drawdown. A layer of GEOTEXTILE can be placed so as to prevent leaching of SUNTECH®�ne material. They can be used for rock beaching or as mattress structures. They can even easily be placed under water.
REINFORCEMENTSUNTECH® GEOTEXTILE is used to reinforce earth structures by means of �ll materials. Thanks to their high soil fabric friction coefficient and high tensile strength, they are an ideal reinforcement solution.
FUNCTIONS
GEOTEXTILESUNTECH
SEPARATION
DRAINAGE
FILTRATION
PROTECTION
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Tensile Strength
Elongation
Asphalt Retention
Melting Point
Surface Temperature
N
%
Kg/10sq.m
°C
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450
50
10
150
Heat Bonded OneSide Only
450
50
10
150
One Side HeatBonded
ASTM D 4632
ASTM D 4632
ASTM D 6140
ASTM D 276
Visual Inspection
PRODUCT UNITS AS PER MORT&H SUNTECH PAVING TEST METHODSPECIFICATION FABRIC
≥ ≥
SEAL COAT
BITUMINOUS LAYER
SUNPAVE PAVING FABRIC
TACK COAT
SUB BITUMINOUS GRADE
TM
PAVING FABRIC™SUNPAVEUSED IN – PAVED & UNPAVED ROADWAYS
SUNPAVE™ Paving Fabric is made from polypropylene �bers that are tangled together by a needle-punching process with heat bonded on one side to form a strong, �exible and dimensionally stable fabric structure.SUNPAVE™ Paving Fabric is manufactured with optimum bitumen retention capacity, high tensile strengths and low elongations, allowing them to distribute loads, reduce rutting and extend the life of paved and unpaved roadways.
Features
Ÿ has high melting point which enables it to with stand the temperature of SUNPAVE™ Bituminous Mixture.
Ÿ is made up of most durable Polypropylene Fibers. SUNPAVE is resistant to SUNPAVE™Acidic & Alkaline environments.
Ÿ has affinity to bituminous liquid coat which ensures excellent bond SUNPAVE™between them.
Ÿ exhibits high Tensile & Elongation properties to ensure deformation SUNPAVE™ without rupture.
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SUNTECH® S tandard G eotex t i les enhance the performance and design life of granular layers by providing the s e p a r a t i o n & � l t r a t i o n f u n c t i o n . SUNTECH®Standard Geotextiles general use includes ground stabi l i sat ion (between the sub-base and subgrade) and around drainage materials
PROTECTION FROM INTERMIXING OF GRANULAR MATERIAL AND SOIL
SUNTECH® Standard Geotex t i les provide an effective solution to the problem of constructing a stable granular layer over soft foundation soils. When stone is placed directly on a soft subgrade, t h e i m p o s e d l o a d o f t e n c a u s e s intermixing of two layers. This results in contamination of the stone layer and a resulting loss in bearing strength, surface rutting and deformation at the sub-base/subgrade interface.
USED FORFilter Separators | Ground Stabilization
PRODUCTS:SG 120, SG200, SG300, SG400, SG500
USED INHighways | Coastal & Waterways | Land�ll
SUNTECH NON - WOVEN GEOTEXTILE
PROTECTION FROM INGRESS OF FINES INTO DRAINAGE
Product Grade SG120 SG200 SG300 SG400 SG500
Roll Width*(m) 4.5 4.5 4.5 4.5 4.5
Roll Length(m) 100 100 100 50 50
Roll Weight(kg) 55 90 135 90 112
Whether it's a granular drain or a geosynthetic alternative such as open geocellular units, Standard SUNTECH®Geotextiles are ideal for preventing the ingress of �nes.
SUNTECH®Standard Geotextiles �lters/separators are used extensively in the construction of:
• Paved and unpaved roads • Railways • Concrete Floors • Parking Area
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SUNTECH® GEO BAGS are made of Non Woven Geotextile fabrics that are stitched from two sides and open from one
side. GEO BAGS designed to be �lled with soil SUNTECH®and are installed while the construction of marine and
hydraulic structures. The Non Woven SUNTECH®Geotextile bags are a geo-synthetic product that are made o u t o f p o l y p r o p y l e n e a n d i s u s e d f o r t h e polyster/protection �bres of hydraulic structures and riverbanks from severe erosion and scouring & �ood control.
SUNTECH® GEO BAGS can also be customized in different sizes and forms that suits your requirement of design and installation. The GEO BAGS can be placed on dry land and can also be installed in SUNTECH®water of any depth.
SUNTECH GEO BAGS
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SUNTECH WOVEN GEOTEXTILE
SUNTECH® Woven Geotextiles can be sub-divided into different categories depending upon their production processes. As their name implies, they are manufactured by adopting techniques which are similar to weaving usual clothing textiles. This type has the characteristic appearance of two sets of parallel threads or yarns -the yarn running along the length is called warp and the one perpendicular is called weft.
