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NANO RO REVERSE OSMOSIS SYSTEM
Transcript of NANO RO REVERSE OSMOSIS SYSTEM
OWNER’SMANUALVersion 1.2 | 01/06/2021
© All rights reserved - CDL Sugaring Equipment
NANO ROREVERSE OSMOSIS SYSTEM
3
TABLE OF CONTENT
INTRODUCTION 4
CHARACTERISTICS 5
PARTS 6
PRODUCTDESIGN 7
TECHNICALSPECIFICATIONS 8
FITTINGS 9
FLOWDIAGRAM 10
RINSE 12
WASH 13
DRAIN 14
CONCENTRATION(1PASS) 15
CONCENTRATION(BATCH) 16
HOWTOREPLACEFILTRATIONCARTRIDGES 17
HOWTOINSTALLMEMBRANES 17
DAILYMEMBRANECLEANING 18
PROTECTFROMFREEZING 18
IMPORTANTNOTES 18
LONG-TERMSTORAGEPROCEDURE 19
WATERQUALITYGUIDELINES 20
WARRANTY 21
4
INTRODUCTION
Thank you for choosing our Nano RO 2- or 3-membrane system. Please read this manualcarefullybeforeinstallationandstart-up.
TheCDL2-or3-membraneNanoRO isasimpleandeffectivetool formapleandbirchsapconcentration.Itsthree-stageprefiltrationremovesimpuritieslikesuspendedsolidsandlargerorganicmattertobetterprotectmembranesandimproveoverallsystemperformance.
Remarks and instructions
1. ReadtheinstructionsbeforeinstallingandoperatingtheROsystem.
2. Toavoiddamage to thesystem,donotdisassemble itunnecessarily.Disassemblingandreassemblingpartsmaycausebreaksorleaks.edeliquide.
3. Foryoursafety,itisrecommendedtoplugtheunitintoaGFCIelectricaloutlet.
4. Tomakesurethatthesystemrunsnormally,besuretousecleaningchemicalsandfilterssuppliedbyCDL.
5. Pleasehandle, install,andmove theunitwithcare toavoiddamaging themoredelicateparts.
6. Beforebeginningoperation,installthemembranesandthe5-micronfilterintheirrespectivehousings.
7. Washandrinsethesystemthoroughlybeforeconcentratingthesap(seedailymembranescleaningpage18).
8. Duringconcentration,donotexceed100psiforthe3-membranesystemand70psiforthe2-membranesystem.Inthe2-membranesystem,theconcentrateflowmustbedoublethepermeateflow.Sincethe2-membraneunitdoesnothavearecirculationpumptoensureproper cross-flow circulation, it is important to follow those rules to prevent membranefouling.
9. This system is not designed for concentrations exceeding 5 to 6 degrees Brix for the3-membraneunit(whichhasarecirculationpump)and4degreesBrixinbatchmodeforthe2-membraneunit(whichdoesnothavearecirculationpump).Concentrationcapacityvariesdependingontheconditionofthemembranes,thetemperatureandqualityofthesap,andtheoperatingpressure.
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10.Membranesmustbecleaneddaily.
11.If thedevice isnotused fora fewdays,makesure towash themembranesproperly.Topreventbacterialgrowth,runacitricacidsolution(3pH)throughthemembranesbyadding1/4cupofCDLcitricacidtoa5-gallonbucketofpermeate.Stopthedeviceandinstallthe3plugs(Green =feedpumpinlet;red =concentrateoutlet;blue =filtrateoutlet).
12.Rinsetheequipmentbeforeresumingconcentration.
CHARACTERISTICS• Stage1:Thefeedlinestrainercatchesimpuritiesinthewaterandpreventspumpblockage.
Thestrainermustremainconnectedtothefeedline(3/8” yellow feed tube).
• Stage2:The5-micronfilterabsorbsharmfulsubstances inthewater,suchascolorantsandorganicsubstances.Itfiltereffectivelyremovessediment,mold,suspendedmatter,andothersubstancesfromthewater(3/8” yellow feed tube).
