Networking & Quality Mangement with Fronius Xplorer · © Fronius 02/2008 Networking & Quality...
Transcript of Networking & Quality Mangement with Fronius Xplorer · © Fronius 02/2008 Networking & Quality...
Networking & Quality Mangement with Fronius XPlorer© Fronius 02/2008
Networking & Quality Mangement with Fronius Xplorer
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
What is the Software Fronius Xplorer
Xplorer
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer. The clearly laid out, ergonomicallydesigned software for centralised operation, monitoring, diagnosis and documentation of networked welding systemsused in automated production operations.
What is the Software Fronius Xplorer
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Total control - All in one ...The Fronius Xplorer combines all the existing FroniusPC software components in one software program.
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer functionsVisual Status (Visual Status of all Power Sources in the Network)
Overview display
Panel ( Remote function via network )
Jobs( Command values / Documentation / Changing-history )
Documentation ( Actual values / Command values / Errors )
Logbook function ( event and error logbook )
Statistic function
Graph function
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Visual StatusPlaintext Error Display (Error Code & Error Text)
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Visual Status of all Power Sources in the NetworkNavigation via Touch Screen
Visual Status
Error
OK & Welding
Disconnected
Switched OFF
Warning
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer functionsVisual Status (Visual Status of all Power Sources in the Network)
Overview display
Panel ( Remote function via network )
Jobs( Command values / Documentation / Changing-history )
Documentation ( Actual values / Command values / Errors )
Logbook function ( event and error logbook )
Statistic function
Graph function
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Overview functionAll Machinedata on one Screen
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Fronius Xplorer functionsVisual Status (Visual Status of all Power Sources in the Network)
Overview display
Panel ( Remote function via network )
Jobs( Command values / Documentation / Changing-history )
Documentation ( Actual values / Command values / Errors )
Logbook function ( event and error logbook )
Statistic function
Graph function
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Remote function via network
Panel
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TIG / CMT / TPS / US-Version Frontpanel
Panel
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Touch Screen ability
Panel
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Background parameter in real text
Panel
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer functionsVisual Status (Visual Status of all Power Sources in the Network)
Overview display
Panel ( Remote function via network )
Jobs( Command values / Documentation / Changing-history )
Documentation ( Actual values / Command values / Errors )
Logbook function ( event and error logbook )
Statistic function
Graph function
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Jobs
Online / Offline compare function
Job Change indicator
Improved functionality
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Jobs
Online Jobedit function
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Jobs
Job Change indicator
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer functionsVisual Status (Visual Status of all Power Sources in the Network)
Overview display
Panel ( Remote function via network )
Jobs( Command values / Documentation / Changing-history )
Documentation ( Actual values / Command values / Errors )
Logbook function ( event and error logbook )
Statistic function
Graph function
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Documentation
Command values i.e.:
ModeProgram No.Analog values
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Documentation
Sampled data:
Job listEnergy InputHeat Input
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Documentation
Actual values i.e.:
realtime DataLimits
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Documentation
Diagram from History
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Fronius Xplorer functionsVisual Status (Visual Status of all Power Sources in the Network)
Overview display
Panel ( Remote function via network )
Jobs( Command values / Documentation / Changing-history )
Documentation ( Actual values / Command values / Errors )
Logbook function ( event and error logbook )
Statistic function
Graph function
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Logbook function
Logbook function:
Error LogSoftware ChangeJob ChangeUser Change
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Logbook function
Logbook function:
Error Log Software ChangeJob ChangeUser Change
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Logbook function
Logbook function:
Error LogSoftware ChangeJob ChangeUser Change
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Logbook function
Logbook function:
Error Log Software ChangeJob ChangeUser Change
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Logbook function
Logbook function:
Error Log Software ChangeJob ChangeUser Change
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer functionsVisual Status (Visual Status of all Power Sources in the Network)
Overview display
Panel ( Remote function via network )
Jobs( Command values / Documentation / Changing-history )
Documentation ( Actual values / Command values / Errors )
Logbook function ( event and error logbook )
Statistic function
Graph function
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Statistic function
Statistic preperation oflimit exceeds
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer functionsVisual Status (Visual Status of all Power Sources in the Network)
Overview display
Panel ( Remote function via network )
Jobs( Command values / Documentation / Changing-history )
Documentation ( Actual values / Command values / Errors )
Logbook function ( event and error logbook )
Statistic function
Graph function
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Graph function
„Live“ graph U / I / wfs
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Fronius Xplorer functions
Backup/Restore function (Automatic Backup )
Communication settings (RS232 / Network)
Consumed values ( Gas / Wire / Heat input )
User Profiles
Split Screen function
8 different Languages D / E / F / I / ESP / POR / CZE / SWE
3 Asiatic specific options JA / KO / ZH
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Backup/Restore function
Manual Backup / Restore
Masterbackup function
Automatic Backup
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Fronius Xplorer functions
Backup/Restore function (Automatic Backup )
Communication settings (RS232 / Network)
