Natural Stone Fixing Systems - Haz Pazarlamahazpazarlama.com/pdf/HazMetalDogalTas.pdfNatural Stone...
Transcript of Natural Stone Fixing Systems - Haz Pazarlamahazpazarlama.com/pdf/HazMetalDogalTas.pdfNatural Stone...
Contents
Company Profile 1-2Natural stone fixing system overview 3-4Design Principles 5-6HZ Z Anchor Fixing System Introduction 7 Installation detail 8 HZ01 technical details 9 HZ02 technical details 10 HZ05 technical details 11 HRS1 technical details 12 HZ02-S technical details 13 Special Z Anchors 14AXO Body Anchor Fixing Systems Introduction 15 Installation detail 16 BA technical details 17 AXO1&2 technical details 18 AXO3 technical details 19 AXO4 technical details 20 HRS3 technical details 21 Special Body Anchors 22HA L Anchor Fixing Systems Introduction 23 Installation detail 24 HA01 technical details 25 HA02&HA03 technical details 26 HA04&HA05 technical details 27 Special L Anchors 28HDM Mortar Anchor Fixing Systems Introduction 29 Installation detail 30 BUN & BUG technical details 31 BTN & BTG technical details 32 MTN & MTG technical details 33 HN & HG technical details 34HSD Mortar Anchor Fixing Systems Introduction 35 HRD01 technical details 35 HSD anchor technical details 36HMP Sub Channel Systems Introduction 37 Installation detail 38 ATS channel system introduction 39 HMP channel technical details 40 HCSP channel restraint technical details 41 HCRS channel restraint technical details 42 HMP Sub Channel Systems examples 43 Special Sub Channel Systems 44Heavy Duty Fixing Systems 45Aluminium Channel Systems 46HCA Corner Anchors 47HAZ Accessories 48HB Expansion Bolts HB01, HB03 & HB05 technical details 49 HB06, HB07 & HB09 technical details 50References 51-52Eurocode Concept Design 53Technical Information Sheet 54
HAZ Metal Sanayi ve Ticaret A.S. All rights reserved. March 2011
Natural Stone Fixing Systems - Overview
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Introduction
HAZ Metal is located in Iskenderun, in the southern part of Turkey, based in the company owned property, with an area of 17.000 square meters. The company provides services in the design and production of stainless steel fixing systems for natural stone installation and a variety of products used in construction.
The company’s objective is to assist and advise its clients in choos- ing the most suitable fixing systems for their requirements and to provide them with quality production and supply with timely deliveries.
HAZ Metal has dedicated itself to supplying its clients with easy to use, secure and economical fixing systems. Along with this principle, HAZ Metal has organized a technical department to de- sign and produce fixing systems in accordance with international standards.
HAZ Metal has 200 employees working both in Turkey and in foreign branches. Along with a sales office in Istanbul, Turkey, there are HAZ branches in the United Arab Emirates, Germany, the United Kingdom, Russia, Qatar, Egypt and Singapore. With this network, HAZ Metal reaches out closer to their clients, to provide better services to meet local requirements.
The innovative design and production techniques offer practical and economic solutions to solve every possible problem within the scope of natural stone installation. As a supplier of fixing systems to major projects around the world, HAZ Metal has proven its quality and reliability to its clients. The company enjoys serving the sector and works hard to constantly improve and develop its services.
Mission Statement
To design and produce products that exactly meet the expectations of our clients and provide them with technical service in order to assist them with their requirements. Our objective is to propose the most secure, economical and easy to use fixing systems to satisfy our clients.
Product Range
HAZ Metal started producing fixing systems in 1993. Today, the company has the technical know how and technology to produce all types of natural stone fixing systems used for ventilated stone facades. Production of a variety of fixing systems such as channels, cast-in channels, masonry support anchors and expansion bolts is also available.
● Sub channel systems.● Cast in channel systems.● Framing systems.● Masonry support systems.● Structural Building components.● Expansion bolts. ● Various contruction accessories.
Standard and customized production is made to meet the special application requirements. Products are produced from stainless steel and galvanized steel raw material. Stainless steel grade 1.4301 (AISI304) & 1.4401 (AISI 316) and galvanized mild steel are used in the production of fixing systems.
Company Profile
Natural Stone Fixing Systems - Overview
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Technical Service
HAZ Metal provides services in the design of fixing systems and preparation of structural calculations. This service is done in the company technical department using CAD software and SAP engineering programs.
The company’s technical staff consists of experienced engineers who are competent in the field. Our engineers provide services in design, anchor positioning, preparation of shop drawings and scheduling.
The technical department receives the necessary technical informa- tion of the project in order to design the most suitable, secure, easy to use and economical fixing systems in accordance with the project criteria. Custom design and production is also made after receiving detailed architectural drawings of the project.
HAZ Metal provides the necessary documentation and structural calculation reports for submittal in order to approve the designed fixing systems.
Quality Standards
HAZ Metal implements internationally recognised standards in the design and production of fixing systems. Product design and produc-tion is strictly controlled within the specifications of these standards. All products are designed and produced by its personnel, applying the latest production methods with modern machinery. In order to guarantee outstanding quality to their clients, HAZ Metal has established a testing laboratory at the factory, to inspect materials during each stage of production.
Production Capacity
With approximately 10.000 sqm of production halls, HAZ Metal is equipped with 120 work stations and has a monthly production capacity of more than 500 tons.
Throughout the years, production techniques and methods have been improved to achieve higher quality and productivity. HAZ Metal today implements modern technology in the production of fixing systems in order to meet the requirements of the industry.
The factory is equipped with a coil slitting machine, channel roll formers, press breaks, eccentric presses, automated end part formers, thread rolling machines, cold forge bolt makers and various production units. There is also an in house electro galvanizing unit where 12 micro thick zinc coating on mild steel is made. Hot dip galvanizing with over 50 micro thick zinc coating is made by prequalified sources outside the factory.
Emphasis has also been given to automation in which faster production and lower costs are achieved by higher efficiency. HAZ Metal is able to desing and build apparatus and progressive dies in order speed up production.
The presence of a work shop with the capability of preparing and maintaining the required moulding and tooling, provides flexible production. The quick preparation, maintenance, alteration and adjustment of machines and toolings are made without interrupting the production process which leads to saving time and costs. This enables fast and flexible production to supply projects of any size.
Your Fixing Systems Specialist
Natural Stone Fixing Systems - Overview
Fixing systems need to accommodate all types of backing walls whether they are concrete walls, block work & masonry walls or steel structures.
The following points are taken into consideration when designing a fixing system for natural stone installation.
• Stone dimensions.• Cavity structure: projection size and isolation. • Application type: horizontal or vertical joint installation.• Joint size.• Structural wall backing. • Height of facade.• Relevant dynamic loads such as wind and seismic loads.• Design criteria of the project.
HAZ Metal proposes and specially designs fixing systems according to individual projects requirements.
Direct fixing to concrete walls with bolts
Fixing to concrete with bolt anchors using expansion bolts. Insulation is cut at each anchoring point.
Direct fixing to concrete or masonry walls with mortar
Fixing to concrete with mortar anchors using mortar. Insulation is drilled at each anchoring point.
Indirect fixing to load bearing beams with channel system
Fixing to sub channel structure supported to load bearing beams. Insulation is cut at each anchoring point.
HZ Z Anchor Fixing System
AXO Body Anchor Fixing
HA L Anchor Fixing System
HSD Mortar Anchor Fixing System
HMP Sub Channel System
• Fixing to concrete with bolts.• Projection sizes up to 135mm.• Recommended for loads up to 800N.• Installation at horizontal or vertical joints.• Three dimensional adjustability.
• Fixing to concrete with bolts.• Projection sizes up to 260 mm.• Recommended for loads up to 1300 N.• Installation at horizontal or vertical joints.• Optimum static performance.• Three dimensional adjustability.
• Fixing to concrete with bolts.• Can be used for 50 mm and larger stone thicknesses.• Various types to enable adjustability.• Installation at horizontal joints only.
• Fixing to masonry with mortar.• Various types to fit a range of loads and projection sizes.• Installation at horizontal or vertical joints.• Three dimensional adjustability.
• Fixing to sub channel structure which is attached to load bearing beams.• High load bearing capability to fit projection sizes up to 360 mm.• Greater projection sizes are achieved with special design.• Fully adjustable and allows fast installation.
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Natural Stone Fixing Systems - Overview
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HAZ Metal is known as a high quality and reliable service provider for the design and supply of fixing systems in the construction industry. Major projects have been successfully supplied with HAZ Metal fixing systems. The main advantage of HAZ Metal is the ability to custom design fixing systems and provide fast production to meet the time restraint requirements of projects. The design and supply is done in accordance with international standards and more importantly withour customers’ expectations.
Application examples for bolt anchorsAnchors are fixed on to load bearing walls with expansion bolts.
To fasten anchors on to isolated walls, the isolation must be cut first. After fastening, the cut out isolation piece must be inserted back, and the isolation parts must be sealed in order to reduce cold bridging.
Application examples of profile systemsThe channels are fastened to channel supports which are fixed with expansion bolts to floor beams. Natural stone panels are fixed with anchors which are fixed to channels with hex. bolt sets. This system allows installation to be independent from the wall. Low anchoring points allows faster installation and reduces cold bridging.
Your Fixing Systems Specialist
Design Principles
St w
h
Design & Calculation StandardsHAZ Metal provides services in the design of fixing systems and the preparation of structural calculations. This service is done in the company technical department using CAD software and SAP engineering programs.
Our technical department receives the necessary technical information of the project in order to propose the most suitable, secure, easy to use and economical fixing systems in accordance with the project criteria. Custom design is also made in accordance with the architectural drawings of the project.
HAZ Metal provides the necessary technical documentation for submittal to the project officials in order to receive approval for the fixing system elements. The following principles are used in the design and structural calculations for natural stone fixing systems.
Design FactorsThe following design factors are considered
Wall Structure :ICStK
= Thickness of insulation= Cavity= Thickness of stone= Projection
Structure - edge spacing• Minimum distance from the corner of the slab to the pin centre should be 2.5 times the slab thickness.
• The minimum pin centre distance to the edge of slab at the surface should be 15mm.
• The most secure method is to arrange the distance of the drilled pin hole centre from the edge of the slab at 1/4 the size of the slab.
Applied Loads - (Actions)The following applied loads are considered;
Dead loads : Weight of natural stone slabs is determined Fdw=h(m)xw(m)xst(m)ds(KN/m3) Fdw is multiplied with 1.35 safety factor.
Wind loads : The max. speed is; vs. The value of the dynamic pressure of the wind is q=k. Vs2 The max. design pressure is; wp=cp.Q The max. design suction is; ws=cs.Q ws=0.7.Q (normal) ws=2.0.Q (edge) wp & ws are multiplied with 1.50 safety factor
Thermal loading : The following temperature is considered Range on the stone; Tmin ºC < t ºC < tmax ºC The max. thermal loading in the stone is; ∆t=tmax - tmin The max. thermal expansion for stone slab is; ∆l=µ.∆t.L
Natural Stone MaterialDimensions of natural stone slabs : Design weight for natural stone
slabs : (ds)LengthHeightThickness
= w=h=st
TravertineSandstoneMarble&LimestoneGranite
24000 N/m3
26000 N/m3
27000 N/m3
28000 N/m3
Anchor Pins• Anchor pins are inserted into the drilled holes on the edge of the slab from four points.
• Drilled holes should be aprox. 3 mm wider than the pin diameter and minimum 25 mm in length.
• Minimum 2 mm space should be left between the slab below and the bottom edge of the adjustable arm.
• A plastic tube is inserted on the slabs below to absorb wind loads.
Reference is made to the following standards:British Standards;BS 8298EN 10088-2BS 6105BS 5950BS 6399Part2BS 970 Part 3 1991, MGerman Standards;DIN 1045DIN 1053DIN 1055DIN 4114DIN 18 516DIN 18 800DIN 18 801American Standards;ASTM A 276ASTM 666
Uniform Building Code & International Building CodeEurocodesEN 1990 - 1999
Design and installation of natural stone cladding.Steel plates, sheets and strips stainless and heat resisting.Corrosion resistant stainless steel fasteners.Structural use of steel work in building.Wind loads.Mechanical properties for stainless steel.
Concrete and reinforced concrete, design and dimensioning.Masonry, design and dimensioning.Design loads for buildings.Steel construction, stability cases.Cladding for external walls.Steel structures, design and dimensioning.Steel framed structures.
Standard specification for stainless steel bars and shapes.Standard specification for annealed or cold worked aus-tenitic stainless steel sheets.
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from
Design Principles
Wall BackingThe anchoring ground can be concrete, brickwork, filled hollow block or steel structure. Different types of bolts are used for backing.
The type of wall backing is taken into consideration to propose suitable bolts for fixing the anchors.
