New 800asb, Type 29600 · 2012. 1. 30. · 1 Description 3M-MaticTM 800asb Adjustable Case Sealer,...

3M Packaging Systems Division

3M Center, Building 220-8W-01St. Paul, MN 55144-1000

Serial No. For reference, record machine serial number here.

Important SafetyInformation

Read "Important Safeguards",pages 3-5 and also operating"Warnings", page 16BEFORE INSTALLING OROPERATING THISEQUIPMENT.

It is recommended you

immediately order the

spare parts listed on

page 35. These

parts are expected to

wear through normal use

and should be kept on

hand to minimize

production delays.

Spare Parts

Instructions and Parts List

800asb Type 29600

Adjustable

Case Sealer

with

Taping Heads

3M-MaticTM

AccuGlide IITM

STD 1-1/2 Inch

"3M-Matic"and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000

Litho in U.S.A

© 3M 1998 44-0009-1925-6(C28.0).

Replacement Parts and Service Information



To Our Customers:This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment youordered. It has been set up and tested in the factory with "Scotch" brandtapes. If technical assistance or replacement parts are needed, call or Faxthe appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Replacement Parts and Additional Manuals

Order parts by part number, part description and quantity required. Also,

when ordering parts and/or additional manuals, include machine name,

number and type. A parts order form is provided at the back of this manual.

3M/Tape Dispenser Parts

241 Venture Drive 1-800/344 9883

Amery, WI 54001-1325 FAX# 715/268 8153

Technical Assistance:

3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer support

coordinator with the machine number, machine type/model and serial number.

If you have a technical question that does not require an immediate response,

you may Fax it to 715/381 0248.

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.

$10.00 restocking charge per invoice on returned parts.

"3M-Matic", "AccuGlide" and “Scotch” are trademarks of3M, St. Paul, Minnesota 55144-1000

Printed in U.S.A.

© 3M 1999 44-0009-1851-4(E79.0)

Replacement Parts And Service Information

To Our Customers:This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment youordered. It has been set up and tested in the factory with "Scotch" brandtapes. If any problems occur when operating this equipment, and youdesire a service call, or phone consultation, call, write or Fax theappropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description and quantity required. Also, when

ordering parts and/or additional manuals, include machine name, number and

type.

1-800/328 1390

"3M-Matic", "AccuGlide" and “Scotch” are trademarks of3M, St. Paul, Minnesota 55144-1000

Printed in U.S.A.

© 3M 1999 44-0009-1852-2(D79.0)



Instruction Manual

800asb, Type 29600Adjustable Case Sealer

This instruction manual is divided into two sections as follows:

Section I Includes all information related to installation, operation and parts for the case sealer.Section II Includes specific information regarding the AccuGlide™ II STD 1-1/2 Inch Taping Heads

Table of Contents Page

Section I – 800asb Adjustable Case Sealer

Description ........................................................................................................................................ 1

Equipment Warranty and Limited Remedy ....................................................................................... 2

800asb Contents ............................................................................................................................... 2

Important Safeguards........................................................................................................................ 3 - 5

Specifications .................................................................................................................................... 7 - 9

Installation and Set-Up ...................................................................................................................... 11 - 13Receiving and Handling ....................................................................................... 11Machine Set-Up ................................................................................................... 11 - 13

Packaging and Separate Parts .................................................................. 11 - 12Tape Drum Bracket .................................................................................... 12Machine Bed Height ................................................................................... 12Tape Leg Length ........................................................................................ 13Box Size Capacity of Case Sealer ............................................................. 13Electrical Connection and Controls ............................................................ 13Initial Start-Up of Case Sealer .................................................................... 13

Operation .......................................................................................................................................... 15 - 19Operation "Warnings" .......................................................................................... 16Electrical On/Off Switch ....................................................................................... 16Tape Loading/Threading ...................................................................................... 16Box Size Set-Up ................................................................................................... 17 - 18Box Sealing .......................................................................................................... 19

Maintenance...................................................................................................................................... 21 - 23Cleaning ............................................................................................................... 21Lubrication ........................................................................................................... 21Circuit Breaker ..................................................................................................... 22Knife Replacement, Taping Head ........................................................................ 22Drive Belts ............................................................................................................ 22 - 23

Replacement/Tension Adjustment ............................................................. 22 - 23

i

Table of Contents (Continued) Page

Adjustments ..................................................................................................................................... 25Drive Belt Tension ........................................................................................................ 25Taping Head Adjustments ............................................................................................ 25

Special Set-Up Procedure ................................................................................................................. 27 - 31

Drive Belt Height .................................................................................................. 27Disassemble ............................................................................................... 27Reassemble ............................................................................................... 27

Changing Tape Leg Length ................................................................................. 28Box Height Range ................................................................................................ 28 - 31

Troubleshooting ................................................................................................................................ 33Troubleshooting Guide......................................................................................... 33

Electrical Diagram ............................................................................................................................. 34

Spare Parts/Tools ............................................................................................................................. 35

Options/Acessories ........................................................................................................................... 35

Replacement Parts Illustrations and Parts Lists................................................................................ 36 - 73

Section II – AccuGlide™ II STD 1-1/2 Inch Taping Heads

ii

1

Description

3M-Matic TM 800asb Adjustable Case Sealer, Type 29600

The 3M-Matic TM 800asb Adjustable Case Sealer with AccuGlide TM II 1-1/2 Inch Taping Heads is designed toapply a “C” clip of Scotch TM brand pressure-sensitive film box sealing tape to the top and bottom center seam ofregular slotted containers. The case sealer is manually adjustable to a wide range of box sizes (see Box Weightand Size Capacities, page 8).

2

800asb Contents

800asb – (1) 800asb Adjustable Case Sealer, Type 29600(1) Tool Kit(1) Instruction and Parts Manual

Scotch TM, AccuGlide TM, and 3M-Matic TM are Registered Trademarks of 3M, St. Paul, Minnesota 55144-1000

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALLOTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIEDWARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULARPURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM ORUSAGE OF TRADE:

3M sells its 3M-Matic TM 800asb Adjustable Case Sealer, Type 29600 with the following warranties:1. The Taping Head knife, springs and rollers will be free from all defects for ninety (90) days

after delivery.2. All other Taping Head parts will be free from all defects for three (3) years after delivery.3. The gearmotor will be free from all defects for one (1) year after delivery.4. All other parts will be free from all defects for ninety (90) days after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’ssole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returnedimmediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed tohave become defective after its warranty period unless the part is received or 3M is notified of the problem nolater than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within areasonable time, then 3M, at its option, will replace the equipment or refund the purchase price. 3M shall haveno obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall haveno obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to anyaccidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,improper operating environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequentialdamages based upon breach of warranty, breach of contract, negligence, strict liability or any other legaltheory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by awritten agreement signed by authorized officers of 3M and seller.

3

Important Safeguards

The "Warning – Hazardous Voltage" label, shownin Figure 1-2 , is attached to the cover of theelectrical control box. The label warns servicepersonnel to unplug the power supply beforeattempting any service work on the case sealer.

Figure 1-2 – Electrical Warning Label

Figure 1-1 – Knife Warning Label

This safety alert symbol identifiesimportant messages in this manual.

READ AND UNDERSTAND THEM BEFOREINSTALLING OR OPERATING THISEQUIPMENT.

The "Warning – Sharp Knife" label (A), shown inFigure 1-1 , is attached to both sides of the upperframe at the location of the cut-off knife on the uppertaping heads. The "Warning – Sharp Knife" label(B), shown in Figure 1-1 , is attached to the orangecut-off knife guard on both taping heads. The labelswarn operators and service personnel of the verysharp knife used to cut the tape at the end of thetape application.

The "Warning – Keep Hands Away From MovingBelts" label, shown in Figure 1-3 , is located on theinfeed end of both drive assemblies. The labelswarn operators to keep hands away from this areawhen drive belts are running.

Figure 1-3 – Box Drive Belt Warning Label

Important – In the event the following safetylabels are damaged or destroyed, they mustbe replaced to ensure operator safety . Alabel kit, part number 78-8098-8966-6 isavailable as a stock item or individual labelscan be ordered. See Parts Illustration/List,Section I, pages 72 & 73.

4

Important Safeguards (Continued)

An emergency stop switch is located on the left,infeed side of the machine. The "Stop" label,shown in Figure 1-6, is located in front of the switchand reminds operators and casual personnel of thefunction of this switch. In addition, an "On/Off" labelis attached next to the electrical on/off switch on theleft, infeed side of the machine frame.

Figure 1-5 – Safety Instructions Label

Figure 1-6 – Stop and On/Off LabelsFigure 1-4 – Pinch Point Caution Label

The "Safety Instructions" label, shown inFigure 1-5 , is attached to the top front of the upperassembly. The label provides convenient safeguardinstructions for the operator and service personnel.