SUNTECH® Woven Geotextiles are manufactured from polypropylene which is manufactured in the form of extruded tape or multi�lament as per the requirement.
SUNTECH® Woven Geotextiles are available in three types-
1) Tape by Tape
2) Polypropylene multi�lament
3) PET
SUNTECH® Woven geotextile fabrics strive to provide dimensional stability and deliver superior load distribution.
SUNTECH® Woven geotextile is used for sub- base reinforcement in roads, �ltration & drainage media in roads & retaining walls, slope protection, erosion control structures, ground stabilization, landscaping, etc.
SUNTECH® Woven geotextile has excellent chemical resistance to the environment.
SUNTECH® Woven geotextile combines �ltration properties with high water permeability.
APPLICATIONS-
• Paved and unpaved Roadways
• Railways
• Flood control
• Land�lls
• Tunnels
• Landscaping
• Construction works
Features
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SUNTECH® Geogrid is geosynthetic material used to reinforce soils and similar materials. Geogrid are commonly used to reinforce walls, as well as subbases or subsoils below roads or structures. Soil pull apart under tension compared to soil, geogrid are strong in tension.Geogrid is a polymeric material made up of many polymers like polyethylene, polyvinyl alcohol polypropylene etc. It is one of the most important inventions in geosynthesis which is used as a reinforcing material. They formed by joining intersecting ribs. They have large open spaces in between the ribs known as “apertures’.Geogrid can be classi�ed in to two layers based on the stress transfer or direction of stretching during manufacture as –
A) Uniaxial Geogrid – It is stretched only along longitudinal direction. Thus the stress is transferred only along that axis; even the tensile strength is more in longitudinal direction when compared to transverse direction in uniaxial geogrid.
B) Biaxial Geogrid – It is stretched along two directions (longitudinal and transverse), thus the stress is equally distributed along both directions.
GEOGRIDSUNTECH
Geogrid stabilize soil
mass.
Creates a composite soil
mass of increased
strength.
Much higher loads can
carried by the soil
structure.
Application
Advantages
Geogrid Promotes soil stabilization.It is a good remedy to retain soil from erosion.Higher load bearing capacity.Geogrid are �exible in nature. They are known for their versatibility.Geogrid have high durability reducing maintenance cost. They are highly resistant against environmental in�uences.No difficulty in material availability.
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SUNTECH EXTRUDED GEOGRIDS
SUNTECH® Extruded Geogrids are manufactured by stretching the punched sheet of polypropylene different directions depending upon the production of the type of geogrid i.e. uniaxial, biaxial or triaxial. This process results in a product with high tensile strength and modulus in the stretched directions i.e. Machine direction or Cross machine direction or both. The resulting geogrid apertures are either square or rectangular.
FEATURES
· SUNTECH®Extruded Geogrids are available with different strength parameters with different aperture sizes for various applications as per the customer requirement.
· It creates a stiffer aggregating layer which reduces the vertical stresses and improves the load distribution generated by the overlying structure.
· It provides a chain system to provide more efficient bearing and spreading reinforcement for the soft soil.
· The Geogrids structural junctions, rigid ribs and thick walls help in locking aggregates and increasing its shear resistance.
APPLICATIONS-
• Railway Track bed stabilization
• Basal reinforcement of embankments
• Bridge & Railway abutments
• Retaining walls & RE Walls
• Reinforcement of granular road base
and sub base
• Reinforced soil slopes
• Reinforced foundation over piles
• Load transfer platforms
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SUNTECH for Roadways & Highways
SUNTECH® Non-woven Geotextile manufacturing is modern development in high tech process industries in which high quality polypropylene staple �bers are continuously extruded and laid into moving belt, then the mass of �bers are needle punched , in which �laments are mechanically entangled to form fabric with superior mechanical, hydraulic and physical properties. SUNTECH® Non-woven Geotextiles are well aligned with speci�cations given by IRC: SP: 59 and Ministry of road transport & highways (MORT&H).
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PROPERTIES UNIT TEST STANDARD TYPE-1 TYPE-2 TYPE-3
MECHANICAL PROPERTIES
Elongation at break(MD/CD) % ASTM D 4595 >50 >50 >50
Grab Tensile Strength N ASTM D 4632 900 700 500
Trapezoidal Tear Strength N ASTM D 4533 300 250 180
Puncture Strength(CBR) N ASTM D 6241 2000 1400 1000
Burst Strength N ASTM D 3786 1700 1300 950
HYDRAULIC PROPERTIES
Apparent Opening Size Microns ASTM D 4751 ≤180 ≤180 ≤212
Permittivity S-1 ASTM D 4491 0.8 1.0 1.2
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SUNTECH GEOTUBE
SUNTECH® GEOTUBES are designed to deliver cost effective solution for waste water treatment and marine dredging operations applications. SUNTECH® GEOTUBES can be placed along shorelines and rives fronts as part of man-made dune or riverbank. They are also perfect for containing and dewatering sludge from environmental dredging and industrial processes. SUNTECH® GEOTUBE functions by �ltering the solids from the liquids, once the tube is �lled and completely drained of excess �uid, it can be cut open and dried sludge can be removed with a loader and a dump truck.
