NC Unit Specifications / FANUC Seriescontroller fanuc oi-tf 13.8 (x-axis stroke) optional...
Transcript of NC Unit Specifications / FANUC Seriescontroller fanuc oi-tf 13.8 (x-axis stroke) optional...
Item Specification 0i-TF
Controlled axis
Max. feed axes 4 AXIS
Feed axes X/Z/(Cs)
Max. simultaneosly controlled axis 4
Least command increment 0.001mm / 0.0001" ◯
Operation functions
Pulse handle feed X1, X10, X100 ◯
Feedrate per minute G98 ◯
Feedrate per revolution G99 ◯
Interpolation functions
Linear interpolation G01 ◯
Circular interpolation G02, G03 ◯
Dwell G04 ◯
Polar cordinate interpolation G12.1, G13.1 ◯
Cylindrical interpolation G70.1 ◯
Variable lead thread cutting G34 ◯
Continuous threading ◯
Reference position return G28 ◯
Reference position return check G27 ◯
Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯
Feedrate override 0~150%
Spindle functionSpindle orientation ◯
Rigid tapping ◯
Tool functions
Tool number command T2-Digt ◯
Tool nose radius compensation G40 ~ G42 ◯
Tool offset pairs ◯
Tool geometry/wear offset GEOMETRY & WEAR DATA ◯
Tool life management ◯
Tool path graphic display ◯
Automatic tool offset G36, G37 ◯
Direct input of tool offset value measured B ◯
Program input
Absolute/incremental programming ◯
Multiple repetitive cycle G70 ~ G76 ◯
Canned cycles G90, G92, G94 ◯
Inch/metric conversion G20 / G21 ◯
Program restart ◯
Retraction for rigid tapping ◯
Max. programmable dimension ±99999.999mm/±9999.9999" ◯
M function M3 digit ◯
Custom macro ◯
Canned cycle for drilling ◯
Direct drawing dimension programming ◯
Programmable data input G10 ◯
Optional block skip ◯
Workpiece coordinate system G52 ~ G59 ◯
Number of registerable programs 400EA
Setting and
display
Alarm & Operator history display ALARM & OPERATION DISPLAY ◯
Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯
Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯
Self-diagnosis function ◯
Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯
Display screen 10.4" color
Data input/outputMemory card input/output ◯
USB memory input/output ◯
Editing operation Part program storage size 512Kbyte(1280m) ◯
Manual guide i Manual Guide i ◯
▒ NC Unit Specifications / FANUC Series
CNC TURNING CENTER
SL 4500 series
❖ Design and specifications subject to change without notice.
140 East Ridgewood Ave. Suite 415, Paramus NJ 07652Office: 833-777-7632, Sales: (586) 246-1432Email: [email protected] www.esmecamerica.com
· Cast iron structure for superior dampening characteristics and thermal displacement
· Rigid 45 degree slant bed design for heavy-duty machining
· Torque tube design to minimize bending and twisting
· Integrated box ways for long-term rigidity and heavy-duty machining
SMEC'S Advanced Engineering and Machine Design
SMEC America Crop. 32
SL 4500CXSL 4500CXMSL 4500CLY
SMEC
SamsungMachine Tools
EngineeringCompany
•1988 - Started as Samsung Heavy Industries Machine Tools Business
•1989 - Horizontal and vertical machining center technology partnership with OKK Japan
•1991 - Turning center and vertical machining center technology partnership with Mori Seiki
•1996 - 5-sided processing center technology partnership with Toshiba
•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd
•2018 - SMEC America Corp established to provide factory support to the distributor network and customers
Company History
SMEC America Crop. 54
Spindle Speed
1,200 rpmSpindle Motor(30min/cont.)
50/40 hpRapid Travel(X/Z/Y)
787/709 ipm(SL4500CX/4500CXM/2200)
787/394 ipm(SL4500CX/4500CXM/3000)
787/394/590 ipm(SL4500CLY)
Feed Motor(X/Z)
9.3/8 hp
CNC Turning Center SL 4500CX/4500CXM/4500CLY
SL 4500CX(CXM/CLY) are heavy duty, ultra precision Turning Center, combined with SMEC's advanced technological features.
High Accuracy, High Rigidity Spindle
Highly Reliable and Rigid Structural Design · One piece Meehanite casting with heavily ribbed torque tube design ·Rigid bed supports for powerful cutting ·Excellent vibration dampening and thermal displacement design
Output Converting TransmissionEquipped as standard feature, high Output Converting Transmission provides heavy-duty machining.
