)NDUSTRIAL'AUGES - ashcroft-usa.com0RODUCT3ELECTION)NFORMATION!SHCROFT¸)NDUSTRIAL'AUGES Consult...

23
y 3505 Cadillac Ave - Bldg, E - Costa Mesa, CA. - 92626 - USA. Ph (714) 751 - 7512 Fax (714) 751 - 0213

Transcript of )NDUSTRIAL'AUGES - ashcroft-usa.com0RODUCT3ELECTION)NFORMATION!SHCROFT¸)NDUSTRIAL'AUGES Consult...

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y

3505 Cadillac Ave - Bldg, E - Costa Mesa,CA. - 92626 - USA.

Ph (714) 751 - 7512

Fax (714) 751 - 0213

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CONTENTS

PAGE CONTENT2 & 3 Introduction, Specification Matrix4 & 5 Specification Matrix6 & 7 Product Selection & Media Table8 & 9 1010, 1017 & 1220 Ind. Gauges10 & 11 1010, 1017 & 1220 Ref. & Hyd.12 & 13 1010, 1017 & 1220 Options14 & 15 1187, 1188 & 1189 L. P. Bellows16 1020R Christmas Tree Gauge17 1150H Vapor Test Gauge18 5503 D.P. Gauge19 5509 D.P. Gauge20 1125,1125A D.P. Gauge21 1122KE/KF Movementless Gauge22 & 23 1038, 1039 Duplex Gauge

Ashcroft® industrial pressure gaugeshave earned a reputation for depend-ability as a mainstay in the marketplacefor over 150 years. Meeting the require-ments of ASME B40.1-1991, Ashcroftindustrial pressure gauges are offeredin a wide assortment of dial sizes, casestyles and wetted parts materials.

These gauges have been engineeredfor general service applications such aslow-pressure applications from 10 inch-es of water, and hydraulic and refrigera-tion service. Other industrial pressuregauges measure differential pressure,while Ashcroft duplex pressure gaugesmeet requirements for indication of tworelated pressures with a single gauge.The Ashcroft industrial gauge family

also includes the Reid vapor test gaugespecifically designed for testing volatilepetroleum liquids using the vapor testprocedure prescribed by ASTM D-323.Ashcroft Christmas tree gauges aredesigned specifically for use in the oilfields.

Ashcroft industrial pressure gaugesare available in a variety of sizes andmaterials to meet the demands of theindustrial marketplace. When selectingan Ashcroft industrial pressure gauge,consider these seven steps:

— Ashcroft industrialpressure gauges are available in awide selection of Bourdon tube andsocket materials to fit your application.

— available withranges as low as 10 inches of waterthrough 20,000 psi, Ashcroft industrialpressure gauges have been designedto meet your application needs.

t — available incase materials of stainless steel,black epoxy-coated aluminum andphenolic, these gauges have beendesigned to withstand the mostdemanding environments. Most areavailable with an optional built-inthrottle plug to help protect againstpressure surges or spikes.

— all general service type industrial gauges areoffered with a 1% ASME Grade 1Aaccuracy. Ashcroft Types 5503 and5509 gauges have standard accura-cies of 1.6% and 2.5% respectively.Low-pressure bellows gauges and allother industrial gauges are offered witha 2/1/2% ASME Grade A accuracy.

— available with dial sizesfrom 21⁄2 through 81⁄2 inches, Ashcroftindustrial gauges come in sizes tomeet your space requirements withoptimum gauge readability.

— availability includes, but is not limited to 1⁄4 NPT, 1⁄2 NPT,BSP, JIS and SAE connections.

— depending on the type, Ashcroft gauges areavailable for stem, surface or flushmounting.

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Consult ASME B40.1 for guidance ingauge selection

WARNING: To prevent misapplication,pressure gauges should be selectedconsidering media and ambient operat-ing conditions. Improper application canbe detrimental to the gauge, causingfailure and possible personal injury orproperty damage. The information con-tained in this bulletin is offered as aguide to assist in making the properselection of a pressure gauge.Additional information is available fromDresser Instrument Division. Pressure Ranges:As recommended by ASME B40.1,select a gauge with a full scale pressurerange of approximately twice the nor-mal operating pressure. The maximumoperating pressure should not exceedapproximately 75% of the full scalerange. Failure to select a gauge rangewithin these criteria may ultimately re-sult in fatigue failure of the Bourdon tube.Operating Conditions:The operating conditions to which agauge will be subjected must be con-sidered. If the gauge will be subjectedto severe vibration and/or pressure pul-sation, a liquid-filled gauge with a throt-tle plug will be necessary to obtain nor-mal product life. With the exception ofTypes 5503 and 5509 industrial pres-sure gauges cannot be liquid-filled.When pulsation or vibration are present

on a gauge that cannot be liquid-filled,the gauge should be isolated from theprocess using flexible line assembly.