Group of BoltsThe distance between anchor bolts; A, which is necessary for a full cone of concrete to break away, is given by the crater diameter; C, depending on the type of anchor. This diameter is 1.5 to 2.5 times the depth of embedment, D.
Application TypeHorizontal JointsThe anchors carry half the weight of the natural stone slabs in horizontal installation. Anchors bear half the weight of the slab above and also act as restraint, holding the slabs below and restraining them against wind pressure and suction.
Load PrinciplesVertical (Dead Load) and Horizontal (Wind Load) loads are determined according to the following diagram. The following principle is applied before designing a fixing system.
Support anchor in horizontal jointVertical load from dead loadFDW = (st x w x h x ds) / 2 (for each anchor)
Restraint anchor in horizontal jointFWP = (w x h x qp) / 2 ( for each anchor)FWS = (w x h x qs) / 2 ( for each anchor)
FDW =FWP =FWS =
Dead loadWind load at pressure caseWind load at suction case
ds =qw =qs =
Denstiy of stoneDesign wind pressureDesign wind suction
t =w =h =
Thickness of stoneWidth of stoneHeight of stone
Support anchor in vertical jointVertical load from dead loadFDW = (st x w x h x ds) / 1 (for each anchor)
Restraint anchor in vertical jointFWP = (w x h x qp) / 2 ( for each anchor)FWS = (w x h x qs) / 2 ( for each anchor)
Load Bearing & RestraintRestraint
Direct fixing to concreteMin. Projection size 45 mm
Indirect fixing to channelsMin. Projection size 90 mm.
Load Bearing
Vertical JointsThe load bearing anchors carry the full weight of the natural stone slab in vertical installation. Each anchor bears half the weight of the slab on the right and half the weight of the slab on the left. Restraint anchors hold the slabs below and restrain them against wind pressure and suction.
Load Bearing& Restraint
Restraint
Direct fixing to concreteMin. Projection size 45 mm
Indirect fixing to channelsMin. Projection size 90 mm.
Material GradeAnchors, adjustable arms and pins must be stainless steel grade AISI 304 - 1.4301 (A2) & AISI 316-1.4401 (A4).
Recommended material specifications for fixing systems are shown in the following table.
PRODUCT
Anchors
Channels
Bolts
Hexagon Nuts
Washers
Stainless Steel SteelAISI = W.-Nr. DIN = W. -Nr.
304316316Ti
===
1.43011.44011.4571
304316
==
1.43011.4401
DIN 933(A2/50-A2/70)A4/50-A4/70)
DIN 934 & DIN 439(A2/50-A2/70)A4/50-A4/70)
DIN 125
Not Advisable
Hot dip galv.Hot dip galv.
St 37-2 = 1.0037St 44-2 = 1.0044
Electro galv. St 37Strength class 4.6/8.8
Electro galv. St 37Strength class 8
ST DIN 125
| 6Your Fixing Systems Specialist
HZ Z Anchor Fixing Systems - Technical Details
• Direct fixing into concrete walls with expansion bolts. Indirect fixing into sub channel system with hex bolts.• Three dimensional adjustability - Quick and easy fixing.• Installation at horizontal and vertical joints.• Recommended projection sizes up to 135 mm & loads up to 800 N.
HZ01Z Anchor
HZ02Z Anchor
HZ05 Z AnchorWith riveted nut
HZ07Soffit Anchor
HZ08 Z AnchorFor large projections
HRS1 Restraint Anchor
Three dimensional adjustability
1) Vertical adjustment is provided by the slotted hole. The anchor is fixed on to the bolt with the serrated washer at the desired level.
2) Adjustment of the projection size is provided by rotating the adjustable arm. The adjustable arm is locked with the hexagon nut.
3) Adjustment of the anchor left and right is provided by sliding the body up to 15 degrees side ways.
Installation at horizontal joints Installation at vertical joints
Load Bearing &Restraint Restraint Load
Bearing
• Suitable for concrete walls. Anchors are fixed directly on to concrete walls with expansion bolts.• Recommended projection size between 45 mm to 135 mm and loads up to 800 N.• In horizontal joint installation, slabs are pinned on the bottom and upper sides. Anchors act as load bearing carrying half the weight of the slabs above. Anchors also act as restraints, holding the slabs below and restraining against wind suction and pressure.• In vertical joint installation slabs are pinned on the left and right sides. Anchors on the bottom are load-bearing anchors carrying the whole weight of the slab. Half the weight of the slab on the left and half the weight of the slab on the right. Anchors on the top are restraint anchors holding the slabs and restraining against wind suction and pressure.• Three - dimensional adjustability allows quick and easy installation.
• The design and structural calculations of these anchors are made in our technical department. Special design and manufacturing can be made for the requirements of each project.
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HZ Z Anchor Fixing Systems - Installation Detail
A
A
Section A-A
Insulation
Wall
Anchor set
Stone slab
1- Through bolt
2- Anchor body
3- Serrated washer
4- Round washer
5- Hex nut for through bolt
6- Hex nut for adjustable arm
7- Adjustable arm
8- Plastic tube
9- Flanged pin
Adjustable armVariations
Shape A
Shape C
Shape E
Shape F
Shape H
Shape J
Shape K
Installation at horizontal joints
Load Bearing& Restraint
In this instance the dead load of the slab is divided by two, as half the weight of the slab is transferred to the load bearing anchors.
Installation at vertical joints
In this instance the dead load of the slab is divided by one, as the whole weight of the slab is transferred to the load bearing anchors.
Restraint
LoadBearing
Installation at horizontal joints
Installation at vertical joints
HZ02 Z Anchor
HZ02 Z Anchor
HRS01 Z RestraintAnchor
Elevation view Section a-a Installation details
Restraint
Load Bearing& Restraint
Load Bearing
Elevation view Section a-a Installation details
Restraint
Load Bearing
Load Bearing& Restraint
| 8Your Fixing Systems Specialist
HZ01 Z Anchor - Technical Details
ProductCode
Technical Details
Projec-tion
Min.Projec-
tion
Max.Projec-
tion
DeadLoad
FormingSize
Wind-Pressure
Wind-Suction
ExpansionBolt Size
PinSize
Adj. ArmMetric
Size
Adj. ArmFlat
Thickness
Adj. ArmLength
K (mm) K - (mm) K + (mm) Fdw (N) F (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)
HZ01-452HZ01-552HZ01-752HZ01-952HZ01-553HZ01-753HZ01-953HZ01-1153HZ01-554HZ01-754HZ01-954HZ01-1154HZ01-755HZ01-955HZ01-1155HZ01-1355
45557595557595
115557595
1157595
115135
40506080506080
100506080
1006080
100120
607090
1107090
1101307090
11013090
110130150
10204060204060801020406020406080
200
300
400
500
312
468
624
780
219
328
437
546
M8X80
M8X80
M10X90
M10X90
5
5
5
5
M10
M10
M12
M12
3.5
3.5
4.5
4.5
60607070607070707080808080808080
E.b.
TFws/Fwp
M
Ø
F
EAL
St
K
Fdw
• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standards.• Loads stated are working resistance loads.• Other sizes are available for production upon request. • Bolts are provided separately.• Structural calculation reports are available upon order.
HZ01 Z Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws
• Projection sizes between 45 and 135 mm• Suitable for horizontal & vertical joints
• Loads up to 500 N• Stone thicknesses 20-50 mm
Product code description
HZ01 - 45 2 AShapeDead Load (x10 Kg)Projection (mm)Type
Shape A Shape B Shape C Shape D
Cementgroul
LoadBearing
Restraint
Plastictube
For anchoring intoconcrete ≥ C20/25
Drilled hole may berequired for closelyspaced walls.
St=20-50 mm
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HZ02 Z Anchor - Technical Details
ProductCode
Technical Details
Projec-tion
Min.Projec-
tion
Max.Projec-
tion
DeadLoad
FormingSize
Wind-Pressure
Wind-Suction
ExpansionBolt Size
PinSize
Adj. ArmMetric
Size
Adj. ArmLength
K (mm) K - (mm) K + (mm) Fdw (N) F (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)
HZ02-452HZ02-552HZ02-752HZ02-952HZ02-553HZ02-753HZ02-953HZ02-1153HZ02-554HZ02-754HZ02-954HZ02-1154HZ02-755HZ02-955HZ02-1155HZ02-1355HZ02-756HZ02-956HZ02-1156HZ02-1356HZ02-758HZ02-958HZ02-1158HZ02-1358
45557595557595
115557595
1157595
1151357595
1151357595
115135
40506080506080
100456080
1006080
1001206080
1001206080
100120
607090
1107090
1101307090
11013090
11013015090
11013015090
110130150
102040602040608010204060204060802040608020406080
200
300
400
500
600
800
312
468
624
780
936
1235
219
328
437
546
655
865
M8X80
M8X80
M8X80
M8X80
M10X90
M10X90
5
5
5
5
6
6
M10
M10
M12
M12
M14
M14
3.5
3.5
4.5
4.5
5.5
5.5
606070706060606070808080808080808080808080808080
HZ02 Z Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws
• Projection sizes between 45 and 135 mm• Suitable for horizontal & vertical joints
• Loads up to 800 N• Stone thicknesses 20-50 mm
Product code description
HZ02 - 45 2 AShapeDead Load (x10 Kg)Projection (mm)Type
Shape A Shape B Shape C Shape D
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard.• Loads stated are working resistance loads. • Other sizes are available for production upon request. • Bolts are provided separately. • Structural calculation reports are available upon order.
E.b.
TFws/Fwp
M
Ø
F
EAL
St
K
Fdw
CementgroulLoad
Bearing
Restraint
Plastictube
For anchoring intoconcrete ≥ C20/25
Drilled hole may berequired for closelyspaced walls.
St=20-50 mm
| 10Your Fixing Systems Specialist
Adj. ArmFlat
Thickness
HZ05 Z Anchor - With Riveted Nut - Technical Details
ProductCode
Technical Details
Projec-tion
Min.Projec-
tion
Max.Projec-
tion
DeadLoad
FormingSize
Wind-Pressure
Wind-Suction
ExpansionBolt Size
PinSize
Adj. ArmMetric
Size
Adj. ArmFlat
Thickness
Adj. ArmLength
K (mm) K - (mm) K + (mm) Fdw (N) F (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)
HZ05-452HZ05-552HZ05-752HZ05-952HZ05-553HZ05-753HZ05-953HZ05-1153HZ05-554HZ05-754HZ05-954HZ05-1154HZ05-755HZ05-955HZ05-1155HZ05-1355
45557595557595
115557595
1157595
115135
40506080506080
100506080
1006080
100120
607090
1107090
1101307090
11013090
110130150
10204060204060801020406020406080
200
300
400
500
312
468
624
780
219
328
437
546
M8X80
M8X80
M8X80
M8X80
5
5
5
5
M10
M10
M12
M12
3.5
3.5
4.5
4.5
60606060606060607070808080808080
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard.• Loads stated are working resistance loads.• Other sizes are available for production upon request. • Bolts are provided separately.• Structural calculation reports are available upon order.
HZ05 Z Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws
• Projection sizes between 45 and 135 mm• Suitable for horizontal & vertical joints
• Loads up to 500 N• Stone thicknesses 20-50 mm
Product code description
HZ05 - 45 2 AShapeDead Load (x10 Kg)Projection (mm)Type
Shape A Shape B Shape C Shape D
E.b.
TFws/Fwp
M
Ø
F
EAL
St
K
Fdw
CementgroulLoad
Bearing
Restraint
Plastictube
For anchoring intoconcrete ≥ C20/25
Drilled hole may berequired for closelyspaced walls.
St=20-50 mm
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HRS1 Restraint Anchor - Technical Details
ProductCode
Technical Details
Projec-tion
Min.Projec-
tion
Max.Projec-
tion
FormingSize
Wind-Pressure
Wind-Suction
ExpansionBolt Size
PinSize
Adj. ArmMetric
Size
Adj. ArmFlat
Thickness
Adj. ArmLength
K (mm) K - (mm) K + (mm) F (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)
HRS1-55HRS1-75HRS1-95HRS1-115HRS1-135
557595
115135
HRS1 Restraint Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws
• Projection sizes between 45 and 135 mm• Suitable for horizontal & vertical joints
• Loads up to 312 N• Stone thicknesses 20-50 mm
Product code description
HRS1 - 45 A
ShapeProjection (K mm)Type
Shape A Shape B Shape C Shape D
536380
100115
7090
110130150
2040606060
312 219 M8X80 5 M8 3
60707090
110
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard.• Loads stated are working resistance loads.• Other sizes are available for production upon request. • Bolts are provided separately.• Structural calculation reports are available upon order.
F
Fws/Fwp
K
M
EAL
E.b.
