NEC Energy Solutions - Commercial Products Overview
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Transcript of NEC Energy Solutions - Commercial Products Overview
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Bill Shank +1-252-808-2060
NEC Energy SolutionsCommercial Overview
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Organizational Structure
Nanophosphate® Cell Manufacturing
A123 Venture Technologies
A123 Energy Solutions
Transportation Solutions
• Automotive Packs
• Cell Sales to automotive customers
• Utility Scale ESS-Grid Storage
• Commercial-Telecom-Datacenter-Industrial-Medical Equipment
• Contract R&D Services
• Cell Testing and Validation
A123 Systems Board of Directors
A123 Systems, LLC
A123 Energy Solutions becameNEC Energy Solutions on May 16, 2014
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©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.3
About NEC Energy Solutions
Advanced Energy Storage
Improve performance Lighter weight Lower total cost of ownership
over lead acid
Increase grid reliability Enable Wind and Solar Increase plant efficiency/utilization
CommercialElectric Grid
Standard Battery ProductsHR GSS™ for high power applications
LD GSS™ for long duration applications
Configure-to-Order and OEM Batteries
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
• Global market targets– Data Center UPS, Cable, Telecom, Medical
Advanced Lead Acid Battery Replacement Products
Commercial Solutions Group
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OEM ProductsIndustrial ProductsStandard ProductsUPS, Telecom, AGV/Material Handling, Medical Equipment
IT Infrastructure, Telecom Backup and Data Center UPS
Telecom Backup and Data Center UPS
Sales of production batteries and modules to qualified end users and
value added channel partners extends our engineering enterprise
Leveraging high volume production to develop end-use industrial
products for high value markets
Focusing internal engineering and production on high volume OEM
products requiring high power and cycle life
Ship to Order Configure to Order Engineer to Order
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Current Commercial Products
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©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Addressing Two Major Telecom Segments
Base Stations Micro-Base Stations
• 5kWh(80%) to 20kWh(20%) Loads
• +24V and -48V systems
• Installed sites = 5+ Million
• Growth rate = 7%
• Coverage = 25+ mile radius
• Emerging Economy Focus
• 2kWh (60%) to 4kWh (40%) Loads
• -48V systems
• Installed sites = 2+ Million
• Growth Rate = 12%
• Coverage = < 2 mile radius
• 4G LTE Expansion Focus
NEC Energy Solution’s technology is well suited to both segments.
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©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
• High power and high energy performance even at high discharge rates
• Exceptional cycle life even at deep depth-of-discharge and partial state-of-charge
• Safe, proven, high-performance Nanophosphate® LiFePO4 chemistry
• Long float, calendar, and shelf life • Packaged in widely-used lead acid form
factors, matching 12V lead acid battery voltage ranges
ALM Family: High Performance Lithium-Ion Batteries
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ALM 12V7 ALM 12V35
Voltage (V) 13.2V nominal 13.2V nominal
Capacity 5Ah 35Ah
Weight (Kg) 0.84 5.57
Dimensions (mm)
151 X 64.5 X 99.7(Standard 12V7)
196 X 130 X 155(Standard 12V35 / U1)
Terminal Type FASTON 0.25 (tab) B2-1 M5 bolt & nut
Charging Compatible with most lead-acid chargers
Availability Now Sampling Now
ALM vs. Typical Lead-Acid Equivalent
Available Power Up to 6C capable
Usable Capacity (at 1C) 60% greater
Cycle Life (50% DOD) 10-50X longer
Weight (Kg) 50% lighter
Charging Time 5-10X faster
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Standard (or Simple) versus Intelligent
• There is still a need for the standard “lead acid replacement” type of battery.
• A “standard” lithium battery will still have a Battery Management System (BMS) circuit board inside to monitor safety criteria.
• But “S” (standard) versions will not have communications capability (no cables).
• “I” (intelligent) versions will have CANBus or SMBus communications interface capability (with cables).
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©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
• Intelligent ALMs allow monitoring and management of battery capabilities
• Smart Battery compatible operations with NEC extensions
• Robust, industry-standard CANBus or SMBus communications
• Capabilities include:– Battery voltage and current– Relative state of charge (SOC)– Cell voltage and temperatures– Programmable thresholds for remaining
capacity, time, charging– Alarm and fault monitoring
ALM Product Family: Intelligent Battery Options
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©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
ALM Management Software Example Screens
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©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
• ALM batteries can be connected in series and in parallel with no additional control circuitry required– Up to four batteries in series and up to ten in parallel (4S10P)
• No external BMS required – Built-in electronics manages battery arrays
– Cell monitoring and balancing
– Protection against over charge & discharge, over temperature and short circuits.
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ALM Product Family: Simple Scalability
16,800Whx10P x 10P x 10P x 10P =12V + 12V + 12V + 12V = 48V
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Multiple System Operators (MSO)
Li-Ion replacement of Lead Acid• Reduced service calls• Longer service life• Decreased weight• Decreased space• Double the run time
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ALM 12V35 batteries are ideal for the 36V Remote Cabinet installations of MSOs (TV Cable Companies) in either pole mount or ground mount environmentally uncontrolled enclosures.
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Cable Market: Multiple System Operators (MSO)
• MSOs/ TV cable companies
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Pole mount single power supply enclosures support distributed powering architectures. They are engineered for broadband powering applications. The three lead acid batteries can be replaced with our lithium technology, increasing capacity and decreasing weight.
Sample MSO network diagram.