The "Caution – Pinch Point" label, shown inFigure 1-4 , is attached to the upper assemblycrossbar next to each of the compression rollerlocking knobs. The label reminds operator to keephands away from compression rollers when machineis running.

The "Center Box Here" label, shown in Figure 1-7,is attached to the front of the upper assembly toremind the operator of the proper box placementprocedure.

Figure 1-7 – Center Box Label

5

Important Safeguards (Continued)

The "Up/Down/Lock" label shown in Figure 1-9 , islocated on the top surface, on each side of the uppercolumn assembly. The label reminds the operator ofthe direction to turn the height adjustment crank toraise and lower the upper assembly/taping head.

Figure 1-9 – Up/Down/Lock and In/Out Labels

The "Operating Notice" label, shown inFigure 1-8, is located on the top, infeed end of bothdrive belt assemblies. The labels remind operatorsof correct belt adjustment procedures.

Figure 1-8 – Operating Notice Label

The "In/Out" label, shown in Figure 1-9 , is attachedto the side of the machine frame next to the drivebelt width adjusting crank. It reminds the operator ofdirection to turn crank to adjust belts for box width.

6

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7

IMPORTANT SAFEGUARD

IMPORTANT SAFEGUARD

IMPORTANT SAFEGUARD

5. Tape Width:

36 mm [1.5 in]

1. Power Requirements:

Electrical – 115 VAC, 60 Hz, 3.8 A

The machine is equipped with an 2.4 m [8 ft]standard neoprene covered power cord and agrounded plug.

Contact your 3M Representative for powerrequirements not listed above.

2. Operating Rate:

Belt speed is 0.29 m/s [57 ft/min]

Specifications

6. Tape Roll Diameter:

Up to 405 mm [16 in] maximum on a 76.2 mm[3 in] diameter core. (Accommodates all systemroll lengths of Scotch TM brand film tapes.)

3. Operating Conditions:

Use in dry, relatively clean environments at 5o to40o C [40o to 105o F] with clean, dry boxes.

Important – Machine should not be washeddown or subjected to conditions causingmoisture condensation on components.

7. Tape Leg Length (Standard):

50 mm ± 6 mm [2 in ±.25 in]

Tape Leg Length (Optional):

70 mm ± 6 mm [2.75 in ±.25 in](To change tape leg to 70 mm [2.75 in], see"Special Set-Up Procedures", page 28.)

4. Tape:

Scotch TM brand pressure-sensitive film boxsealing tapes.

8. Box Board:

Style – regular slotted containers – RSCBursting test –125 to 275 P.S.I. single wall ordouble wall B or C flute.

(Specifications continued on next page)

8

Specifications (Continued)

9. Box Weight and Size Capacities:

Weight

Maximum – up to 38.6 kg [85 lbs]Minimum – contents must support top flaps andweight must be sufficient to hold bottom flapsfully closed.

Box Size – With standard 50 mm [2.00 in]tape leg length

MINIMUMLength – 150 mm [6.00 in]Width – 100 mm [3.90 in]Height – 70 mm [2.75 in] *

MAXIMUMLength – unlimitedWidth – See Below **Height – 570 mm [22.38 in]

Box Size – With optional 70 mm [2.75 in]tape leg length

MINIMUMLength – 150 mm [6 in]Width – 140 mm [5.50 in]Height – 120 mm [4.75 in]

MAXIMUMLength – UnlimitedWidth – 545 mm [21.50 in]Height – 570 mm [22.38 in]

Note: The case sealer is designed toaccommodate most boxes complying with the 1976FBA and PMMI*** voluntary standard "Tolerancesfor Top Opening" regular slotted corrugatedcontainers (RSC). Two of the requirements of thestandard are the following:

The box length is not more than twice thebox width.The box length is not more than four timesthe box depth.

DETERMINE THE BOX LIMITATIONS BYCOMPLETING THIS FORMULA:

Box Length InDirection Of Seal Must Be Greater Than .6 Box Height

If any of the above criteria are not met, boxesshould be test run to assure proper machineperformance.

* With outer columns relocated to upperposition, minimum box height is 108 mm[4.25 in] and maximum box height is 670 mm[26.38 in]. (See "Special Set-Up Procedure –Box Height Range", page 28.)

** Maximum box width is 545 mm [21.50 in] onboxes higher than 110 mm [4.25 in]. (To runboxes less than 110 mm [4.25 in] high,remove compression rollers.

*** Fibre Box Association, Packaging MachineryManufacturer's Association

(Specifications continued on next page.)

9

Specifications (Continued)

Machine Dimensions:

W L H A B C F

Minimummm [Inches] 980 [38.50] 920 [36.25] 1335 [52.50] 460 [18] 610 [24] * 105 [4.18] 620 [24.50]Maximummm [Inches] -- -- 2184 [86] * -- 890 [35] * -- --

* With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 in] and"B" minimum/maximum dimension decreases by 100 mm [4 in]. (See "Special Set-Up Procedure – BoxHeight Range", page 28.)

Weight – approximate 170 kg [375 lbs] cratedapproximate 152 kg [335 lbs] uncrated

11. Set-Up Recommendations:

> Machine must be level.

> Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

> Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

10

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11

Installation and Set-Up

Receiving And Handling

Figure 2-1 – Set-Up and Installation

Note – A tool kit consisting of metric openend and hex socket wrenches is providedwith the machine. These tools should beadequate to set-up the machine, however,other tools supplied by the customer will berequired for machine maintenance.

After the machine has been uncrated, examine thecase sealer for damage that might have occurredduring transit. If damage is evident, file a damageclaim immediately with the transportation companyand also notify your 3M Representative.

Machine Set-Up

The following instructions are presented in the orderrecommended for setting up and installing the casesealer. Following them step by step will result in aninstallation in your production line that best utilizesthe many features built into the case sealer. Referto Figure 3-1 to identify the various components ofthe case sealer.

Important – Read "Warnings" on page 16before attempting to set-up the case sealerfor operation.

1. Lift fiberboard cover off pallet after removingstaples at bottom.

2. Use appropriate material handling equipment toremove the machine from the pallet and move itinto position.

Whenever the machine is lifted with a fork truck,insure that the forks span completely across themachine frame and do not contact any wiring ormechanism under the machine frame. In somecases the lower taping head may need to beremoved to avoid damage.

PACKAGING AND SEPARATE PARTSSTEPS 1 THRU 5

CAUTION – Machine weighsapproximately 152 kg [335 pounds]

uncrated.

12

Installation and Set-Up (Continued)

MACHINE BED HEIGHT

Adjust machine bed height. The case sealer isequipped with four adjustable legs that arelocated at the corners of the machine frame.The legs can be adjusted to obtain differentmachine bed heights from 610 mm [24 in]minimum to 855 mm [35 in] maximum.

Refer to Figure 2-3C and set the machine bedheight as follows:

1. Raise and block up the machine frame toallow adequate leg adjustment.

2. Loosen, but do not remove, two M8 x 16socket head screws in one leg (use M6 hexwrench). Adjust the leg length for thedesired machine bed height. Retighten thetwo screws to secure the leg. Adjust all fourlegs equally.

Figure 2-2 – Drive Assemblies

Note – The drive belt assemblies can beraised 55 mm [2.16 in] to provide betterconveying of tall boxes. Refer to "Special Set-Up Procedure – Drive Belt Height", page 27for set-up procedure. (Raising drive beltsincreases the minimum box height that canbe taped to 115 mm [4.50 in].

3. Install the crank handle on the top of the leftcolumn, as shown in Figure 2-1A.

4. Install the upper tape drum bracket on the topcross bar, as shown in Figure 2-1B.

5. Remove height stop plates on both columns(from shipping position) and re-install withscrews in lower set of holes as shown inFigure 2-1C.

6. Install drive belt assemblies. Refer toFigure 2-2.

a. Crank upper taping head to its fully raisedposition.

b. Install drive belt assemblies on mountingshafts with exposed belt towards inside ofcase sealer and drive motor at exit end ofmachine. Note – Keep drive motors invertical position to prevent gear oil fromleaking out of transmission.

c. Fasten drive belt assemblies in place withspacer (A), special washer (B) and M6 x 16flat head screw (C) on each mounting shaft.

TAPE DRUM BRACKET (Lower Taping Head)

Ensure that the tape drum bracket assembly ismounted straight down, as shown inFigure 2-3A. The tape drum bracket assemblycan be pivoted to provide clearance or for retrofitin certain cases.

Outboard tape roll mounting (Alternate Position) –Remove the tape drum bracket assembly, studspacer and fasteners from the taping head.Install and secure on the infeed end of the lowerframe, as shown in Figure 2-3B.

d. Plug each motor cord into receptacle oneach side of case sealer bed and securewith receptacle clamp.