St
T
Ø
For anchoring intoconcrete ≥ C20/25
St=20-50 mm
CementGrout
PlasticTube
Restraint
• Available in sizes to fit the projection range of all HZ anchors.
| 12Your Fixing Systems Specialist
HZ02-S Z Anchor- Technical Deatils
ProductCode
Technical Details
Projec-tion
Min.Projec-
tion
Max.Projec-
tion
Dead Load
Offset Wind-Pressure
Wind-Suction
BoltSize
PinDiameter
Adj. ArmMetric
Size
Adj. ArmFlat
Thickness
Adj. ArmLength
K (mm) K - (mm) K + (mm) Fdw (N) F (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)
HZ02-S-33010/10HZ02-S-33015/10HZ02-S-33020/10HZ02-S-33025/10HZ02-S-33030/10HZ02-S-33040/10HZ02-S-33050/10HZ02-S-33060/10HZ02-S-33080/10HZ02-S-330100/10HZ02-S-330120/10HZ02-S-43020/12HZ02-S-43040/12HZ02-S-43060/12HZ02-S-43080/12HZ02-S-430100/12HZ02-S-430100/13
4550556065758595
1151351557595
115135155175
4550505060607070707070606080808080
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to LGA test results.• Loads stated are characteristic resistance loads.• Bolts are provided separately. • Max Wind pressure: 350 N •Test results are available upon order.
HZ02-S type Z anchors withstandard sizes. Differenttypes available according todesired method of fixation.
Product code description
HZ02-S - 330 / 10 A
Shape A Shape B
Shape C Shape D
4045505055607080
1001201406080
100120140160
606570758090
10011013015017090
110130150170190
500500500400400400400300300300250500500400300300300
101520253040506080
10012020406080
100100
312
468
219
328
M8x80 ø 5x70
M10
M12
3.5
4.5
E.b.
TFws/Fwp
M
Ø
F
EAL
St
K
Fdw
9 mm
25
mm
70
AB
M
F
EA LØ
M T
LGA TEST REPORTNo : BBW 121 51 21
Date : 15.10.2006
CementGroutLoad
Bearing
Restraint
PlasticTube &
Cement Grout
For anchoring intoconcrete ≥ C20/25
Drilled hole may berequired for closelyspaced walls.
St=20-50 mm
HZ02-2S Type withoutserration and with plain washer.
HZ05-S Type withriveted nut. Serratedwith serratedwasher.
HZ05-2S Type withriveted nut. Withoutserration and withplain washer.
ShapeAdj. arm M size (mm)Anchor body size (mm)Anchor type
| 13
HZ Z Anchor - Special Applications Details
Special Designs
Z Anchors are fixed on sub frame toinstall cornice lining.
Z Anchors are fixed on to special steelstructure for cornice parapet installation.
Z Anchors are fixed on to special steelstructure for special area installation.
HZ09 Z Anchor - with wedge washer.Required where loads are over 800 N where serrated washersmay not be strong enough for no slip feature.
HZ08 Z Anchor - for large projection sizes.Required for projections over 150 mm.
HZ07 Soffit AnchorRequired for installing soffit slabs.
M
| 14Your Fixing Systems Specialist
AXO Body Anchor Fixing Systems - Introduction
• Direct fixing in to concrete walls with expansion bolts. Indirect fixing on to sub channel systems with hex bolts.• Three dimensional adjustability - Quick and easy fixing.• Installation at horizontal and vertical joints.• Optimum static performance and low engineering for higher loads and larger projection sizes.• Recommended projection sizes up to 260 mm and loads up to 1300 N.
AXO1Body Anchor
Three dimensional adjustability
1) Vertical adjustment is provided through the body space. The anchor is fixed onto the bolt through the wedge washer and the lock washer at the desired level.
Installation at horizontal joints Installation at vertical joints
Restraint LoadBearing
• Suitable for concrete walls. Anchors are fixed on to concrete walls with expansion bolts.• Projection sizes between 60 and 260 mm and loads up to 1300 N.• In horizontal installation, slabs are pinned on the bottom and upper sides. The anchors act as load bearing, carrying half the weight of the slabs above. Anchors also act as restraint holding the slabs below and restraining against wind suction and pressure.• In vertical installation, slabs are pinned at the left and right sides. The anchors on the bottom are load-bearing anchors carrying the whole weight of the slab. Half the weight of the slab on the left and half the weight of the slab on the right. The anchors on the top are restraint anchors holding the slabs and restraining against wind suction and pressure.• Three dimensional adjustability allows quick and easy installation.• The design and structural calculations of these anchors are made in our technical department. Special design and manufacturing can be made for the requirements of the project.
AXO2Body Anchor
AXO3Body Anchor
AXO4Body Anchor
HRS3Restraint Anchor
Load Bearing &Restraint
2) Adjusting the projection size by simply moving the adjustable arm without rotating. The adjustable arm is safely fixed to the anchor body with the lock nut and hex bolt.
3) Adjusting the anchor left and right is provided by sliding the body up to 15 degrees left or right.
| 15
AXO Body Anchor Fixing Systems - Installation Detail
A
A
Section A-A
Insulation
Wall
Anchor set
Stone slab
1- Through bolt
2- Wedge washer
3- Anchor body
4- Lock washer
5- Round washer for through bolt
6- Hex nut for through bolt
7- Locking plate
8- Hex bolt
9- Adjustable arm
10- Plastic tube
11- Flanged pin
Adjustable armVariations
Shape A
Shape C
Shape E
Shape F
Shape H
Shape J
Shape K
Installation at horizontal joints
Load Bearing& Restraint
In this instance the dead load of the slab is divided by two, as half the weight of the slab is transferred to the load bearing anchors.
Installation at vertical joints
In this instance the dead load of the slab is divided by one, as the whole weight of the slab is transferred to the load bearing anchors.
Restraint
LoadBearing
Installation at horizontal joints
Installation at vertical joints
AXO4Body Anchor
HRS3 Restraint Anchor
AXO4Body Anchor
Elevation view Section a-a Installation details
Restraint
Load Bearing& Restraint
Load Bearing
Elevation view Section a-a Installation details
Restraint
Load Bearing
Load Bearing& Restraint
| 16Your Fixing Systems Specialist
BA Body Anchor - Technical Details
ProductCode
Technical DetailsProjec-
tionMin.
Projec-tion
Max.Projec-
tion
DeadLoad
FormingSize
Wind-Pressure
Wind-Suction
ExpansionBolt Size
PinSize
Adj. ArmMetric
Size
Adj. ArmFlat
Thickness
Adj. ArmLength
K (mm) K - (mm) K + (mm) Fdw (N) F (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)
BA-609BA-858BA-1207BA-1607
6085
120160
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to LGA test results.• Loads stated are characteristic resistance loads.• Bolts are provided separately.• Test results are available upon order.
BA Body Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws
• Projection sizes between 60 and 160 mm• Suitable for horizontal & vertical joints
• Loads up to 900 N• Stone thicknesses 20-50 mm
Product code description
BA - 60 9 AShapeDead Load (x10 Kg)Projection (K mm)Type
Shape A Shape B Shape C Shape D
Cementgroul
LoadBearing
Restraint
Plastictube
BODY 1BODY 2BODY 3BODY 4
XSize
x (mm)
507095
145
75100135175
900800700700
284675
115
1100700650600
770700650600
M8X80 5 M12 4.5
60758585
50
F
TFws/Fwp
Ø
M
EAL
Ø
Fdw
K
St
Fdw
F
TFws/Fwp
Ø
EAL
M
St
E.b.
K
M
x
E.b.
x
St=20-50 mm
For anchoring intoconcrete ≥ C20/25
Cementgroul
LoadBearing
Restraint
Plastictube
St=20-50 mm
For anchoring intoconcrete ≥ C20/25
LGA TEST REPORTNo : BBW 0541135-01
Date : 09.05.2005
Body 1607Body 1207
Body 858 Body 609
• Optimum static performance & low engineering feature
| 17
AX01Body Anchor
AX02Body Anchor
AXO1 & AXO2 Body Anchor - Technical Details
F
TFws/Fwp
Ø
M
EAL
Ø
Fdw
K
St
Fdw
F
TFws/Fwp
Ø
EAL
M
St
K
M
x
x
E.b.
E.b.
Cementgroul
LoadBearing
Restraint
Plastictube
St=20-50 mm
For anchoring intoconcrete ≥ C20/25
St=20-50 mm
For anchoring intoconcrete ≥ C20/25
Cementgroul
LoadBearing
Restraint
Plastictube
ProductCode
Technical DetailsProjec-
tionMin.
Projec-tion
Max.Projec-
tion
DeadLoad
FormingSize
Wind-Pressure
Wind-Suction
ExpansionBolt Size
PinSize
Adj. ArmMetric
Size
Adj. ArmFlat
Thickness
Adj. ArmLength
K (mm) K - (mm) K + (mm) Fdw (N) F (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)
AXO1-705AXO1-1105AXO1-7013AXO1-11013AXO2-1505AXO2-15013
7011070
110150150
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard.• Loads stated are working resistance loads. • Other sizes are available for production upon request. • Bolts are provided separately. Structural calculations are available upon order.
XSize
x (mm)
55955595
135135
8512585
125165165
20602060
100100
M8X80 5 M12 4.5
• Optimum static performance & low engineering.
AXO1 & AXO2 Body Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws
• Projection sizes between 70 and 150 mm• Suitable for horizontal & vertical joints
• Loads up to 1300 N• Stone thicknesses 20-50 mm
Product code description
AXO1 - 60 9 AShapeDead Load (x10 Kg)Projection (K mm)Type
Shape A Shape B Shape C Shape D
M10X90 6 M16 6
M8X80 5 M12 4.5
M10X90 6 M16 6
546
1419
546
1419
780
2028
780
2028
500
1300
500
1300
85
85
85
50
50
50
| 18Your Fixing Systems Specialist
AXO3 Body Anchor - Technical Details
ProductCode
Technical DetailsProjec-
tionMin.
Projec-tion
Max.Projec-
tion
DeadLoad
FormingSize
Wind-Pressure
Wind-Suction
ExpansionBolt Size
PinSize
Adj. ArmMetric
Size
Adj. ArmFlat
Thickness
Adj. ArmLength
K (mm) K - (mm) K + (mm) Fdw (N) F (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)
AXO3-2005AXO3-2205AXO3-2405AXO3-2605AXO3-2009AXO3-2209AXO3-2409AXO3-2609AXO3-20013AXO3-22013AXO3-24013AXO3-26013
200220240260200220240260200220240260
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to LGA test results.• Loads stated are characteristic resistance loads.• Bolts are provided separately.• Test results are available upon order.
XSize
x (mm)
180200220240180200220240180200220240
220240260280220240260280220240260280
500
900
155175195215155175195215155175195215
AXO3 Body Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws
• Projection sizes between 200 and 260 mm• Suitable for horizontal & vertical joints
• Loads up to 1300 N• Stone thicknesses 20-50 mm
Product code description
AXO3 - 60 9 AShapeDead Load (x10 Kg)Projection (K mm)Type
Shape A Shape B Shape C Shape D
780
1430
546
1000
M8X120
M10X130
5
6
M12
M14
4.5
5.5
80
80
75
75
500 2028 1419 M12X145 6 M16 6 80 80
F
TFws/Fwp
ØEAL
E.b.
M
Fdw
K
St
x
CementGrout
LoadBearing
Restraint
PlasticTube &
For anchoring intoconcrete ≥ C20/25
St=20-50 mm
| 19
AXO4 Body Anchor - Technical Details
Fws/Fwp M
EAL
F
E.b.
Ø
Fdw
K
St
T
x
CementGrout
LoadBearing
Restraint
PlasticTube &
For anchoring intoconcrete ≥ C20/25
St=20-50 mm
ProductCode
Technical DetailsProjec-
tionMin.
Projec-tion
Max.Projec-
tion
DeadLoad
FormingSize
Wind-Pressure
Wind-Suction
ExpansionBolt Size
PinSize
Adj. ArmMetric
Size
Adj. ArmFlat
Thickness
Adj. ArmLength
K (mm) K - (mm) K + (mm) Fdw (N) F (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)
AXO4-1605AXO4-1805AXO4-2005AXO4-2205AXO4-2405AXO4-2605AXO4-1609AXO4-1809AXO4-2009AXO4-2209AXO4-2409AXO4-2609AXO4-16013AXO4-18013AXO4-20013AXO4-22013AXO4-24013AXO4-26013
160180200220240260160180200220240260160180200220240260
• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard.• Loads stated are working resistance loads.• Other sizes are available for production upon request. • Bolts are provided separately. • Structural calculations are available upon order.