To ensure long life and accurate read-ings, pressure gauges should not beexposed to process or ambient temper-atures over 150°F. Long term exposureto temperatures in excess of 150°F maycause discoloration of dials as well ashardening of elastomeric case seals.Soft-soldered, silver-brazed and weldedpressure joints are rated at 250°F maxi-mum, 450°F maximum and 750°F max-imum respectively. Plastic gauge cases,including phenolic, should not beexposed to temperatures in excess of250°F. Maximum recommended servicetemperatures for gauge windows are asfollows: 350°F for plain glass; 270°F forpolycarbonate; 200°F for laminatedsafety glass; and 180°F for acrylic.

Heat and cold affect accuracy of indi-cation. A general rule of thumb for drygauges is 0.5% of full scale change forevery 40°F change from 75°F. Above250°F there may exist very significanterrors in indication.

Proper selection of the bourdon,diaphragm or bellows system materialis dependent on the process fluid towhich the system will be subjected. Ifthe correct material is not available, theuse of a diaphragm seal may be neces-sary to protect the system from theprocess fluid. Liquid-filled gauges withthrottle plugs are recommended for thedischarge side of positive displacementpumps.

Pressure Elements:Available in a wide variety of materials,including: phosphor bronze, alloy steel,316 stainless steel and K Monel.Cases:Depending on the type, Ashcroft indus-trial gauges are available in aluminum,stainless steel or cast iron case materi-als. With the exception of AshcroftTypes 5503 and 5509, industrialgauges are not weatherproof or her-metically sealed. They are furnishedstandard with a pressure-relief plug.Rings:The ring, which retains the window, isbayonet (cam), or slip depending on thetype number.Movements:Movements are designed and materialsof construction selected to reduce fric-tion and extend wear life.Dials:Dials are uniformly graduated, and havehighly legible markings depending onthe gauge type. Industrial gauges areoffered with brushed aluminum dialswith black markings or white dials withblack markings.Windows:Depending on the size and type,Ashcroft industrial gauges are availablewith acrylic, shatterproof glass or glasswindows.Pointers:Depending on the type, Ashcroft indus-trial gauges are available with adjustableor fixed pointers.

WindowDial

MovementCase

Relief Plug

Mounting ScrewsNot Supplied

Bourdon Tube System Pointer

Ring

Type 1010

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The media being measured must becompatible with the wetted parts of thepressure instrument. To use the chartbelow, locate the media whose pressureis to be measured and select a suitablematerial from those available. This is asimplified chart and assumes the media

temperature is below 200°F except formedia with an * which must be below100°F. Throttling devices and a liquidfilled instrument are recommended inapplications with pulsation or vibration.These recommendations are only aguide, as service life is dependent on

temperature, concentrations, catalyststhat may be added, or other conditionsbeyond our control. Consult Stratford,CT, customer service for specific applica-tions and for any media not listed.

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Case Types 1010,1017 & 1220

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Case Types 1010,1017 & 1220

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RA

MD

IAM

ETE

R(I

NC

HE

S)

1

2

3

4

5

6

78

Chart for determining approximate pressure ofAshcroftGauges for hydraulic presses when maximum tons-load-on-ram and diameter of ram are known.

910

15

20

25

303540

50

60

708090100

1

15

20

25

30

35404550

60

708090100

150

200

250

300350400450500

6007008009001000

1500

2000

2500

3000

LOA

DO

NR

AM

(TO

NS

)

Draw a straight line through any two knownvalues and read third value.

Example: 30 tons on ram through 10 inchram dia. = 760 lbs. per sq. in. pressure.

Select gauge with range of 0-1000 psi.If a tons-on-ram/psi dual range dial is required,add “XTR” following the gauge type numberand specify ram load and diameter.

25000

20000

15000

1000090008000700060006000

5000

400035003000

2500

2000

1500

1000900800700600

500

400

300

200

150

1009080

QS

RE

P S

DN

UO

P( E

RU

SS

ER

PU

)H

CNI

ER

A

Hydraulic Gauges Types 1010, 1017 &1220Refrigeration Gauges Types 1010, 1017 &1220

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Drawings are for representation only. See dimension table.

Case Type 1017 41⁄2,̋ 6˝ and 81⁄2˝ Back and Lower Connect

3 Mounting studs CC threadedequally spaced on A dia. B.C.

Nuts & washersnot supplied byDresser

C

S

I

F

MHole inpanel

H

LL

1/4 or 1/2 NPT

A

G

B

Drawings are for representation only. See dimension table.

1/4 or 1/2 NPT

K

HI F

A B

D

G

C

J

3-J dia. holeson E dia. B.C.

I

Case Type 122041⁄2,̋ 6˝ and 81⁄2˝ Back and Lower Connect

Drawings are for representation only. See dimension table.

A

IG

D

B

C

SB

I

FMHole inpanel

Nuts & washersnot supplied byDresser

H

LL

H

C

B

I

F

1/4 NPT or1/2 NPT

A

3-L dia. holeson E dia. B.C.