13

Installation and Set-Up (Continued)

BOX SIZE CAPACITY OF CASE SEALER

At its factory setting, the case sealer handlesbox sizes up to 570 mm [22.38 in] maximumheight. If larger capacity is needed, the machinecan be adjusted to accommodate boxes up to670 mm [26.38 in] high. Refer to page 28,"Special Set-Up Procedures – Box Height Range",for set-up procedure.Note – Adjusting machine to accommodate670 mm [26.38 in] high boxes also increasesminimum box size to 170 mm [6.75 in].

Note – Machines outside the U.S. may beequipped with 220/240 Volt, 50 Hz systems,or other electrical requirements compatiblewith local practice.

ELECTRICAL CONNECTION

The electrical control box (mounted on the lowerright side of the machine frame) contains the pre-set circuit breaker. The box can be relocated tothe other side of the machine if desired. Astandard three conductor power cord with plug isprovided at the back of the electrical control boxfor 115 Volt, 60 Hz, 2.8 Amp electrical service.The receptacle providing this service shall beproperly grounded. Before the power cord is

INITIAL START-UP OF CASE SEALER

After completing the "Installation and Set-Up"procedure, continue through "Operation" fortape loading and start-up to be sure case sealeris properly adjusted to run boxes.

Figure 2-3 – Machine Bed Height Adjustment and Lower Tape Drum Bracket Position

TAPE LEG LENGTH

Taping heads are pre-set to apply 50 mm [2 in]long tape legs. To change tape legs to 70 mm[2.75 in], see "Special Set-Up Procedures",page 28.

WARNING – To prevent shock andfire hazard: Position extension cord

where it will be out of the way of foot orvehicle traffic. Extension cord is only fortemporary use – do not use for apermanent installation.

plugged into 115 Volt, 60 Hz outlet, make surethat all packaging materials and tools areremoved from the machine. Do not plugelectrical cord into outlet until ready to runmachine.

Use of an extension cord is not recommended.However, if one is needed for temporary use, itmust have a wire size of 1.5 mm diameter[AWG 16], have a maximum length of 30.5 m[100 ft], and must be properly grounded.

14

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15

Operation

IMPORTANT – Before operating the case sealer read all the "Important Safeguards", pages 3-5 and"Warnings", on page 16 as well as all of the "Operation" instructions.

Refer to Figure 3-1 to acquaint yourself with the various components of the case sealer and also see Section II,page 6, for taping head components.

Figure 3-1 – Case Sealer Components, Left Front View

Note – Although the upper taping head is built into the machine frame, it has the same components(except for side frames) as the lower head which is described in Section II . Refer to Section II for bothupper and lower taping head tape loading, maintenance and adjustment procedures.

16

Operation (Continued)

1. Turn electrical supply off and disconnect before servicing taping heads or performing anyadjustments or maintenance on the machine.

2. Turn electrical supply off when machine is not in use.

3. Before turning drive belts on, be sure no tools or other objects are on the machine bed.

4. Keep hands and loose clothing away from moving belts.

5. Never attempt to work on any part of the machine, load tape or remove jammed boxes fromthe machine while machine is running.

6. When feeding boxes to the machine by hand, push box in from end only – DO NOT PUSHWITH HANDS ON ANY CORNER OF THE BOX.

7. Taping heads utilize extremely sharp knife blades. The blade is located under the orangeblade guard that has the 'WARNING – SHARP KNIFE" label. Before loading tape, refer toSection II , page 6, Figures 3-1 and 3-2 to identify the knife location. Keep hands out of theseareas except as necessary to service the taping head(s).

8. Turn drive belts "Off" when machine is not in use.

9. Failure to comply with these warnings could result in severe personal injury and/or equipmentdamage.

WARNINGS

Electrical "On/Off" Switch

The box drive belts are turned on and off ("Off"button is red) with the electrical switch on the side ofthe machine frame.

Tape Loading/Threading

See Section II, pages 7 and 8

Notes1. Although upper taping head is built into

machine, tape threading is the same asshown in Section II , pages 7 and 8.

2. If lower taping head tape drum ismounted in outboard position, removetaping head from machine bed by pullingstraight up, insert threading needle intaping head and replace taping head.Install tape roll on drum (adhesive ontape leg up), thread tape leg underknurled roller on outboard mount, thenattach tape leg to threading needle andpull tape through taping head withthreading needle.

Note – The case sealer has a circuitbreaker located in the electrical enclosureon the lower right side of the machineframe. If circuit breaker trips, see"Maintenance – Circuit Breaker", page 22.

Emergency Stop Switch

The machine electrical supply can be turned off bypressing the latching emergency stop switch. Torestart machine, rotate emergency stop switch(releases switch latch) and then restart machine bypressing green (On) button on side of machineframe. CAUTION – Taping head weighs

approximately 7.2 kg [16 pounds]without tape. Use proper body mechanicswhen removing or installing taping head.

17

Figure 3-3 – Upper Taping Head

Figure 3-2 – Side Drive Belts


Box Size Set-Up

1. ADJUST DRIVE BELTS (Figure 3-2)

Place a product filled box on infeed conveyorbed with top flaps folded as shown andmanually move box forward to contact lowertaping head applying roller.

Turn drive belt adjustment crank to position bothside drive belts against sides of box.

2. ADJUST UPPER TAPING HEAD (Figure 3-3)

Turn height adjustment crank to position uppertaping head onto box. Turn clockwise to lowerhead, counterclockwise to raise head. Uppertaping head must contact and hold top box flapsclosed.

18

Figure 3-4 – Top Flap Compression Rollers

Figure 3-5 – Check Adjustment


3. POSITION COMPRESSION ROLLERS(Figure 3-4)

The top flap compression rollers have anadjustable slide mounting to provide sidecompression on boxes higher than 110 mm[4.25 in].

Manually move box forward so front of box isaligned with top flap compression rollers.

Adjust the compression rollers against top edgeof box and tighten knobs to secure rollers inoperating position.

WARNING – Be sure all packagingmaterials and tools are removed

from the machine before operating.

Push electrical switch "On" to start drive belts.

Move box forward under upper taping head untilit is taken away by drive belts. If box is hard tomove under head or is crushed, raise headslightly.

If the box movement is jerky or stops under theupper head, move the side drive belts in slightlyto add more pressure between the box and drivebelts.

CAUTION – If drive belts are allowedto slip on box, excessive belt wear

will occur.

4. RUN BOXES TO CHECK ADJUSTMENT(Figure 3-5)

WARNING – Keep hands away fromcompression rollers when box is

passing through machine to avoid injury.

19

Box Sealing

1. Feed boxes to machine at minimum 455 mm[18 in] intervals.

2. Turn electrical supply "Off" when machine is notin use.

3. Reload and thread tape as necessary.

4. Be sure machine is cleaned and lubricatedaccording to recommendations in "Maintenance"section of this manual.


Notes

1. Machine or taping head adjustments aredescribed in "Adjustments", Section I formachine or Section II for taping heads.

2. Box drive motors are designed to run ata moderate temperature of 40°C [104°F].In some cases, they may feel hot to thetouch.

20

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21Figure 4-1 – Frame Lubrication Points

Maintenance

The case sealer has been designed for long,trouble-free service. The machine will perform bestwhen it receives routine maintenance and cleaning.Machine components that fail or wear excessivelyshould be promptly repaired or replaced to preventdamage to other portions of the machine or to theproduct.

WARNING – Turn off electricalpower supply and disconnect

power cord from electrical supply beforebeginning maintenance. If electricalpower is not disconnected, severe injuryto personnel could result.

Note – Never attempt to remove dirt fromtaping heads by blowing it out withcompressed air. This can cause the dirt to beblown inside the motor and onto slidingsurfaces which may cause prematureequipment wear. Never wash down orsubject equipment to conditions causingmoisture condensation on components.Serious equipment damage could result.

Regular slotted containers produce a great deal ofdust and paper chips when processed or handled inequipment. If this dust is allowed to build-up onmachine components, it can cause component wearand overheating of drive motor. The dust build-upcan best be removed from the machine by a shopvacuum. Depending on the number and type ofboxes sealed in the case sealer, this cleaning shouldbe done approximately once per month. If the boxessealed are dirty, or if the environment in which themachine operates is dusty, cleaning on a morefrequent basis may be necessary. Excessive dirtbuild-up that cannot be removed by vacuumingshould be wiped off with a damp cloth.

Lubrication

Like most other equipment, the taping head must beproperly lubricated to insure long, trouble freeservice. Most of the machine bearings arepermanently lubricated and sealed and do not needto be greased. The drive motor is also permanentlylubricated and does not require additionallubrication.

