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Transcript of New SI 2.1 Presentation
7/25/2019 New SI 2.1 Presentation
http://slidepdf.com/reader/full/new-si-21-presentation 1/43
RFS SI 2.1Actuator July 2015
Presented by:Andy Hurst
7/25/2019 New SI 2.1 Presentation
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Rotork Fluidsystems
Skilmatic SI 2 Actuators
Range of Electric Spring Return Actuators suitable forSutdo!n applications
7/25/2019 New SI 2.1 Presentation
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SI 2 Principles of "peration
Features
• Self contained electrically operated actuator, only needs power andsignal connections
• Fail Safe !Spring "eturn, truest means of fail safe re#uirement
• $wo position or analogue %ontrol wit& additional 'S( signal
• )artial Stroking capa*ility, reduces maintenance re#uirements
•
+etwork communications wit& additional &ardware 'S( options• 'plosion proof - watertig&t up to I)./
7/25/2019 New SI 2.1 Presentation
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SI 2 Principles of "peration
enets
• "educed installation- maintenance costs
• ost relia*le means of positioning a 3al3e to a safe position on loss ofpower4signal
• (esigned to meet safety critical application re#uirements
• )artial Stroking %onrms 3al3e is a3aila*le - assists wit& minimising
plant s&utdown times• $otally sealed system
• Interfaces wit& a wide range control systems
7/25/2019 New SI 2.1 Presentation
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SI 2 Principles of "peration
Self contained Electro#ydraulic control module
Spring return # Fail Safe
Simple lo! pressure $ydraulic pump % bleed system
7/25/2019 New SI 2.1 Presentation
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SI 2 Principle of "peration
)ower nit %omponents
otor4Solenoid'nclosure
Hydraulic 'nclosure %6w)ump, c&eck 3al3e andpressure relief 3al3e
'lectronics 'nclosure%6w ain *oard, )ower
*oard and pressuretransducer
$erminal'nclosure
7/25/2019 New SI 2.1 Presentation
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SI 2 Principles of "peration
)ower nit %omponents
otor
"otary )umpAssem*ly
)ressure "elief 3al3e
%&eck 7al3e
)ressure $ransmitter
)ower circuit*oard
ain circuit *oard
8ocal %ontrols
7/25/2019 New SI 2.1 Presentation
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SI 2 Principle of "peration
Hydraulic circuit
Actuator at &losed limit $&e *y9pass :Solenoid +o1 normallyopen; solenoid 3al3e, *leed :solenoid+o2 - < normally open; solenoid3al3e:s;, and motor dri3en rotary 3anepump are de9energised
$&ere is no &ydraulic system pressureItem
'escription
1 Filters
2 )ressure $ransducer
< +ormally =pen leed Solenoid ! Solenoid 3al3es +os2 - <
> )ressure "elief 7al3e set to 1?5 )SI
5 +ormally =pen Solenoid 7al3e ! y9pass Solenoid +o1
. %&eck 7al3e? otor
/ "otary 7ane )ump
@ Spring "eturn Actuator
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SI 2 Principle of "peration
Hydraulic %ircuit
Actuator commanded to =pen from t&e %losedlimit $&e *leed solenoid 3al3e:s;, and motor areenergised $&e oil is circulated t&roug& t&e *y9passsolenoid 3al3e wit&out generating any systempressure for 05 seconds, w&ic& allows t&e motorto reac& operating speed $&e *y9pass solenoid3al3e is t&en energised :closes; $&e oil pressure generated acts against a springopposed piston in t&e actuator dri3e =nce t&e oilpressure is sucient to o3ercome t&e spring, t&episton will mo3e, w&ic& in turn will open t&eactuator
7/25/2019 New SI 2.1 Presentation
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SI 2 Principles of "peration
)ower nit %omponents
otor
"otary )umpAssem*ly
)ressure "elief 3al3e
%&eck 7al3e
)ressure $ransmitter
)ower circuit*oard
ain circuit *oard
8ocal %ontrols
7/25/2019 New SI 2.1 Presentation
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SI 2 Principle of "peration
Hydraulic %ircuit
Actuator commanded to Stop or it reaches the Open
limit
The by-pass solenoid valve is de-energised (opened).
The motor is de-energised after 5 seconds, unless a new
command to open is given. If the actuator is commanded
to open within 5 seconds (before the motor is de-
energised), then the by-pass solenoid valve is energised
again.The oil pressure is maintained by the bleed solenoid
valve(s), pressure relief valve, non-return valve remaining
closed and the spring opposed piston in the actuator
drive.