Alpha Pole Mount PWE3 shown
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Power Unit
Radio Unit
Battery Module
• ALM12V7 4S2P Configuration• 48V, 528 Wh system, 2U height• Systems can be paralleled for
greater capacity• Operating temperature: -20 to
+60˚C• Up to 2300Watt, 10+ min back-up• Approved to UBC, Zone 4• Can be installed vertically or
horizontally
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Telecom Micro Station Backup Power
4S2P
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
TELECOM BASE STATION BACKUP POWER
SOLUTIONS OVERVIEW
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Configure to Order Products
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Telecom Base Station ArchitectureDiesel Generator
Power Management Unit Base Transceiver
Station
SMPS (Rectifier)
DC RFAC
Grid/EB Power
• Very High Operating Costs due to heavy reliance on Diesel Generator• Poor Performance of VRLA Batteries
• Current VRLA• Short Discharge Time (<2hrs)• Long Charge Time (>8hrs)• Short Life • Cell Pilferage Issues• Needs Air-conditioning at 27C Valve Regulated Lead Acid Battery
• High Fuel Consumption• Polluting CO2 Emissions• Fuel Pilferage Issues• High Maintenance Costs• Noise Pollution
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©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
• Enables system integrator to build a custom 48V 100Ah battery system
• Includes 2x Nanophosphate® Prismatic Modules, 1x BCM, and 1x CSM
• Exceptional cycle life: >8000 cycles
• High power, fast charging
• Reliability and safety of A123 Systems Nanophosphate® technology
• Standalone operation or integrated management via CAN bus communications
• Meets the demanding requirements of telecommunications, data center, or other industrial backup and power management applications requiring 48V DC power
• Design, assembly, and validation testing required by the integrator
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48V100K Battery Kit: Flexibility for Integrators
2 x 24V 100Ah Nanophosphate® Prismatic Modules from A123 Systems
Battery Control Module (BCM) with NEC Energy Solutions firmware
Current Sense Module (CSM)
Design documentation
Key Characteristics
Nominal Voltage (V) 52.8V
Nominal Capacity 100 Ah
Available Energy (BOL) 5280 Wh
Cycle Life* >8000 cycles
Max Charge / Discharge Current 100 A
Operating Ambient Temperature* -30 to +55 °C
Recommended Storage Temperature -40 to +60 °C
* AMP20m1HD-A cell
** at 80% DOD and 45°C, 1C/0.5C, 70% remaining capacity
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Telecom Base Station Building Block• Capacity : 48V, 100Ah/system • Uses mature Grid GBS-P proven technology• Systems can be paralleled for greater capacity• System voltages: 48V nominal• Operating temperature: -30˚C to +55˚C• 5-10 year life, depending on duty cycle and
environmental conditions• 1C charge rates, discharge rates of 1C,C/2,C/4, and C/8
– Ability to recharge quickly allows fast “reset” of system while grid power is present – allows right sizing of systems
• BMS including– Cell balancing, temperature reporting– Indication and protection for short circuit and over
charge/discharge– SOC reporting and control– Bad cell indication– Serial output: CAN and discrete outputs
• Fits into standard 19” rack occupying 7U space18
Two 24VDC 100A Modules
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Off Grid/ Renewable Wireless Example• An off grid hybrid site utilizing batteries, wind, solar and fuel cell technology. • Li-ion batteries can be used to reduce space by over 50%* in the hut, making
room for more telecom equipment.
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Wind turbine on towerSolar
Fuel Cell
Hydrogen storage
*Standard VRLA Solution
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Cellular on Wheels Wireless Example
• Utilized for communications after a natural disaster such as a hurricane and for temporary events such as conventions
• Li-ion batteries can be used to reduce space and weight on the vehicle, making room for more telecom equipment and improving the fuel consumption (mpg) of the trucks.
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©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
48V100
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©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
48V100 Kit Components
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48V100 built by OEM company,from Kit Components
The “Kit” can be used byan OEM to build a complete 48V100 battery system.
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
48V100 Kit• Or – the “Kit” may be Incorporated into an enclosure
with other power management equipment as other customers have done. Two examples shown below. One from India and one from Germany.
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BCM
Two 24V 100ABattery Modules
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.
Comparison Summary Against VRLA
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BTS (Base Transceiver Station) Nanophosphate® LiFePO4
Best VRLA Delta Nanophosphate® / Best VRLA
Voltage Range 2.5V to 3.6V
Volumetric Energy Density (Wh/L) 163 80 2 X better
Gravimetric Energy Density (Wh/kg) 100 29 3.5 X better
Charge Time for 70% of rated Ah 42 minutes 4.2 hour 6 X faster
Charge Time for 80% of rated Ah 48 minutes 5.2 hour 6.5 X faster
Charge Time for 100% of rated Ah 1h 6.5 hour 6.5 X faster
Calendar life 25°C 100% SOC 20 years 5 years 4 X better
Calendar life 45°C 50% SOC 4 years 1 year 4 X better
Calendar life 45°C 100% SOC 3 years 9 months 4 X better
Cycle life 1C/.5C 25°C 80% DOD 70% capacity
8,000 600 17 X better
Cycle life 1C/.5C 45°C 80% DOD70% capacity
2,700 360 15 X better
Cumulative TCO normalized at 45°C 0.59X X 53% better at 45°C
©2014 NEC Energy Solutions, Inc. All rights reserved. Proprietary and confidential.25
Bill Shank
+1-252-808-2060 www.neces.com