• Stage3:Reverseosmosisisachievedbyusingthe600GPDROmembranefilter(3)andthe0.0001μmROmembrane,allowingonlypurewatermoleculesanddissolvedoxygentopassthrough.Organicmoleculessuchassugarandgoodmineralsareconcentrated(3/8” red tube on the recirculation circuit and 1/4” red on the concentrate outlet).
• Stage4:Aregulatingvalveonthe1/4”concentrateoutlet(red tube)increasesandreducesthepressureandcontrolsthelevelofconcentration.Maximum operating pressure: 100 psi (70 psi on 2-membrane system).
Recirculation pump:
The 3-membrane Nano RO is equipped with a unique recirculationpump for better performance. By creating more cross flow on themembranesurface,thepermeateflowremainssteadyandthesystemachieveshigherconcentration.Thispumpmustberunningatalltimeswhenprocessingsap,washingandrinsingtheequipment.Selecttheautomaticmode.
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PARTS
FilterHousingWrench
3/8"FeedLineStrainer
PPFilter600gal6682101
MembraneHousingWrench
600GPDROMembrane660600
1/4"-3/8"Tube
FilterHousingCap
O-ring
FilterHousing
Citricacid1kg(powder)66994
Organicmembranesoap”Superflowgreen”1kg(powder)
662403
Cleaning products (not included)
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PRODUCT DESIGN
DESCRIPTION
1 800gal24VPump
2 PressureGauge
3 On-OffButton
4 5MicronPPFilterHousing
DESCRIPTION
5 3213MembraneHousing
6 RecirculationPump
7 FlowSwitch
8 FeedPort
1
1268 7
2
3
4
8
5
4
5
8
Model#: 81008 81013R
Numberoftaps: 25–75 50–≥150
Membranes 2Membranes600GPD3Membranes600GPDRecirculationpump110V,0.45A
Waterremoval:6–8GPH@4–5Brixconcentrate
10–13GPH@5–6Brixconcentrate
Pumpratingmaxflow: 40GPH 40GPH
Powerconsumption: 120W 218W
Transformer: 110volts,transformerincluded 110volts,transformerincluded
Shippingweight: 13.32kg 17.97kg
Shippingdimensions: 24"x19"x13" 24"x19"x13"
Included: • 2x600GPDmembrane• 1xpre-filtercartridge• Toolforpre-filterhousing• Toolformembranehousing• 9.84’3/8"suctiontubing
withstrainer(yellow)• 9.84’3/8"permeate
tubing(blue)• 9.84’1/4"concentrate
tubing(red)• Sparefittingkit• SpareO-ringkit• Siliconelubricant• PTFESealingTape
• 3x600GPDmembrane• 1xpre-filtercartridge• Toolforpre-filterhousing• Toolformembranehousing• 9.84’3/8"suctiontubing
withstrainer(yellow)• 9.84’3/8"permeate
tubing(blue)• 9.84’1/4"concentrate
tubing(red)• Sparefittingkit• SpareO-ringkit• Siliconelubricant• PTFESealingTape
Testconditions:Saptemperature42°F,2Brix,50/50waterreduction,70psi
Saptemperature42°F,2Brix,65/35waterreduction,100psi
TECHNICAL SPECIFICATIONS
REVERSEOSMOSIS SYSTEM
WITH 2 MEMBRANES
REVERSEOSMOSIS SYSTEM WITHRECIRCULATION PUMP
AND 3 MEMBRANES
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FITTINGS
DESCRIPTION ITEMNUMBER
1 ELBOW3/8”X1/4”TUBE-MIPT 664661
2 ELBOW3/8”X3/8”TUBE-MIPT 664658
3 TEE3/8”X3/8”X3/8”TUBE 664666
4 TEE3/8”X3/8”X1/4”TUBE 664665
5 ADAPTATOR3/8”X1/2”TUBE-MIPT 664652
6 ADAPTATOR1/4”X1/8”TUBE-FIPT 664653
7 VALVE1/4”TUBE 664667
8 CAP1/4”TUBE 664655
DESCRIPTION ITEMNUMBER
9 CAP3/8”TUBE 664654
10 ELBOW3/8”X3/8”TUBE-STEM 664659
11 ELBOW1/4”X1/4”TUBE-STEM 664660
12 TEE3/8”X1/4”X3/8”TUBE 664664
13 ADAPTATER3/8”X1/2”TUBE-FIPT 664651
14 SPRINGCHECKVALVE3/8”TUBE 664663
15 MANOMETER0-140PSI-1/8”MIPT 664662
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6 11
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HOW TO REPLACE FILTRATION CARTRIDGE