Consumed values ( Gas / Wire / Heat input )
User Profiles
Split Screen function
8 different Languages D / E / F / I / ESP / POR / CZE / SWE
3 Asiatic specific options JA / KO / ZH
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Communication settings
Connection via LN Converter RS232 to PS
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Connection via Network to PS
Communication settings
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Fronius Xplorer functions
Backup/Restore function (Automatic Backup )
Communication settings (RS232 / Network)
Consumed values ( Gas / Wire / Heat input )
User Profiles
Split Screen function
8 different Languages D / E / F / I / ESP / POR / CZE / SWE
3 Asiatic specific options JA / KO / ZH
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Consumed values
Consumption figures:
Gas WireElectricity
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Fronius Xplorer functions
Backup/Restore function (Automatic Backup )
Communication settings (RS232 / Network)
Consumed values ( Gas / Wire / Heat input )
User Profiles
Split Screen function
8 different Languages D / E / F / I / ESP / POR / CZE / SWE
3 Asiatic specific options JA / KO / ZH
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
User Profiles
Set Differnet Users
Different Use Profiles
Auto Log off function
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Fronius Xplorer functions
Backup/Restore function (Automatic Backup )
Communication settings (RS232 / Network)
Consumed values ( Gas / Wire / Heat input )
User Profiles
Split Screen function
8 different Languages D / E / F / I / ESP / POR / CZE / SWE
3 Asiatic specific options JA / KO / ZH
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Split Screen function
Split Screen function:
easy copy/pasteeasy job transfercompare function
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer functions
Backup/Restore function (Automatic Backup )
Communication settings (RS232 / Network)
Consumed values ( Gas / Wire / Heat input )
User Profiles
Split Screen function
8 different Languages D / E / F / I / ESP / POR / CZE / SWE
3 Asiatic specific options JA / KO / ZH
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
8 different languages D / E / F / I / ESP / POR / CZE / SWE
3 Asiatic specific options JA / KO / ZH
Different Languages
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Advantages of Fronius Xplorer
consistant graphic user interface
central controling of systems from a virtual control center
touch-screen functionality for easy handling
overview of the state of all machines in a companynetwork
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Example of Fronius Xplorer Network
Office
Welding Area with different Welding Cells
Browser Function –Always the focus to all machines in network
Xplorer @ PC direkt next to Cell
-Backup / Restore-remote function of all power sources-welding data documentation-statistic function-diagrammfunktion
Data Acquisition throughout the whole Plant
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
XplorerXplorer+ XplorerXplorer+ + Jobexplorer4.061.103 + +XplorerXplorer+ +RCU 5000iRCU 5000i
Jobexplorer4.061.103XplorerXplorer + FS Doku
4.061.120
+ E- Set Ethernet / RS232
supervise function of all power-sources in the network( I.O / n I.O + Error Code)
backup / restore / updateFunction
remote function of powersourcevia PC
supervise function of all power-sources in the network( I.O / n I.O + Error Code)
backup / restore / updateFunction
remote Function of powersourcevia PC
documentation of the comandvalues and of all changes of thecomand values.
possibility to change the comandvalues via PC
easy job – transfer function( from one power source to an other)
supervise function of all power-sources in the network( I.O / n I.O + Error Code)
backup / restore / updateFunction
remote Function of powersourcevia PC
documentation of the comandvalues and of all changes of thecomand values.possibility to change the comandvalues via PC
easy job – transfer function( from one power source to an othelimit control function ( U / I / VD / VS)
logbook / graph / statistic function
Documentation of real values,sections, welds & actual values
supervise function of all power-sources in the network( I.O / n I.O + Error Code)
Backup / Restore / UpdateFunction
remote Function of powersourcevia PC
documentation of the comandvalues and of all changes of thecomand values.
possibility to change the comandvalues via PC
easy job – transfer function( from one power source to another)
Documentation of sections & welds
+ E- Set Ethernet / RS232 + E- Set Ethernet / RS232 + E- Set Ethernet / RS232
Fronius Xplorer – function packages
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer – hardware requirements
Windows PC
min. 2 GHz processor
min. 1GB RAM
.Net Framework has to be installed
resolution 1024x768
ev. touch screen monitor
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer with DeltaSpot
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer with DeltaSpot
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer Customers - EUROPE
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer on the field
Plant – Cologne – already in production
12 power sources ( MIG brazing )Welding Data documentationLimit control
Plant – GENK ( Belgium ) – start up phase
8 CMT power sourcesWelding Data documentationLimit control
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer on the field
Plant – Dingolfing ( GER ) – 1 test cell
Aluminium car body productionAluminium axis production
Plant – ( China ) – start up phase
8 CMT power sourcesaxis production for 5 / 7 seriesWelding data documentationLimit control
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer on the field
Plant – Unna ( GER ) – already in use
exhaust system manufacturerfor daimler chrysler
10 CMT power sources connected to 1 PCComand values transferComand values supervise function
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer on the field
Plant – Coburg ( GER ) – already in use
seat components for volkswagen AG
17 TPS 4000Welding data documentationLimit control function
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer on the field
Plant – Paderborn ( GER ) – Test
2 TPS 4000Welding data documentationwith & without RCU 5000i
Plant – Galesburgh ( USA ) – production
82 TPS 4000 -> 1 PCSupervise function
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Fronius Xplorer on the field
Plant – Geiselhöring ( GER ) – production
2 TPS 4000manual welderswelding data documentation
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Fronius Xplorer on the field
Plant – Hengersberg ( GER ) – production
cabrio roofs for different germancar manufacturers ( audi .. )
5 TPS 4000welding data documentation
© Fronius 02/2008Networking & Quality Mangement with Fronius XPlorer
Fronius Xplorer on the field
Plant – Stuttgart ( GER ) – production
seat components for different germancar manufacturers ( vw .. )
1 TPS 4000welding data documentation
www.fronius.com