XSize
x (mm)
140160180200220240140160180200220240140160180200220240
180200220240260280180200220240260280180200220240260280
500
900
1300
115135155175195215115135155175195215115135155175195215
AXO4 Body Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws
• Projection sizes between 160 and 260 mm• Suitable for horizontal & vertical joints
• Loads up to 1300 N• Stone thicknesses 20-50 mm
Product code description
AXO4 - 160 5 AShapeDead Load (x10 Kg)Projection (K mm)Type
Shape A Shape B Shape C Shape D
780
1430
2028
546
1000
1419
M8X120
M10X130
M12X145
5
6
6
M12
M14
M16
4.5
5.5
6
100
100
100
75
75
80
| 20Your Fixing Systems Specialist
HRS3 Restraint Anchor - Technical Details
HRS3 Restraint Anchor• Load bearing & restraint• Three dimensional adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws
• Projection sizes between 60 and 260 mm• Suitable for horizontal & vertical joints
• Loads up to 2028 N• Stone thicknesses 20-50 mm
Product code description
HRS03 - 60 A
ShapeProjection (Kmm)Type
Shape A Shape B Shape C Shape D
T
Ø
E.b.
F
Fws/Fwp
EAL
M
K
St
x
CementGrout
Restraint
PlasticTube &
For anchoring intoconcrete ≥ C20/25
St=20-50 mm
ProductCode
Technical Details
Projec-tion
Min.Projec-
tion
Max.Projec-
tion
Wind-Pressure
Wind-Suction
ExpansionBolt Size
PinSize
Adj. ArmMetric
Size
Adj. ArmFlat
Thickness
Adj. ArmLength
K (mm) K - (mm) K + (mm) Fwp (N) Fws (N) E.b. (mm) ø (mm) M (mm) T (mm) EAL (mm)
HRS03-60HRS03-80HRS03-100HRS03-120HRS03-140HRS03-160HRS03-180HRS03-200HRS03-220HRS03-240HRS03-260
6080
100120140160180200220240260
6585
100120140160170190210220240
406080
100120140160180200220240
80100120140160180200220240260280
25
32
40
50
2028
FormingSize
F (mm)
XSize
x (mm)
1419 M8X80 5 M8 3 30
• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard.• Loads stated are working resistance loads.• Other sizes are available for production upon request. • Bolts are provided separately.• Structural calcultion reports are available upon order.
• Available in sizes to fit the projection range of all AXO anchors.
| 21
AXO Body Anchor - Special Application Details
Special Designs
Body anchors are used for stone installation around columns.
Body anchors are used to form an oval column in natural stone.
Body anchors used for installation of parapet area.
t:5mm
t:5mm
Body anchor with welded plate and riveted nut. A feature of HZ05 which is chosen for the fine adjustment of the projection by spinning or rotating the riveted nut while pins are set on the stone.
Body anchor with welded shims and HB09 execution. With this type of anchor, stone panels are supported from the rear surface using HB09 bolts instead of from the edges using pins.
Body anchor with welded plate with two pins. Used for stone installation with single anchor. This type used for installation of reveals with maximum width of 25 cm.
| 22Your Fixing Systems Specialist
HA L Anchor Fixing Systems - Introduction
• Direct fixing into concrete walls with expansion bolts. Indirect fixing onto sub channel system with hex bolts.• Economical & easy fixing.• Installation at horizontal joints.• Adjustability provided through adjustable plates and slot pin holes.
HA01 L Anchor HA02 L AnchorDouble pin
HA03 L AnchorWith Kerf
HA04 L AnchorWith Adjustable plate
HA05 L AnchorWith Adj. Plate& Welded Tie
Adjustability
1. Vertical adjustment is made through the slot hole. The anchor is fixed on to the bolt with the serrated washer and nut.
2. A slot pin hole can be provided to enable lateral adjustment of the pin.
3. Greater projection sizes can be achieved by using shims. Shims are placed at the back of the anchor.
4. An adjustment plate is available in HA04 & HA05 type L anchors where adjustment of the projection size can be made.
Installation at horizontal joints
Fdw/2 Fdw/2
Load Bearing &Restraint
• Suitable for concrete walls. Recommended projection sizes up to 55 mm.• Slabs are pinned at the bottom and upper sides.• Adjustability for projection size can be done by inserting shims between the anchor and the wall.• Anchors act as load bearing and restraint, carrying the slabs above and restraining the slabs below.
• Suitable for concrete walls. Recommended projection sizes up to 55 mm.• Slabs have slits and the kerf parts of the anchors are inserted in to the slit edgesof the slabs.• Adjustability for projection size can be done by inserting shims between the anchor and the wall.• Anchors act as load bearing and restraint, carrying the slabs above and restraining the slabs below.
• Suitable for concrete walls. Recommended projection sizes up to180 mm.• Slabs are pinned from the bottom and upper sides.• Adjustability of the projection size is enabled with the adjustable plate, which is fixed to the body with hex bolts.• Anchors act as load bearing and restraint, carrying the slabs above and restraining the slabs below.
HA01 L Anchors HA03 L Anchors HA04 L Anchors
| 23
HA L Anchor Fixing Systems - Installation Detail
A
A
Section A-A
Insulation
Wall
Anchor set
Stone slab
1- Through bolt
2- Anchor body
3- Serrated washer
4- Round washer for through bolt
5- Hex nut for through bolt
6- Plastic tube
7- Flanged pin
Installation at horizontal joints
In this instance the dead load of the slab is divided by two, as half the weight of the slab is transferred to the load bearing anchors.
Load Bearing& Restraint
Installation at horizontal joints
Installation at vertical joints
HA01L Anchor
Elevation view Section A-A Installation details
Elevation view Section A-A Installation details
HA04L Anchor
| 24Your Fixing Systems Specialist
HA01 L Anchor - Technical Details
Fws/Fwp
Ø
L
E.b.
T
St
Fdw
K
• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table above is prepared according to DIN 18516 standard.• Loads stated are working resistance loads.
HRS3 Restraint Anchor• Load bearing & restraint• Limited adjustability• Fastened on to load bearing walls with expansion bolts and on to channels with set screws
• Projection sizes between 30 and 35 mm• Suitable for horizontal
• Loads up to 400 N• Stone thicknesses above 20 mm
Product code description Shape A Shape B Shape C
Cement Grout
For anchoring intoconcrete ≥ C20/25
St=20-50 mm
Load Bearing
Restraining
Plastic Tube
• Other sizes are available for production upon request. • Bolts are provided separately.• Structural calculation reports are available upon order.
ProductCode
Technical Details
Projection Dead Load WindPressure
WindSuction
Bolt Size PinDiameter
AnchorLength
K (mm) Fdw (N) Fwp (N) Fws (N) E.b. (mm) ø (mm) L (mm)
HA01-301HA01-351HA01-401HA01-451HA01-501HA01-551HA01-302HA01-352HA01-402HA01-452HA01-502HA01-552HA01-303HA01-353HA01-403HA01-453HA01-503HA01-553HA01-304HA01-354HA01-404HA01-454HA01-504HA01-554
303540455055303540455055303540455055303540455055
AnchorThickness
T (mm)
100
200
300
400
156
312
468
624
110
219
328
437
M8X80
M8X80
M8X80
M8X80
4
4
5
5
364146515661384348535863384348535863384348535863
2
2.5
3
4
3
4
3
4
HAO1 - 30 1 AShapeDead Load (x10 Kg)Projection (K mm)Type
| 25
HA02 & HA03 L Anchor - Technical Details
E.b.
Fws/Fwp
Ø
L
T
St
Fdw
K
ProductCode
Technical Details
Projection Dead Load WindPressure
WindSuction
Bolt Size PinDiameter
AnchorLength
K (mm) Fdw (N) Fwp (N) Fws (N) E.b. (mm) ø (mm) L (mm)
AnchorThickness
T (mm)
HA02-302HA02-352HA02-402HA02-452HA02-502HA02-552HA02-304HA02-354HA02-404HA02-454HA02-504HA02-554
303540455055303540455055
384348535863384348535863
200
400
312
624
219
437
M8X80
M8X80
4
6
3
4
Cement Grout
For anchoring intoconcrete ≥ C20/25
St=20-50 mm
Load Bearing
Restraining
Plastic Tube
HA02 L Anchor• Load bearing & restraint.• Projection sizes between 30 and 55 mm.• Loads up to 400 N.• Suitable for horizontal joints.• Stone thicknesses above 20mm.• Fastened on walls with expansion bolts.• Stone installation is made with a single anchor on each side.
HAO2 - 30 2 AShapeDead Load (x10 Kg)Projection (K mm)Type
Shape A
Shape B
Shape C
E.b.
Fws/Fwp
Ø
L
T
St
Fdw
K
ProductCode
Technical Details
Projection Dead Load WindPressure
WindSuction
Bolt Size PinDiameter
AnchorLength
K (mm) Fdw (N) Fwp (N) Fws (N) E.b. (mm) ø (mm) L (mm)
AnchorThickness
T (mm)
HA03-302HA03-352HA03-402HA03-452HA03-502HA03-552HA03-304HA03-354HA03-404HA03-454HA03-504HA03-554
303540455055303540455055
323742475257323742475257
200
400
312
624
219
437
M8X80
M8X80
12
15
3
4
Cement Grout
For anchoring intoconcrete ≥ C20/25
St=20-50 mm
Load Bearing
Restraining
Plastic Tube
HA03 L Anchor• Load bearing & restraint.• Projection sizes between 30 and 55 mm.• Loads up to 400 N.• Suitable for horizontal joints.• Stone thicknesses above 20mm.• Fastened on walls with expansion bolts.• Installation is made with kerf system where there are slit edges in the slabs.
HAO3 - 30 2 AShapeDead Load (x10 Kg)Projection (K mm)Type
Shape A
Shape B
Shape C
3
4
| 26Your Fixing Systems Specialist
HA04 & HA05 Mortar Anchor - Technical Details
HA04 L Anchor• Load bearing & restraint.• Projection sizes between 100 and 180 mm.• Loads up to 800 N.• Suitable for horizontal joints.• Stone thicknesses above 20mm.• Fastened on walls with expansion bolts.• Adjustability of the projection size is provided with the adjustable plate.
HAO4 - 100 6 AShapeDead Load (x10 Kg)Projection (K mm)Type
Shape A
Shape B
Shape C
HA05 L Anchor• Load bearing & restraint.• Projection sizes between 200 and 280 mm.• Loads up to 800 N.• Suitable for horizontal joints.• Stone thicknesses above 20mm.• Fastened on walls with expansion bolts.• Adjustability of the projection size is provided with the adjustable plate.
Shape A
Shape B
Shape C
ProductCode
Technical DetailsProjec-
tion
K (mm)
HA04-1006HA04-1206HA04-1406HA04-1606HA04-1806HA04-1008HA04-1208HA04-1408HA04-1608HA04-1808
100120140160180100120140160180
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
BoltSize
E.b. (mm)
PinDiameter
ø (mm)
AnchorLength
L (mm)
Adj.Plate
LengthLp (mm)
Adj.Plate
ThicknessT (mm)
8510512514516585
105125145165
115135155175195115135155175195
7090
1101301507090
110130150
600
800
936
1235
655
865
M12X120
M12X120
6
6
80
80
6
6
ProductCode
Technical DetailsProjec-
tion
K (mm)
HA05-2006HA05-2206HA05-2406HA05-2606HA05-2806HA05-2008HA05-2208HA05-2408HA05-2608HA05-2808
200220240260280200220240260280
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
BoltSize
E.b. (mm)
PinDiameter
ø (mm)
AnchorLength
L (mm)
Adj.Plate
LengthLp (mm)
Adj.Plate
ThicknessT (mm)
185205225245265185205225245265
215235255275295215235255275295
170190210230250170190210230250
600
800
936
1235
655
865
M12X120
M12X120
6
6
80
80
6
6
HAO5 - 200 6 AShapeDead Load (x10 Kg)Projection (K mm)Type
L
E.b.
Lp
Fws/Fwp
Ø
T
St
Fdw
K
Fws/Fwp
L
Lp
E.b.
Ø
T
St
Fdw
K
Cement Grout
For anchoring intoconcrete ≥ C20/25
St=20-50 mm
Load Bearing
Restraining
Plastic Tube
Cement Grout
For anchoring intoconcrete ≥ C20/25
St=20-50 mm
Load Bearing
Restraining
Plastic Tube
| 27
HA L Anchors - Special Application Details
Special Designs
L anchors are used to install thick stone slabs around corners.
L anchors are used to support large semi circular stones to forming a massive column block.
L anchors used for stone installation around column with variations in stone and projection.
HAZ 21 restraint anchor, designed for the purpose of installing into insulated walls more quickly. Insulation is drilled instead of cut. HAZ 21 anchors are generally used as restraints and are used for corbel facade installations.
L anchor is produced with three holes in order to accommodate a special requirement. Customized production is made in any case to fulfil the special requirement of the stone application.
L anchor with adjustable plate combine with a wedge washer instead of serrated washer. This is chosen in cases where vertical loads are too high for the serrated washer to sustain the no slip feature.
| 28Your Fixing Systems Specialist
HDM Mortar Anchor Fixing Systems - Introduction
• Direct fixing to concrete and masonry walls with mortar• Economical & easy fixing• Installation at vertical and horizontal joints• Special design for installing heavy loads at large projection sizes
BUN
Installation at horizontal joints with BUG anchors
Load Bearing Anchors Restraint Anchors
BUG BTN BTG MTN MTG HN HG
Installation at vertical joints with BTN & HG anchors
Installation at vertical joints with BUN & HG anchors • Suitable for installing high load natural stone slabs at large projection sizes on to concreteand masonry walls.