1. Unscrewthecartridgehousing.
2. Removetheoldcartridge.
3. Insertthenewcartridgeintothehousing.
4. Lubricatethetransparentgasketlightlywithsiliconegrease.Makesurethegasketisstillinplace.
5. Makesurethatthecartridgeiscentredinthehousing.Screwthehousingintoplace.
HOW TO INSTALL MEMBRANES
1. Unscrewthecoverfromthehousing.
2. Removetheoldmembrane.
3. LightlylubricateallO-ringsandcasingsealswithsilicone-basedfood-gradegrease.Insertthenewmembranefullyintothehousing.
4. Makesurethemembranesealisonthecoverside.
5. Screwthecoverontothehousing.
1
1
2 3
3 4
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DAILY MEMBRANE CLEANING• Rinsethesugarwateroutoftheequipmentusing5gallonsofpermeateandrecoveritin
thesaptank.
• Completetherinsebydrainingwith5gallonsofpermeate.
• Usinga5-gallonbucketofpermeateat80°F,add1/4cupofSuperFlowGreenmembranecleaner.
• Placethesuctiontube(yellow ),permeatetube(blue ),andconcentratetube(red )intothewashsolutionbucket.
• Opentheconcentratecontrolvalve.
• Runtheequipmentinaclosedloopintothewashsolutionbucketfor30minutes.
• Oncethewashisfinished,flushthesolutiontodrain.
• Repeatthewashifthewashsolutioniscolouredorcloudy.
• Rinsetheequipmentwithnolessthan10to15gallonsofcleanpermeate
PROTECT FROM FREEZING• Protecttheequipmentfromfreezingduringtemporarystorage.
• Iftheequipmentmustremaininacoldplace,removethefiltersanddraintheequipmentproperly.Reinstallfilterhousingandrunthepumpdryforafewminutes.Thiswillpartiallyremovewaterfromthesystemandpreventfrostdamagetothepumpsandotherparts.
• Makesurethereisnowaterremainingintheequipmentandlines.
• Theequipmentmayneedtobethawedwithwarmwaterwhenit’sreadytobeusedagain.
• Makesurethatallpumpsareice-freebeforeusingtheequipment.Smallpiecesoficemaydamagethepumps.Thawthepumpswithahairdryerorbypouringwarmwateroverthem.
IMPORTANT NOTES• Itisalwaysbesttokeeptheequipmentinanareathatisabovefreezingtemperature.
• Iftheequipmentismovedthroughfreezingweather,makesureitisdrainedproperlybeforeexposingittocoldtemperature.
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LONG-TERM STORAGE PROCEDURE1. ProperlycleanROmembranesusingCDLSuperFlowGreenmembranecleaner,following
theinstructionsonthecontainer.Repeatedwashesmaybenecessaryifthewashsolutioniscloudy.Acolouredwashsolutionmeans that themembrane isnotentirelyclean.Thesolutionshouldbeclearafterthefinalwash.
Replacefiltrationcartridgeswithnewones.
5gallonsofpermeateissufficientforrinsingbetweenwashes.Werecommenddrainingthewashsolution,followingthedrainageprocedure,beforerinsing.
2. RinsemembraneswithROpermeateoracceptablequalitywater.Ifpermeateisn’tavailable,seethewaterqualityguidelinestodeterminewhichwaterissafetouse.
