Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan...

21
Stephen Klump Head of Global Packaging Safety Nestlé Packaging Safety and Compliance EURO CanTech Birmingham, UK June 2013

Transcript of Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan...

Page 1: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

Stephen Klump

Head of Global Packaging Safety

Nestlé Packaging Safety and Compliance

EURO CanTech

Birmingham, UK June 2013

Page 2: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

p. 2

1 – Challenges

2 – Nestlé Packaging Safety & Compliance Initiative

3 – Food Cans for Packed Product

4 – BPA in Food Packaging

Outline:

Page 3: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

1. Challenges

Page 4: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

Passion for Consumer Trust

Consumer trust

…about the

performance

of the

product…

…versus the

communicated

promises

is the level of confidence

consumers have…

Page 5: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

Food Contact Material supply chain is complex

PACKAGING

MATERIALS

Raw materials -Monomers -Antioxidants -Colorants -Pigments -Solvents -UV stabilisers -Slip agents -Resins -…

Paper and board industry

Adhesives suppliers

Printing machines

Plastic Producers

Glass suppliers

Can suppliers

Ink suppliers

Converters

Nestlé

Chemical

industry

Retailers

Consumers

Co-packers

Page 6: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

Complexity can lead to Packaging Issues

• Mineral oils in jute sacks (1991)

• BADGE from metal coating (1996)

• Mineral oils from printing paperboard (1997)

• SEM, ESBO from metal closures (2003)

• ITX from UV-printing (2005)

• BPA from PC and epoxy lacquers (2008-...)

• Benzophenone from printing inks (2009-...)

• Mineral oils from printed/recycled paper (2010…)

p. 6

Page 7: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

It takes years to build trust and fidelity in brands and products

It only takes seconds to destroy that trust

Page 8: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

2. The Nestlé Initiative

p. 8

Page 9: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

Define what were the root causes:

1 - Lack of knowledge

2 - Lack of monitoring

3 - Insufficient partnerships

Nestlé’s corrective actions:

Nestlé’s Response to Packaging issues

1 - Launched the Packaging Safety & Compliance Initiative

2 - Increased bilateral discussions with main suppliers

3 - Increased participation in industry group conferences

and conventions

Page 10: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

What is the Goal of the Nestlé Packaging

Safety and Compliance Initiative?

To prevent packaging safety

and compliance incidents

(including recall of product)

due to safety and compliance failures.

Page 11: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

A - Supplier Assessment

focusing on pack safety aspects

The Nestlé initiative reinforces packaging

safety and compliance

Co packersCo packersCo packers

C – Certificate of Compliance

with information on substances

D - Surveillance Plan

identifying & assessing the

potential risks

HM

PP

HC

PK

DM

PA

EH

DA

B

2-I

TX

P

BZ

D

ET

X

4-I

TX

10.00 15.00 20.00 25.00 30.00 35.00 40.00 Time-->

Benzop

henone

DE

AB

B – Nestlé Specifications

including conditions of use

P

E – Technical Supplier Partnership

1. Industry Group partners

2. IoPP/FSAP in USA

Page 12: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

3. Food Cans for Packed Product

p. 12

Page 13: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

Functional Barrier

• Chemical compounds can migrate from the food

packaging into the food

• Except if you use a material which is a barrier to

chemical migration

– known as a Functional Barrier

• A Functional Barrier: reduces the migration of

chemical compounds below a specific migration

limit (SML)

Page 14: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

• Absolute Functional Barriers:

• Glass,

• Aluminum foil 7µm

• Metal Cans

Functional Barrier

Page 15: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

Nestlé uses a lot of Cans

The first product from Nestlé was

infant formula in a metal can.

Page 16: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

Metal Packaging – Food Cans

• Metal packaging is a good way to preserve,

store and transport food

• The metal is a barrier to chemical migration.

• There can be a coating on the inside of the

metal to protect against corrosion

• This coating typically has Bisphenol-A (BPA)

based epoxy coatings - the standard coating

used in the food industry.

• Components from this coating

can migrate into the food -

including BPA.

Page 17: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

4. BPA in Food Packaging

p. 17

Page 18: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

Metal Packaging – Food Cans

• Consumers are concerned about BPA due to

negative media attention

• BPA has been banned in various countries in

various packaging formats – metal cans, metal

lids, polycarbonate bottles…

• Nestlé believes that BPA is safe to use in metal

can coatings, but our consumers do not want

BPA in their packaging.

Page 19: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

Metal Packaging – Food Cans

• Nestlé started the phase-out of BPA several

years ago

– Already completed for infants’ and childrens’ food

and where regulations exist.

• The phase-out of BPA will take several years

more to complete

• The move out of BPA has included moving to

non-metal can packaging for some applications

Page 20: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

Metal Packaging – Food Cans

Going Forward:

• Nestlé has been focused on Packaging Food

Safety for many years

• Packaging Food Safety is now on the radar

screen of the public

• non-BPA coatings for metal packaging is the

direction the food industry is moving.

– Because the food industry wants to continue to

pack food in metal cans.

Page 21: Nestlé Packaging Safety and Compliance - euro- · PDF fileD - Surveillance Plan identifying & assessing the potential risks MPP MPA PK AB 2-ITX X PBZ B 4-ITX ... Email: stephen.klump@nestle.com

21

Email: [email protected]