Nanotech Scope of Technology
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Transcript of Nanotech Scope of Technology
Company Profile
and
Scope of Technology
2015
1 4
Jakes Jacobs
083 570 8267
www.nano-tech.co.za
www.nanotechsa.co.za
Market Offer ! Water Savings of 16%
Effluent volume reduction of 70% from blow down
Zero downtime for cooling tower basin cleanups
RO membranes using 28% less energy/40 % smaller footprint/60 % more water
Suspended solids reduction of 90 %
Efficient Chemical programs, cost reduction 18%
Heat transfer improvement of 23%
Sewage capacity upgrades 2-5 times
COD Reduction of 25-35 %, TOC reduction 45%
45 % higher Disinfection rates
100% production bonus earned due to higher yields
2
History of Nanotech
Started in 2006, Growing exponentially
Level 2 Value added BBBEE, 125%
CIDB ME5 Rating
ISO Certification 9001 target for December 2013
Focus on innovation and niche markets
Mechanical-Chemical-Metallurgical Eng.'s
2013 Business of the Year nomination
2014 Innovation Award
3
Company Structure
Marketing
ISO - IT - CRM
Water Treatment Chemicals
Filtration/Disinfection Systems
Water Purification and Sewage Systems
Project Management and Services
4
Conventional Route to market “Customer – EPC – OEM – Nanotech”
Now we go DIRECT!
5
We are not a filter, chemical or equipment
company- We are engineers that understands
the challenges and then SOLVE it with best fit
technologies.
Custom Designed Systems Reverse Osmosis plants
Nano filtration systems to replace softener plants
Ultra filtration for drinking water or pre- filtration
WFI (vapor compression) -Pharma
Clean Steam Generators -Pharma
Sewage Treatment Plants
Conventional treatment plants, clarification, sand,
carbon…
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Sasol Secunda RO- 210 m3/hr
7 5
265 welds-no
failures
First array Second Array
Pharma-RO-EDI, WFI (water for injection)
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USP, BSP
Pharmacopeia
Standards
with strict
validation
procedures
UF-RO at Colgate Palmolive
9
30 m3/hr
Validated Plants,
DQ-IQ-OQ,-PQ
Distribution, Reticulation
and CIP Systems
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Tanks, Pumps and Loops
Mobile Water Purification System-
(UF-RO-Fe removal-pH adj.)
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Zambia 25 m3/hr
Blast furnace
Mobile RO plant 120 m3/hr for Medupi Power Station
12
WFI water purification equipment
13 Steam Generator
OVI
Multi effect distillation
Vapor compression
Distillation
OVI
Trials and Validation
14
NB!! - Determine
particle size
distribution
Nanotech Project References
15
Customer Application Capacity Industry
Ovivo Twin Array RO plant 210 m3/hr Petrochem
Anglo Platinum Ultrafine Filtration 3000 l/hr Platinum
Medupi Membrane Filtration 1600 m3/hr PowerGen
Aspen RO-CEDI 500 l/hr Pharma
Chambishi Zambia UF-RO 25 m3/hr Industrial
Colgate Palmolive RO plant 25 m3/hr Pharma
Colgate Palmolive Hot Loops 10 m3/hr Pharma
Colgate Palmolive UF plant 30 m3/hr Pharma
GE Hungary Mn removal 23 applications Food & Bev
Gauteng Prov Gov. Boilers and Towers 12 Hospitals Industrial
OVI Pure Steam Gen 400 kg/hr Pharma
OVI Vapor Compression D 220 l/h (E) Pharma
Aspen RO-CEDI 2000 l/hr Pharma
Kibali Gold – DRC
3 Sewage Plants
100, 400, 800 PE Mining
Kibali Gold – DRC
2 UF Plants 80 and 160 m3/day Mining
Kibali Gold – DRC
Conventional Plant 120 m3/day Mining
Colgate Palmolive
Recovery RO 5 m3/hr Pharma
ROT – Angola
RO 15 m3/hr Municipal
Nanotech Service Agreements
Service Agreements in place to maintain systems: (Membranes, CIP’s, Calibrations, General)
Customer list avail on request
16
New Technology RO Membranes
Nanotech represent NanoH20 from the USA in South
Africa and responsible for the marketing and support of
the seawater desalination and brackish water membranes
17
UF Membranes
Nanotech represent and distribute Hyflux Membranes from Singapore in
South Africa
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Removal Spectrum of UF
600E
120 000 daltons
600B
60 000 daltons
Advantages: 1. Ferric Contaminants Reduction: 80% ~ 90% 2. Silica Reduction: 70% ~ 90% 3. COD Reduction: ~ 50% 4. Microorganism Reduction: ~ 100% 5. Turbidity:<0.1 NTU 6. SDI: < 2 7. Stable/constant product water quality
Results: 1. Stable/reliable operation 2. Longer life-time of RO membranes 3. Less RO cleaning, less chemical
consumption 4. Lower RO operating pressure, less energy 5. Lower life-cycle cost
How to reduce your
chemical cost?