3. Citricacidtreatment
Treatingwithcitricacidhelpsdissolvemineralsthatmaypartiallyblockmembranepores.Followingthewashingprocedure,add1/4cupofcitricacidtoa5-gallonbucketof80°Fpermeate.
Runtheequipmentinaclosedloopfor1hourormore,allowsoakingovernight.Ifthewateriscloudy,washthesystemwithCDLSuperFlowGreen,thenrinse.
4. Storagesolution
-Membranes in the RO:
Youmayleavemembranesintheunitforstorageaslongtheunitisprotectedfromfrost.Citricacidisagoodpreservativethatpreventsbacteriafromdevelopinginthesystem.Add1/4cupofCDLcitricacid toa5-gallonbucketofpermeate, thenruntheRO inaclosedloopfor½hourtoallowpropermixing.Topreventleaks,disconnectthesuction(yellow ),concentrate (red ), and permeate (blue ) tubes and insert the provided plugs in theconnectors.
Storetheequipmentinacoolroomwhereprotectedfromfrost.
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Storagesolution(continued)
-Method of membranes storage in the freezer:
• Followthewashingandcitricacidtreatmentstepsforlong-termstorage.
• Oncethefinalrinseiscomplete,drainthedeviceandremovethemembranesfromtheirhousings.
• Letthemembranesdrainforafewminutes.
• Placethemembranesinalargeairtightbagandstoreinthefreezer.
Note : Thismethodeliminatestheriskofmembranecontaminationbymoldduringtheperiodofnon-use.Theywillbereadyforuseagainafterasimplerinseofthedevice.
WATER QUALITY GUIDELINES
Thequalityofthewaterusedforflushingandcleaningthemembranesisofutmostimportance,as unclean water can cause deposits on the membranes. In most cases, municipal waterdoesnotqualifyas“cleanwater”.Chlorinatedwatermustnotbeusedtorinseorcleanthemembranes.
Special attention should be paid to possible contaminants such as iron, manganese, andsilicates.Cleanwatermustmeetthefollowingspecificationsatalltimes:
Important note:
Whenpossible,ROpermeate isalwayspreferredforwashingandrinsingmembranes.
CONTAMINANT REQUIREMENT
Iron < 0.05ppm
Manganese < 0.02ppm
Silicate < 5ppm
Aluminum < 0.05ppm
Hardness < 85ppm
Particles < 5μm
Turbidity < 1NTU
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WARRANTY
Nano RO CDL Limited Warranty
ThisCDLproductisofferedwithalimitedwarrantyagainstanymanufacturingdefects.Breakagesrelatedtofrost,wear,abuse,poormaintenanceorabnormalusearenotcovered.
Thiswarrantycoversonlythisequipment.CDLisn’tresponsibleforproductlostandanyotherdamagesthatmayresultfromtheuseofthisproduct.Thiswarrantywillnotcoverproductswhose installations do not comply with the installation instructions in the CDL manual andwhoseusehasbeenmadeunderabnormalmechanicalorenvironmentalconditions.
Filterandmembranesarenotcoveredbythiswarranty.PartsfoundtobedefectivearesubjecttoinspectionbyCDLwhichwillconfirmordenythatsaidproductissubjecttoamanufacturingdefect.Ifso,theproductwillbereplacedorrepairedatCDL'ssolediscretion.
TransportcostsandallotherfreightchargesassociatedwithreplacingorrepairingproductsshippedtoCDL'sfactorymustbeprepaidbyCustomer.
Fortechnicalassistanceorsupport,contactyourCDLrepresentative,yourlocalCDLstore,ortheCDLtechnicalsupportteamat1-800-361-5158.
CDLMapleSugaringEquipment257route279Saint-Lazare-de-Bellechasse,QCG0R3J0Canada
418-883-5158|1-800-361-5158cdlinc.ca
CDLUSA3LemnahDriveSt.AlbansVT05478UnitedStates
802-527-0000|1-800-762-5587cdlusa.com