FEATURES
SUNTECH® GEOTUBES are cost effective containment solution for dewatering or desludging and protection.SUNTECH® GEOTUBES are composed of high-tenacity polypropylene yarns, which are woven into a network that supports the high demands required for marine applications. SUNTECH® GEOTUBES resist ultraviolet deterioration, rotting, and biological degradation, and are inert to most naturally encountered chemicals, alkalis, and acids.
APPLICATIONS-
· Sludge Dewatering Bags
· Shoreline protection
· Solids & waste containment
· Municipal applications
· Wastewater lagoon liners
· Water & wastewater treatment
& containment
· Industrial applications
Environmental containment
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SUNTECH Drainage Composite
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Ÿ Geocomposite used as barriers / separation layers to separate and contain polluted Soil or waste and avoid migration of pollutants to the surrounding soil or waste and avoid migration of pollutants to the surrounding soil or water. They can be mounted on solid frames to build below ground physical barriers i.e. separation walls.
Ÿ In railways applications, geocomposites can replace the sand layers separating the track ballast from the foundation, performing the same function of stopping the upward migration of Fines.
Ÿ Leachate in land �ll, pond living, drainage where frost leave or salt migration problem, main forced walls or slope. Highway pavement, air�eld pavement, railroad right -of- way.
APPLICATION OF COMPOSITE GEOTEXTILEGEONET DRAINAGE PROPERTY TEST METHOD VALUEMass, gm/m2 ASTM D 5261 520Density ASTM D 1505 0.94 g/cm3Carbon Black Content ASTM D 4218 2%Melt Flow Index ASTM D 1238 < 1
DRAINAGE GEOCOMPOSITEPROPERTY TEST METHOD VALUEMass, gm/m2 ASTM D 5261 780Thickness at 2 Kpa ASTM D 5199 7.2Tensile StrengthMD/CD Kn/m2 ASTM D 7179 21/16
GEOTEXTILE FILTRATIONPROPERTY TEST METHOD VALUEMass, gm/m2 ASTM D 5261 130Grab Strength-N ASTM D 4632 510Puncture Strength-N ASTM D 4833 255AOS - mm ASTM D 4833 0.25Water Flow l/mnt/m2 ASTM D 4491 3800
• Slope protection • Wave damage protection• Venting of gas • Leak detection layers• Sub-grade enhancement • Drainage Geomembrane protection
SPECIFICATIONS
SUNTECH® Geocomposites consist of a combination of geotextile and geogrid; or geogrid and geomembrane; or geogrid and geotextile and geomembrane; or any one of this three materials with another material (e.g. various soils, deformed plastic sheets, steel cables or steel anchors. Geocomposites are used in construction and civil engineering applications for drainage applications. Drainage is de�ned as the collection and transportation of rainwater, groundwater or other �uids such as leachates and gases. Geocomposite drainage systems are being increasingly used as a more effective and economic alternative to traditional granular based solutions.
Principles of the functions afforded by geosynthetics for drainage are:• Distributes pressure• Transports water to the collector drain• Protects waterprooing from damage when trench is back �lled• Removes excess water from the soil• Prevents the collector drain from splitting up with �ne soil particles
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SUNTECH®High Density Polyethylene (HDPE) Geomembrane liners are used in a wide range of containment applications. Available in smooth, textured, white, conductive and high temperature variations, this material provides excellent durability and chemical resistance properties and is reliable in exposed applications, offering great ultraviolet protection and ageing resistance from the intense stresses of weather.
The best thing about the HDPE is that it can be easily moulded and welded together and the use of uvStabilizers improves its weather resistance.Geomembrane is a kind of waterproof material with basic raw material of high polymer.
HDPE Geomembrane are used in many different lining
Applications
SUNTECH HDPE Geomembrane
Land�lls. Concrete tank liners. Pond liners. Mining. Power Plants. Fences.
Tanks & Vessel. Vaccum Forming. Storage sheds.
Advantage
Broad chemical resistance.Good low temperature properties.
Good weld strength.
Relatively inexpensive.
Very low permeability. Recyclable.
Excellent chemical resistance.