Remove micro organisms in your systems
mechanically with UF!
Remove the SS in your system continuously in cooling
towers and reservoirs with UF!
Which will improve heat transfer and increase process
efficiencies- Right?
Reduced risk of Legionella in the cooling area
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Tubular Stainless Steel Membrane
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Red Blood Cell
E. Coli SARS
VIH
Sugar
Salt
Flour Powder
Sand
Hair
Dye
Carbon Black
Paint Pigment
Colloid
RO NF
UF MF
0.1 nm 0.2 0.3 0.5 0.8
1 nm 2 3 5 8
10 nm 20 30 50 80
100 nm 200 300 500 800
1 um 2 3 5 8
10 um 20 30 50 80
100 um
200 300 500 800
1 mm
Silica
3kD 100kD 5000kD
FerroCep® in Separation Spectrum
FerroCep
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Red Blood Cells
E. Coli SARS
VIH
Sugar
Salts
Flour Powder
Sand
Hair
Dye
Carbon Black
Paint Pigment
Colloid
RO NF
UF MF
0.1 nm 0.2 0.3 0.5 0.8
1 nm 2 3 5 8
10 nm 20 30 50 80
100 nm 200 300 500 800
1 um 2 3 5 8
10 um 20 30 50 80
100 um 200 300 500 800
1 mm
InoCep®
Silica
InoCep® Separation Efficiency
Ceramic hollow fibre • Unique hollow fibre configuration for short and uniform fluid-flow pathway
• Broad range of operating temperature: -5 to 120 ºC
• Acid and base resistant: full operating pH of 0-14
• Easy cleaning and long service life
• Excellent thermal stability
Porous support and separation layer are made from α-aluminium oxide (α-Al2O3) that exhibits superior chemical, mechanical and thermal properties
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Separation layer
Porous support
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Sewage Package Plants
and Upgrades
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New Generation Trickling Filters
RECYCLE
SUMP
SETTLER
EFFLUENT SEPTIC TANK INFLUENT
TRICKLING
FILTER
sludge
Screen
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Mobile or SKID Mounted
Water Treatment Chemicals
and Technologies
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• Logistics in transporting chemicals - cost and scheduling
• Operational issues with chemical pumps, airlocks, line
leaks...
• Technical expertise in cooling tower treatment at
application
• Chemical charge interferences effects chemical
performance
• Heat transfer - scaling and microbiological challenges
• Corrosion – maintenance cost and replacement
• Cooling tower basin contamination and clean up
• Water Recovery- Recycle -Re Use pressure
• Environmental pressure
• Continuous cost reduction initiatives
76
Customer challenges today:
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Water : Chemical cost ratio 5-7 years ago- water and power was cheap, focus to save chemicals
37
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Water : Chemical cost ratio Today !!! Focus needs to shift to water savings
Concept Savings
39 Cooling towers and Boilers
Impulse Generation Softening
Packed Bed Down flow
50 % less salt
4 hrs. cycles
Less water for regen
No Backwash
Better Constant Quality
40
Filtration Media
Packaged designed systems for removal of:
Iron and Manganese
Hydrogen Sulphide
Ammonium and Chromium
Arsenic and Phosphates
Selenium
Copper, Radium and Uranium
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RO AntiScalants-Flocon 260
Controls both crystallisation fouling and particulate fouling of
membrane surfaces.
Effective against inorganic scales including CaCO3, CaSO4, BaSO4,
SrSO4 and CaF2.
Formulated to control soluble and insoluble iron.
Excellent dispersant activity against particulates.
Effective against silica fouling.
Membrane manufacturers compatibility approvals.
Certified to ANSI/NSF Standard 60 for use in RO systems producing
potable water.
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Complete Solutions Approach
• Recycle-Recover-Reuse!!
