NASA 54604 HTL TR 82 SUMMARY FILM COOLING INJECTION€¦ · considered as coolant, in this...
Transcript of NASA 54604 HTL TR 82 SUMMARY FILM COOLING INJECTION€¦ · considered as coolant, in this...
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NASA CR- 54604 HTL TR NO. 8 2
i
I
SUMMARY REPORT
FILM COOLING WITH I N J E C T I O N
THROUGH A CIRCULAR HOLE
by
R . J . G o l d s t e i n , E . R . G . Ecker t and J.W. Ramsey
p repa red f o r
NATIONAL AERONAUTICS AND SPACE
ADMI N I STRAT I O N
3 May 1 4 , 1968
CONTRACT NAS 3-7904 TECHNICAL MANAGEMENT
NASA L e w i s Research Center Cleve land , Ohio
Lewis P r o j e c t Manager; F r a n c i s S. Stepka
U n i v e r s i t y of Minnesota I n s t i t u t e of Technology
Department of Mechanical Engineer ing Minneapol is , Minnesota 55455
https://ntrs.nasa.gov/search.jsp?R=19680021899 2020-06-20T19:55:34+00:00Z
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ABSTRACT
An exper imenta l i n v e s t i g a t i o n i s r e p o r t e d on t h e f i l m
c o o l i n g e f f e c t i v e n e s s w i t h i n j e c t i o n of a i r through a d i s c r e t e
h o l e i n t o a t u r b u l e n t boundary l a y e r of air on a f l a t p l a t e .
The secondary a i r e n t e r s t h e mainstream through a c i r c u l a r t ube
i n c l i n e d a t an a n g l e of e i t h e r 35 degrees o r 90 degrees t o t h e
main f low. Basic t r e n d s a re found t o be similar f o r t h e two
i n j e c t i o n a n g l e s , w i t h d i f f e r e n c e s o c c u r r i n g only a t l a rge
i n j e c t i o n r a t e s . Although t h e t r e n d s a r e t h e same f o r t h e two
i n j e c t i o n a n g l e s , s i z a b l e d i f f e r e n c e s a r e found i n t h e l e v e l
of c o o l i n g which can be o b t a i n e d .
35 degrees i s found t o y i e l d h i g h e r e f f e c t i v e n e s s v a l u e s than
90 degree i n j e c t i o n , The f i l m c o o l i n g e f f e c t i v e n e s s f o r bo th
i n j e c t i o n a n g l e s i s found t o be cons ide rab ly d i f f e r e n t from t h a t
I n j e c t i o n a t an a n g l e of
o b t a i n e d when t h e secondary f l u i d i s in t roduced through a
cont inuous s l o t .
i
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NOMENCLATURE
c D
M
R
ReD S
T
TBulk
*Max
aw T
T 2
m T
U
u2
um
X
X '
Y
Z
% Z
6
6"
constant of proportionality in Eq. ( 3 )
diameter of injection tube
blowing rate parameter, M = p2U2/pmUm
radial position in injection tube
injection tube Reynolds number, ReD = U2D/vZ
slot height o r equivalent slot height
temperature
bulk temperature of secondary air
maximum temperature of secondary air
adiabatic wall temperature
temperature of secondary air used in defining rl
(temperature 4% - 6 diameters upstream of tube exit)
mainstream temperature
velocity
average air velocity in injection tube
mainstream velocity
distance downstream of injection hole, see Figure 1
distance downstream of boundary layer trip wire
distance normal to tunnel floor, see Figure 1
lateral distance from injection hole, see Figure 1
lateral position at which the film cooling effectiveness
parameter is equal to one-half its value at Z equal zero
boundary layer thickness
displacement thickness, defined by Eq. ( 3 )
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momentum thickness, defined by Eq. (5)
kinematic viscosity of secondary air
kinematic viscosity of mainstream
film cooling effectiveness parameter, defined by Eq. (63
density
density of secondary air
density of mainstream
wall shear stress
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FILM COOLING WITH INJECTION
THROUGH A CIRCULAR HOLE
by R. J. Goldstein, E.R.G. Eckert, and J. W. Ramsey
University of Minnesota
I. SUMMARY
The study described in this summary report was carried
out under NASA Contract NAS 3-7904. It is an experimental
investigation to determine the film cooling effectiveness
obtained by injection o f heated air through a discrete hole
into a turbulent boundary layer of air on a flat plate.
A subsonic wind tunnel was constructed especially
for the studies reported herein. The tunnel is designed to
ensure good flow quality in the test section. (i.e. uniformity
of the velocity field, low turbulence level, flow steadiness
and absence of swirl.) The test section of the tunnel is
designed so that local adiabatic wall temperatures can be
measured downstream of the position at which the heated
secondary gas is introduced into the tunnel. Since local
adiabatic-wall temperature measurements are desired, special
care is taken to ensure that the wall has negligible conduction
parallel to its surface in addition to being well insulated in a
direction normal to its surface.
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Adiabatic-wall temperature measurements are obtained for
two different injection angles. The secondary air enters through
a 2 . 3 5 cm diameter tube inclined at an angle of either 35 degrees
or 90 degrees to the main flow. For each of these inclinations,
temperature distributions are measured for two mainstream
velocities, 3 0 . 5 m/sec and 61 m/sec. The ratio of the mass
flux of the injected gas to the mass flux of the freestream
covered in the investigation is between 0.1 and 2.0 . In all of
the experiments the secondary gas is injected at a temperature
approximately 5 5 O C higher that that of the mainstream. When
the injected air enters at an angle of 90' to the mainstream
it encounters a turbulent boundary layer whose displacement
thickness is approximately 0 . 0 9 cm. The displacement thickness
for 35' injection is approximately 0.14 cm at the injection
location.
Basic trends are found to be similar for the two injection
angles with difference occuring only at large injection rates.
Although the trends are the same for the two angles of injection,
sizable differences are found in the level of cooling which can
be obtained.
yield higher effectiveness values than 90 degree injection.