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SUNTECH DRAINAGE CELL
ADVANTAGESBidirectional drainageeasy installationHigh void indexHigh resistance
APPLICATIONSoil stabilizationRetaining wellSlope erosion controlSlope platformsTree platform
SUNTECH® Drainage cell are lightweight, high strength modular drainage cell which are especially designed for sub - surface drainage and waterproo�ng membrane protection. Drainage cell are manufactured from high strength polypropylene, having height of 20mm & 30mm and are easy to install, by interlocking them horizontally and vertically. The drainage cell also acts as a protection layer over water proo�ng membranes, and also creates a thermal insulation barrier. The open surface design and high internal void volume enables the rapid capture and transport of high water volumes. the roots of plants and grass can take this water through capillary action and will help in the growth of these plants.
ADVANTAGES
Excellent water discarge capacity. Minimum soil depth required Easy & Fast Installation. Minimum Irrigation of water.
APPLICATION
Retaining Walls Bridge abutments Tunnels Road Edge Landscaping Land�lls Golf Courses Sports Field Paving
SUNTECH® Geocell are made of high density Polypropylene strip that are ultrasonically welded to from an extremely welded to from an extremely strong honey comb con�guration soil, sand aggregate concrete and other �ll material is place within the installed Geocell solving a variety of engineering and construction challenges. Geocell are compartment containers that can be used as a load transfer platform and widely accepted all over the world. Geocell are joined together to form a stiff foundation. These Geocell systems are effective in soil. Especially where the heavy loading is expected, the ground conditions can be improved with use of Geocell Mattresses.
GROUND & GROWING SOIL
GEOGUARD GEOTEXTILE
GEOGUARD DRAIN CELL
GEOGUARD GEOMEMBRANE
CONCRETE SLAB
FEATURESGreat strengthQuality testedDimensional accuracyDurabilityHigh strength
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SUNTECH GEO CELL
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SUNTECH® ROOT SHIELD Control barrier to protect buildings, walls, paths, access roads, drainage pipes and underground cables from root damage.
SUNTECH®ROOT SHIELD are used to protect buildings, walls, paths, drainage pipes, cables and lawns from potential damage caused by root development. Structures with shallow foundations can be undermined. Damaged pipes, or pipes with faulty joints can become blocked by roots. Root growth is also known to cause desiccation of soils to the extent that soil shrinkage can result in parts of the foundation no longer being supported. When this occurs structures may subside and crack, and in these circumstances expensive underpinning may be the only solution.
SUNTECH ROOT SHIELD 4.50X100 400 3250N NON-WOVEN PP/PE
PRODUCT SIZE (m) CBR PUNCTURE RESISTANCE TENSILE STRENGTH MATERIAL
SUNTECH ROOT SHIELD
GSM
16kN/m
SUNTECH ROOT SHIELD provide excellent solution in case when it is neassary to have a water permanent solution. SUNTECH ROOT SHIELD is a geotextile manufactured from Polyester �bres. It provides excellent resistance to root development.
SUNTECH ROOT SHIELD has high tensile strength, high puncture resistance and is capable of withstanding the differential forces that can develop in clay soils.
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SUNTECH WEED SHIELD
Ideal for landscaping, garden beds.
Maintenance free and resistant to
microbiological and chemicals.
Weed-control fabric which avoids
the use of chemicals
Lightweight and simple to install
SUNTECH WEED SHIELD 1.6X300 150 1400N
PRODUCT SIZE (m) GSM CBR PUNCTURE RESISTANCE MATERIAL
NON-WOVEN PP/PE7kN/m
TENSILE STRENGTH
SUNTECH® WEED SHIELD Geotextile for landscaping, gardening and construction applications.
SUNTECH®WEED SHIELD suppresses weeds in landscaping and garden applications without chemical use, it is designed to allow the passage of water, oxygen and nutrients while blocking weeds.
SUNTECH®WEED SHIELD is installed at the interface between soil and a decorative layer such as bark chippings, stone chippings, pebbles or gravel.
The WEED SHIELD is easy to cut, simple to position, �exible to adapt to uneven SUNTECH®ground.
SUNTECH®WEED SHIELD is supplied in roll sizes to suit small gardens to large landscape project. Some more features of WEED SHIELD are :SUNTECH®
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SUNTECH GEOTEXTILE PVT. LTD.Head office : “PRABHU KUTIR”, Ramadhin Marg,
Dist - Rajnandgaon, Pin Code - 491441, Chhattisgarh, INDIA
Tel. : +91 7744-22277, 409410Email : [email protected] Web site : www.suntechgeotextile.com
SUNTECH
CHENNAIM. : +91 93818 27279
PUNE & MUMBAIM. : +91 93701 27279
HYDERABAD BENGALURUM. : +91 93967 27279M. : +91 93907 27279
AHMEDABADM. : +91 93755 27279
DELHIM. : +91 93101 27279
RAIPUR M. : +91 +91 9285027900
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