Figure 4-1 illustrates the frame points which shouldbe lubricated every 250 hours of operation.Lubricate the rotating and pivoting points, noted bythe arrows, ( ) with SAE #30 non-detergent oil.At the same time, a small amount of multipurposegrease should be applied to the end of each springwhere the loop is secured at an eyelet, post, or holenoted by arrows ( ).

Cleaning

Note – Wipe off excess oil and grease. It willattract dust and which can cause prematureequipment wear and jamming. Take carethat oil and grease are not left on the surfaceof rollers around which tape is threaded, as itcan contaminate the tape's adhesive.

Taping Head Lubrication – See Section II ,"Maintenance – Lubrication", page 10.

22

Figure 4-2 – Box Drive Belt (Left Side View – Infeed End)

Maintenance (Continued)

WARNING – Turn off electrical power and disconnect power cord from electrical supplybefore beginning maintenance. If power cord is not disconnected, severe injury to personnel

could result.

Circuit Breaker

The case sealer is equipped with a circuit breakerwhich trips if the motors are overloaded. Locatedinside the electrical enclosure on the right side of themachine frame just below the machine bed, thecircuit breaker has been pre-set at 2.2 amps andrequires no further maintenance.

REPLACEMENT – SEE STEPS 1 THRU 8TENSION ADJUSTMENT – SEE STEPS 3, 7 AND 8

WARNING – The followingprocedure must be performed by

trained service personnel because of thehigh voltage electrical hazard within thecontrol box.

If circuit is overloaded and circuit breaker trips,unplug machine from electrical power:

1. Determine cause of overload and correct.2. Remove electrical enclosure cover.3. Press the red "Reset" button and then the

green "Start" button.4. Replace cover.5. Plug in machine.6. Press machine "On" button to resume case

sealing.

Knife Replacement, Taping Head

See Section II, "Maintenance - Knife Replacement",page 9.

Drive Belts

Note – 3M recommends the replacement ofdrive belts in pairs, especially if belts areunevenly worn.

1. Crank the upper taping head to its fully raisedposition.

2. Remove and retain the five screws (A), fivewashers (B) and side cover (C). See Figure 4-2.

3. Remove and retain the screw (D), washer (E)and belt tensioner cover (F).

23

Maintenance (Continued)

Figure 4-4 – Box Drive Belt Tension Adjustment, Top View

Figure 4-3 – Box Drive Assembly, Infeed End

7. To set drive belt tension, turn adjustment screws(G) equally on both the upper and lower tensionassemblies. Turn the screws clockwise toincrease tension or counterclockwise todecrease tension. See Figure 4-3.

Use a force gauge to pull the belt outward25 mm [1 in] at midspan, as shown with amoderate pulling force of 3.5 kg [7 lbs.].See Figure 4-4.

8. Reverse procedures in Steps 1-3 (Figure 4-2) toreassemble the drive belt assembly.

Important – Before installing new drive belt,check the belt inside surface for drivedirection arrows and install belt accordingly.If no arrows are shown, the belt may beinstalled either way.

4. Turn belt adjustment screws (G)counterclockwise on both the upper and lowertension assemblies until belt is loose. SeeFigure 4-3.

5. Locate the belt lacing (joint) by turning the beltmanually. Remove the pin with pliers. Removeand discard old belt.

6. Install the new belt around drive rollers andinsert new pin. Pin must not extend beyondedge of belt.

24

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25

Taping Head Adjustments

See Section II for 1-1/2 Inch Taping Heads

Adjustments

Drive Belt Tension

Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate topositively move the box through the machine and they should run fully on the surface of the pulleys at each end ofthe frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt isadjusted separately.

Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7 lbs.]applied at the midspan, as shown in Figure 4-4, will deflect the belt 25 mm [1 in]. This will assure positive contactbetween the belt and the drive pulley on the discharge end of the taping head.

To adjust belts, see "Maintenance – Drive Belts", page 22.

WARNING – Turn off electrical power supply and disconnect power cord from electricalsupply before beginning adjustments. If power cord is not disconnected, severe injury to

personnel could result.

TAPE WEB ALIGNMENT – Section II, Page 11

TAPE DRUM FRICTION BRAKE – Section II, Page 11

APPLYING MECHANISM SPRING – Section II, page 11

ONE-WAY TENSION ROLLER – Section II, page 12

TAPE LEG LENGTH

Leading Tape Leg Length Adjustment – Section II, Page 13

Changing Tape Leg Length from 50 to 70 mm [2 to 2.75 In] – Section II, page 13.

Note – Changing tape leg to 70 mm [2.75 in] requires machine adjustment also. See Section I,"Special Set-Up Procedure – Changing Tape Leg Length", page 28.

Note – Although the upper taping head is built into the machine frame, it has the same components(except for side frames) as the lower head. Adjustments are the same as lower head.

26

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27

WARNING – Turn off electrical powerand disconnect power cord from

electrical supply before beginning specialset-up procedure, if power cord is notdisconnected, severe injury to personnelcould result.

Drive Belt Height

The drive belt assemblies can be raised 55 mm[2.16 in] to provide better conveying of tall boxes.This change increases the minimum box heightthat can be taped to 115 mm [4.5 in].

REASSEMBLE – Figure 5-2

4. Reassemble the spacer (C) onto the front andrear arm assembly pivots first.

5. Install the belt drive assembly (D) onto the pivotsand secure with the cap washers (B) and screws(A).

Note – Both drive belt assemblies must beinstalled at the same operating height.

Special Set-Up Procedure

Figure 5-1 – Drive Belt Assembly, Disassembly

Figure 5-2 – Drive Belt Assembly, Reassembly

DISASSEMBLE – Figure 5-1

1. It is first necessary to raise the top taping head.Utilize the height adjustment crank and movethe upper taping head to the fully raised position.

2. Remove and retain the screw (A), cap washer(B) and spacer (C) from the front and rear armassembly pivots.

3. Lift belt drive assembly (D) up off the armassembly pivots.

Note – Keep motor in vertical position toprevent gear oil from leaking out of motor.

28

Special Set-Up Procedure (Continued)



WARNING – It is recommended thatno less than two people assist on this

set-up or severe injury or equipmentdamage could result.

Box Height Range(Outer Column – Re-Positioning)

Notes

1. Changing tape leg lengths to 70 mm[2.75 in] increases minimum box heightto 120 mm [4.75 in].

2. When changing tape leg length, bothupper and lower taping heads must beadjusted to apply the same tape leglengths.

LOWER TAPING HEAD

Remove the lower taping head from the case sealerby lifting the head straight up out of the machinebed.

WARNING – Upper assembly weightis approximately 35 kg [75 lbs]. Lift

with hoist or be sure to have adequatehelp available to physically lift upperassembly up and out of outer columns.

UPPER TAPING HEAD

Upper taping head is built into case sealer frame,however, it has the same mechanical componentsas the lower head which is a separate assembly.

To convert the upper head to 70 mm [2.75 in] tapeleg length, refer to Section II , "Adjustments –Changing Tape Leg Lengths", page 13.

WARNING – Use care when workingnear blades as blades are extremely

sharp. If care is not taken, severe injuryto personnel could result.

Converting the lower head to apply 70 mm [2.75 in]tape legs is the same as the upper head. Refer toSection II , "Adjustments – Changing Tape LegLengths", page 13.

Moving the outer columns to the upper set ofmounting holes increases the maximum box size(height) handled by the 800asb case sealer from570 mm [22.38 in] to 670 mm [26.38 in]. Note – thisalso increases the minimum box height from 70mm [2.75 in] to 108 mm [4.25 in].

To Re-position the outer columns:

1. Disconnect emergency stop switch enclosurefrom front/top of upper assembly.

2. Disconnect emergency stop electrical conduitmounting bracket from upper assembly.

3. Remove special nut from the bottom of eachcolumn lead screw. Figure 5-3A.

4. Remove plastic column cap from the top of eachouter column as shown in Figure 5-3B.

5. Crank upper assembly up, out of plastic nuts.Lift upper assembly up and out of outercolumns. Be careful not to damage lead screws.Figure 5-3C.

Changing Tape Leg Length(From 50 to 70 mm [2 to 2-3/4 In])

29


Figure 5-3 – Upper Frame Removal

30




8. If necessary, slip width adjustment crank onshaft and rotate until chain master link is inconvenient position for removal.

6. Remove M6 x 16 hex hd screw, special washerand drive belt width adjustment crank.Figure 5-4.

7. Remove side covers (2) from each side ofmachine bed. Figure 5-4.

Important – Before removing chain, markboth front and rear sprockets/chain withchalk or paint to be sure sprockets/chainwhen re-assembled, will be in same positionas before disassembly. Figure 5-5A and B.Do not rotate sprockets once chain isremoved. (This would result in the right andleft drive assemblies not being parallel.)