C

D

H

I

BJ

F

1/4 or 1/2 NPT

A

GI

K

3-L dia. holeson E dia. B.C.

Case Type 1010 81⁄2˝ Back and Lower Connect

Case Type 1010 12˝ Back and Lower Connect

Case Type 1010 41⁄2˝ Back and Lower Connect

Case Type 1010 41⁄2,̋ 6,̋ 81⁄2˝ and 12˝ Back and Lower Connect

Case Type 1220 41⁄2,̋ 6˝ and 81⁄2˝ Back and Lower Connect

Case Type 1017 41⁄2,̋ 6˝ and 81⁄2˝ Back Connect

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*1189 only.Drawings are for representation only. See dimension table.

Type 1189, X56, Back Connect

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BlowoutPlug

3 “L” Dia. Holes on“E” Dia. Bolt Circle

Dia.C

J

D“I” Across Flat

Dia. A

G

B H

F

Nuts & washersnot supplied byDresser

S

I

F

MHole inpanel

HK

LL

B

A

3 Mounting studs CC threadedequally spaced on E dia. B.C.

1/4 or 1/2 NPT

U

Dia.C

J

D

B H

F

BlowoutPlug

3 “L” Dia. Holes on“E” Dia. Bolt Circle

THISSIDEOUT

“I” Across Flat

Dia. A

G

Case Type 1188 41⁄2̋ Back and Lower Connect

Case Type 1189 41⁄2,̋ 6˝ & 81⁄2˝ Back and Lower Connect

Case Type 1187 41⁄2,̋ 6˝ & 81⁄2˝ Back Connect Type 1187

Type 1189

Type 1188

Drawings are for representation only. See dimension table.

Drawings are for representation only. See dimension table.

Drawings are for representation only. See dimension table.

Gauge Types 1187, 1188 &1189

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1/4 or 1/2 NPT DACROSS FLATS

B

GI

S

A

TOP FILL PLUG(LIQUID-FILLEDGAUGE ONLY)C

Drawings are for representation only. See dimension table.

Case Type 1020 41⁄2˝ Lower Connect

Case Type 102041⁄2˝ Lower Connect

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B

D

G

A

I

C

1/4 NPT

5/16 (8) DIA

311/16(93.5)

13/16 (20.5)

37/16 (87)

Case Type 1150H 41⁄2˝Lower Connect

Case Type 115041⁄2˝ Lower Connect

Drawings are for representation only. See dimension table.

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L2

L3HH

AA

G

1

W1W2

L4L1

C

Case Type 5503 4˝ (100mm), 6˝ (160mm) Lower Connect

Case Type 55034˝ & 6˝ Lower Connect

Drawings are for representation only. See dimension table.

Type 5503

P

7/16 UNF

P1

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A

G

AA

HHP

B1

C

B

B2

D Wall mounting bracketSealing surface

Case Type 5509 4˝ (100mm)6˝ (160mm) Lower Connect

Case Type 55094˝ & 6˝ Lower Connect

Type 5509 – Open Front Design

Type 5509 – Solid Front Design

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A

G3-L dia. holesequally spacedon-E dia.

C

Low pressureinlet (L)

High pressureinlet (H)

D

BJ

IH

F

P P

I

1/4 or 1/2 NPTP1 P1

Drawings are for representation only.See dimension table.

Case Type 1125/1125A 41⁄2˝ Lower Connect

Case Type 1125A41⁄2˝ Lower Connect

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1/4 NPT

A

G

C

D

B

I1/4 NPT

C

K G

D

B

I

JA

Drawings are for representation only. See dimension table.Case Type 1122 21⁄2˝ Lower Connect1122KF1122KE

Case Type 112221⁄2˝ Lower Connect

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1/4 or 1/2 NPT

HH

G

3-L dia. holeson E dia. B.C.AA

B

D

A

J

V

F

This connectionoperates redpointer

This connectionoperates blackpointer

C

A

V

G3-L dia. holesequally spacedon-E dia.

C

This connectionoperates redpointer

This connectionoperates blackpointer

D

BJ

T

S

H

F

C

This connectionoperates redpointer

This connectionoperates blackpointer

V

3- CC Mountingstuds equallyspaced on-E dia.

Nuts & washersnot supplied byDresser

A

S

TF

H

1/4 or 1/2 NPT

B

E

Type 1038

Drawings are for representation only. See dimension table.

Type 1339A

Case Type 103831⁄2˝ Lower Connect

Case Type 103841⁄2˝ & 6˝ Back and Connect

Case Type 1339A41⁄2˝ & 6˝ Back Connect

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Case Type 1339, 41⁄2˝ & 6˝ Lower Connect Case Type 1038, 31⁄2˝ Lower Connect

3505 Cadillac Ave - Bldg, E - Costa Mesa,CA. - 92626 - USA. Ph (714) 751 - 7512 Fax (714) 751 - 0213