Neolon Profile - Duct & PIPE Insulation (Updated)

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    Jul. 2013

    KOREAFOAM CO.,LTD

    Lot J2, Viet Huong Industrial Park,Thuan An, Binh Duong Province, Viet Nam

    Tel : +84-650-3718650

    Fax : +84-650-3718655

    Homepage : http://www.koreafoam.com

    E-mail : [email protected]

    [email protected]

    http://www.koreafoam.com/mailto:[email protected]:[email protected]:[email protected]:[email protected]://www.koreafoam.com/
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    * Grade : Fire retardant

    Standard Size

    Unit

    Grade

    Thickness

    (mm)

    Width

    (mm)

    Length

    (M)NFR AS NFR AL NFR ST NFR only

    5 1000 ~ 1200 50 Roll

    *Faced with Al foil*Printed neolon logo on the Al foil

    *Back with sticky tape

    *Fire retardant

    *Density : 25kg/m3

    *Color: SLV/BLK/BRW

    *Faced with Al foil*Printed neolon logo on the Al foil

    *Fire retardant

    *Density : 25kg/m3

    *Color: SLV/BLK

    *Back with sticky tape

    *Fire retardant

    *Density : 25kg/m3

    *Color: SLV/BLK

    *Foam Only

    *Fire retardant

    *Density : 25kg/m3

    *Color: SLV/BLK

    10 1000 ~ 1200 25 Roll

    15 1000 ~ 1200 20 Roll

    20 1000 ~ 1200 15 Roll

    25 1000 ~ 1200 10 Roll

    30 1000 ~ 1200 2 Sheet

    40 1000 ~ 1200 2 Sheet

    50 1000 ~ 1200 2 Sheet

    75 1000 ~ 1200 2 Sheet

    * Grade : Non Fire retardant

    Standard Size

    Unit

    Grade

    Thickness

    (mm)

    Width

    (mm)

    Length

    (M)NEO AS NEO AL NEO ST NEO only

    5 1000 ~ 1200 50 Roll

    *Faced with Al foil*Printed neolon logo on the Al foil

    *Back with sticky tape

    *Non Fire retardant

    *Density : 25kg/m3

    *Color: SLV/BLK/BRW

    *Faced with Al foil*Printed neolon logo on the Al foil

    *Non Fire retardant

    *Density : 25kg/m3

    *Color: SLV/BLK

    *Back with sticky tape

    *Non Fire retardant

    *Density : 25kg/m3

    *Color: SLV/BLK

    *Foam Only

    *Non Fire retardant

    *Density : 25kg/m3

    *Color: SLV/BLK

    10 1000 ~ 1200 25 Roll

    15 1000 ~ 1200 20 Roll

    20 1000 ~ 1200 15 Roll

    25 1000 ~ 1200 10 Roll

    30 1000 ~ 1200 2 Sheet

    40 1000 ~ 1200 2 Sheet

    50 1000 ~ 1200 2 Sheet

    75 1000 ~ 1200 2 Sheet

    *Developing new size is possible as based on customer's inquiry

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    DIVISION STANDARD WALL THICKNESS DIVISION STANDARD WALL THICKNESS

    Insulation

    ID

    (mm)

    Steel & Iron Pipe PVC Pipe

    10T 15T 20T 25T 40T 50T 75TInsulation

    ID

    (mm)