Figure 5-5 – Chain RemovalFigure 5-4 – Crank/Chain Guards

Loosen chain tightener, remove chain masterlink and remove chain. Figure 5-5C.

31


11. Reverse procedure, Steps 1-9 to reassemblemachine.



Note – When installing upper assemblyback into machine (removed in Step 3), slideupper assembly down into outer columnsuntil lead screws contact plastic nuts andsupport upper assembly. Then, slowly turnheight adjustment crank counterclockwiseuntil two "clicks" are heard, one at eachplastic nut. Now the upper assembly can becranked down (turn height adjustment crankclockwise) for installation of special nut onbottom of each lead screw.

Figure 5-6 – Column Spacers/Columns

9. Remove fasteners (M8 x 16 socket head screwsand M6 plain washers) that attach columnspacers to machine bed and remove spacers/outer columns from machine bed. Figure 5-6A.

10. Remove fasteners (M8 x 20 socket headscrews) that attach spacers to columns, movespacer down 100 mm [4 in] to lower set ofmounting holes and re-attach spacers tocolumns. Figure 5-6B.

32

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33

Troubleshooting Guide

Cause

Narrow boxes

Worn drive belts

Top flap compression rollers in tootight

Taping head applying springholder missing

Taping head applying spring settoo high

Worn or missing friction rings

Drive belt tension too low

Electrical disconnect

Circuit breaker not at correctsetting

Motor not turning

Machine adjusted below minimum

Worn belt

Excessive belt tension

Dry column bearings

Defective column bearings

Top flap compression rollers dry

Tape drum not centered

Centering guides not centered

Box flaps not of equal length

Problem

Drive belts do not convey boxes

Drive belts do not turn

Upper and lower applyingmechanisms interfere with eachother

Drive belt break

Squeaking noise as boxes passthrough machine

Tape not centered on box seam

The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II"Troubleshooting", pages 15 and 16 for taping head problems.

Troubleshooting

Correction

Check machine specifications.Boxes are narrower thanrecommended, causing slippageand premature belt wear.

Replace drive belts

Readjust compression rollers

Replace spring holder

Reduce spring pressure

Replace friction rings

Adjust belt tension

Check power and electrical plug

Set to correct current value

Evaluate problem and correct

Set taping heads to apply 2 inchleg lengths

Replace belt

Tension to 7 lbs. per adjustmentsection

Lubricate column bearings

Replace column bearings

Lubricate roller shafts

Reposition tape drum

Adjust centering guides

Check box specifications

34

WARNING – Turn off electrical power supply and disconnect power cord from electricalsupply before beginning service. If power cord is not disconnected, personnel could be

exposed to dangerous voltages. Severe injury or equipment damage could result.

Figure 6 – Electrical Diagram

Electrical Diagram

35

Spare Parts/Tools

Tool Kit

A tool kit, P/N 78-8060-8476-6, packaged separately and included with your machine, contains the necessarywrenches for use with the metric fasteners on the case sealer. The threading tool, part number 78-8076-4726-4,contained in the tool kit is available as a stock replacement item and can be ordered separately.

Options/Accessories

For additional information on the options/accessories listed below, contact your 3M Representative.

Part Number Option/Accessory

78-8052-6553-1 Box Hold Down Attachment, Model 18500

78-8069-3983-7 Caster Kit Attachment

78-8069-3926-6 Low Tape Sensor

78-8079-5560-0 Tape Application Sensor Kit

78-8095-4849-4 AccuGlide II , 1-1/2 Inch Lower Head

78-8098-8840-3 AccuGlide II, Head Parts Kit

78-8095-4861-9 Infeed Platform

* Note – These spare parts are supplied with the tool kit that comes with your machine and should also be ordered separately as used, to keep the case sealer in production.

Spare Parts

The following parts periodically require replacement due to normal wear. They should be ordered immediatelyand kept on hand to keep the case sealer in production.

800asb Adjustable Case Sealer, Type 29600

Qty Section/Ref. No. Part Number Description

1 I & II /4792-16 78-8094-6153-2 Roller – Applying1 I/4793-5 & II /4798-5 78-8094-6155-7 Roller – Buffing1 I/4793-10 78-8070-1274-1 * Spring – Upper Extension (Silver)2 I & II /4795-2 78-8017-9173-8 * Knife – 2.56 Inch [65 mm]4 I & II /4795-12 78-8052-6602-6 * Spring – Cutter1 II /4798-10 78-8070-1273-3 * Spring – Lower Extension (Black)2 I/6185-56 78-8076-5452-6 Belt – Drive, W/Hook2 I & II /4795-18 78-8113-7030-9 Spring – Torsion2 I & II /4794-8 78-8098-9095-3 * Spring – Extension

36

Replacement Parts Illustrations and Parts List

800asb Adjustable Case Sealer, Type 29600With AccuGlide ™ II STD 1-1/2 Inch Taping Heads

1. Refer to first illustration, 800asb Assembly , for the Figure Number that identifies a specific portion of themachine.

2. Refer to the Figure or Figures to determine the individual parts required and the part reference number.

3. The parts list that follows each illustration, includes the part number and part description for the parts in thatillustration.

Note – The complete description has been included for standard fasteners and some commerciallyavailable components. This has been done to allow obtaining these standard parts locally should thecustomer elect to do so.

4. Refer to the first page of this instruction manual for replacement parts ordering information.

IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assembliesshown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confirmitem availability.

37

800asb Assembly

800asb Adjustable Case Sealer W/AccuGlide ™ II STD 1-1/2 Inch Taping Heads

38

800asb Adjustable Case Sealer

Figure 2799

39

Figure 2799

Ref. No. 3M Part No. Description

2799-1 78-8070-1564-5 Tape Drum Bracket Assembly

2799-2 78-8070-1565-2 Tape Drum Bracket Assembly

2799-3 78-8070-1566-0 Bracket – Tape Drum

2799-4 78-8070-1395-4 Bracket – Bushing Assembly

2799-5 78-8070-1568-6 Cap – Bracket

2799-6 78-8076-4519-3 Shaft – Tape Drum

2799-7 78-8017-9169-6 Nut – M18 x 1

2799-8 78-8070-1569-4 Tape Drum Assembly – 2 Inch Wide

2799-9 78-8052-6749-5 Tape Drum Assembly

2799-10 78-8052-6268-6 Leaf Spring

2799-11 26-1002-5753-9 Screw – Self-Tapping

2799-12 78-8060-8172-1 Washer – Friction

2799-13 78-8052-6271-0 Washer – Tape Drum

2799-14 78-8100-1048-4 Spring – Core Holder

2799-15 78-8017-9077-1 Nut – Self-Locking, M10 x 1

2799-16 78-8032-0375-7 Screw – Hex Hd, M6 x 16

2799-17 78-8070-1215-4 Spacer – Stud

2799-18 26-1000-0010-3 Washer – Flat M6

2799-19 78-8010-7169-3 Screw – Hex Hd, M6 x 12

2799-20 78-8060-8474-1 Tape Drum Assembly

2799-21 78-8052-6566-3 Washer – Friction

40


Figure 4790

41

Figure 4790


4790-1 78-8094-6128-4 Cross Bar

4790-2 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16

4790-3 78-8100-1042-7 Washer – /15 x 6.35 x 2

4790-4 78-8100-1233-2 Top Head Assembly – 1-1/2 Inch Wide

4790-5 26-1003-5841-0 Screw – M8 x 16

4790-6 78-8057-5716-4 Screw – Flat Head Soc, M8 x 15

4790-7 78-8017-9318-9 Washer – Plain, 8 mm

4790-8 26-1000-1347-8 Nut – Hex, M8

4790-9 78-8100-0901-5 Plate

4790-10 78-8052-6715-6 Bracket

4790-11 78-8094-6145-8 Screw – Phillis, M5 x 12

4790-12 78-8100-1043-5 Plate – Short

42


Figure 4792

43

Figure 4792


4792-1 78-8070-1206-3 Arm – Applying, R/H

4792-2 78-8070-1207-1 Arm – Applying, L/H

4792-3 78-8094-6146-6 Plate

4792-4 78-8094-6147-4 Shaft – /10

4792-5 78-8094-6148-2 Roller – Knurled

4792-6 78-8094-6149-0 Roller

4792-7 78-8094-6150-8 Spacer – Hex

4792-8 78-8094-6151-6 Washer

4792-9 78-8017-9082-1 Bearing – 30 mm

4792-10 78-8017-9106-8 Screw – Bearing Shoulder

4792-11 78-8094-6152-4 Shaft – /10 x 48

4792-12 78-8017-9074-8 Washer – Nylon, 15 mm

4792-13 78-8052-6566-3 Washer – Friction

4792-14 78-8052-6567-1 Spring – Compression

4792-15 78-8094-6370-2 Bushing – Applying Roller

4792-16 78-8094-6153-2 Roller – Applying

4792-17 26-1003-5829-5 Screw – Hex Hd, M6 x 12

44


Figure 4793

45

Figure 4793


4793-1 78-8094-6484-1 Arm – Buffing, R/H

4793-2 78-8094-6485-8 Arm – Buffing, L/H

4793-3 78-8094-6152-4 Shaft – /10 x 48

4793-4 78-8094-6154-0 Bushing – Buffing Roller

4793-5 78-8094-6155-7 Roller – Buffing

4793-7 78-8094-6156-5 Spacer – Spring

4793-8 78-8094-6157-3 Shaft – /10 x 78

4793-9 26-1003-5829-5 Screw – Hex Hd, M6 x 12

4793-10 78-8070-1274-1 Spring – Upper (Silver)