Max. Turning Length
Max. Turning Diameter
Max. Turning Diameter
27.2 inch (SL4500CX)
24.4 inch (SL4500CXM, 4500CLY)
Max. Turning Length
88.78 inch(SL 4500CX/2200
SL 4500CXM/2200)
120 inch(SL 4500CX/3000
SL 4500CXM/3000)
114 inch(SL 4500CLY)
Big Bore Ø7.1"Pin Tube Rib Design for Minimal Axis Heat Transfer Radiator fan-like pin tube rib design dissipates heat generated by axis movements, maintaining minimal thermal expansion.
▒ Spindle Power & Torque Diagram Unit : inch
SPINDLE SPEED[rpm]10
2
3
45
10
20
30
405060
30 50 100 300
30984
102
251304 925
530
500 1000 20001200
Torque=3103.5 ft.lbs
Torque=2078.7 ft.lbs
POWER [hp]
Torque=2563.7 ft.lbs
Torque=2563.7 ft.lbs
Torque=1038.1 ft.lbs
Torque=695.3 ft.lbs
Torque=857.5 ft.lbs
Torque=1038.1 ft.lbs
Torque=695.3 ft.lbs
Torque=857.5 ft.lbs
SL 4500CX/4500CXM/4500CLYCNC TURNING CENTER
�
SMEC America Crop. 76
Variety of Functions
▒ Machine Structure
Tailstock
The programmable tailstock body mounted on wide guide ways ensure rigid work piece support.
Hexahedral Slide Way Frame
Wide integral way is machined from the casting, induction hardened and precision ground to ensure long-term rigidity, machining accuracy and heavy-duty machining.
▒ Machine Structure
Pre-tensioned and Double Anchored Ballscrews
SL 4500CX (High Speed Servo Turret)
BMT Milling Turret (M Type)SL45MC is equipped with standard 12-station BMT turret capable of accepting rotary tools at any station, providing flexible machining thrugh various machining operations in just one set-up. Each BMT holder is securely tightened by 4 screws, allowing the turret to perform heavy-duty cutting, milling and drilling operations. Turret indexing is non-stop, bi-directional with a fast 0.2 second next station index time.
SL 4500CXM/4500CLY (BMT High Speed Turret)
Swivel Operation Panel Swivel operation panel of 10.4 inch color TFT LCD monitor can turn to 90 degree, providing operators with easy access to the control panel while working on the machine.
Rigid 45 degree Slant Bed
45 degree slant torque tube design bed and wide guide slide way ensure long term rigidity and machining accuracy.
Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.
90deg
SL4500CXCross-Section of the Bed
Turret Torque Diagram
All axes ballscrews are pre-tensioned, heat treated, and fixed by double anchors on both ends, providing ultimate rigidity and minimal thermal growth.
SPINDLE SPEED[min-1]
POW
ER [h
p]
TORQ
UE [l
bs.ft
]
35.5 ft.lbs
10Hp
26 ft.lbs
7.4Hp
High Speed, Heavy Duty Servo TurretDriven by a high torque servo motor, the 12-station heavy -duty turret can accept tools on both the left and right side of each station. Turret indexing (repeatability ± 0.0002" )is non-stop, bi-directional with a fast 0.2 second next station index time. Large diameter (Ø9.05") precision Curvic coupling with 25,000 lbs clamping force enables precision as well as heavy-duty cutting.