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SI 2 Principles of "peration
Hydraulic %ircuit
• Actuator commanded to &lose from te "pen limit
• $&e *leed solenoid 3al3e:s; are de9energised :opened;• $&e oil pressure is releasedB once t&e spring force is sucient to o3ercome t&e oil pressure acting
on t&e piston t&en it will mo3e *y returning oil t&roug& t&e open *leed solenoid 3al3es, w&ic& in turnwill close t&e actuator
•
• Actuator commanded to Stop before it reaces te &losed (imit
• $&e *leed solenoid 3al3e:s; are energised and actuator tra3el will stop and position maintained *yt&e energised solenoids and t&e c&eck 3al3e
• • Actuator commanded to "pen from a mid tra)el position
• $&e motor is energised $&e oil is circulated t&roug& t&e *y9pass solenoid 3al3e wit&out generatingany system pressure for 05 seconds, w&ic& allows t&e motor to reac& operating speed andpre3enting a motor stall $&e *y9pass solenoid 3al3e is t&en energised and t&e actuator will tra3el tot&e open limit
•
• Actuator commanded to "pen !ile &losing
• $&e *leed solenoid 3al3e:s;, and motor are energised $&e oil is circulated t&roug& t&e *y9passsolenoid 3al3e wit&out generating any system pressure for 05 seconds, w&ic& allows t&e motor toreac& operating speed and pre3ent a motor stall $&e *y9pass solenoid 3al3e is t&en energised andt&e actuator will mo3e to t&e open limit
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SI 2 Principles of "peration
Diring (iagram
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SI 2 Principles of "peration
enu Structure
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SI 2 Principles of "peration
)rimary Settings
00] [
P?
Password
Crossroad Secondary Settings
C2Close Action
C3Open Action
CPClose Pressure (Limit)
cPClose Pressure (Mid)
LC
Closed Limit (Manual)
LO
Open Limit (Manual)
OPOpen Pressure (Limit)
oPOpen Pressure (Mid)
PT
Partial Stroke Test
PC
Password Change
Ir
IrDA !luetooth
PPActuator "e#erence Pro#ile
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SI 2 Principles of "peration
Secondary Settings
Crossroad
rP
"emote Priorit$
HP
%old Posiiton
LH
Limit %$steresis
OHO&er pressure h$steresis
UH'nder pressure h$steresis
dd
Minimum Demand (
HC
%$steresis Closing
HO
%$steresis Opening
FH
Set Demand Open
Sc (CL)
Set CPT Closed
SC (OP)
Set CPT Open
FF
Analogue Alarm
Pd
Partial Stroke Duration
PS
Partial Stroke Inter&al
!
)SD Action
O)SD Local Stop O&erride
c
)SD Contact T$pe
r)SD Manual "eset
Un
So#tware *ersion
UI
Option *ersion
Ur
"eset
r2
Contact +unction
r2
*alue
r2
Contact +orm
r3
Contact +unction
r3
*alue
r3
Contact +orm
r"
Contact +unction
r"
*alue
r"
Contact +orm
dC
Dead,and Closing
OC
Option Card
cLCon#igure Local Controls
rS
"emote Select
FImA *oltage Analogue Input
LP
Low Power
tL
Test Lights +unction
Ld
Closed L)D Colour
UL
Language
CF
Con#irm #aults
UP
Ser&ice Password
O#
I- Timer )na,led
#C
I- Timer Start . Open
#O
I- Timer Stop . Open
#nI- Timer On Time
#FI- Timer O## Time
Contact r2
Contact r3
Contact r"
$enera% Settings
&igita% Contro%
S& ' Partia% Stroe
!na%oge Contro% *
Ser+ice ,ode
dO
Dead,and Opening
FC
+low Characterisation
FL
Set Demand Closed
!na%oge Contro% 2
t
)SD Temp signal loss
SL
Slow Mode !and Ad/ust
Co
CPT Output
#&
I- Timer Direction
#S
I- Timer Inter&al
#
I- Timer on )SDInterr-ter Ti.er
SP
Set.up Partial Stroke
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SI 2 Principles of "peration
'lectronics Features
• *on#intrusi)e setting
9 Dit& "otork infra red 6 luetoot& settingtool
setting tool
9 All 3alues are &eld in '')"= to maintainsettings in memory on power failure
: +o *attery *ack9up;
• (&' 'isplay
9 )osition and )ressure Indication
9 (ual (isplay wit& <2 c&aracter tet
9 ultilingual tet capa*ility :consultfactory;
9 'asy set9up
• (E'+s
9 $o indicate limits and intermediatestate
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SI 2 Principles of "peration
'lectronics ain Features
Semi#Automatic Position (imit &alibration $&e met&od of cali*ration will re#uire t&e mec&anical limit to *e set *ut t&e electrical limits will *e set
*y t&e software $&e software will calculate t&e electrical limits from t&e o3erall span *etween t&emec&anical limits
,anual ")erride 'etection S&ould a manual o3erride *e installed t&e actuator can detect and alarm if t&e actuator is not at t&e fail
!safe position w&en re9powered after a s&utdown