4793-11 78-8070-1244-4 Holder – Spring

4793-12 78-8100-1045-0 Roller – Buffing, /44

46

Figure 4794


47

Figure 4794


4794-1 78-8070-1388-9 Link – Arm Bushing Assembly

4794-2 78-8070-1389-7 Link – Arm Bushing Assembly

4794-3 78-8094-6158-1 Shaft – Pivot

4794-4 78-8094-6151-6 Washer

4794-5 78-8017-9082-1 Bearing – Special, 30 mm

4794-6 78-8017-9106-8 Screw – Bearing Shoulder

4794-7 26-1003-5828-7 Screw – Hex Hd, M6 x 10, Special

4794-8 78-8098-9095-3 Spring – Extension

48


Figure 4795

49

Figure 4795


4795-1 78-8094-6159-9 Frame – Cut-Off Weldment

4795-2 78-8017-9173-8 Knife – 2.56 Inches (65 mm)

4795-3 26-1002-5817-2 Screw – Hex Hd, M5 x 8

4795-4 78-8113-6821-2 Knife Guard Assembly – W/English Label

4795-5 78-8094-6161-5 Shaft – Knife Guard

4795-7 26-1005-4758-2 Screw – Flat Hd, M4 x 10

4795-8 78-8094-6162-3 Shaft – Spring

4795-9 78-8052-6600-0 Spacer

4795-10 78-8070-1269-1 Bumper

4795-11 26-1005-4757-4 Screw – Flat Hd, M5 x 20

4795-12 78-8052-6602-6 Spring – Cutter

4795-13 78-8017-9132-4 Pivot – Cutter Lever


4795-15 78-8070-1216-2 Slide – Extension

4795-16 26-1008-6574-5 Screw – Flat Hd, Phillips Dr, M4 x 10

4795-17 78-8113-7067-1 Bushing – 47.7 mm Long

4795-18 78-8113-7030-9 Spring – Torsion

4795-19 78-8070-1335-0 Label – Warning, English

50


Figure 4796

51

Figure 4796


4796-1 78-8094-6163-1 Roller Assembly – R/H

4796-2 78-8094-6164-9 Roller Assembly – L/H

4796-3 78-8070-1559-5 Support – Compression Roller

4796-4 78-8054-8974-3 Pressure Roller

4796-5 78-8094-6165-6 Shaft – Roller

4796-6 78-8052-6566-3 Washer – Friction

4796-7 78-8070-1561-1 Nut – M10

4796-8 26-1004-5507-5 Washer – M8

4796-9 26-1003-5841-0 Screw – M8 x 16

4796-10 78-8017-9074-8 Washer – Nylon 15 mm

4796-11 78-8070-1562-9 Tube – Roller Support

4796-12 12-7991-1752-3 Washer – Plain M14

4796-13 78-8070-1563-7 Screw – M10 x 80

4796-14 78-8070-1549-6 Knob – VTR-B-M10

4796-15 26-1003-6918-5 Nut – Plastic Insert, M10 Hex Flange

52


Figure 5213

53

Figure 5213


5213-1 78-8060-8489-9 Column – Outer5213-2 78-8076-5426-0 Plate5213-3 26-1003-7964-8 Screw – Soc Hd, M8 x 205213-4 78-8017-9318-9 Washer – Plain 8 mm5213-5 78-8060-8491-5 Cap – Column5213-6 26-1002-4955-1 Screw – Self-Tap, 8P x 135213-7 78-8005-5740-3 Washer – Plain 4 mm5213-8 78-8100-1232-4 Stop – Height5213-9 78-8076-5482-3 Plate – Nut Stop5213-10 78-8060-8087-1 Screw – M5 x 105213-11 78-8060-8494-9 Column Assembly – Inner5213-12 78-8060-8495-6 Column – Inner5213-13 78-8054-8617-8 Bearing – Special5213-14 78-8054-8589-9 Screw – Special5213-15 26-1003-6916-9 Nut – Locking, M6, Plastic Insert5213-16 78-8060-8496-4 Lead Screw5213-17 78-8054-8969-3 Spring5213-18 78-8054-8970-1 Bed Plate For Spring5213-19 78-8054-8571-7 Nut – Plastic5213-20 78-8054-8968-5 Nut – Special5213-21 78-8054-8585-7 Collar5213-22 78-8054-8586-5 Pin5213-23 78-8054-8584-0 Spacer5213-24 78-8054-8583-2 Bushing5213-25 78-8060-8497-2 Bushing – Lead Screw5213-26 78-8059-5617-0 Set Screw – M6 x 85213-27 78-8060-8498-0 Bushing – Inner Column5213-28 78-8060-8499-8 Sprocket – 3/8 Inch, Z=135213-29 26-1003-7946-5 Screw – Soc Hd, M4 x 255213-30 78-8076-4818-9 Chain – 3/8 Inch, Pitch 1975213-31 78-8113-6803-0 Housing Assembly – Chain, W/English Language Label5213-32 78-8060-7878-4 Idler Screw5213-33 78-8070-1503-3 Roller – Chain Tensioning5213-34 78-8042-2919-9 Washer – Triple, M65213-35 26-1003-5829-5 Screw – Hex Hd, M6 x 125213-36 26-1000-0010-3 Washer – Flat M65213-37 78-8076-5428-6 Cover5213-38 78-8010-7157-8 Screw – Hex Hd, M4 x 105213-39 78-8070-1505-8 Cap – Inner Column5213-40 78-8070-1506-6 Cover – Screw5213-41 78-8076-4807-2 Crank Assembly5213-42 78-8076-5422-9 Crank Assembly5213-43 78-8070-1509-0 Shaft – Crank5213-44 26-1005-5316-8 Screw – Flat Hd Hex Dr, M5 x 165213-45 78-8070-1510-8 Washer – Nylon, 7 x 15 x 15213-46 78-8070-1511-6 Bushing5213-47 78-8070-1512-4 Knob – VTR-B-M125213-48 78-8076-4800-7 Washer – Crank5213-49 78-8076-4821-3 Key – Stop5213-50 78-8076-4809-8 Washer – Crank

54


Figure 5213

55

Figure 5285


5285-1 78-8076-4636-5 Strap – Wire

5285-2 78-8010-7163-6 Screw – Hex Hd, M5 x 10

5285-3 78-8005-5741-1 Washer – Flat, M5

5285-4 78-8046-8217-3 Washer – Special

5285-5 78-8010-7417-6 Nut – Hex Stl, M5

5285-6 78-8060-7631-7 Connector – 3/8 Inch

5285-7 78-8060-8154-9 Sleeving (0,90 MT)