• Holes 6mm larger than the anchor width are drilled in the walls.
• The holes are filled with mortar and anchors are set into mortar bed.
• In horizontal joint installation, slabs are pinned on the bottom and upper sides. Anchors act as load bearing carrying half the weight of the slabs above. Anchors also act as restraint holding the slabs below and restraining against wind suction and pressure.
• In vertical joint installation, slabs are pinned at theleft and right sides. Anchors on the bottom are load-bearing anchors carrying the whole weight ofthe slab. Half the weight of the slab on the left and half the weight of the slab on the right. Anchors on the top are restraint anchors holding the slabs and restraining against wind suction and pressure.
Fdw/2 Fdw/2Fdw/1 Fdw/1
Fdw/1 Fdw/1
Load Bearing &Restraint
Restraint
Load Bearing
Restraint
Load Bearing
| 29
HDM Mortar Anchor Fixing Systems - Installation Details
A
A
Section A-A
Insulation
Wall
Anchor set
Stone slab
1- Anchor Body
2- Plastic Tube
3- Flanged pin
Installation at horizontal joints
In this instance the dead load of the slab is divided by two, as half the weight of the slab is transferred to the load bearing anchors.
Load Bearing& Restraint
Installation at horizontal joints
Installation at vertical joints
BUGMortar Anchor
Elevation view Section A-A Installation details
Elevation view Section A-A Installation details
HGRestraint Anchor
BUNMortar Anchor
Restraint
Load Bearing
Load Bearing
Restraint
Load Bearing
Load Bearing & Restraint
Fdw/2 Fdw/2
Installation at horizontal joints
In this instance the dead load of the slab is divided by one, as the whole weight of the slab is transferred to the load bearing anchors.
Restraint
LoadBearing
Fdw/1 Fdw/1
| 30Your Fixing Systems Specialist
BUN & BUG Mortar Anchor - Technical Details
Load Bearing
ProductCode
Technical DetailsProjec-
tion
K (mm)
BUN-622BUN-624BUN-816BUN-818BUN-820BUN-822BUN-824BUN-1016BUN-1018BUN-1020BUN-1022BUN-1024BUN-1216BUN-1218BUN-1220BUN-1222BUN-1224
220240160180200220240160180200220240160180200220240
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
ZSize
Z (mm)
PinDiameter
ø (mm)
EmbeddedLength
L1 (mm)
BoreDiameter
Bø (mm)
AnchorThickness
T (mm)
210230150170190210230150170190210230150170190210230
230250170190210230250170190210230250170190210230250
3438
32
36
32
36
38
600
800
1000
1200
393
524
655
818
786
1048
1310
1636
22
22
22
22
80
80
80
80
5
5
5
5
3
4
4
4
ProductCode
Technical DetailsProjec-
tion
K (mm)
BUG-616BUG-618BUG-620BUG-622BUG-624
160180200220240
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
ZSize
Z (mm)
PinDiameter
ø (mm)
EmbeddedLength
L1 (mm)
BoreDiameter
Bø (mm)
AnchorThickness
T (mm)
150180200220240
170190210230250
600 571 1142 17 80 5 4
32
36
34
• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table below is prepared according to DIN 18516 standard. • Loads stated are working resistance loads. • Other sizes are available for production upon request. • Structural calculations are available upon order.
BUN Mortar Anchor• Load bearing & restraint. • Projection sizes between 160 and 240 mm. • Loads up to 1200 N • Three dimensional adjust ability.• Suitable for vertical joints.• Stone thicknesses 20-50 mm.• Fastened into concrete ≥C20/25 and Masonry M12/II.
BUN - 6 22 AShapeProjectionDead Load (x10 Kg)Type
Shape A
Shape B
BUG Mortar Anchor• Load bearing & restraint. • Projection sizes between 160 and 240 mm. • Loads up to 600 N. • Three dimensional adjustability. • Suitable for horizontal joints.• Stone thicknesses 20-50 mm. • Fastened into concrete ≥C20/25 and Masonry M12/II.
BUG - 6 22 AShapeProjectionDead Load (x10 Kg)Type
Shape A
Shape B
L
BØ
Z
Fdw
K
T St
Ø
Fws/Fwp
For mortaring intoconcrete ≥ C20/25
and Masonry M12/II
St=20-50 mm
Cement Grout
Plastic Tube
(Top View)
L
Z
K
T
St
Fdw
Ø
Fws/FwpBØ
Cement Mortar
Load Bearing
Restraint
Plastic Tube
For mortaring intoconcrete ≥ C20/25
and Masonry M12/II
St=20-50 mm
| 31
BTN & BTG Mortar Anchor- Technical Details
BTN Mortar Anchor• Load bearing & restraint.• Projection sizes between 160 and 240 mm.• Loads up to 600 N.• Three dimensional adjustability.• Suitable for vertical joints.• Stone thicknesses 20-50 mm.• Fastened into concrete ≥C20/25 and Masonry M12/II.
BTN - 4 16 AShapeProjectionDead Load (x10 Kg)Type
Shape A
Shape B
BTG Mortar Anchor• Load bearing & restraint. • Projection sizes between 160 and 240 mm.• Loads up to 500 N. • Three dimensional adjustability.• Suitable for horizontal joints.• Stone thicknesses 20-50 mm.• Fastened into concrete ≥C20/25 and Masonry M12/II.
BTG - 3 16 AShapeProjectionDead Load (x10 Kg)Type
Shape A
Shape B
ProductCode
Technical DetailsProjec-
tion
K (mm)
BTN-416BTN-418BTN-420BTN-422BTN-424BTN-616BTN-618BTN-620
160180200220240160180200
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
PinDiameter
ø (mm)
EmbeddedLength
L1 (mm)
BoreDiameter
Bø (mm)
AnchorThickness
T (mm)
150170190210230150170190
170190210230250170190210
400
600
260
393
520
786
80
80
5
5394142
55566
6
363840
36
ProductCode
Technical DetailsProjec-
tion
K (mm)
BTG-316BTG-318BTG-320BTG-322BTG-324BTG-516BTG-518BTG-520
160180200220240160180200
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
ZSize
Z (mm)
PinDiameter
ø (mm)
EmbeddedLength
L1 (mm)
BoreDiameter
Bø (mm)
AnchorThickness
T (mm)
150170190210230150170190
170190210230250170190210
• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table below is prepared according to DIN 18516 standard.• Loads stated are working resistance loads. • Other sizes are available for production upon request. • Structural calculations are available upon order.
300
500
393
655
786
1309
22
22
80
80
5
6 3638
30
32
34
5
6
L
Fdw
K
T
StØ
Fws/FwpBØ
BØ
L
Z
K
T
St
Fdw
Ø
Fws/Fwp
Cement Mortar
Load Bearing
Restraint
Plastic Tube
For mortaring intoconcrete ≥ C20/25
and Masonry M12/II
St=20-50 mm
Restraint
For mortaring intoconcrete ≥ C20/25
and Masonry M12/II
St=20-50 mm
CementMortar
PlasticTube
| 32Your Fixing Systems Specialist
MTN & MTG Mortar Anchor - Technical Details
MTN Mortar Anchor• Load bearing & restraint • Projection sizes between 80 and 180 mm. • Loads up to 1000 N.• Three dimensional adjustability. • Suitable for vertical joints. • Stone thicknesses 20-50 mm.• Fastened into Masonry M12/II walls with mortar.
MTN - 4 8 AShapeProjectionDead Load (x10 Kg)Type
Shape A
Shape B
MTG Mortar Anchor• Load bearing & restraint. • Projection sizes between 100 and 200 mm. • Loads up to 800 N. • Three dimensional adjustability.• Suitable for horizontal joints.
• Stone thicknesses 20-50 mm.• Fastened into Masonry M12/II walls with mortar.
MTG - 3 16 AShapeProjectionDead Load (x10 Kg)Type
Shape A
Shape B
ProductCode
Technical DetailsProjec-
tion
K (mm)
MTN-4 8MTN-414MTN-418MTN-6 6MTN-612MTN-620MTN-10 8MTN-1024MTN-1018
8014018060
12020080
140180
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
PinDiameter
ø (mm)
EmbeddedLength
L1 (mm)
BoreDiameter
Bø (mm)
AnchorThickness
T (mm)
7013017050
11019070
130170
9014018070
13021080
140190
400
600
100
295
442
737
589
884
1473
5
5
5
556666666
120
130120140150140180190
303436
38384042
34
• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table below is prepared according to DIN 18516 standard.• Loads stated are working resistance loads. • Other sizes are available for production upon request. • Structural calculations are available upon order.
ProductCode
Technical DetailsProjec-
tion
K (mm)
MTG-310MTG-314MTG-316MTG-4 8MTG-412MTG-420MTG-6 6MTG-610MTG-616MTG-8 8MTG-816MTG-820
10014016080
12020060
10016080
160200
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
ZSize
Z (mm)
PinDiameter
ø (mm)
EmbeddedLength
L1 (mm)
BoreDiameter
Bø (mm)
AnchorThickness
T (mm)
9013015070
1101905090
15070
150190
11015017090
13021070
11017090
170210
300
400
600
800
442
589
884
1179
884
1179
1768
2357
22
22
22
22
120
120
120120125120140140
5
5
5
5
34
343640383840404446
345446456588
Ø
L
Fdw
St
K
Fws/FwpBØ
T
T
Fdw
L1
Fws/Fwp
Ø
St
K
BØ
T
T
Z
For mortaring intoMasonry M12/II
Load bearing
CementGrout
PlasticTube
(Top View)
Cement Grout
For mortaring intoMasonry M12/II
Load Bearing
Restraint
Plastic Tube
| 33
HN & HG Mortar Anchor - Restraint - Technical Details
HN Mortar Anchor&Restraint• Restraint only. • Projection sizes between 160 and 240 mm. • Wind loads up to 1000 N.• Three dimensional adjustability. • Suitable for horizontal joints. • Stone thicknesses 20-50 mm.• Fastened into concrete ≥C20/25 Masonry M12/II walls with mortar.
HN - 10 16 AShapeProjectionDead Load (x10 Kg)Type
Shape A
Shape B
HG Mortar Anchor• Restraint only. • Projection sizes between 100 and 240 mm. • Wind loads up to 1000 N. • Three dimensional adjustability. • Suitable for vertical joints. • Stone thicknesses 20-50 mm.• Fastened into concrete ≥C20/25 Masonry M12/II walls with mortar.
Shape A
Shape B
• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4).• Table below is prepared according to DIN 18516 standard.• Loads stated are working resistance loads. • Other sizes are available for production upon request. • Structural calculations are available upon request.
HG - 10 16 AShapeProjectionDead Load (x10 Kg)Type
ProductCode
Technical DetailsProjec-
tion
K (mm)
HN-1016HN-1018HN-1020HN-1022HN-1024
160180200220240
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
WindPressure
Fwp (N)
WindSuction
Fws (N)
PinDiameter
ø (mm)
EmbeddedLength
L1 (mm)
BoreDiameter
Bø (mm)
AnchorThickness
T (mm)
150170190210230
170190210230250
1000 500 80 521
2426
3
ProductCode
Technical DetailsProjec-
tion
K (mm)
HG-1016HG-1018HG-1020HG-1022HG-1024
160180200220240
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
WindPressure
Fwp (N)
WindSuction
Fws (N)
PinDiameter
ø (mm)
EmbeddedLength
L1 (mm)
BoreDiameter
Bø (mm)
AnchorThickness
T (mm)
150170190210230
170190210230250
1000 500 80 521
2426
3
K
T
St
L
Ø
Fws/FwpBØ
L
K
FdwSt
BØ
T
Ø
Fws/Fwp
Mortaring intoconcrete ≥ C20/25
and Masonry M12/II
CementGrout
Restraint
Plastic Tube
Coment Grout
Mortaring intoconcrete ≥ C20/25
and Masonry M12/IIPlastic Tube
Restraint
| 34Your Fixing Systems Specialist
HSD Mortar Anchor Fixing Systems - Introduction
• Direct fixing to concrete and masonry walls with mortar• Economical & easy fixing• Installation at vertical and horizontal joints
HSD01 Mortar Anchor HSD01 Mortar AnchorW. Plate
HSD03 Mortar AnchorTwisted head
HSD04 Mortar AnchorW. Plate & Twisted head
HRD01 Mortar Anchor
Installation at Horizontal joints with HRD01 Anchor
Installation at Horizontal joints with HSD04
Installation at Vertical joints with HSD02&03
HRD Mortar Anchor Fixing Systems - Introduction
HRD01 Mortar Anchor• Load bearing & restraint. • Projection sizes between 35 and 75 mm. • Loads up to 400 N • Three dimensional adjustability. Suitable for horizontal joints.• Stone thicknesses 20-50 mm.• Fastened into concrete ≥C20/25 and Masonry M12/II.