Partial Stroking• %onrming t&e actuator and 3al3e are a3aila*le to s&utdown if re#uired
• "educes num*er of s&utdowns re#uired for maintenance testing- Allows testing of Isolating 7al3es wit&out eEecting t&e process
- $ests all components in t&e system, including t&e 7al3e
- $&e partial stroking is adusta*le from 0 to @@G of stroke (efault is set at 5G of stroke from t&e openlimit
SI 2 P i i l f " i
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SI 2 Principles of "peration
'lectronics Features
,anual Reset An optional 'S( manual reset can *e ena*led to restrict t&e actuator from operating until locally reset
at t&e actuator t&roug& t&e local controls or t&roug& an eternaly mounted switc&
Pressure 'isplay
$&e pressure can *e s&own as eit&eractual readings :*ar 6 psi; or as a G ofmaimum pressure
-est 'isplay (igts
$&is will switc& on all t&e displaysegments 6 dots and icons as well as t&e8'( for < seconds $&e 8'( will switc&*etween red, yellow and green duringt&is time period
SI 2 Principles of "peration
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SI 2 Principles of "peration
'lectronics Features
Position ,aintenance $&is setting will monitor t&e position of t&e actuator w&en commanded to stop, it will position t&e
actuator to maintain t&at position$old limit Pressure $ysteresis Separate &ysteresis adustment for *ot& o3er pressure and under pressure are include
! $&ermal epansion compensation
Staggered Solenoid /al)e S!itcing If an actuator is to *e used for isolating duty, t&en se3eral solenoid 3al3es could *e tted to reduce t&e
closing time In t&is type of application t&e response time to open t&e actuator is not particularlyimportant so t&e solenoid 3al3es could *e energised one after t&e ot&er to reduce t&e in9rus& current
SI 2 P i i l f " ti
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SI 2 Principles of "peration
Actuators
"emote %ontrol ActuatorSpring "eturn "%2.0,.1,?0 -/0 siesScotc& oke (esign Spring Assem*ly
Scotc& oke
)iston assem*ly
Hig& pressure :12
ar; =il lled
8ow pressure=il lled to maintain le3el in
&ydraulic reser3oir, creatinga sealed system
SI 2 Principles of "peration
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SI 2 Principles of "peration
Actuators
• K) Actuator
• Scotc& oke• Spring "eturn
Springassem*ly
Scotc& okeAssem*ly
Hig& )ressure12 ar
8ow )ressure, =illled to maintainle3el in &ydraulicreser3oir
ec&anical end stopadustment, =penlimit
ec&anical endstop adustment,%losed limit
SI 2 Principles of "peration
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SI 2 Principles of "peration
Actuator
$or#ue re#uirementsL
As seen in t&e pre3ious slide, an actuator &as to generate a t&rust or tor#ue to open orclose a 3al3e
7al3e tor#ue can *e *roken down into . distinct stroke momentsL
1; reak $o =pen tor#ue :also called nseating, or reakaway tor#ue;
$&is is t&e moment w&en t&e 3al3e is fully closed and *egins to open and is t&e
maimum moment of tor#ue along stroke for most #uarter turn 3al3es2; "un $o =pen tor#ue :"unning; $&is is t&e intermediate part of t&e stroke $or#uere#uirement is lowest during t&is part of t&e stroke due to low dynamic friction andreduced ()
<; 'nd $o =pen tor#ue w&ere t&e 3al3e reac&es its fully open position
>; reak $o %lose $&is is t&e moment in w&ic& t&e 3al3e starts mo3ing from a fully openposition *ack towards t&e closed position
5; "un $o %lose tor#ue :"unning; as t&e "un $o =pen.; 'nd $o %lose tor#ue :also called Seating or "eseating tor#ue; () is &ig&, as *y closingt&e 3al3e we once more &a3e &ig&er pressure upstream t&an downstream of t&e 3al3e
SI 2 Principles of "peration
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SI 2 Principles of "peration
Actuator
• &entral 0ody
•
$&e scotc& yoke mec&anism con3erts t&e linear t&rust produced *y a piston cylinder or a spring intotor#ue suita*le to operate a #uarter turn 3al3e
• $&e scotc&9yoke mec&anism is &oused in a perfectly sealed &ousing, t&e %entre *ody
• $&is Scotc& yoke can rotate in an arc of 0 to @0M ena*ling t&e 3al3e to mo3e from fully opened to fullyclosed and 3ice 3ersa
• $&e mec&anical gain of t&e actuator, or arm is t&e distance measured from t&e centreline of t&ecylinder to t&e yoke pin
A r m
a t 1 2 3
45°
-e yoke !en positioned at 3de4nes te actuator si5e i.e: 67means tat te distance bet!eente piston rod and yoke centre is7mm. So fort for te 1869 169
etc. arm types in te RotorkRange.