The film cooling effectiveness for both injection angles is
found to be considerably different from that obtained when the
secondary fluid is introduced through a continuous slot.
Injection at an angle of 35 degrees is found to
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11. INTRODUCTION
Film cooling is used extensively in recent technological
applications as a means to protect various structural elements
against the influence of a hot gas stream. In this method,
a coolant (liquid or gas) is ejected locally through the
wall of the structure to be protected, in such a way that it
creates a film along the wall which protects the structure from
the influence of the hot fluid. The gas, which will be
considered as coolant, in this discussion is ejected through
a continuous slot, or strip of porous material, or through
an arrangement of shorter openings in single or multiple rows.
Film cooling with injection through a continuous slot
or a porous strip has been investigated in the greatest detail.
This is natural because the flow and temperature fields down-
stream of the slot are two-dimensional and in this way the
investigation, which is already made difficult by the large
number of parameters involved, is simplified. In several
experimental studies, near tangential injection has been used
(1, 2, 2) * *
*Underlined numbers in parentheses designate References at end
of paper.
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Other investigations (4, - - 5) employ a step-down slot to intro-
duce the secondary gas. Film cooling experiments have also
been reported with air ( 6 , - - 7) and helium (8 ) - injected through a
porous strip. A number of authors (9, - - - - 1 0 , 11, 12) presented
semi-analytical predictions of film cooling with a turbulent
boundary layer.
Continuous slots o r porous strips have been found to be
an effective arrangement and are therefore used in various
applications, for instance, in combustion chambers, after-
burner nozzles, and rockets. In other applications, such as
gas turbine blade cooling however, stress or manufacturing
considerations make it impractical to use continuous slots
or porous strips and rows of openings are preferable.
of film cooling with such arrangements is made difficult by the
three-dimensional nature of the flow and temperature fields
downstream from the openings, and only sparse information is
available from which the performance of this cooling method
could be predicted.
A study
The flow field, following injection from a single hole
into a main stream, has received some attention. Keffer and
Baines ( 1 3 ) - and Gordier (14) - reported flow visualization studies. Jordinson (15), - Abramovich (16), - Keffer and Baines (13) - , and Gordier (14) - provide detailed information on pressure
contours and on the location of the center line of spreading
jets. All of these investigations were carried out with the
secondary gas injected normal to the mainstream and with a mass
velocity ratio or blowing parameter M defined by
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greater than 2 . The surface pressure distributions induced on
a flat plate downstream of injection have been studied by
Vogler (17). - the mainstream and for a blowing parameter range from 0 . 2 to 1,
These data are obtained for injection normal to
The qualitative descriptions of the interaction between
the secondary gas and the mainstream given by Abramovich (16) -
and Keffer and Baines (13) - are used to design the qualitative
flow diagram presented in Figure 1 for a secondary flow entering
through a circular tube at an angle of 35' to the mainstream.
As the jet of fluid leaves the hole, it retards the main flow
along the upstream side of the jet causing an increased pressure
there, whereas rarefaction occurs at the downstream side. This
pressure difference provides the force which deflects and deforms
the jet. Circulatory motions indicated in Figure 1 are caused by
the intensive intermixing o f the two flows. The deformation of
the jet is strongly affected by the blowing rate parameter. In
general, one expects that the injected fluid penetrates farther
into the stream when the blowing parameter is larger. No suitable
analysis is available at present which would describe quanti-
tatively the interaction and mixing of a three-dimensional
jet with a deflecting flow.
(E) and (18) - use models based on ideal fluids and potential Analyses presented in references
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flow theory. These analyses will therefore describe actual
conditions only within a few diameters distance from the
point of injection.
A series o f studies of the penetration of heated air jets
into deflecting air streams was conducted by the NACA with
secondary air introduced at a temperature approximately 16OoC
higher than that of the mainstream. The depth of penetration
of the jet issuing from a thin plate orifice in a direction
perpendicular to the deflecting flow was determined with a
temperature probe (19, - - - 20, 21). Further studies of the depth
of penetration used circular, square, and elliptical orifices
(20) and ( 2 1 ) . - Temperature profiles were measured for injection
at angles of 90°, 60°, 4S0, and 30' to the main flow direction
(22, - - 2 3 ) .
narrow and most of the data were taken at downstream positions
where the jet has already expanded to the side walls.
The tunnel used for these experiments was quite
This
confinement of the jet may strongly effect the shape of the
measured profiles and of the penetration depth. The studies
mentioned in this paragraph appear to be the only ones which
deal with the interaction of a heated jet with a deflecting flow.
The present paper reports some results of an extended
investigation into film cooling with ejection of the secondary
gas through a row of openings. The first phase of this study
deals with ejection through a single circular hole. In a
second phase, the interaction of the jets coming from neighboring
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holes is being investigated. A third phase will be concerned
with holes of various shapes. The aim of the entire project
is to obtain a better understanding of the basic processes
involved in film cooling and with this an ability to predict
film cooling performance. The present report describes the
adiabatic wall temperature distributions downstream of a
heated jet of air issuing into a mainstream of air. The boundary
layer along the wall from which the jet issues is turbulent.
The secondary air enters through a long circular hole, the exit
- of which is made flush with the film cooled wall. The purpose
of the long injection tube is to have well-defined conditions at
the exit of the tube. Flow measurements are reported for
injection perpendicular to the free stream and for injection
through a tube inclined at an angle of 35' to the mainstream.
The wind tunnel used in these investigations has been designed
specifically to optimize the accuracy of the investigation.
test section has been made wide enough to allow the natural
spreading of the jet and sufficiently high for an unimpeded
penetration of the jet injected from an injection tube with
2 . 5 cm diameter and directed perpendicular to the mainstream
at a blowing rate parameter of approximately 2 . 5 .
The
In the
investigation itself, the blowing parameter was varied from
0.1 to 2 .
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111. EXPERIMENTAL APPARATUS
A. Wind Tunnel
The wind tunnel used in this study is shown in Figure 2 .