HRD01 - 35 1 AShapeProjectionDead Load (x10 Kg)Type
Shape A
Shape BProductCode
Technical DetailsProjec-
tion
K (mm)
HRD01-351HRD01-451HRD01-551HRD01-651HRD01-751HRD01-352HRD01-452HRD01-552HRD01-652HRD01-752HRD01-354HRD01-454HRD01-554HRD01-654HRD01-754
354555657535455565753545556575
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
AnchorLength
L (mm)
PinDiameter
ø (mm)
DowelEmbedded
LengthL1 (mm)
BoreDiameter
Bø (mm)
FlatThickness
T (mm)
203040506020304050602030405060
506070809050607080905060708090
100
200
400
156
312
624
110
219
437
135145155165175135145155165175135145155165175
90
90
90
4
4
5
12
14
14
16
18
2.5
3
3
3.5
4
L1
L
Ø
Fws/FwpFT
Fdww
K
St
For mortaring intoconcrete ≥ C20/25
and Masonry M12/II
St=20-50 mm
Cement Grout
Load Bearing
Restraining
Plastic Tube
Fdw/2 Fdw/2 Fdw/2 Fdw/2 Fdw/2 Fdw/2
Load Bearing&Restraint
Load Bearing&Restraint
Restraint
Load Bearing
| 35
HSD Mortar Anchors - Technical Details
ProductCode
Technical DetailsProjec-
tion
K (mm)
HSD01-352HSD01-452HSD01-552HSD01-652HSD01-752HSD01-354HSD01-454HSD01-554HSD01-654HSD01-754HSD01-356HSD01-456HSD01-556HSD01-656HSD01-756
354555657535455565753545556575
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
AnchorLength
L (mm)
PinDiameter
ø (mm)
DowelEmbedded
LengthL1 (mm)
BoreDiameter
Bø (mm)
FlatThickness
T (mm)
203040506020304050602030405060
506070809050607080905060708090
200
400
600
312
624
936
219
437
655
135145155165175135145155165175135145155165175
90
90
90
4
5
6
ProductCode
Technical DetailsProjec-
tion
K (mm)
HSD02-352HSD02-452HSD02-552HSD02-652HSD02-752HSD02-354HSD02-454HSD02-554HSD02-654HSD02-754HSD02-356HSD02-456HSD02-556HSD02-656HSD02-756
354555657535455565753545556575
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
AnchorLength
L (mm)
PinDiameter
ø (mm)
DowelEmbedded
LengthL1 (mm)
BoreDiameter
Bø (mm)
FlatThickness
T (mm)
203040506020304050602030405060
506070809050607080905060708090
200
400
600
312
624
936
219
437
655
135145155165175135145155165175135145155165175
100
100
100
4
5
6
ProductCode
Technical DetailsProjec-
tion
K (mm)
HSD03-352HSD03-452HSD03-552HSD03-652HSD03-752HSD03-354HSD03-454HSD03-554HSD03-654HSD03-754HSD03-356HSD03-456HSD03-556HSD03-656HSD03-756
354555657535455565753545556575
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
AnchorLength
L (mm)
PinDiameter
ø (mm)
DowelEmbedded
LengthL1 (mm)
BoreDiameter
Bø (mm)
FlatThickness
T (mm)
203040506020304050602030405060
506070809050607080905060708090
200
400
600
312
624
936
219
437
655
135145155165175135145155165175135145155165175
90
90
90
4
5
6
ProductCode
Technical DetailsProjec-
tion
K (mm)
HSD04-352HSD04-452HSD04-552HSD04-652HSD04-752HSD04-354HSD04-454HSD04-554HSD04-654HSD04-754HSD04-356HSD04-456HSD04-556HSD04-656HSD04-756
354555657535455565753545556575
Min.Projec-
tionK - (mm)
Max.Projec-
tionK + (mm)
DeadLoad
Fdw (N)
WindPressure
Fwp (N)
WindSuction
Fws (N)
AnchorLength
L (mm)
PinDiameter
ø (mm)
DowelEmbedded
LengthL1 (mm)
BoreDiameter
Bø (mm)
FlatThickness
T (mm)
203040506020304050602030405060
506070809050607080905060708090
200
400
600
312
624
936
219
437
655
135145155165175135145155165175135145155165175
100
100
100
4
5
6
21
24
26
28
3032
26
283032
2.5
2.5
4
24
28
30
32
3436
30
323436
2.5
2.5
4
26
24
26
34
3
4
4
30
28
30
38
3
4
4
HSD01 Mortar Anchor
HSD02 Mortar Anchor
HSD03 Mortar Anchor
HSD04 Mortar Anchor
| 36Your Fixing Systems Specialist
HMP Sub Channel Fixing Systems - Introduction
• Indirect fixing on to non-load bearing walls or for large projection sizes• Lower drilling points enable fast installation• Installation at vertical and horizontal joints• Special design is made for sub channel systems to suit various application requirements.
HMPA HMPB HMPC HMPL HMPA-HC2 HMPC-HC1 HMPA-HC3
HCSP1 HCSP2 HCSP3 HCSP4
HCRS1 HCRS2 HCRS3 HCRS4
HMPA-HC2 Channel System HMPC-HC1 Channel System
A: Channel support brackets are fixed to the upper concrete beams with expansion bolts. Channels are supported onto channel support brackets with hex bolts. The levelling of the wall tolerances is made by adjusting the channel through the support bracket.
B: Channel restraint brackets are fixed to masonry wall with chemical bolts. Channels are fixed to the channel restraints with contra nuts. This prevents the channels from deflecting.
C:Installation of stone slabs is done with the Z Anchors which are fixed onto the channels with hex screws and nuts.
D: Channel restraint brackets are fixed to the lower concrete beams. Channels end is fixed to the bracket with contra nuts.
A: Channel support brackets are fixed to the concrete beams with expansion bolts. Channels are supported onto channel support brackets with hex bolts. Channel supports are not adjustable in the horizontal axis, therefore the leveling of the wall tolerances is made by adjusting the Z anchors.
B: Channel restraint brackets are fixed to concrete wall with expansion bolts. Channels are fixed to the channel restraints with hex bolts. This prevents the channels from deflecting.
C: Installation of stone slabs is done with the Z Anchors which are fixed onto the channels with hex screws, bolt and lock nuts.
| 37
HMP Sub Channel Systems - Installation Details
Insulation
Wall
Anchor Set
Stone Slab
1- Through Bolt2- Channel Support3- Plain Washer4- Washer5- Nut6- Bolt Set7- Channel Restraint8- Channel9- Anchor Body10-Serrated Washer11-Adjustable Arm12-Plastic Tube13- Flanged Pin
A
A
Section A-A
Installation at vertical Joints
Installation at horizontal Joints
Fdw/1 Fdw/1
Fdw/1 Fdw/1
• Sub channel systems are fixed to load bearing beams for support.
• Channels are fixed on to beams with channel supports.
• Fixing of channels in the middle to the wall with channel restraints are made to reduce deflection.
• When installation is at vertical joints, the sub channel system bears the whole load of the slabs installed.
• When installation is at horizontal joints, the sub channel system bears half the load of the slabs installed.
Installation at vertical Joints
Installation at horizontal Joints
HCSP2 Channel Support
HCRS2 Channel Restraint
HMPA U Channel
HZ02 Z Anchor
HCSP1 Channel Support
HCRS1 Channel Restraint
HMPB C Channel
HZ02 Z Anchor
| 38Your Fixing Systems Specialist
ATS Sub Channel Systems - Introduction
The ATS Channel system allows the quick and easy installation of natural stone facades through its adjustable capability and uncomplicated assembly features.
• The channel system is supported by the ATS-A channel support brackets.
• ATS-B channel restraint brackets, restrain the channel system against wind pressure and helps prevent the channel from buckling.
• The HMPS toothed channel enables the fixing of the anchors with hex bolts and lock nuts without the need for drilled holes and the use of nuts and washers.
• Toothed channel and lock nuts provide vertical load support after fixing.
ATS Channel System Elements
ATS Fixing System Elements
HMPS 41/22 & HMPS 41/41Toothed Channel
ATS-AChannel Support
ATS-BChannel Restraint
ATS-HZZ Anchor
ATS-HASpecial Anchor
ATS-TSSpecial Anchor
ATS-A Channel Support
ATS-B Channel Restraint
ATS-HZ Z Anchor
| 39
HMP Channels - Technical Details
ProductCode
Technical Details
Dimensions
HMPA-2.5-40/30HMPA-2.5-40/40HMPA-3-35/35HMPA-3-40/30HMPA-3-40/40HMPA-3-50/50HMPA-4-40/40HMPA-4-50/50HMPA-5-50/50
2.502.503.003.003.003.004.004.005.00
HMPA U ChannelX-X Axis Y-Y Axis
ThicknessT (mm)
WidthW (mm)
HeightH (mm) IXX (cm4) ZX (cm3) X (mm) IYY (cm4) ZY (cm3) Y (mm)
40.0040.0035.0040.0040.0050.0040.0050.0050.00
30.0040.0035.0030.0040.0050.0040.0050.0050.00
1.573.912.831.794.559.685.67
12.3314.68
0.741.501.240.851.742.972.193.814.57
20.0020.0017.5020.0020.0025.0020.0025.0025.00
4.215.974.274.866.92
15.048.60
18.9722.40
2.112.992.442.433.466.014.307.608.97
8.8013.8412.148.83
13.9317.4214.1017.6517.87
ProductCode
Technical Details
Dimensions
HMPB-2.5-28/15HMPB-3-38/17HMPB-2.5-41/21HMPB-3-41/21
2.503.002.503.00
HMPB C ChannelX-X Axis Y-Y Axis
ThicknessT (mm)
WidthW (mm)
HeightH (mm) IXX (cm4) ZX (cm3) X (mm) IYY (cm4) ZY (cm3) Y (mm)
28.0038.0041.0041.00
15.0017.0021.0021.00
0.330.761.321.48
0.430.821.191.33
14.0019.0020.5020.50
1.434.595.716.55
1.022.422.793.19
7.387.799.859.86
ProductCode
Technical Details
Dimensions
HMPC-2.5-41/22HMPC-2.5-41/41HMPC-3-41/22HMPC-3-41/41
2.502.503.003.00
HMPC C ChannelX-X Axis Y-Y Axis
ThicknessT (mm)
WidthW (mm)
HeightH (mm) IXX (cm4) ZX (cm3) X (mm) IYY (cm4) ZY (cm3) Y (mm)
41.0041.0041.0041.00
22.0041.0022.0041.00
1.257.921.699.40
0.993.621.434.20
20.5020.5020.5020.50
5.609.406.94
11.30
2.724.583.405.50
8.1619.029.16
18.80
ProductCode
Technical Details
Dimensions
HMPL-2.5-30/30HMPL-2.5-30/40HMPL-3-30/30HMPL-3-40/40HMPL-3-50/50HMPL-4-40/40HMPL-50/50HMPL-5-50/50
2.502.503.003.003.004.004.005.00
HMPL L ChannelX-X Axis Y-Y Axis
ThicknessT (mm)
WidthW (mm)
HeightH (mm) IXX (cm4) ZX (cm3) X (mm) IYY (cm4) ZY (cm3) Y (mm)
30.0030.0030.0040.0050.0040.0050.0050.00
30.0040.0030.0040.0050.0040.0050.0050.00
0.931.041.092.886.043.727.859.57
0.440.390.521.021.691.342.222.73
21.2226.3320.7928.1635.7227.7935.4035.03
0.932.161.092.886.043.727.859.57
0.440.390.521.021.691.342.222.73
8.787.239.21
11.8414.2812.2114.6014.97
• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4) and Hot dip galvanized mild steel. •Table below is prepared according to values with Ø11 drilled holes. • Channels can be provided up to 6 metres length.
| 40Your Fixing Systems Specialist
HCSP Channel Supports - Technical Details
ProductCode
Technical Details
Thickness
HCSP1-50HCSP1-60HCSP1-70HCSP1-80HCSP1-90HCSP1-100HCSP1-110HCSP1-120HCSP1-130
445555666
HCSP1 Channel Support
T (mm)
Width
W (mm)
Height
H (mm)
Forming
F (mm)
Slot HoleDia.
S ø (mm)
Slot HoleLength
SL (mm)
HoleDia.
ø (mm)
404045454545454545
8090
100100100100100100100
5060708090
100110120130
111111111111111111
303030303030303030
111111111111111111
ProductCode
Technical Details
Thickness
HCSP2-40HCSP2-60HCSP2-80HCSP2-100HCSP2-120HCSP2-140
444455
HCSP2 Channel Support
T (mm)
Width
W (mm)
Height
H (mm)
Forming
F (mm)
Slot HoleDia.