SI 2 Principles of "peration
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SI 2 Principles of "peration
Actuator
• Symmetrical Scotc ;oke
• $&e ais of t&e yoke slot is perpendicular to t&e piston rod ais w&en t&e yoke is at >5M or &alf wayduring t&e stroke
• $&e scotc& yoke arm :t&e distance *etween centre point of yoke pin and sliding *lock; at 0M is e#ual tot&at at @0M
Symmetrical-or<ue deli)ery peaks at bot
ends of te stroke
- o r < u e
Strok e
Valve TorqueSignature
ActuatorTorque
Signature
SI 2 Principles of "peration
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SI 2 Principles of "peration
Actuator Spring %onstruction
• $&e spring canister on an actuator guarantees a return stroke for eit&er a fail open or fail closeapplication actuator
$&e spring generates t&e necessary force to open or close a 3al3e wit&out needing a dou*le actingcylinder 8inear t&rust to rotation
elow is a spring canister wit& two springs packed in tandem :in series; =t&er actuator types use asingle spring or &a3e nested springs :internal; wit&in *igger diameter springs to guarantee a certainforce
$&e &ead and tail Nange are welded directly to t&e canister after t&e spring is positioned internally
SpringSpring
$ailFlange
HeadFlange
StopScrew
)iston"od
Springt&rust plate
Sprin
g
Sprin
g
Spring
%anister
$ailFlange
HeadFlange
StopScrew
)iston"od
Spring
t&rust plate
SI 2 Principle of "peration
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SI 2 Principle of "peration
Actuator Hydraulic %ylinder
$&e ydraulic cylinder on an actuator produces linear force generated from &ydraulic Nuid at a
dened pressure t&at pus&es t&e piston in turn mo3ing a piston rod $&e tail Nange is kept in place and secured 3ia tie rods and *olts
• 8inear t&rust to $or#ue
• )iston
Hydraulic %ylinder
StopScrew
)iston rod
HeadFlange
$ailFlange
$ie "od
SI 2 Principles of "peration
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SI 2 Principles of "peration
Actuator
• A single acting actuator is responsi*le for only one stroke of t&e 3al3eL eit&er t&e opening stroke or t&e
closing stroke
• =nly one of t&e two c&am*ers is used for pneumatic6&ydraulic Nuid $&e return stroke is carried out *y
a spring situated in a dedicated canister located opposite to t&e cylinder
• Ideal for fail safe applications
A single acting actuator isdescri*ed as eit&er Ofailopen or Ofail closeL
Fail "pen9 loss of Nuidpower, t&e springautomatically opens t&e3al3e
Fail &lose9 loss of Nuidpower, t&e spring
automatically closes t&e3al3e
SI 2 Principles of "peration
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SI 2 Principles of "peration
Actuator 9 8inear
A 8inear Actuator produces a lineart&rust and is used for gate 3al3es,sluice, control 3al3es etc
%onstruction is relati3ely simple andcan *e compared to mounting apneumatic or &ydraulic cylinder3ertically on a spool piece
$&e actuator is mounted 3ertically on
t&e 3al3e producing an Oup and downmotion
$&ese can *e e#uipped wit& a springfor Ofail safe closure, also referred toas eit&er Ospring up or Ospring downdepending on &ow t&e 3al3e is used
$ydraulicLup to 12 *ar
Spring"eturn
(ou*leActing
SI 2 Principles of "peration
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SI 2 Principles of "peration
Switc& o arrangement
)otentiometer, *etween 1kand 5kPsed for feed*ack into t&eelectronics to conrm
actuator position)re9dened limits to ensurefor operational range, 05 to@5+oteL Switc& *o typemay*e diEerent fromdisplayed
SI 2 Principle of "peration
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S c p e o "pe a o
%ommon Faults
• P" Position sensor Fault
• $&is fault indicates t&at t&e ain )% &as detected an out of range position 3alue:*etween 00 9 05 and @5 ! @@;, and t&erefore is eit&er due to a )%, wiring, or anactual fault wit& t&e )osition Sensor