The mainstream of air is drawn from the room. It passes through
the entrance section, the test section, and the diffuser.
From there the air is then received by a blower and discharged
through a silencer to the outside. The tunnel was designed with
great care and a somewhat detailed discussion may therefore be
of interest.
A subsonic wind tunnel is generally designed to provide
adequate flow quality in the test section with minimum power
requirements. The flow quality, which is of primary concern,
involves the uniformity of the velocity field, the turbulence
level, flow steadiness, and absence of swirl. These factors
are largely controlled by the entrance section which for the
tunnel used in this investigation consists of an elliptical
inlet, filter, straightening section, turbulence reducing
screens, and contraction section. Since the dimensions of the
other components of the entrance section depend on the dimen-
sions of the contraction section, it is discussed first.
The area ratio of a contraction section is generally a
compromise between the allowable physical size and the
desirability of having a larger contraction to reduce turbu-
lence and to obtain a uniform velocity field entering the
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9
test section. An area ratio of 9:l is considered adequate.
A test section 2 0 . 3 cm x 2 0 . 3 cm in cross section thus results
in an upstream side of the contraction 6 0 . 9 cm x 6 0 . 9 cm.
The contraction length is 75 cm. Again this is a compromise
between short sections which have undesirable pressure variations
along their boundary and long contractions, which result in
thick boundary layers at the exit. The shape of the contraction
was determined by the method of Rouse and Hassan ( 2 4 ) , - which
uses two cubic equations to define the upstream portion and the
downstream portion of the contour.
Directly upstream of the contraction section are three
screens to reduce the turbulence level. In the downstream 1 direction these are 24 mesh , 40 mesh, and 60 mesh respectively,
all of about 50 - 55 percent porosity (open area). The screens
are placed approximately ten centimeters apart (more than 300
wire diameters) in order that the wakes from the wires be
dissipated before the air enters the following screen.
upstream flow straighteners are plastic straws approximately
0 . 7 cm ID and 22 cm long located 15 cm upstream of the first
screen. A blanket type fiberglass filter is placed directly
ahead of the straighteners to eliminate dust from the incoming
air.
The
'The mesh size indicates the number of wires per inch (i.e. 2.54 cm)
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The inlet portion to the entrance section has the same
shape as an inviscid jet issuing from an infinitely large
container through a 79 cm x 7 9 cm square aperture. In this
the pressure along the inlet wall is constant, thus avoiding
flow separation and minimizing the boundary layer thickness.
The values for the profile were obtained from Reference (24) -
and approximated by a quarter ellipse.
The diffuser gives a smooth, efficient transition from
the 20.3 cm x 20.3 cm test section to the 51 cm diameter blower
inlet. It has an equivalent total opening angle of 8.4 degrees.
Flow straighteners, to prevent blower swirl from feeding back
into the test section, are located downstream of the diverging
section. These straighteners are made of tubes 3.8 cm diameter
by 30 cm long which are enclosed in a cylindrical housing.
flow control unit is attached to the downstream side of the flow
straightener housing. It has the form of a circular cylinder
A
with sixteen 2.54 cm and eight 7 . 6 cm diameter holes located
in two rows around its periphery. Sliding bands with corres-
ponding holes are located around the cylinder such that the
effective hole opening can be varied.
part of the flow through the blower can be made to bypass the
tunnel.
inlet damper on the blower.
In this way an adjustable
The coarse adjustment is also made by means of a radial
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B. Secondary Flow System
The secondary o r injected air is supplied by the compressor
of the laboratory. After being filtered it passes through a
pressure regulator which reduces the pressure and eliminates
pressure fluctuations. Following the regulator is a needle
valve which controls the air flow rate.
Temperature fluctuations introduced by the compressor
are eliminated by passing the air through 30 meters of 2.54 cm
diameter coiled copper tubing which is submerged in a large
tank of water. This gives a stable temperature condition at
the inlet of the heater used to raise the injection air
temperature. Before entering the heater the flow rate of the
secondary air is measured with a thin plate orifice meter.
The orifice assembly is designed in accordance with the
ASME Power Test Code ( 2 5 ) . - Four orifice plates were used to
cover the range of flow rates and their coefficients were
determined by calibration with water measuring the flow rate
by weighing.
agreement with the tabulated values for sharp edged orifices
The results of the calibration are in excellent
presented in Reference (25) - having a maximum deviation of less
than 0.5%.
In the wind tunnel assembly, the secondary air passes
from the orifice assembly to the heater which consists
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of a s t a i n l e s s s t e e l t u b e , 2.3 c m I D x 3.2 meters long , wrapped
w i t h t h r e e h e a t i n g t a p e s (each capab le of producing 768 w a t t s , )
and i n s u l a t e d . The h e a t e r s are wi red such t h a t one o f them can
be o p e r a t e d a t e i t h e r ze ro o r f u l l power, one can be o p e r a t e d
a t z e r o , h a l f , o r f u l l power and one can be o p e r a t e d over a
con t inuous r ange from zero t o f u l l power. Thus, any h e a t
i n p u t between 0 and 2304 w a t t s can be ob ta ined . The hea ted
a i r p a s s e s t o t h e plenum chamber of t h e i n j e c t i o n s e c t i o n which
i s d i s c u s s e d i n t h e n e x t s e c t i o n .
C . T e s t S e c t i o n
The t e s t s e c t i o n of t h e wind t u n n e l has an o v e r a l l l e n g t h
of 129.8 c m o r 153.8 c m depending upon t h e i n j e c t i o n c o n f i g u r a t i o n .
The s i d e w a l l s and t o p a r e c o n s t r u c t e d o f P l e x i g l a s and t h e
bottom w a l l of T e x t o l i t e .