5285-8 78-8060-8029-3 Clamp – 140X3,5

5285-9 78-8076-4968-2 Terminal

5285-10 26-1002-4955-1 Screw – Self Tap, 8PX13

5285-11 78-8010-7165-1 Screw – Flat Hd Soc, M5 x 25

5285-12 78-8091-0515-4 Cover – Housing

5285-13 78-8060-8087-1 Screw – M5 x 10

5285-14 78-8060-7872-7 Cover – Plug Straight

5285-15 78-8060-7873-5 Plug – Female

5285-16 78-8028-8208-0 Screw – 6PX9,5

5285-17 78-8076-4967-4 Cover

5285-18 78-8054-8821-6 End – Cap

5285-19 78-8060-7758-8 Fairlead – /20

5285-20 78-8100-0852-0 Bracket

5285-21 26-1003-5820-4 Screw – Hex Hd, M5 x 12

56


Figure 6177

57

Figure 6177


6177-1 78-8094-6379-3 Support – Box

6177-2 78-8094-6380-1 Box

6177-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15

6177-4 78-8005-5740-3 Washer – Plain, 4 mm

6177-5 26-1003-6914-4 Nut – Plastic Insert, M4

6177-6 78-8076-4715-7 Cord Grip

6177-7 78-8076-5211-6 Set Nut – GMP 13.5

6177-8 78-8057-5807-1 Cord Grip – ST 16

6177-9 78-8094-6382-7 Guide – Mounting

6177-10 78-8028-8208-0 Screw – 6PX9,5

6177-11 78-8017-9018-5 Washer – Plain, Spec, M4

6177-12 78-8094-6383-5 Contactor – CA4-5-10, 110V, 60HZ

6177-13 78-8076-5378-3 Switch – Thermal, KTA-3-25

6177-14 78-8094-6384-3 Clamp – VGPE 4/6

6177-15 78-8076-4968-2 Terminal

6177-16 78-8028-7909-4 Power Cord

6177-17 78-8100-1038-5 Cable – 3X20 AWG, 5 MT

6177-18 78-8060-8053-3 Wire – 3-Pole, 5 Meters Length


6177-20 26-1000-0010-3 Washer – Flat, M6

6177-21 78-8076-5194-4 Box – E-Stop

6177-22 78-8094-6386-8 Switch – On/Off, DM3N-C-01/10

6177-23 78-8100-1039-3 Support – On/Off Switch

6177-24 78-8017-9257-9 Screw – Phillis Hd, M4 x 10

6177-25 78-8060-8087-1 Screw – M5 x 10

6177-26 78-8010-7417-6 Nut – Hex, M5

6177-27 78-8094-6385-0 E-Stop – 800EP-MTS643LX01

58


Figure 6183/1 of 2

59

Figure 6183 (page 1 of 2)