S ø (mm)
Slot HoleLength
SL (mm)
HoleDia.
ø (mm)
160160160160160160
858585858585
406080
100120140
111111111111
303030303030
111111111111
Thr. RodMetric Size
MxL (mm)
M10x70M10X90
M10X110M10X130M10X150M10X170
ProductCode
Technical Details
Thickness
HCSP3-70HCSP3-90HCSP3-110HCSP3-130HCSP3-150
44555
HCSP3 Channel Support
T (mm)
Width
W (mm)
Height
H (mm)
Forming
F (mm)
Slot HoleDia.
S ø (mm)
Slot HoleLength
SL (mm)
HoleDia.
ø (mm)
120120120120120
5050505050
7090
110130150
1111111111
2525252525
1111111111
Slot HoleLength
SL2 (mm)
3030303030
ProductCode
Technical Details
Thickness
HCSP4-95HCSP4-115HCSP4-135HCSP4-155HCSP4-175HCSP4-195
2.52.52.5333
HCSP2 Channel Support
T (mm)
Width
W (mm)
Height
H (mm)
Forming
F (mm)
Slot HoleDia.
S ø (mm)
Slot HoleLength
SL (mm)
HoleDia.
ø (mm)
474747484848
200200200200200200
95115135155175195
111111111111
454545454545
111111111111
Thr. RodMetric Size
MxL (mm)
303030303030
• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4) and Hot dip galvanized mild steel. •Table below is prepared according to values with Ø11 drilled holes. • Channels can be provided up to 6 metres length.
| 41
HCRS Channel Restrain - Technical Details
ProductCode
Technical Details
Thickness
HCRS1-50HCRS1-60HCRS1-70HCRS1-80HCRS1-90HCRS1-100HCRS1-110HCRS1-120HCRS1-130
2.52.53333333
HCRS1 Channel Restraint
T (mm)
Width
W (mm)
Height
H (mm)
Forming
F (mm)
Slot HoleDia.
S ø (mm)
Slot HoleLength
SL (mm)
HoleDia.
ø (mm)
404040404040404040
606060606060606060
5060708090
100110120130
111111111111111111
303030303030303030
111111111111111111
ProductCode
Technical Details
Thickness
HCRS2-40HCRS2-60HCRS2-80HCRS2-100HCRS2-120HCRS2-140
333333
HCRS2 Channel Restraint
T (mm)
Width
W (mm)
Height
H (mm)
Forming
F (mm)
Slot HoleDia.
S ø (mm)
Slot HoleLength
SL (mm)
Thr. RodM. Size
M (mm)
858585858585
160160160160160160
406080
100120140
111111111111
303030303030
M10x70M10X90
M10X110M10X130M10X150M10X170
ProductCode
Technical Details
Thickness
HCRS3-70HCRS3-90HCRS3-110HCRS3-130HCRS3-150
33333
HCRS3 Channel Restraint
T (mm)
Width
W (mm)
Height
H (mm)
Forming
F (mm)
Slot HoleDia.
S ø (mm)
Slot HoleLength
SL (mm)
Slot HoleDia.
S ø 2 (mm)
4040404040
4040404040
7090
110130150
99999
2525252525
99999
Slot HoleLength
SL2 (mm)
2525252525
ProductCode
Technical Details
Thickness
HCRS4-95HCRS4-115HCRS4-135HCRS4-155HCRS4-175HCRS4-195
2.52.52.52.52.52.5
HCRS4 Channel Restraint
T (mm)
Width
W (mm)
Height
H (mm)
Forming
F (mm)
Slot HoleDia.
S ø (mm)
Slot HoleLength
SL (mm)
Slot HoleDia.
S ø 2 (mm)
474747474747
303030303030
95115135155175195
999999
202020202020
999999
Slot HoleLength
SL2 (mm)
454545454545
• Material: Stainless Steel 1.4301 (A2) & 1.4401 (A4) and hot dip galvanised ST37 mild steel.• Other sizes are available for production upon request. • Expansion bolts & bolt sets are provided separately.
| 42Your Fixing Systems Specialist
HMP Channel Systems - Application Examples
HMPA-HC2 sub channel fixing system:
• High load bearing and adjustable sub channel system.
• Fast and easy fixing of stone slabs.
•Minimun projection size is 90 mm and maximum is 260 mm.
• Ideal for heavy loads and large projection sizes.
• Anchors are fixed to channels with hex bolts and hex nuts.
HMPB-HC1 sub channel fixing system:
• Easy to assemble sub channel system.
• Easy to install with un- complicated elements.
•Minimum pro- jection size is 110 mm and maximum is 200 mm.
• Ideal for res- toration of facades.
• Anchors are fixed to channels with hex bolts and hex nuts.
ATS sub channel fixing system:
• Adjustable and easy to use sub channel system.
• Fast and easy fixing of stone slabs.
• Min imum projection size is 160 mm and maximum projection size is 360 mm.
• Ideal for varying projection sizes and slab dimensions.
• Anchors are fixed to toothed channels with lock nuts and hex bolts.
HMPC-HC1H sub channel system:
• Adjustable sub channel system with horizontal channels.
• Quick adjustability at horizontal axis.
• Min imum projection size is 150 mm and maximum is 240 mm.
• Ideal for staggered patterned facades.
• Anchors are fixed to channels with lock nuts and hex bolts.
HCSP2Chan. Sup.
HCRS2Chan. Rest.
HMPAU Channel
HZ02Z Anchor
HRS1Rest. Anchor
HCSP1Chan Sup.
HCRS1Chan Rest.
HMPBChannel
HZ02Z Anchor
ATS-AChan. Sup.
ATS-BChan. Rest.
HMPSToothed Ch.
ATS-HASpecial Anc.
ATS-HZZ Anchor
HCSP1Chan. Sup.
HCRS1Chan. Rest.
HMPCC Channel
HMPCC Channel
HZ01Z Channel
| 43
HMP Channel Systems - Special Application Details
Channel sub frame is designed to accommodate the natural stone angular installation.
Channel system is supported onto concrete floor and ceiling forming a false wall for stone installation.
Customized panels with stone slabs supported onto channel sub frame.
Stone installation around structural steel column. Channels are used to form a sub frame for fixing with adjustable anchors.
Sub frame is formed to accommodate the facade movement. Channels provi- de the means of easy and fast installation.
| 44Your Fixing Systems Specialist
Fixing systems for the installation of high load natural stone or reconstructed stone are available in a variety of types and size ranges. The actual system proposal will be made according to the technical requirements of the project. The use of these fixing systems is for high load coping and cornice stones. Load bearing and restraint anchors are used to install the slabs on to different wall backings using a variety of expansion bolts.
Application Examples
Periscope Anchors
Heavy Load Bearing Anchors
Restraint Anchors
HPC1 HPC2 HPC3 HPC4
HSM HSMF-C HAMF HAMF-K
HAMF-C
HA-RST 1 HAZ-RST 3 HAZ21
| 45
Fixing Systems for Reconstructed Stone - Introduction
Fixing systems with aluminium channels are available for the installation of natural stone, ceramics and fibre cement panels. A variety of systems are available to accommodate the application requirements . Custom designs are also made for special requirements. Three dimensional adjustabilty is provided and fast installation is possible due to the light weight of aluminium and the ease of cutting and drilling on site.
HMP-ALU-P Aluminium Sub Channel systemAluminium U Channel is supported and restrained with stainless steel brackets on to the walls. Stainless steel body 1 anchors are used for stone installation.
HMP-ALU-U Aluminium Sub Channel systemAluminium sub channel system with vertical and horizontal channels that allow the fixing of panels from the rear surface using undercut bolts.
1- Channel Support2- Aluminium U Channel3- Body 1 Anchor4- Channel Restraint
1- Channel Support2- Vertical T Channel3- Horizontal slot channel4- Bracket with undercut bolt.
| 46Your Fixing Systems Specialist
HMP-ALU Sub Channel Systems
HCA Corner Anchors- Introduction & Technical Details
• For fixing small slabs on to supported facade slabs.• Used for reveal, column, soffit and sill slabs.• Slabs can be assembled in the work shop for faster installation on site.• Special drilling is required on the slabs, details of which are shown at the bottom of the page.
HCA01 Corner Anchor HCA02 Corner Anchor HCA03 Corner Anchor
HCA01 ApplicationReveal slabs can be connected to the supported slabs at columns. In this instance HCA01 corner anchors are used as load bearing and HCA02 are used as restraint.
HCA02 ApplicationSoffit slabs can be connected to the supported slabs at parapets. In this instance only HCA02 corner anchors are used as restraint.
HCA03 ApplicationThis anchor is used to fasten two slabs together at corners. The disk is inserted at a split edge on the slab. A special bolt is fixed between the anchor and the disk which firmly connects the slabs together.
Special Drilling for HCA01 & HCA02 Corner AnchorsSpecial drilling is done to the slabs at the upper face and at the back. The drilling must be done precisely as shown on the illustration. The adjustable arm inserted from the back of the stone meets the pin which is inserted from the edge surface of the stone.
ProductCode
Technical Details
Reveal Size
HCA013(4)x10x453(4)x15x603(4)x20x75
VerticalLoad Wind Load
AdjustableArm
StraightPin
StxWxL cm (N) (N) (mm) (mm)
38(50)76(100)
130(170)
405060
M8x45 ø5x80
ProductCode
Technical Details
Reveal Size
HCA023(4)x10x453(4)x15x603(4)x20x75
VerticalLoad Wind Load
AdjustableArm
StraightPin
StxWxL cm (N) (N) (mm) (mm)
38(50)76(100)
130(170)
405060
M8x45 ø5x80
| 47
HAZ Accessories - Technical Details
Reveal Size
M (mm)
ProductCode
Technical Detail
HAA-8/50HAA-8/60HAA-8/70HAA-10/50HAA-10/60HAA-10/70HAA-10/80HAA-12/50HAA-12/60HAA-12/70HAA-12/80HAA-14/50HAA-14/60HAA-14/70HAA-14/80HAA-16/50HAA-16/60HAA-16/70HAA-16/80
888
10101010121212121414141416161616
50607050607080506070805060708050607080
A+6A+6A+6A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8A+8
333
3.53.53.53.54.54.54.54.55.55.55.55.56666
4445555555566666666
2025304050
12-1314-1616-1722-2426-29
T
A
Ø
L
AF
HAA Adjustable Arm
Type B : With welded pin Type C : With welded plate Type D : With welded plate&pins Type E : With welded shim
ProductCode
Technical Details
Diameter
ø (mm)
HFP Flanged Pin
LengthFlange
Diameter
L (mm) Fø (mm)
HFP-4/50HFP-5/60HFP-5/70HFP-6/70
4556
50607070
5667
ProductCode
Technical Details
Thick-ness
T (mm)
HFP Flanged Pin
HSW-22307HSW-22309HSW-263411HSW-263413
2.52.533
Height Width Length
H (mm) W (mm) L (mm)
22222626
30303434
791113
øøøø
ProductCode
Technical Details
Diameter
ø (mm)
HTP Traced Pin
LengthTraceHeight
L (mm)
HTP-5/70HTP-6/75
56
7075
5.26.2
ProductCode
Technical Details
Thick-ness
T (mm)
HPW Plain Washer
HPW-22307HPW-22309HPW-263411HPW-263413
2.52.533
Height Width Length
H (mm) W (mm) L (mm)
22222626
30303434
791113
øøøø
TH (mm)
ProductCode
Technical Details
Diameter
ø (mm)
HSP Straight Pin
Length
L (mm)
HSP-4/60HSP-5/60HSP-5/70HSP-6/70
4556
60607070
ProductCode
Technical Details
Thick-ness
T (mm)
HMLN Lock Nut
HMLN-6HMLN-8HMLN-10HMLN-12
689
10
Height Width MetricHole
H (mm) W (mm) M (mm)
20202020
34343434
M6M8
M10M12
ProductCode
Technical Details
Diameter
ø (mm)
HUP U Shaped Pin
Height Width
L (mm)
HUP-4/50HUP-5/50HUP-6/50
456
202530
505050
ProductCode
Technical Details
Thick-ness
T (mm)
HSM Shim Plate
HSM-4030-7HSM-4030-9HSM-4050-11HSM-4050-13
2234
Height Width SlotHole
H (mm) W (mm) ø x SL
40404040
30305050
7x209x25
11x2513x30
W (mm)
HCP Capped PinProductCode
Technical Details
Diameter
ø (mm)
CapDiameter Length
øC (mm) L (mm)
HCP-4/35HCP-5/40HCP-6/45
456
678
354045
HPT Plastic TubeProductCode
Technical Details
InnerDiameter
In. ø (mm)
OuterDiameter Length
Ou. ø (mm) L (mm)
HPT-4HPT-5HPT-6
4.55.56.5
678
304040
Metric Size LengthFlat length
SizeFlatteningThickness
PinDiameter
StoneThickness
Distancebetween
Edge & Hole
L (mm) AF (mm) T (mm) ø (mm) St (mm) A (mm)
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4). Material for Plastic Tube: Polyacetal.
| 48Your Fixing Systems Specialist
HB Expansion Bolts - Technical Details
HB01 - 6 / 80
LengthDiameterType
HB01 Sleeve Bolt
ApplicationFor fastening fixtures to concrete strength class C20/25 & solid concrete block walls.