The t e s t s e c t i o n i s composed of t h r e e segments. The f i r s t
segment i s 20.3 c m long and a t t a c h e d r i g i d l y t o t h e end of t h e
c o n t r a c t i o n s e c t i o n . I t s bottom w a l l i s t h i n (0.32 c m t h i c k )
i n o r d e r t o a l low it t o respond r a p i d l y t o any changes i n t h e
t empera tu re of t h e main f low.
t r i p w i r e i s l o c a t e d on t h e bottom w a l l o f t h i s segment approx i -
mate ly 3 . 8 c m downstream f r o m t h e end o f t h e c o n t r a c t i o n s e c t i o n .
A 0 . 0 6 4 c m d i ame te r boundary l a y e r
Proceeding i n t h e f low d i r e c t i o n , t h e nex t segment i s t h e
i n j e c t i o n s e c t i o n . I n t h i s s e c t i o n t h e secondary a i r i s i n t r o -
duced i n t o t h e t u n n e l . The l e n g t h of t h i s segment i s 6 .5 c m
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f o r normal i n j e c t i o n and 30.5 c m f o r i n j e c t i o n a t an a n g l e of
35' t o t h e main f low. The bottom w a l l of t h i s segment i s made
of 0 .64 c m t h i c k T e x t o l i t e .
The secondary gas i s i n j e c t e d through a 2 .35 c m I D s t a i n -
l ess s t e e l t u b e approximate ly one meter l ong , glued i n t o t h e
bottom p l a t e of t h e i n j e c t i o n segment, and ground f l u s h t o
t h e t u n n e l s u r f a c e . The t u b e l e n g t h gua ran tees t h e e s t a b l i s h -
ment of a w e l l d e f i n e d v e l o c i t y p r o f i l e a t t h e p o i n t of i n j e c t i o n .
I n o r d e r t o reduce h e a t conduct ion from t h e t u b e t h e bottom w a l l
of t h e s e c t i o n i s t h i n n e d from t h e back s i d e t o a t h i c k n e s s of
0 . 3 2 c m i n t h e r e g i o n sur rounding t h e i n j e c t i o n tube . Thermo-
coup les are s o l d e r e d on t h e o u t s i d e of t h e t u b e a t d i s t a n c e s
of one h a l f , f o u r and one h a l f , and s i x d i ame te r s from t h e
d i s c h a r g e end and t h e tube i s surrounded by i n s u l a t i o n . A t
t h e upstream end of t h e i n j e c t i o n tube i s l o c a t e d a plenum
chamber approximate ly 7 . 5 c m i n d iameter and 1 0 c m long c o n t a i n i n g
a s e r i e s of b a f f l e s and s c r e e n s which a c t t o e l i m i n a t e any
nonuni formi ty of v e l o c i t y o r t empera ture in t roduced by t h e
h e a t exchanger .
plenum chamber and t u b e t o a c c e l e r a t e t h e f low development i n
t h e t u b e .
t o t h e t e s t s e c t i o n i n a manner which a l lows i t , t o g e t h e r w i t h
t h e t u b e and plenum chamber, t o s l i d e i n a d i r e c t i o n normal t o
t h e t u n n e l a x i s .
be l o c a t e d a t any l a t e r a l p o s i t i o n i n t h e t u n n e l which p e r m i t s
A s h a r p edged e n t r a n c e i s used between t h e
The bottom w a l l of t h e i n j e c t i o n segment i s connected
The i n j e c t i o n of t h e secondary gas can t h u s
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14
the use of a single row of thermocouples to measure lateral wall
temperature distributions downstream of the injection.
The third segment of the test section is 103 cm long and
is fastened rigidly to the diffuser. Its bottom wall is an
adiabatic test plate as indicated in Figure 3 designed according
to the following considerations: it should have a rapid thermal
response and it should be adiabatic, this means the plate should
not only be well insulated in a direction normal to its surface,
it must also have negligible conduction in all directions parallel
to the surface, since local adiabatic temperature measurements
are desired. The design chosen is shown in Figure 3. It consists
of a thin Textolite plate 0.32 cm thick backed by approximately
5 cm of Styrofoam insulation.
each edge by a rigid member running the full length of the
section and in the interior by a series of 0.48 cm diameter
Textolite pins spaced as shown in Figure 3.
pins is adjustable to allow the elimination of low o r high
spots in the plate surface.
The thin plate is supported at
The height of these
Three rows of calibrated 36 gauge iron-constantin thermo-
Forty-five couples are installed in the adiabatic test plate.
are located along the axis of the section and eleven at a
distance 7.5 cm on either side of the axis. Two methods of
installation are used as shown in the lower part of Figure 3.
The plate is relieved on the back side to a thickness of 0.16
cm in the region surrounding each junction in order to reduce
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15
conduction through the plate. The test section is also
equipped with static pressure taps on the bottom and side walls.
Since the adiabatic wall is thin, the static pressure
difference between the inside and outside of the tunnel pro-
duced by the mainstream flow is sufficient to deform the plate
between its supports. Therefore, a cover is used to seal the
region below the insulated test plate. The space between the
back o f the test plate and the cover is held at a pressure eq,ual
t o the static pressure inside the tunnel by means of two tubes
leading from this space to the diffuser section at a position
immediately downstream of the test section.
D. Instrumentation
The boundary-layer velocity profiles are obtained by meas-
uring the total pressure with a small flattened total pressure
probe and the static pressure with taps located on the side wall
of the tunnel. The tip of the total pressure probe is made
from 0.091 cm OD stainless steel hypodermic tubing, the end
of which is thinned to 0.0038 cm wall thickness, then flattened
to a 0.0076 cm opening and honed smooth. The probe is mounted
on a sliding carriage which has a micrometer head.
provides both vertical and axial positioning of the probe tip.
The assembly
The probe can be inserted through one of three grooves cut
in the top of the tunnel test section at positions on the axis
of the tunnel and 6 .5 cm to either side of the axis. The
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1 6
measurements off the tunnel axis check the lateral uniformity
of the main flow.
Velocity and temperature profiles of the secondary fluid
as it enters the test section were measured with no main flow.