• Water Cost reduction initiatives - Blow down recovery
• Suspended solids removal - Basin Sludge Filtration
• Membrane and membrane chemicals
• One responsible company
• Few Focus Customers
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Filtration Technologies and
Systems
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Treatment Spectrum
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Eskom Medupi RO pre-filtration 1600 m3/hr
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CPP-High Spec Boiler
Condensate return Filtration
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960 m3/hr
High Flow - Back Wash Systems Absolute filtration- 5 micron
48 Nominal sand filters
replacement 120 m3/hr
Pleated Filters- Absolute Rated
•Pleated cartridge configuration •Polypropylene filter media •Absolute-rated (99.98% at beta 5000 ) •Eight pore sizes (0.45 - 40µm) •FDA grade construction •High flow rate capability •High dirt-holding capacity
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Pleated, Melt blown and String filters
Nominal Rated
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•Pleated OR melt-blown or depth cartridge configuration •Polypropylene filter media, micro-fiberglass, or cotton •Nominal rated (90% ) •Pore sizes (0.2 - 100µm) •FDA grade construction •High pleated flow rate capability •High pleated dirt-holding capacity •Melt-blown filters
Special applications
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Pleated/plain 304 or 316 SS, Reusable, 2-840 um, 816 degrees Celsius
Sorbent cartridges for hydro carbon removal- Modified polymeric absorbent
Resin bonded filters for high viscosity, pressure and temp (120 degrees)
Hot waxes, gasses, steam, caustic etc…
Ratings nominal between 2 and 150 micron, 840 for SS
High Flow, High Quality Filters
•Pleated PP/Cellulose/Nomex/ micro fiberglass
•Temp up to 93 degrees
•Absolute and Nominal rated filters
•Pore sizes (0.5 - 150µm)
•Change out 2.4 bar
•High flow up to 1324 liters per minute
•High pleated dirt-holding capacity
•Flow outside-in, or inside -out
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Question.. When last did you test and evaluated filter products?
By changing media from PP to GF, increase life by 24%
Determined the exact PSD of the process? Will extend
the life, it block prematurely.
Dual filtration extends life of fine filters and save a
huge amount of money
Sand and self-cleaning filters does not work, it
is hugely inefficient.
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Developments from Nanotech
1. Cooling Basin or Reservoir Cleaning System
2. Iontech System for Cooling Tower Water Treatment and RO for disinfection and anti-scalant
3. Disinfection – ClO2 Generation
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Cooling Tower Basin Filtration
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Removing solids and toxic waste
Basin Filtration Benefits
On line fixed filtration system
No more toxic sludge built up in basin
Reduce chemical cost
No more downtime for cleaning
Sludge recovery if required
50-100 gram/m2/day the norm
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Zinc is a good alternative and effective anti-scalant in RO applications
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Calcium Carbonate Arogonite
IonTech System
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Control Box and Anode
• We address micro biological challenges known for
centuries using Copper, copper.org!
• Proved Zn works exceptionally well
• problem SOLVED!!, using low levels of ionised
base elements
• Reduce chemical consumption of any cooling
tower program
Disinfection Technology
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6
4
5 3
2
1
6
4
5 3
2
1
6
4
5 3
2
Ideal disinfectant agent ozone Chlorine *
1
6
4
5 3
2
1
6
4
5 3
2
1
6
4
5 3
2
Chlorine dioxide Chloramine UV Radiation
1 Bacteria
2 Viruses
3 Protozoan cysts
4 Residual in distribution system
5 Absence of by-products
6 Taste and odour
* Chlorine performance is
extremely dependent from pH
Standards and strategies in the European Union to control
trihalomethanes in drinking water
Joint Research Centre of the European Commission
Office for Official Publication of the European Communities
Chlorine Dioxide
3 Chemical generators to produce CLO2, or RTU on
site with 4 ingredients
Project in Eskom to reduce TOC by 25-40 %
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Chlorine Dioxide Generators
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Waste Water Treatment
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Comparing CAS and MBR
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Typical MBR Effluent Quality
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Stable quality of effluent, always
Automatic, no manual monitoring needed
Flexible feed capacity, buffer for peak flow
High microorganism content, more robust
High quality of effluent, ready for reuse
Less sludge, minimize solid waste
Small footprint, save land
As a result, cost reduction
MBR Advantages
Operating INTEGRATION Model
Global Supply- Comprehensive package
Broad Range of Capabilities
Strong Local Technical Support
Technical backup by Internationals
One responsible company
We focus on the OUTCOME
We maintain and service our applications
to stay within specified requirements
68
Why PARTNER with Nanotech
Thank you
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Vision:
Nanotech is the entrusted custodian applying
innovative technologies in the treatment of
challenging water resources.
Ref: ISO 9001:2008
Market Offer ! Water Savings of 16%
Effluent volume reduction of 70% from blow down
Zero downtime for cooling tower basin cleanups
RO membranes using 28% less energy/40 % smaller footprint/60 % more water
Suspended solids reduction of 90 %
Efficient Green Chemical programs, cost reduction 8%
Heat transfer improvement of 23%
Sewage capacity upgrades 2-5 times
COD Reduction of 25-35 %, TOC reduction 45%
45 % higher Disinfection rates
70
Suggested plan of Action Possible areas of savings initiatives:
Effluent tariff payment schedules
Filter audit and replacement service agreement
RO Recovery evaluation for all plants
Effluent studies and viability to reduce pollutants
RO maintenance service agreement opportunities
RO membranes and anti scalant evaluations
Boiler and Cooling towers treatment evaluation
Disinfection challenges where “no chlorine” is required
Discharge applications into rivers, streams
Cooling tower clean ups
……………….endless
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