6183-1 78-8113-6805-5 Machine Bed Assembly – W/English Language Label

6183-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop

6183-3 78-8076-5382-5 Leg – Inner

6183-4 78-8060-8480-8 Pad – Foot

6183-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30

6183-6 78-8017-9313-0 Nut – Self-Locking, M8

6183-7 78-8017-9318-9 Washer – Plain 8 mm

6183-8 78-8076-5383-3 Stop – Leg

6183-9 26-1003-7963-0 Screw – Soc Hd, M8 x 16

6183-10 78-8060-8481-6 Label – Height

6183-11 78-8052-6676-0 Clamp – Outer

6183-12 78-8052-6677-8 Clamp – Inner

6183-13 78-8060-7693-7 Roller – 32 x 38

6183-14 78-8076-5384-1 Shaft – Roller

6183-15 78-8076-5385-8 Spring

6183-16 78-8100-0899-1 Conveyor Assembly – Front

6183-17 78-8100-0900-7 Conveyor – Front

6183-18 78-8076-5389-0 Mounting – Conveyor

6183-19 78-8010-7418-4 Nut – Hex, M6

6183-20 78-8094-6101-1 Conveyor Assembly – Rear

6183-21 78-8076-5391-6 Conveyor – Rear

6183-22 78-8091-0780-4 Shaft – Central Roller

6183-23 78-8091-0781-2 Shaft – Side Roller

6183-24 26-1003-5828-7 Screw – Spec, Hex Hd, M6 x 10

6183-25 78-8076-5392-4 Support – Tape Drum

6183-26 78-8060-8483-2 Support – Outboard Roll Mount

6183-27 78-8060-8484-0 Shaft – Roller

6183-28 78-8060-8485-7 Roller

60


Figure 6183/2 of 2

61



6183-29 78-8032-0375-7 Screw – Hex Hd, M6 x 16

6183-30 26-1000-0010-3 Washer – Flat M6


6183-32 78-8060-8487-3 Cover – Switch

6183-33 78-8060-8087-1 Screw – M5 x 10

6183-34 78-8010-7417-6 Nut – Hex M5

6183-35 78-8076-5393-2 Plate – Tape Bracket Support

6183-36 78-8076-5394-0 Spacer

6183-37 78-8100-0850-4 Cover – Side, Front, R/H

6183-38 78-8100-0851-2 Cover – Side, Front, L/H

6183-40 78-8113-6804-8 Cover – Rear, L/H, W/English Language Label

6183-41 78-8060-7876-8 Cover – Plug Lateral

6183-42 78-8028-8208-0 Screw – 6P x 9,5

6183-43 78-8060-7873-5 Plug – Female

6183-44 78-8060-8488-1 Screw – Hex Hd, M5 x 20

6183-45 78-8046-8217-3 Washer – Special

6183-46 78-8005-5741-1 Washer – Flat, M5

6183-47 78-8094-6168-0 Stud – Mounting

6183-48 26-1003-5841-0 Screw – M8 x 16

6183-53 78-8076-4517-7 End Cap – /22X1

6183-54 78-8098-9076-3 Caster Assembly

6183-55 26-1009-9096-4 Caster – Dual Locking

6183-56 26-1009-9094-9 Washer – Spring, Helical, M12

6183-57 26-1009-9095-6 Nut – M12

6183-60 78-8100-1231-6 Conveyor Assembly – Front

6183-61 78-8100-1044-3 Conveyor – Front, Short

6183-62 78-8091-0512-1 Cover – Wire Housing Side, Rear, R/H

62

Figure 6184/1 of 2


63



6184-1 78-8100-1229-0 Shaft Assembly – Drive, R/H

6184-2 78-8100-1230-8 Shaft Assembly – Drive, L/H

6184-3 78-8076-5401-3 Block – Upper

6184-4 78-8076-5402-1 Block – Lower

6184-5 78-8076-5403-9 Nut – Block, R/H

6184-6 78-8076-5404-7 Nut – Block, L/H

6184-7 78-8076-5405-4 Bushing – Block

6184-8 78-8076-5239-7 Screw – Hex Hd, M6 x 50

6184-9 26-1000-0010-3 Washer – Flat M6

6184-10 26-1003-6916-9 Nut – Locking, Plastic Insert M6

6184-11 78-8100-1220-9 Shaft – Drive Mount

6184-12 26-1003-5842-8 Screw – Hex Hd, M8 x 20

6184-13 78-8017-9318-9 Washer – Plain 8 mm

6184-14 78-8076-5407-0 Screw – R/H

6184-15 78-8076-5408-8 Screw – L/H

6184-16 78-8076-5409-6 Screw – Handle, R/H

6184-17 78-8076-5410-4 Screw – Handle, L/H

6184-18 78-8076-5411-2 Spacer – Screw

6184-19 78-8076-5412-0 Flange – W/Bearing

6184-20 78-8060-8010-3 Snap Ring – 42 mm Shaft

6184-21 78-8076-5413-8 Spring

6184-22 78-8076-5414-6 Coupling – Screw

6184-23 78-8076-5415-3 Coupling – Female, Screw

6184-24 26-1003-7946-5 Screw – Soc Hd, M4 x 25

6184-25 78-8076-5416-1 Spacer – Hex, 10 x 107

6184-26 78-8023-2334-1 Screw – Soc Hd, Hex Soc, M6 x 25

6184-27 78-8076-5417-9 Spacer

64

Figure 6184/2 of 2


65



6184-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft

6184-29 78-8076-5418-7 Support – Screw

6184-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 12

6184-31 78-8005-5741-1 Washer – Plain M5

6184-32 78-8010-7417-6 Nut – Hex M5

6184-33 78-8076-5419-5 Sprocket – 3/8 Inch Z=16

6184-34 78-8046-8135-7 Key – 5 x 5, 12 mm

6184-35 78-8076-5420-3 Chain – 3/8 Inch, 133 Pitch

6184-36 78-8076-5421-1 Support – Tension Roller

6184-37 78-8010-7169-3 Screw – Hex Hd, M6 x 12

6184-38 78-8070-1503-3 Roller – Chain Tensioning

6184-39 78-8060-7878-4 Idler Screw

6184-40 78-8076-4807-2 Crank Assembly

6184-41 78-8076-5422-9 Crank Assembly

6184-42 78-8070-1509-0 Shaft – Crank

6184-43 26-1005-5316-8 Screw – Flat Hd Hex Dr, M5 x 16

6184-44 78-8070-1510-8 Washer – Nylon, 7 x 15 x 1

6184-45 78-8070-1511-6 Bushing

6184-46 78-8005-5740-3 Washer – Plain 4 mm

6184-47 78-8010-7157-8 Screw – Hex Hd, M4 x 10

6184-48 78-8070-1512-4 Knob – VTR-B-M12

6184-49 78-8032-0375-7 Screw – Hex Hd, M6 x 16

6184-50 78-8076-4809-8 Washer – Crank

6184-51 78-8070-1506-6 Cover – Screw

6184-52 78-8094-6483-3 Shaft – Belt Stop

6184-53 78-8076-5424-5 Block

6184-54 78-8076-5425-2 Set Screw – M4 x 3

66


Figure 6185/1 of 2

67



6185-1 78-8100-1205-0 Drive Assembly – R/H, W/O Motor

6185-2 78-8100-1206-8 Drive Assembly – L/H, W/O Motor

6185-3 78-8100-1207-6 Guide – Lower, R/H

6185-4 78-8100-1208-4 Guide – Lower, L/H

6185-5 78-8113-6825-3 Guard Assembly – Upper, R/H,W/English Language Label

6185-6 78-8113-6823-8 Guide Assembly – Upper, L/H, W/English Language Label

6185-7 78-8091-0500-6 Bushing – Side Drive

6185-8 78-8055-0661-1 Spacer

6185-9 26-1003-5829-5 Screw – Hex Hd, M6 x 12

6185-10 26-1000-0010-3 Washer – Flat M6

6185-11 78-8094-6109-4 Support – Gearmotor

6185-12 78-8023-2334-1 Screw – Soc Hd, Hex Soc, M6 x 25

6185-13 78-8113-6885-7 Gearmotor – 800asb, Type 29600

6185-14 26-1011-8828-7 Capacitor – 115V Gearmotor

6185-15 78-8070-1523-1 Screw – 1/4 - 28 x 1/2 SHCS

6185-16 78-8094-6174-8 Extension – Gearmotor

6185-17 78-8076-5439-3 Flange Assembly


6185-19 78-8046-8135-7 Key – 5 x 5, 12 mm

6185-20 78-8091-0758-0 Sprocket – 3/8 Inch, Z=14

6185-21 78-8057-5834-5 Tab Washer

6185-22 78-8057-5835-2 Centering Washer

6185-23 78-8076-5440-1 Pulley Assembly – Drive

6185-24 78-8076-5441-9 Roller – Drive

6185-25 78-8052-6713-1 Ring – Polyurethane

6185-26 78-8055-0669-4 Shaft – Pulley Keyed

6185-27 78-8057-5739-6 Key – M5 x 5 x 30 mm

6185-28 78-8055-0668-6 Washer – 15/26 x 1

6185-29 78-8091-0382-9 Belleville Washer – /16

6185-30 78-8076-5442-7 Flange Assembly


6185-32 78-8054-8877-8 Washer – 5,5/20 x 4

6185-33 78-8091-0759-8 Sprocket – 3/8 Inch Z=23

6185-34 78-8076-4933-6 Chain – 3/8 Inch Pitch, 52 Pitch

68


Figure 6185/2 of 2

69



6185-35 78-8076-5443-5 Pulley Assembly – Idler

6185-36 78-8055-0660-3 Roller – Idler

6185-37 78-8076-5444-3 Shaft – Idler Pulley

6185-38 12-7997-0272-0 E-Ring – M-25

6185-39 78-8076-5445-0 Tensioning – Belt

6185-40 78-8076-5446-8 Washer – Shaft

6185-41 78-8070-1519-9 Screw – Soc Hd, Hex Hd, M8 x 70

6185-42 78-8017-9318-9 Washer – Plain 8 mm

6185-43 78-8076-5448-4 Cover – Belt Tensioner

6185-44 78-8055-0850-0 Screw – Cap, M4 x 6

6185-45 78-8005-5740-3 Washer – Plain 4 mm

6185-46 78-8113-6824-6 Drive Cover Assembly – R/H, W/English Language Label

6185-47 78-8113-6822-0 Drive Cover Assembly – L/H, W/English Language Label

6185-48 26-1002-5753-9 Screw – Self-Tapping

6185-49 78-8100-1213-4 Guard – Belt

6185-50 78-8100-1214-2 Guard – Rubber

6185-51 78-8100-1215-9 Guard – Metal

6185-52 78-8076-5255-3 Screw – Phillips Hd, M4 x 12

6185-53 78-8091-0764-8 Cover – Chain, Right

6185-54 78-8091-0765-5 Cover – Chain, Left


6185-56 78-8076-5452-6 Belt – Box Drive

6185-57 78-8060-7631-7 Connector – 3/8 Inch

6185-58 78-8076-5197-7 Sleeving – /12, 800 mm

6185-59 78-8060-7626-7 Connector – PG 11/12

6185-60 78-8060-7877-6 Plug Housing – Vertical

6185-61 78-8060-7875-0 Plug Male

6185-62 78-8060-8053-3 Wire – 3-Pole, 5 Meters Length

6185-63 78-8076-4968-2 Terminal

6185-64 78-8060-7541-8 Washer

6185-65 78-8100-0857-9 Roller – Spacer

6185-66 78-8054-8577-4 Washer – Special

6185-67 26-1001-9843-6 Screw – Flat, Soc Hd, M6 x 16

70


Figure 6186

71

Figure 6186


6186-1 78-8113-6820-4 Frame Assembly – Top, R/H, W/English Language Label

6186-2 78-8113-6808-9 Frame Assembly – Top, L/H, W/English Language Label

6186-3 78-8068-4143-9 Guide – #1

6186-4 78-8068-4144-7 Guide – #2

6186-5 83-0002-7336-3 Screw – Hex Hd, M4 x 14

6186-6 78-8010-7416-8 Nut – Hex, M4

6186-7 78-8094-6132-6 Spacer – Spring

6186-8 78-8076-5242-1 Stop – Cut-Off Frame

6186-9 78-8094-6133-4 Stud

6186-10 78-8094-6134-2 Spacer – Hex

6186-11 78-8094-6135-9 Brush Assembly

6186-12 78-8094-6136-7 Shaft

6186-13 78-8094-6137-5 Shaft – Roller

6186-14 26-1003-5829-5 Screw – Hex Hd, M6 x 12

6186-15 78-8060-8179-6 Screw – Flat Hd Hex, M6 x 20

6186-16 78-8076-5477-3 Washer – Special /6.5 x 20 x 4

6186-17 78-8100-1009-6 Washer – Special

6186-18 78-8094-6138-3 Roller – Tension, Top

6186-19 78-8052-6566-3 Washer – Friction

6186-20 78-8052-6567-1 Spring – Compression

6186-21 78-8017-9077-1 Nut – Self-Locking, M10 x 1

6186-22 78-8094-6139-1 Roller – Wrap

6186-23 26-1000-1613-3 Ring – Retaining 10DIN6799

6186-24 78-8094-6140-9 Spacer

6186-25 78-8100-1051-8 Spacer – Guard

6186-26 78-8010-7169-3 Screw – Hex Hd, M6 x 12

6186-27 26-1000-0010-3 Washer – Flat, M6

6186-28 78-8094-6141-7 Shaft – /15

6186-29 78-8094-6142-5 Roller – Applying

6186-30 26-1003-5841-0 Screw – M8 x 16

6186-31 78-8017-9318-9 Washer – Plain, 8 mm

6186-32 78-8113-6806-3 Cover Assembly – Upper, Front, W/English Language Label

6186-33 78-8100-1052-6 Guard – Head

6186-34 78-8060-8087-1 Screw – M5 x 12

6186-35 78-8005-5741-1 Washer – Flat, M5

6186-36 78-8076-4734-8 Bumper

6186-37 78-8070-1365-7 Label – Threading

72


Safety and Information Labels

73

800asb Safety and Information Labels

A label kit, part number 78-8098-8966-6, is available as a stock item. It contains all the safety and informationlabels used on the case sealer, or labels can be ordered separately from the following list.

Ref. No. 3M Part No. Description Qty.

78-8098-8966-6 Label Kit (Includes items 1 - 18)

1 78-8070-1366-5 Information – Safety Instructions 1

2 78-8070-1628-8 Information – Up/Down/Lock, Height Adjustment 2

3 78-8070-1339-2 Information – 3M Logo 2

4 78-8098-8818-9 Information – Box Centering 1

5 78-8068-3859-1 Information – Service and Spares 1

6 78-8070-1331-9 Warning – Moving Belts 2

7 78-8070-1329-3 Warning – Hazardous Voltage 1

8 78-8068-3852-6 Information – Ground 1

9 78-8060-8481-6 Information – Leg Height 4

10 78-8062-4266-1 Identification – 3M-Matic 2

11 78-8070-1622-1 Information – In/Out, Belt Adjustment 1

12 78-8070-1336-8 Warning – Sharp Knife 2

13 78-8070-1629-6 Information – Belt Tensioning 2

14 78-8070-1365-7 Information – Tape Threading 1

15 78-8070-1335-0 Warning – Sharp Knife 1

16 78-8113-6912-9 Caution – Pinch Point 2

17 78-8113-6775-0 Information – On/Off 1

18 78-8095-1141-9 Information – Stop 1

New 800asb, Type 29600 · 2012. 1. 30. · 1 Description 3M-MaticTM 800asb Adjustable Case Sealer,...

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