A total pressure probe, the tip of which is made from 0 .127
cm OD x 0 .022 cm wall thickness stainless steel hypodermic tubing
and a 36 gauge iron-constantan thermocouple mounted on a traversing
assembly driven by a micrometer head were used for this purpose.
The static pressure was taken as the ambient pressure surrounding
the jet. The thermocouple was attached such that the junction
extends approximately 0 . 3 cm beyond the velocity probe tip.
To measure the free stream velocity for normal operating
conditions of the tunnel, either of the two total pressure
probes is used in conjunction with a side wall static pressure
tap.
IV. TUNNEL OPERATING CONDITIONS
In order to define the operating conditions in the tunnel,
velocity profiles in the boundary layer on the bottom wall of
the test section, as well as velocity and temperature profiles
of the secondary flow at the exit of the injection tube are
presented.
The wall boundary layer profiles were taken at various
axial positions with no secondary injection.
obtained in the absence of a trip, indicate that the naturally
developing boundary layer in the region of injection is neither
Velocity profiles,
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17
laminar nor fully turbulent. Therefore, a 0,064 cm diameter
trip wire was located on the bottom wall of the test section
approximately 3 . 8 cm downstream from the end of the contraction
section. With the trip wire a fully developed turbulent
velocity profile was found to exist on the test surface. At
any axial position in the tunnel, the velocity profiles at the
center line and those 6.5 cm on either side of the center line
are in agreement indicating the uniformity of flow across the
tunnel.
The profiles were taken with the tunnel assembled with
either injection segment and at mainstream velocities of 30.5
and 61.0 meters per second. The end of the injection tube was
sealed and moved to lateral position away from the line along
which the profiles were being taken.
the profiles taken along the centerline of the tunnel are
presented in Figure 4. These dimensionless profiles are seen
to be in good agreement with each other and with the profile
reported by Klebanoff and Diehl (26). -
A representative number of
Under the assumption that the boundary layer originates
as a turbulent one, it is possible to determine from the velocity
measurements the effective starting position of the boundary
layer and with it to define flow conditions in the test section.
If the shear stress at the wall is expressed by the Blasius
relation
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18
the boundary-layer growth can be expressed in terms of the
displacement thickness
where the displacement thickness, 6 * , is defined as
The value 8* can be determined by integration of the measured
velocity profiles. Since equation ( 3 ) shows that ( 6 * )
proportional to X , curves of ( 6 * ) 1*25 versus the distance from
1.25 is
the trip wire, X ' , can be extrapolated to the position where
6" is zero, thereby determining the effective location of the
start o f the turbulent boundary layer. This procedure is used
in Figure 5 for the two mainstream velocities used in the
investigation. A l s o included in this figure are values of
the momentum thickness, tjiY obtained from
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1 9
The axial positions at which injection occurs for the adiabatic
wall temperature measurements are indicated in Figure 5.
To have reproducible inlet conditions for the secondary air
the test program called for a fully developed turbulent velocity
profile at the end of the injection tube in the absence of
freestream flow. Velocity profiles were, therefore, taken in
planes normal to the tube axis at two tube Reynolds numbers with
the probe tip located just inside the tube exit.
velocity profile (which is essentially invarient for the two
tube orientations and tube Reynolds numbers) is presented in
Figure 6 . It is symmetric about the centerline of the tube and
agrees well with the results of Nikuradse, ( 2 7 ) , for fully
developed turbulent flow in smooth pipes.
were obtained for the 35' injection configuration at essentially
the same location as for the velocity profiles. A representative
profile is also presented in Figure 6 . It is symmetric and quite
flat.
A representative
- Temperature profiles
V. ADIABATIC WALL TEMPERATURES
Previous studies on film cooling with a continuous slot
established the fact that heat transfer coefficients can be
calculated with relations for convective heat transfer without
ejection of a secondary fluid, provided the heat transfer
coefficients are defined with the adiabatic wall temperature (2). -
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20
This procedure has not yet been checked for film cooling with
injection through holes. It was felt, however, that the infor-
mation most urgently needed is the adiabatic wall temperature.
The present section presents adiabatic wall temperature distri-
butions downstream of a heated jet of air issuing into a main-
stream.
inclined at an angle of 35' to the mainstream and through a tube
perpendicular to the mainstream. The secondary air was intro-
duced into the tunnel at a temperature approximately 5 5 O C above
that of the mainstream. After waiting and checking for thermal
equilibrium, the wall temperatures, mainstream temperature and
injection gas temperature were measured. The adiabatic wall
temperatures are reported in the form of a film cooling effec-
tiveness:
Data were obtained with injection through a tube
T - Tm aw co = T, - T
The adiabatic wall temperature, Taw, is measured by the thermo-
couples installed along the centerline of the test plate. By
moving the injection section laterally, this row of thermo-
couples can be used to measure the axial temperature distribution
at various lateral positions, Z, relative to the jet. The main-
stream temperature, Tm, is measured in two ways, by means of
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21
thermocouples located in the mainstream flow upstream of the
injection position and by thermocouples in the test plate at
positions unaffected by the injection. These two measurements
are in agreement. The secondary air temperature, T2, is taken
as that measured by the thermocouples attached to the injection
tube at positions 4% and 6 diameters upstream of its end
(both of which indicate the same temperature). These locations
are far enough upstream from the tube exit to be insensitive
to temperature distortions caused by the mainstream flow any by
the conduction from the tube to the injection plate. Figure 6
shows the effect of this heat conduction in the absence of a
main flow. The values of the injection temperature, T2, and
bulk temperature, TBulk, are also indicated.
that although the bulk temperature is probably the most
representative injection temperature it is very difficult to
measure the velocity and temperature profiles necessary to
calculate it in the presence of primary flow. Figure 6 shows
that T2 gives a good representation of the temperature of the
secondary flow. Special tests were also performed to
determine the error that conduction from the injection region
introduces in the wall temperature readings. The injection tube
was heated to normal operating temperatures (i .e. approximately
5 5 O C above mainstream) without mass injection and wall temperature
measurements were taken at two mainstream velocities ( ~ 3 0 m/sec
and 61 m/sec). The effect of conduction was found to be
negligible.