• dr Solenoid 'ri)er Fault
• A Solenoid dri3er fault can =+8J occur on a unit tted wit& a (% )ower )% :2>7dcor t&ree p&ase actuators;, and is caused *y an open circuit on t&e solenoid 3al3eoutput w&en t&e controller is trying to energise it
• Pr Pressure Sensor Fault• $&is fault indicates t&at t&e ain )% &as detected a )ressure Sensor fault,
and t&erefore is eit&er due to a wiring fault, or an actual fault wit& t&e)ressure Sensor
•
SI 2 Principles of "peration
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p p
%ommon Faults
• "P ")er Pressure in ,id -ra)el
• $&is fault indicates t&at t&e actuator &as *een stopped *ecause t&e pressuregenerated &as reac&ed t&e cut9oE 3alue $&is could *e caused *y eit&er t&e tor#ue6 t&rust of t&e actuator is not sucient to o3ercome t&e 3al3e re#uirements, t&ereis a *lockage in t&e 3al3e 6 pipe work or t&e mec&anical end stop of t&e actuator or3al3e &as *een reac&ed *efore t&e open limit or t&at t&e pressure trip setting &as*een adFusted to a lower le3el t&an will allow t&e actuator to function correctly
• =P =nder Pressure in ,id -ra)el
•
$&is fault indicates t&at t&e actuator &as *een stopped and t&e pump operationin&i*ited as t&e pressure *eing generated &as not *een sucient to mo3e t&eactuator
• St Actuator Stalled in ,id -ra)el
• $&is fault indicates t&at t&e actuator eit&er &asnHt started to mo3e or &as stoppedmo3ing w&en it &as *een commanded to in eit&er t&e open or closed direction,wit& t&is fault appearing after t&e preset stall time &as epired
SI 2 Principles of "peration
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p p
luetoot& %onnecti3ity
• tilises "otork +on9Intrusi3e setting tool
• %an connect wit& eit&er Infra9red of luetoot&• ses Insig&t 2 for (ata log download
• Insig&t 2 used as a maintenance tool to re3iew operational data
SI 2 Principles of "peration
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p p
aintenance $ools 9 Insig&t 2
• luetoot& setting tool can *e used to download t&e conguration and data log lesfrom t&e actuator, *efore transferring to a luetoot& ena*led )% running Insig&t 2
SI 2 Principles of "peration
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aintenance $ool ! Insig&t 2
$o connect to an actuator t&e download *utton is &eld down and a3aila*leluetoot& ena*led actuators will *e registered *y t&e setting tool
$&e user can t&en cycle around all t&e actuators in range
:)otentially 10 metres;
SI 2 Principles of "peration
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aintenance $ool ! Insig&t 2
$&e setting tool can t&en *e connected to a )% *y placing it into a disco3era*lemode *y pressing t&e return and download keys at t&e same time
D&en connected all missions, conguration and data logger les can *e seent&roug& Insig&t II
SI 2 Principles of "peration
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aintenance $ool ! Insig&t 2
$&e conguration settings can t&en *e 3iewed, or c&anged if re#uired anddownloaded *ack to an actuator 3ia a mission
SI 2 Principles of "peration
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aintenance $ool ! Insig&t 2
If a pre3iously stored conguration le or rmware le is dragged to a connectedsetting tool t&e a*ility to setup a mission is oEered t&at will allow t&e setting toolto program t&e le into all, or specic actuators
SI 2 Principles of "peration
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aintenance $ool ! Insig&t 2
An '3ent log can *e displayed 9
7arious formats including a discrete list for eac& e3ent to a grap&ical 3iewo3er time
SI 2 Principles of "peration
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http://slidepdf.com/reader/full/new-si-21-presentation 40/43
aintenance $ool ! Insig&t 2
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