5.9inch
MT5
6.3inch
Indexing time
0.2 sec.Number of tool positions
12 stations
Indexing time
0.2 sec.Number of tool positions
12 stations
Hexahedral Slide Way Frame
SL 4500CX/4500CXM/4500CLYCNC TURNING CENTER
Variety of Functions
SMEC America Crop. 98
▒ Tooling System
12-station Turret
Drill SocketsMT#2-D60MT#3-D60MT#4-D60MT#5-D60
MT#2- D2 12 "MT#3- D2 12 "MT#4- D2 12 "MT#5- D2 12 "
Drill
Boring Holder
Extention O.D Holder
Face Holder
U-Drill Holder
U-Drill
Boring Bar
Boring BarØ60(Ø2 12 ")
32(1 14 ") Tool
Boring Bar SleevesØ12-D60Ø16-D60Ø20-D60Ø25-D60Ø32-D60Ø40-D60Ø50-D60
-D2 12 "-D2 12 "-D2 12 "-D2 12 "-D2 12 "-D2 12 "
""
""
Ø12"
Ø58
Ø34
Ø1"Ø1 14
Ø1 12
Ø2" -D2 12 "
SL 45
(1)
(1)
(3)
(2)
(1)
(1)
12-station Turret(BMT 75)
Face Holder
O.D Holder
Boring Holder
Axial Driven Holder
Radial Driven Holder
Drill SocketsMT#2-D60MT#3-D60MT#4-D60MT#5-D60
MT#2-D2 12 "MT#3-D2 12 "MT#4-D2 12 "MT#5-D2 12 "
Boring Bar SleevesØ12-D60Ø16-D60Ø20-D60Ø25-D60Ø32-D60Ø40-D60Ø50-D60
D2 12 ""Ø12 -
D2 12 "Ø58" -
D2 12 "Ø34" -
D2 12 "Ø1" -D2 12 "Ø1 14"-D2 12 "Ø1 12"-
Ø2" - D2 12 "
32(1 14 ") Tool
Boring BarØ60(Ø2 12 ")
Boring Bar
Drill
U-Drill
Milling ColletsER40(Ø3-Ø26)
SL 45MC
(4)
(1)
(2)
(2)
(2)
(1)
(1)
U-Drill Holder
(1)
( ) : 12-station Turret
▒ Standard Accessories
Programmable TailstockAutomatic LubricatorTool Presetter
▒ Processing Speed
Spindle Speed367 rpmCutting Speed150 m/min (492 fpm)Depth 0f cut0.4 inch <Spindle Load 65%>Feedrate0.4 mm/rev (0.11 ipr)
Heavy-duty cutting (O.D) <11/4 inch×11/4 inch qualified tool>
Turning Performance (material:SM45C) SL 4500CXM
▒ Optional Accessories
Steady Rest & Preparation Chip ConveyorAuto Door
10mm(0.4inch)
▒ High PrecisionSurface Roughness <O.D. cutting> Roundness
10㎛
0.45㎛(actual result)
●Model : SL 4500CX
2.1㎛ R y12㎛
10㎛
-10㎛
-12㎛3.98mm
Peak To Valley=2.311㎛
Cutting condition
Tool Diamond tool (nose radius 0.020 inch)
Material AL150(Aluminum)Cutting speed 745.6 fpmFeedrate 0.0020 iprDepth of cut 0.004inchOuter diameter 7.9inchFilter 1-50
Zaxis
SL 4500CX
SL 4500CXMSL 4500CLY
SL 4500CX/4500CXM/4500CLYCNC TURNING CENTER
Variety of Functions
�
SMEC America Crop. 1110
▒ Major Specifications
DESCRIPTION SL 4500CX(CXM)/2200BB SL 4500CX(CXM)/3300BB SL 4500CLY
CAPACITY
Swing over bed inch 30.5 30.5 38.4
Swing over saddle inch 24.8 24.8 32.7
Max. machining diameter inch 27.2 27.2 24.4
Max. machining length inch 88.8 120 114.2
TRAVELS
X-axis travel inch 13.8 13.8 14.8
Z-axis travel inch 91.7 123 120.5
Y-axis travel inch - - ±3.94
MAINSPINDLE
Chuck size inch 24 24 24
Spindle speed rpm 1,200 1,200 1,200
Spindle nose ASA A2-15 A2-15 A2-15
Spindle through hole diameter inch 7.1 7.1 7.1
Min. spindle indexing angle deg (0.001) (0.001) 0.001
TURRET
Number of tool stations ea 12 [BMT75] 12 [BMT75] 12 [BMT75]
Shank size for square tool inch 1.25 1.25 1.25
Shank diameter for boring bar inch Ø2.5 Ø2.5 Ø2.5
Indexing time sec 0.2 0.2 0.2
Rotary tool spindle speed rpm (4,000) (4,000) 4,000
FEEDRATE
Rapid traverse (X/Z/Y) ipm 787 / 709 / - 787 / 394 / - 787 / 394 / 590
Feed per revolution inch/rev 0.00006~20 0.00006~20 0.00006~20
MOTORSpindle drive motor(30min/cont.) hp 50/40 50/40 50/40
Rotary tool spindle motor hp (10 / 7.4) (10 / 7.4) 10 / 7.4
TAILSTOCK
Quill diameter inch Ø6.3 Ø6.3 Ø6.3
Quill bore taper MT MT-5(BUILT-IN) MT-5(BUILT-IN) MT-5(BUILT-IN)
Quill travel inch 5.9 5.9 5.9
ELECTRIC POWER SUPPLY kVA/V 60 / 220 60 / 220 63 / 220
REQUIRED FLOOR SPACE inch 219×85 250×90 250×91
MACHINE HEIGHT inch 93 92 93
MACHINE WEIGHT lbs 29,000 44,100 48,500
CONTROLLER Fanuc Oi-TF
▒ Optional Accessories •HARD JAW 1 SET •CHIP CONVEYOR •AIR BLOW UNIT •HYD. STEADYREST
▒ Standard Accessories •COOLANT SYSTEM •BUILT-IN WORK LIGHT •SPLASH GUARD •HAND TOOLS •18˝HYDRAULIC CHUCK •24˝HYDRAULIC CHUCK(BB)
•SOFT JAW 3 SETS •TOOL HOLDERS •LEVELING BLOCK •TOOL PRESETTER •PROGRAMMABLE TAILSTOCK
•Figures in inches are converted from metric measurements.•Design and specifications subject to change without notice.