It should be noted
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2 2
Film cooling effectiveness distributions are presented for
different values of the blowing rate parameter in Figures 7
through 16. The data presented in these figures are for an in-
jection angle of 35'.
in dimensionless form as UmD/vm) are considered. For the
purpose of discussion first consider the results o f the tests
performed at UaD/va = 0 . 8 7 x 1 0 . In Figure 7 (M = O.l),
the film cooling effectiveness decreases with increasing axial
distance for lateral positions on o r near the centerline of the
jet. This decrease is reminiscent of the results obtained
with a continuous slot. A t sufficiently large Z/D, however,
the effectiveness is seen to increase rather than decrease with
increasing axial distance. These positions are beyond the edge
of the injection tube.
spread to these lateral positions. As the jet progresses down-
stream it spreads laterally thereby accounting for the increase
Two mainstream velocities (represented
5
At small values of X/D the jet has not
in effectiveness.
At larger values of the blowing rate parameter, M = 0.2
(Figure 8) and M = 0 . 5 (Figure 9) the same trends are observed.
In going from M = 0.1 to M = 0.5 the overall level of effective-
ness is increased. This agrees with results for film cooling
with injection through a continuous slot where, for this range
of blowing rates, increased mass injection leads to higher
effectiveness. In the two-dimensional case Wieghardt (1)
finds that, except close to the injection slot, the film cooling
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23
effectiveness is well represented by the relation
- 0 . 8 r~ = 2 1 . 8 (h)
where S is the slot height. The value MS is the injected mass
flow rate per unit span of the system divided by the mainstream
mass flow rate per unit area. For a row of holes it is possible
to find an effective slot height which is the total area for
mass injection divided by the span. This effective slot height
is dependent on the center spacing of the injection holes and
(as used in Eq. (7) and on Figure 9) would be IT times the tube
diameter divided by four times the spacing between holes expressed
in tube diameters. Two reference curves are presented in Figure 9
in which the film cooling effectiveness is calculated using
Eq. (7) and the effective slot heights, S, for 2-diameter and
3-diameter center to center tube spacing. The reference lines
are presented on this figure because in the present investigation
the maximum film cooling effectiveness is obtained for M c 0 .5 .
The difference in the present results from the film cooling observed
using two-dimensional slots can be attributed to the penetration
of the jet flow into the mainstream and the subsequent flow of
mainstream air down between the jet and the wall.
At still higher values of the blowing rate parameter,
presented in Figure 10 (M = 0 . 7 5 ) and Figure 11 (M = 1.0) the
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24
level of the film cooling effectiveness decreases with increasing
blowing rate.
using a continuous slot and is apparently due to the increased
penetration of the secondary flow into the primary stream at
large values of M. Figures 1 2 through 16 exhibit the same trends
for the case of U m D / v m = 0 . 4 4 x 10 . At the highest blowing rate
studied (Fig. 16) the film cooling effectiveness near the point
of injection first increases with distance downstream, apparently
due to the increased jet penetration. In an effort to qualitatively
see what is happening at the high injection rates, small tufts
of thread attached to a wire were placed in the flow field. By
this means it was observed that the jet penetrates some distance
into the mainstream. The "void" on the downstream side of the
jet caused by the penetration is filled by air from the mainstream.
As the tuft is moved farther downstream the jet is turned into
the direction of the main flow losing its velocity component
normal to the wall simultaneously spreading such that it then
touches the bottom wall. This penetration followed by reattach-
ment through spreading could account for the increasing cooling
effectiveness downstream o f the injection point for large
blowing rate parameters.
This is contrary to what occurs with film cooling
5
A cross plot of the data for an injection angle of 35' is
presented in Figure 17 where the film cooling effectiveness at
a number of axial positions is presented as a function of the
blowing rate parameter. At any axial position the effectiveness
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25
first increases as the injection rate is increased, reaches a
maximum, and then decreases with increased injection. The maxi- N mum occurs at M = 0 .5 . With film cooling through a continuous
slot similar trends have been observed with a maximum being
reached for M ‘g 1.
The lateral film cooling effectiveness distributions at a
number of axial positions are shown f o r two values of the
blowing rate parameter in Figure 18. The shape of these curves
resembles the velocity and temperature distributions in a free
jet (16). - Close to the injection location (small X / D ) the
effectiveness decreases rapidly as one proceeds laterally from
the centerline of the jet. An important feature in this figure
is the relatively small amount of spreading. Observe that if
one were to use a single row of holes in an effort to film cool
a surface, the center to center spacing o f the holes would have
to be quite small unless conduction in the wall equalized the
temperatures. If, for example, the holes are located 3 diameters
apart, the position midway between the holes occurs at Z/D = 1.5,
a position at which little or no cooling would be achieved.
spreading of the jet is also indicated in Figure 26 which will be
discussed later.
The
Examination of the data for injection normal t o the main
flow presented in Figures 19 through 2 5 reveals trends which are
similar to those encountered for 35 degree injection. The film
cooling effectiveness decreases with increasing axial distance
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26
f o r l a t e r a l p o s i t i o n s on o r n e a r t h e c e n t e r l i n e o f t h e j e t .
A t s u f f i c i e n t l y l a r g e Z / D , t h e e f f e c t i v e n e s s f i r s t i n c r e a s e s
w i t h i n c r e a s i n g a x i a l d i s t a n c e and t h e n d e c r e a s e s .