    Steel & Iron Pipe PVC Pipe

    10T 15T 20T 25T 40T 50T 75T

    AOD

    (mm)Inch A

    OD

    (mm)Inch A

    OD

    (mm)Inch A

    OD

    (mm)Inch

    14 8 13.8 1/4 10 15 1/4 O O O O O O

    No

    produce

    140 125 139.8 5 125 140 5

    No

    produce

    No

    produce

    O O O O O

    18 10 17.3 3/8 13 18 3/8 O O O O O O 166 150 165.2 6 150 165 6 O O O O O

    22 15 21.7 1/2 16 22 1/2 O O O O O O 217 200 216.3 8 200 216 8 O O O O O

    28 20 27.2 3/4 20 26 3/4 O O O O O O 268 250 267.4 10 250 267 10 O O O O O

    34 25 34.0 1 25 32 1 O O O O O O 319 300 318.5 12 300 318 12 O O O O O

    43 32 42.7 1 1/4 35 42 1 1/4 O O O O O O 356 350 355.6 14 350 355 14 O O O O O

    50 40 48.6 1 1/2 40 48 1 1/2 O O O O O O 407 400 406.4 16 O O O O O

    61 50 60.5 2 50 60 2 O O O O O O 458 450 457.2 18 O O O O O

    77 65 76.3 2 1/2 65 76 2 1/2 O O O O O O 509 500 508.0 20 O O O O O

    90 80 89.1 3 75 89 3 O O O O O O O 559 550 558.8 22 O O O O O

    115 100 114.3 4 100 114 4 O O O O O O O 610 600 609.6 24 O O O O O

    *Developing n ew size is possible as based on cu stomer 's inqui ry 712 700 711.2 26 O O O O O

    Specifications Options> GRADE: Fire Retardant / Non Fire Retardant> SURFACE: With AL-Foil / Without AL-Foil> AL - FOIL: Printed neolon logo on the Al foil

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    1. FLANGE INSULATION 2. AL TAPE

    * Grade : NFR AS ( Fire retardant, Faced with Al foil, Backed with Sticky Tape ) * Grade : Tape Standard

    SIZE UnitGRADE

    SIZE UnitGRADE

    NFR AS Tape Standard

    6mm * 1000mm * 50mtr Roll*Faced with Al foil

    *Printed neolon logo on the Al foil

    *Back with sticky tape

    *Fire retardant*Density : 25kg/m3

    *Color: SLV/BLK/BRW

    1000mm * 50mtr Roll

    * Back with sticky tape

    * Color: SLV/ YEL6mm * 100mm * 50mtr Roll 2" * 20mtr Roll

    6mm * 150mm * 50mtr Roll 3" * 50mtr Roll

    6mm * 200mm * 50mtr Roll

    6mm * 250mm * 50mtr Roll

    3. FOAM GASKET TAPE 4. EXPANSION JOINT

    * Grade : NFR ST ( Fire retardant, Backed with Sticky Tape ) * Grade : NEO ST ( neolon standard, Backed with sticky Tape )

    SIZE UnitGRADE

    SIZE UnitGRADE

    NFR AS NEO ST

    3mm * 25mm * 10mtr Roll

    *Back with sticky tape

    *Fire retardant

    *Color: BLK/YEL

    10mm * 100mm * 25mtr Roll

    *Back with sticky tape

    *Non Fire retardant

    *Color: BLK/BRW

    3mm * 50mm * 10mtr Roll 10mm * 150mm * 25mtr Roll

    6mm * 25mm * 10mtr Roll 10mm * 200mm * 25mtr Roll

    6mm * 50mm * 10mtr Roll 10mm * 250mm * 25mtr Roll

    *Developing new size is possible as based on custo mer 's inquiry

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    < Vietnam >

    >Main Supply Result

    1. KUMHO - KUMHO TIRE FACTORY IN MY PHUC

    - ITEM : DUCT & PIPE INSULATION, AL-TAPE

    - AMOUNT : $400,000

    2. HYOSUNG - HYOSUNG FACTORY IN NHON TRACH

    - ITEM : DUCT & PIPE INSULATION, AL-TAPE

    - AMOUNT : $800,000

    3. LOTTE - LOTTE MART IN PHUMYHUNG

    - ITEM : CEILING INSULATION, AL & FOAM-TAPE

    AMOUNT : $150,000

    4. CHAMVIT GROUP - HANOI PLAZA

    - ITEM : DUCT & PIPE INSULATION, AL-TAPE

    - AMOUNT : $250,000

    5. Keangnam - Hanoi Landmark Tower

    - ITEM : DUCT & PIPE INSULATION, AL-TAPE

    - AMOUNT : $1,200,000

    6. NOKIA : NOKIA FACTORY IN BAC NINH

    - ITEM : DUCT INSULATION, AL&FOAM-TAPE

    - Ongoing project ( 2012 ~ 2013 )