Available inStainless Steel EN 1.4301 & 1.4401 (AISI 304 & AISI 316) and E.galvanized Mild Steel.
Product Code Example ProductCode
Technical Detail
Bolt Size
(mm)
HB01-6/80HB01-8/80HB01-10/80HB01-12/100
M6X80M8X80
M10X80M12X100
ø8x68ø10x68ø12x68ø16x88
8101216
55555575
45454565
10101012
9111317
7153045
808080
100
1.301.802.202.70
2.404.004.806.10
2.203.004.104.60
3.305.207.808.60
SleeveSize
(mm)
Drill HoleDia.
D (mm)
DrillLength
HT (mm)
Min.Embed-
ment
Max.Fixture
Thickness
FixtureHole Dia.
MaxTorque
BoltLength
E min. (mm) Smax (mm) D1 (mm) Mdmax(Nm) L (mm)
Working Resistance (kN)Concrete
BlockworkWall
C 20/25Concrete
WallPullout S hear Pullout S hear
HB03 - 8 / 80
LengthDiameterType
HB03 Through Bolt
ApplicationFor fastening fixtures to concrete strength class C20/25 & solid concrete block walls.
Available inStainless Steel EN 1.4301 & 1.4401 (AISI 304 & AISI 316) and E.galvanized mild steel.
Product Code Example
HB05 - 6 / 80
LengthDiameterType
HB05 Shell Bolt
ApplicationFor fastening fixtures to concrete strength class C20/25 & solid concrete block walls.
Available inStainless steel EN 1.4301 & 1.4401 (AISI 304 & AISI 316)
Product Code ExampleProductCode
Technical Detail
Bolt Size
(mm)
HB05-6/80HB05-8/80HB05-10/100
M6X80M8X80
M10X100
ø8X48ø10X56ø12X68
101214
556070
485668
302130
79
11
71525
8080
100
3.504.105.20
3.306.70
11.00
4.506.509.50
3.306.70
11.00
ShellSize
(mm)
Drill HoleDia.
D (mm)
DrillLength
HT (mm)
Min.Embed-
ment
Max.Fixture
Thickness
FixtureHole Dia.
MaxTorque
BoltLength
E min. (mm) Smax (mm) D1 (mm) Mdmax(Nm) L (mm)
Working Resistance (kN)Concrete
BlockworkWall
C 20/25Concrete
WallPullout S hear Pullout S hear
ProductCode
Technical Detail
Bolt Size
(mm)
HB03-8/80HB03-8/100HB03-8/120HB03-10/90HB03-10/110HB03-10/130HB03-12/110HB03-12/125HB03-12/145
M8X80M8X100M8X120M10X90
M10X110M10X130M12X110M12X125M12X145
888
101010121212
656565707070959595
555555656565808080
183858153555123252
999
111111131313
131313252525404040
8010012090
110130110125145
4.11
6.47
9.64
6.50
9.70
12.40
Drill HoleDia.
D (mm)
DrillLength
HT (mm)
Min.Embed-
ment
Max.Fixture
Thickness
FixtureHole Dia.
MaxTorque
BoltLength
E min. (mm) Smax (mm) D1 (mm) Mdmax(Nm) L (mm)
Working Resistance (kN)
C 20/25 ConcreteWall
Pullout S hear
254565254565254565
ThreadLength
LG (mm)
| 49
HB Expansion Bolts - Technical Details
HB06 - 6
M. SizeType
HB06 Drop in Bolt
ApplicationFor fastening fixtures to concrete walls.
Available inStainless Steel EN 1.4301 & 1.4401 (AISI 304 & AISI 316) and E.galvanized mild steel.
Product Code Example ProductCode
Technical Detail
Bolt Size
(mm)
HB06-6HB06-8HB06-10HB06-12
M6X20M8X30
M10X30M12X35
ø8x30ø10x40ø12x40ø14x50
8101215
32434354
30404050
10101214
79
1113
48
1535
8/1110/1312/1614/22
1.301.802.202.70
2.404.002.806.10
2.003.204.356.00
1.783.303.906.80
ShellSize
(mm)
Drill HoleDia.
D (mm)
DrillLength
HT (mm)
Min.Embed-
ment
Max.Fixture
Thickness
FixtureHole Dia.
MaxTorque
Screw inDepth
Min/MaxE min. (mm) Smax (mm) D1 (mm) Mdmax(Nm) Sd (mm)
Working Resistance (kN)C 20/25
ConcreteWall
C 20/30Concrete
WallPullout S hear Pullout S hear
HB03 - 8 / 80
LengthDiameterType
HB07 Anchor Stud
ApplicationFor fastening fixtures to concrete walls.
Available inStainless Steel EN 1.4301 & 1.4401 (AISI 304 & AISI 316) and E.galvanized Mild Steel.
Product Code Example
HB05 - 24 / 30
LengthSizeType
HB09 HAZ Super
ApplicationFor fastening fixtures to natural stoneAvailable inStainless Steel EN 1.4301 & 1.4401 (AISI 304 & AISI 316)Advantages• No use of special and expensive drilling tools.• No need for expensive drill bits.• No stone breakage during fixation of bolt. Product Code Example
ProductCode
Technical Detail
Bolt Size
(mm)
HB07-8/110HB07-10/130HB07-12/160
M8X110M10X130M12X160
101214
8292
115
8090
110
142128
91115
102030
110130160
0.700.750.80
0.700.750.80
6.339.95
13.92
4.257.17
10.00
Drill HoleDia.
D (mm)
DrillLength
HT (mm)
Min.Embed-
ment
Max.Fixture
Thickness
FixtureHole Dia.
MaxTorque
BoltLength
E min. (mm) Smax (mm) D1 (mm) Mdmax(Nm) L (mm)
Working Resistance (kN)Hollow
MasonryWall
C 20/30Concrete
Wall
ProductCode
Technical Detail
BoltSize
(mm)
HB09-24/30HB09-48/45HB09-72/60
M8X30M8X45M8X60
121212
122232
122232
555
999
131313
304560
1.40 3.00 1.00 2.10
Drill HoleDia.
D (mm)
DrillLength
HT (mm)
Min.Embed-
ment
Max.Fixture
Thickness
FixtureHole Dia.
MaxTorque
BoltLength
E min. (mm) Smax (mm) D1 (mm) Mdmax(Nm) L (mm)
Working Resistance (kN)
HardGranite
SoftMarble
203040
StoneThickness
St (mm)
182328
ThreadLength
(mm)
| 50Your Fixing Systems Specialist
References
Project : Conference Palace Hotel - Abu DhabiContractor : Turner ConstructionInstallation Area : 160.000 m2
Project : Sabanci University - IstanbulContractor : Koray ConstructionInstallation Area : 160.000 m2
Project : Bibliotheca Alexandria Library - AlexandriaContractor : Balfour Beatty and Arab Contractors JVInstallation Area : 40.000 m2
Project : Al Nahyan Masque - Abu DhabiContractor : Six Construct InternationalInstallation Area : 145.000 m2
Project : Museum of Islamic Arts - DohaContractor : Baytur ConstructionInstallation Area : 62.500 m2
Project : Is Bank Towers - IstanbulContractor : Tepe ConstructionInstallation Area : 45.000 m2
Project : Texas Engineering University - DohaContractor : Midmac ContractingInstallation Area : 60.000 m2
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References
Project : Demir BankLocation : Istanbul
Project : Yapi KrediLocation : Istanbul
Project : Zorlu HoldingLocation : Istanbul
Project : Istek VakifLocation : Istanbul
Project : Tekfen TowerLocation : Istanbul
Project : Garanti BankLocation : Istanbul
Project : Admo ApcoLocation : Abu Dhabi
Project : Emirates TowersLocation : Dubai
Project : Fairmont HotelLocation : Dubai
Project : Zadgo GascoLocation : Abu Dhabi
Project : Trade CenterLocation : Abu Dhabi
Project : American EmbassyLocation : Istanbul
Project : American EmbassyLocation : Kingston
Project : American EmbassyLocation : Astana
Project : American EmbassyLocation : Yerevan
Project : Usadba CenterLocation : Moscow
Project : Tax OfficeLocation : Moscow
Project : LazurnayaLocation : Sochi
Project : GaspromLocation : Moscow
Project : Riverside HotelLocation : Moscow
Project : Ritz Carlton HotelLocation : Moscow
Project : Hilton HotelLocation : Jeddah
Project : Kingdom TradeLocation : Riyadh
Project : MedinahLocation : Jeddah
Project : Four Seasons HotelLocation : Cairo
Project : The FundLocation : Abu Dhabi
Project : MauritiusLocation : Mauritius
| 52Your Fixing Systems Specialist
Eurocode Concept Design
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Partial vs Global SafetyFactorsThe new DIN 1045-1:2008-08 standard has created the basis of abandoning the Global Safety factors and is leading towards a common standard design concept in Europe.
The change from allowable loads to design resistance loads may cause confusion when selecting fixings.
When mistakes are made the choice of fixings is either 40 % over design making it uneconomical because the fixings selected are too big or 40 % under design making it unsafe because the loads applied are 40 % higher then assumed.
In order to prevent mistakes the applied loads and the resistance of fixings must be correctly determined and compared.
Partial Safety FactorsThe design verification according to Euro code 2 for concrete and Euro code 3 for steel is taken into consideration during the design stage. The applied loads ( app. F ) are factored with partial factors: for permanent actions 1.35 and for variable actions 1.5. The applied design forces ( ) are compared with the Design resistance ( ). The design resistance is determined by dividing the characteristic resistance of the fixings with the partial material safety factors subsequently for concrete and steel. The chosen fixing is considered safe with the following condition:
Design Effect Load ( ) ≤ Design Resistance ( )
The new Euro code concept leads to achieving a more constant and reliable safety level by taking into account different influences of load and materials.
FRd
Global Safety FactorsWith the current Global safety factor concept, the allowable loads ( all. F) are determined for fixings. Applied characteristic force loads (app. F) are compared with the allowable loads. Allowable loads represent the nominal load capacity and is derived from test results which are then divided by global safety factor ( ). The chosen fixing is considered safe with the following condition:
Applied loads ( app. F ) ≤ Allowable loads ( all. F )
Allowable loads vs Design Resistance In order to design fixings according to the new Euro concept the, applied loads must be factored using partial safety factors to determine the design loads ( FEd ). The design loads must be compared with the design resistance ( FRd ) values of the products to be chosen. If the design resistance values are not available and only allowable loads are available, the new design resistance values must be calculated. The partial factor for actions here 1.4 is the weighted average of partial load safety factors 1.35 for permanent actions and 1.5 for variable actions. The global safety factor remains safe with this equation.
FRd
Loads stated on this catalogThe loads stated in this catalogue are the allowable loads that are already factored from the characteristic loads. The allowable loads are labelled as (Fdw) for dead load / (Fwp) for wind pressure / (Fws) for wind suction.
Allow. loads ( all. F) =(Fdw) Dead load / (Fwp) wind pressure / (Fws) wind suction.
Design Resistance ( FRd ) = allowable loads ( all. F) * 1.4
Minimum failure loads
Allowable loads
Applied loads
Design resistance
Design effect load
Characteristics load
Global safety factor
Partial safety factor for actions
Unfactored live load
Unfactored dead load
Safety factor for live load
Safety factor for dead load
Safety factor for material
Global safety factors vs. Partial safety factors
FU
app. F
all. F
app F ≤ all. F
FEd ≤ FRd
FQ
FG
= all. F *
= 1.4
F Rd
F
F
Q
G
F G
F Q
F G
F Q
F Rd
F Rd F Ed
F
F Ed
FEd
FEd FRd
FRd
FEd
gl
gl
Q F G
Q
G
F
gl
F Rd F Ed
FU
all.F
app.F
F k
M
F k
M
Design Effect Load ( ) = F * ( * + * )FEd F FG G FQ Q
Technical Information Sheet
It is our objective to gather the necessary information about your project to design and propose the most suitable, secure, easy to use and economic fixing system for your requirement.
In order for our technical department to properly respond to your requirement we kindly ask you to fill in the form below.
| 54Your Fixing Systems Specialist
As a company who applies the most advanced fixing technology, HAZ METAL has earned a reputation as the leaders in fixing sytem innovation and is regarded as the one to follow.
HAZ METAL combines the international standards with its production technology to establish a technical excellence within the industry.
HAZ METAL readily embraces the responsibility of a major producer and shares its expertise with problem solving solutions.
HAZ METAL GROUP COMPANIES
Product Catalog HAZ-SF-EN / 03.11
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