One s i g n i f i c a n t t r e n d d i f f e r s i n t h e r e s u l t s f o r t h e two
i n j e c t i o n c o n f i g u r a t i o n s . A s mentioned p r e v i o u s l y , w i t h l a r g e
blowing ra tes (M = 1 . 5 and 2 . 0 ) a t an a n g l e of 35 deg rees t h e
i n c r e a s e d j e t p e n e t r a t i o n causes t h e w a l l t empera tu re t o f i r s t
i n c r e a s e and t h e n d e c r e a s e w i t h i n c r e a s i n g a x i a l d i s t a n c e f o r
a l l l a t e r a l p o s i t i o n s . Th i s does n o t occur w i t h normal i n j e c -
t i o n a s shown i n F igu re 2 5 . I n s t e a d , t h e same b a s i c shape of
t h e a x i a l e f f e c t i v e n e s s d i s t r i b u t i o n s i s observed f o r a l l
i n j e c t i o n r a t e s , p o s s i b l y due t o t h e i n c r e a s e d mixing which
occur s when t h e i n j e c t i o n i s normal t o t h e mainstream.
The e f f e c t of i n j e c t i o n a n g l e has been cons ide red i n a
s t u d y sponsored by General Electr ic Company. The c o o l a n t was
i n j e c t e d through a row of h o l e s i n c l i n e d a t e i t h e r 15' o r 35'
t o t h e main f low. Near t h e h o l e s t h e f i l m c o o l i n g e f f e c t i v e n e s s
w i t h t h e 15' i n c l i n a t i o n does no t f a l l o f f r a p i d l y w i t h blowing
r a t e w h i l e i t does w i t h t h e 35' i n j e c t i o n h o l e s .
downstream t h e v a r i a t i o n w i t h i n j e c t i o n r a t e f o r b o t h c o n f i g u r a t i o n s
has a dependence on blowing r a t e s imilar t o t h a t encountered u s i n g
con t inuous s l o t s .
F a r t h e r
The s p r e a d i n g of b o t h t h e 35' and 90' j e t s i s i n d i c a t e d
i n F igu re 26 where t h e parameter Z , / D i s p r e s e n t e d as a f u n c t i o n
of a x i a l d i s t a n c e downstream of t h e i n j e c t i o n l o c a t i o n , X / D .
The v a l u e Z i s d e f i n e d a s t h e l a t e r a l p o s i t i o n a t which t h e
f i l m c o o l i n g e f f e c t i v e n e s s i s equal t o one -ha l f i t s v a l u e a t
5
4
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2 7
Z c f z e r o .
a n g l e s of 90' and 35' r e s p e c t i v e l y w i t h each graph c o n t a i n i n g
F igu re 26 c o n s i s t s o f two graphs w i t h i n j e c t i o n
cu rves f o r v a l u e s of t h e blowing r a t e parameter from 0 . 1 t o
2 . 0 .
case of p e r p e n d i c u l a r i n j e c t i o n probably due t o t h e more i n t e n -
s i v e i n t e r a c t i o n which occur s when t h e s t r eams a r e d i r e c t e d normal
I n g e n e r a l t h e sp read ing o f t h e j e t is g r e a t e r f o r t h e
t o each o t h e r .
I t i s i n t e r e s t i n g t o n o t e t h a t t h e sp read ing of t h e j e t
w i t h normal i n j e c t i o n i s almost t h e same a s t h a t f o r 35' i n j e c -
t i o n a t v e r y low blowing r a t e s .
g a s a d d i t i o n t h e t empera tu re f i e l d probably comes c l o s e t o t h a t
g e n e r a t e d by a p o i n t h e a t s o u r c e l o c a t e d i n t h e s u r f a c e a t t h e
p o s i t i o n of t h e h o l e s . Th i s analogy may open t h e way t o an
a n a l y t i c a l p r e d i c t i o n of f i l m c o o l i n g e f f e c t i v e n e s s .
With a small amount o f secondary
The e f f e c t o f t h e blowing r a t e , M , on t h e sp read ing of t h e
j e t i s a l s o shown i n F i g u r e 27 where t h e parameter Z , / D i s
p r e s e n t e d a s a f u n c t i o n of t h e blowing r a t e f o r b o t h 90' and 35'
i n j e c t i o n a t one p a r t i c u l a r a x i a l l o c a t i o n (X/D 3 0 ) . With
i n j e c t i o n a t an a n g l e of 35' t h e s p r e a d i n g d e c r e a s e s w i t h
i n c r e a s i n g i n j e c t i o n r a t e acco rd ing t o F igu re 2 7 u n t i l a v a l u e
o f M = 0 . 7 5 i s a t t a i n e d . Beyond t h i s v a l u e , t h e sp read ing i s
approximate ly independent of M . For p e r p e n d i c u l a r i n j e c t i o n ,
on t h e o t h e r hand, t h e t r e n d i s r e v e r s e d f o r M - < 1; a s t h e blowing
r a t e parameter i n c r e a s e s t h e sp read ing i n c r e a s e s . If t h e blowing
r a t e parameter i s i n c r e a s e d beyond M = 1 t h e sp read ing d e c r e a s e s .
3
For comparison, t h e thermal s p r e a d i n g of a hea ted c i r c u l a r
j e t , c o a x i a l t o a main f l o w , i s a l s o p r e s e n t e d i n F igu re 26 f o r
t h e two v a l u e s of t h e blowing r a t e parameter M = ~0 ( L e . urn = 0 )
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28
and M = 2.0. These lines are determined from information presented
by Abramovich (16). - From his figures it can be determined that
the temperature spread is approximately 1.4 times greater than the
velocity spread and that the position at which the velocity
difference is one-half the difference between the jet center-
line velocity and the mainstream velocity is approximately
0.46 times the distance between the centerline and edge of the
jet. Applying these factors to the information presented in
(16) - for the lateral spreading of the total width of a jet as
a function of the downstream distance from the plane of efflux
of the jet, it is possible to approximate the thermal spreading.
A comparison of the effectiveness in the axial direction
for the two injection angles at the same mainstream velocity and
injection rate reveals that higher effectiveness is usually
obtained for 35' injection.
point previously discussed that greater spreading exists for the
case of normal injection. The more intensive interaction which
occurs when the secondary flow is perpendicular to the main flow
tends not only to spread the jet but also to lower its temperature.
