NAVSEA Tactical Innovation Implementation Lab (TIIL)

1 Tactical Innovation Implementation LabDSITRO D//DISTRIBUTION STATEMENT D. Distribution authorized to DoD and DoD contractors only; Administrative; May 5 2019. Other U.S. reque

NAVAL SEA SYSTEMS COMMANDTHE FORCE BEHIND THE FLEET

DISTRIBUTION STATEMENT D. Distribution authorized to DoD and DoD contractors only; Administrative; May 5 2019. Other U.S. requests shall be referred to: Commander, Naval Sea Systems Command.

NAVSEA Strategy for Cold Spray Implementation

NAVSEA Tactical Innovation Implementation Lab (TIIL)

Janice Bryant & Jeff Campbell TIIL Innovation Project Manager

[email protected]

mailto:[email protected]



Enhancing AO Through Sustainment Technologies

Automation and Robotics

Expeditionary Maintenance

Surface Restoration

Digital Sustainment

Advanced Manufacturing

Advance robotic platforms and automated solutions

Inspect, repair and restore mechanical and structural surfaces

Use 3D fabrication and repairs across NAVSEA assets

Remotely operated maintenance solutions to supplement ships’ force from shore

Integrated logistics, operationaldata and simulation capabilities

21st Century Maintenance

Infrastructure OptimizationUpdated facilities and infrastructure support the “Navy the Nation Needs”

Lean and HVL concepts applied to improve existing processes

Process Modernization

Building an ongoing implementation portfolio of early,

mid and long term projects

LINES OF EFFORTSTRENGTHEN NAVAL POWERACHIEVE HIGH VELOCITY OUTCOMESSTRENGTHEN NAVY TEAMEXPAND & STRENGTHEN OUR NETWORK OF PARTNERS

https://www.milsuite.mil/book/groups/sustainment-campaign-plan

Cold Spray

https://www.milsuite.mil/book/groups/sustainment-campaign-plan



Excerpt from VADM Moore’s letter dated 20 Dec 2018

DIRECTIVE



Cold Spray Implementation Road Map As of 16 Jan 2019

Planned Vendor Repairs Facility Requirements Met Equipment Purchase ESH Permits Equipment Operational Tech Authority (UIPI) Standard Work Procedures (QSPs) Employee Trng & Certs Organic Repairs in NSYs Ship Avails Affected

PNSY 0 Real Estate NDAA Delivery Delivery + 2 mos Contracting for

Installation 2 UIPI + 12 mos 2 FY18: CCRPFeb-20:

Texas SSN 775Virginia SSN 774

California SSN 781N/A Mar-19 List Due 1/25/2019 Mar-19 Delivery + 6 mos Oct-19 Organic Feb-20

PSNS12 Real Estate

Layout NDAA 1 in Hand 12 Vendor ProvideJan-20 0 Oct-19:

Michigan SSGN 727Louisiana SSBN 743Jimmy Carter SSN 23

Vinson CVN 70Nimitz CVN 68First One

Aug-19 1 Pending Jan-20 1st QSP by Aug-19 Organic Mar-20

PHNSY0 Facility VCR Gen III Info In 5 Booth + 28 Days

Vendor 10

Jun-19:Charlotte SSN 766

(?) Mississippi SSN 782N/A Foundation for Booth (Mar-19)

NAVFAC1/16/2019 Submitted

Booth + 1 mo Mar-19 Vendor Provide < 90 Days Organic Jan-20 Jun-19

NNSY0 a Now In Place On Order 10 Vendor Delivery + 4 mos 20

Jan-19: Bush CVN 77

MTS San FranciscoCCRP

N/A Now Now 2/16/2019 + 1 mo4/16/2019 + 3 mos

NSWC Carderock 30 Days

Delivery + 6 mosJul-19

OrganicJan-20 Aug-19

SRF1 a Now Delivery + 2 mos Delivery + 3 mos 2 Vendor Delivery + 2 mos 130 Nov-19:

Chancellorsville CG 62Benefold DDG 65

Nov-19 PWK Space Site Survey Vendor Same as PSNS List (1 of each) Nov-19 Nov-19

TRF5 a Have Portable Equipment,

Test Equipment Jan-21 Now DFS 5 VendorFeb-19 50

SSBNsCoast Guard Ships

1st one done 2/15/2019 1/16/2019 List Coming 1/25/2019 RD Exception 1/19/2019 2/20/2019 Feb-19 In HouseOrganic

1st One Feb-19

SPRINT



PHNSY

NNSY

PSNSY

PNSY

TRF Bangor

SRF Japan

Jan 2019 Jan 2020Jun 2019 Oct 2019Mar 2019

Training

Cold Spray Implementation Road Map

Initial Capability

NSY trained operators

Approved site environmental permits Equipment purchased

Qualified Spray Procedures (QSP) Operational Cold Spray equipment

= 0

= 2

= 0

= 1

= 0

UIPI

Approved

Vendor-based repairs

Fielded (Shipboard ) Cold Spray repairs

Organic repairs in NSY’s

= 9

= 6

= 0

= 6

= 6

= 12

= 6

= 36

= 18

= 218

= 212

Capability Jan 2020

* RD Exception

Legend:

Metrics



Projected Install Timeline

SUPPORT



Technical Acceptance• UIPI drives requirements for Qualified Spray

Procedures (QSP)• PSU-ARL serves as Trusted Government Agent,

Technical Expertise and Advisor• Partnerships with NE Univ. (KRI), Army ARL and

Temple to support development of QSPs• NSWC Carderrock serves as Tech Warrant EA• Tech Warrant Holder Concurrence

YES, IF…



What we learned, and are still learning….

•Partner for success•Commonality offers greatest ROI•Build a plan, talk the plan, work the plan•High Cover clears roadblocks•Training is more than operators•Facility preps and environmental permits are longest leg

TAKES A TEAM



What is next?• Hand held and portable cold spray capabilities• Increase application rates• Machine learning algorithms and controls• Unique metallic cold spray powders, production & powder

packaging system• Strengthen the Cold Spray Organic and Defense Industrial Base• Structural Repair.

• Helium Recovery.• Preparation of repair site with laser ablation or plasma blast.

AGILITY FOR FUTURE



QUESTIONS

NAVSEA Tactical Innovation Implementation Lab (TIIL)

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