▒ Machine DimensionsUnit : inch
44.4
5 [4
3.27
]
257.71 [287.80]
219.29 [250] 37.80
19.57[21.5]
64.76 [66.73]6.02 [9.25]
13.98 [14.17]
84.76 [90.16]
Chip Conveyor
45.87 [74.80]44.49
DOOR OPEN DOOR OPEN
63.80 3.74 62.40 [64.17]
48.4
3
39.3
7
92.8
7 [9
1.69
]
1011 3
5
112 2
7
9
8 6
4
13.2 13.8 (X-AXIS STROKE)1.612.21.63.48.3
6.7
15.7
25.4
SPINDLE CENTER
BORING HOLDER SHANK DIA : 2.5
1.25
∅30.7 (MC MAX. SWING DIA.
∅24.4
(MAX. TURNING DIA.)
∅26.4∅25.2
3.9
3.1
4.3
4.3
1.25
4.5
1.6
1.022.
5
∅10.9
∅11.8
10.2 1.613.8 (X-AXIS STROKE)
15.7
0.213.6
∅27.2
(MAX. TURNING DIA.)
REAR SLIDE COVER
INTERFERENCE LINE
11.8
25.4
SPINDLE CENTER
6.7
2.61.6
6.7
6.7
1.
25 1.
25
∅29.1
∅23.6
∅26.8
∅29.1 (DISC MAX. SWING)
BORING HOLDER SHANK DIA : ∅2.5
1
2
3
45
6
7
8
9 10
11
12
∅23.7
∅2.5
∅11.9
∅10.4
∅26.6
2.8
0.3
2.6
1.7
5.1
2.61.6
∅24
.8SW
ING O
VER
SADDLE
REAR SLIDE COVER
INTERFERENCE LINE
▒ Turret Head InterferenceUnit : inch
MILL TURRET (BMT 75)STD TURRET (STD 12 station)
SL 4500CXM/2200SL 4500CX/2200
▒ Work RangeUnit : inch
X-AXIS B/S CENTER X-AXIS B/S CENTER
Ø18"
CH
UC
K
5.9
10.8 5.9 86.61 [118.1] (TAIL STOCK STROKE)
(QUILL STROKE)
22.8 91.7 [123.2] (Z-AXIS CARRIAGE STROKE)
2.8 4.8 91.7 [123.2] (Z-AXIS STROKE)
0.315
85.8 [117.3](Z-AXIS ORIGINAL POSITION) 5.9...
3.3 91.7 [123.2] (Z-AXIS STROKE) 4.9
13.4
13.8
(X-AXIS
STRO
KE)
10.2
3.2
12
1.8
11.8
13.8
(X-
AXI
S ST
RO
KE) 1
.613.4
80.2
Ø24 (
Max.
machin
ing d
ia.)
Ø27.2
(M
ax.
machin
ing d
ia.)
1.6
25.4
(X-AXIS
ORIG
INAL
PO
SIT
ION
)25.4
(X-AXIS
ORIG
INAL
PO
SIT
ION
)
25.4
(X-
AXIS
ORIG
INAL
PO
SITI
ON
)
24.4
(M
AX.
TU
RN
ING
DIA
.)
22.9 91.7 [123.2] (Z-AXIS CARRIAGE STROKE)
X-AXIS B/S CENTER X-AXIS B/S CENTER
8.3
3.3
1.6
13.8
(X-A
XIS
STRO
KE)
4.9
13.2
1.6
11.9
X A
XIS
ORIG
IN
3.9
5.9
10.8
1.7
5.9 86.6 [118.1] (TAIL STOCK STROKE)
(QUILL STROKE)
2.8 5.1 91.7 [123.2] (Z-AXIS STROKE)5.985.8 [117.3] (Z-AXIS ORIGIN)
154.7
1.02
18"
CH
UC
K
1.6
0.3
15.3
13.8
[ ] : SL 4500CX(CXM)/3000BB
[ ] : SL 4500CX/3000 [ ] : SL 4500CXM/3000
SL 4500CX(CXM)/2200BB