    < Oversea >

    >Main Supply Result1. OCEANIA & EROUP

    (AUSTRALIA, NEW ZEALAND, ENGLAND, SWEDEN,,,)

    - COMTENTS : CONSTRUCTION,

    SPORTS & LEISURE COMPANY

    - ITEM : CONSTRUCTION FOAM(Zip,,,), DUCT &

    PIPE INSULATION, SPORTS PROTECTOR

    - AMOUNT : $500,000/yearly

    2. MIDDLE EAST ASIA(EGYPT, DUBAI,,,)

    - COMTENTS : CONSTRUCTION PROJECT

    - ITEM : DUCT & PIPE INSULATION, AL-TAPE,

    FOAM-TAPE

    - AMOUNT : $2,500,000/yearly

    ANNUAL SALES : $6,000,000

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    Example)

    X : Insulation Thickness(m) : Insulations Thermal Conductivity (0 ; W/m K) PE = 0.037 : Insulation outer surface heat transfer coefficient (W/ K) PE = 8

    o

    : Inner Temperature () = 7

    r : Ambient temperature () = 30 s : Dew point temperature = 26.2 (Humidity: 80%)

    >> Duct for Bigger than 1,000mm of Nominal Diameter

    o sFormula; X = --- x ----------------

    s -- r

    0.037+(0.0001 x 22.5) 7 - 26.2=> (PE) X = --------------------------- x --------------- 24.8

    8 26.2 30

    >> Suggested Duct Insulations Thickness: 25mm

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    Example)

    : Insulations Thermal Conductivity (w/m. k) PE = 0.036s: Insulation outer surface heat transfer coefficient (w/m2 .k)D0: Pipe OD (m)td: Dew point (0C)

    tf: Medium temperature (0C)tk: Ambient temperature (0C)ts: Insulation surface temperature (0C)y: Function y 2 x (td + 1) - tf

    Formula: Function y = -------- x ----------s xD02 tk (td + 1)

    Thickness( T ) = (0.372 x D0 x y0.913) x 1000

    Example: D0 = 0.027m

    2 x 0.036 (28.1+1)-7y = -------- x ------------ = 2.54

    8 x 0.027 32 (28.1+1)

    >> T = (0.372 x 0.027 x 2.540.913) x 1000 = 23.5

    >> Suggested Pipe Insulations Thickness: 25 mm

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    Thermal Insulation A cross-linked PE Foam is very excellent in insulation.

    No Dew A dense independent air cell is perfect in dew

    Semi-Permanence A polyethylene foam last almost permanent withoutchange due to excellent for a heatproof, cold-resistant

    & durability.

    Flexibility and Anti-noise

    & vibration Both closed and open cell protects from noise &Vibration.

    Fire retardant It is very difficult & No toxic smoke when fire.

    Item Density

    (g/cm3)

    Conductivity

    (Kcal/mh)Water Resistance Aging

    Neolon 0.025 0.029 Excellent Excellent

    Ploystilen Foam 0.015 0.031 Good Good

    PU Foam 0.025 0.032 Bad Bad

    Glass Wool 0.01 0.034 Bad Bad

    * A Various MTL Comparision Table

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    Shock absorptionExcellent InsulationEasy & Convenient for Processing & WorkingStrong in Chemicals, Temperature extremes & AgeingExcellent Flexibility & Durability

    * Basic Specification

    Item Thick(mm)

    Density(g/cm3)

    Tensile(kg/cm2)

    ThermalConductivity

    (Kcal/cm)SafetyTemp.

    (g/cm2)

    Flexibility

    Figure 5 to 20 0.029 3.4 0.026 -100

    ~ 80

    Good

    + Strong resistance for Acid+ Good for Shock Absorption

    + Superior to Heat-Proof+ Simple working process

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    ASTM C 518 & UL 94 KSL 9016

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