This result is consistent with the
Figure 2 8 shows the effect of the Reynolds number UmD/vco
of the mainstream on the film cooling effectiveness. The figure
presents information specifically for the case of M = 0.5 and
Z/D = 0 f o r an angle of injection of 35'. It is seen that an
increase in the Reynolds number produces a slight rise in the
effectiveness. A possible explanation for this is that the
dimensionless boundary layer thickness 6 * / X ' decreases with
increasing UmD/vm. For example, at the upstream edge of the
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29
5 issuing jet 6" = 0.135 cm for UaD/vm = 0.44 x 10 while at the
same position 6" = 0 .12 cm for UaD/vm = 0 . 8 7 x 10 . As the
injected air enters the mainstream boundary layer it encounters
a higher relative velocity at positions close to the wall for
the thinner boundary layer. This would have the effect of
turning the injected air more rapidly, decreasing its pene-
tration and therefore leading to slightly higher values of the
film cooling effectiveness.
5
* V I . RESUME
An experimental investigation has been conducted to
determine the adiabatic wall temperature distribution with
film cooling on a flat plate.
flat surface forming a turbulent boundary layer and secondary
air is injected into this stream from a circular tube which
ends flush with the surface. Two tube orientations are used:
one in which the tube axis is normal to the adiabatic wall and
one in which the tube axis is inclined at an angle of 35' t o the
wall.
ture which is established in steady state at any location on the
surface under the influence of the flow described above when
heat conduction within the plate and radiative transfer are
absent.
An air stream flows along the
The adiabatic wall temperature is defined as that tempera-
Basic trends for the two injection angles were found to
be similar with differences occurring only at large injection
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30
r a t e s . S i z e a b l e d i f f e r e n c e s i n t h e l e v e l o f c o o l i n g , however,
were found t o e x i s t between t h e two a n g l e s of i n j e c t i o n ,
I n j e c t i o n a t an a n g l e of 35' t o t h e mainstream was found t o
y i e l d h i g h e r c o o l i n g e f f e c t i v e n e s s t h a n t h a t w i t h 90' i n j e c t i o n .
The f i l m c o o l i n g e f f e c t i v e n e s s f o r b o t h i n j e c t i o n ang le s
was found t o be c o n s i d e r a b l y d i f f e r e n t from t h a t ob ta ined
when secondary f l u i d i s in t roduced through a cont inuous s l o t .
The f i l m c o o l i n g e f f e c t i v e n e s s f o r i n j e c t i o n through
d i s c r e t e h o l e was found t o r e a c h a maximum f o r mass flow
r a t i o s ( r a t i o s of t h e product of d e n s i t y and v e l o c i t y of t h e
secondary a i r t o mainstream a i r ) o f about 0 . 5 .
The sp read ing of t h e secondary a i r j e t w a s s m a l l . These
r e s u l t s i n d i c a t e t h a t i n j e c t i o n w i t h a s i n g l e row of ho le s
l o c a t e d a s c l o s e a s t h r e e d i ame te r s a p a r t would p rov ide
l i t t l e o r no c o o l i n g a t l o c a t i o n s midway between t h e h o l e s .
A t low v a l u e s of mass f low r a t i o s , i n j e c t i o n a t e i t h e r
35' o r 90' t o t h e mainstream c r e a t e s approximately t h e same
sp read ing a n g l e f o r t h e a d i a b a t i c w a l l t empera ture f i e l d s .
The sp read ing a n g l e i n c r e a s e s a t a i r i n j e c t i o n a n g l e s of 9 0
w i t h mass f low r a t i o s up t o 1 and t h e n d e c r e a s e s . A t an
i n j e c t i o n a n g l e of 35', t h e sp read ing a n g l e d e c r e a s e s w i t h
mass f low r a t i o s up t o 0 . 7 5 and t h e n s t a y s approximately
c o n s t a n t
0
I n c r e a s i n g t h e mainstream Reynolds number (dec reas ing t h e
r a t i o o f t h e mainstream boundary l a y e r t h i c k n e s s t o t u b e
d i ame te r ) r e s u l t s i n a s l i g h t i n c r e a s e i n t h e f i l m c o o l i n g
e f f e c t i v e n e s s .
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31
ACKNOWLEDGMENTS
The authors wish to express their appreciation to
R. R. Brannon, D. R. Pedersen, T. C. Nelson and F. J. Patoile
for their aid in obtaining and reducing the experimental data.
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3 2
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R. J. Goldstein and A. Haji-Sheikh, "Prediction of Film Cooling Effectiveness," Paper No. 2 2 5 , JSME Semi-Inter- national Symposium ( 1 9 6 7 ) .
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34
(25) "ASME Power Test Codes," Supplement on Instruments and Apparatus, Part 5, Chap. 4 (1959).
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(27) - J. Nikuradse, "Gesetzmaessigkeiten der turbulenten Stroe- mung in glatten Rohren," VDI-Forschungsheft, - 3, B, 356 (1932).
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3 5
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36
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3 7
f SUPPORT PIN CENTERLINE /-
A THERMOCOUPLES
36 GAGE Fe- NYLON COATI THERMOCOUP
SECTION A-A SECTION B-B WIRE THERMOCOUPLE INSTALLATIONS
Fig. 3 Detail of adiabatic test plate and thermocouple installations
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38
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4 0
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REFERENCE (27) - FOR REo = 2.3X IO4
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LESS RADIUS, 2 R /
F i g . 6 I n j e c t i o n tube v e l o c i t y and tempera ture p r o f i l e s when no main f l o w i s p r e s e n t .
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63
NAS 3-7904 SUMMARY REPORT
DISTRIBUTION LIST
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Section Report Control Office Technology Utilization Office Library Fluid System Components Div. I. I. Pinkel W. L. Stewart P. Hacker J. Howard Childs Dr. W. H. Roudebush E. L. Warren J. B. Esgar F. S. Stepka R. 0. Hickel H. Ellerbrock L. Maciose J. Livingood J. Lucas
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