Myson Motor Controller Solution(引言文件)(Austin) Motor Controller IC Solutions CS8955B3: Sensor...

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Transcript of Myson Motor Controller Solution(引言文件)(Austin) Motor Controller IC Solutions CS8955B3: Sensor...

  • 2012

    Myson Motor Controller IC Solutions CS8955B3:

    Sensor Type BLDC Motor Control. 12-T 8051 MCU, 6-bit ADC, 8-bit PWM. Best performance in auto. cooling fan APs. 6-step Square Wave. 0~70/-40~+85. ~US$0.8-1.0.

    CS8953A1/CS8956A3/CS8936A3: Sensor Type/Sensorless Type BLDC Motor Control. 1-T 8051 MCU, MDU, 10-bit ADC, 8-bit PWM/PCA, Analog Comparators (4). Best performance in auto. cooling fan, blower, centrifugal fan, power tool, RC model, SERVO APs. 6-step Square Wave, Single Phase sine wave, Trapezoidal, PSPWM, PID, zero start, BEMF zero

    crossing detection. LIN/CAN: CS8967/68/59/61/62. CS8956A3: IOSC up to 16MHz & Enhanced Analog Comparators (4). 0~70/-40~+85/(-40~+125). ~US$1.0-1.5 [for CS8953A1/CS8956A3 only]

    CS6257C0/(D0): PMSM Motor Control. [Sine wave BEMF characteristic.] 32-bit RISC+DSP MCU, 12-bit Pipeline ADCs (PWM triggered), 14-/16-bit PWM/PCA (Motor PCA,

    PFC PCA), Analog Comparators, OPAMP, IOSC, LIN. Best performance in air conditioner var. freq. cooling fan APs. Sensorless FOC, SVPWM. 0~70/-40~+85/(-40~+125). ~US$2.0-3.0.

  • 2012

    Myson Motor Controller IC Solutions CS5520 ASIC: Single phase full wave smart motor drive /w

    on-chip Hall sensor. [Soft switching] TM8962C0:

    2-phase Stepper Motors drivers (4). 1-T 8051 MCU, MDU, 40MHz max. operating clock freq. 256KB e-Flash ROM, 4352B RAM. 12-bit ADC, 8-bit PWM. 16-bit PWM, Timers (5), UARTs (2), clock O/P, STN-LCD

    driver (32 Seg. x 4 Com.), RTC. Best performance in auto. dashboard, industrial panel, IP camera/speed dome

    turntable APs. Support micro step operation for each Stepper Motors driver channel. 5V DC power supply. -40~+125. ~US$2.0-3.0.

  • 2012

    Myson Motor Control Related IC Solutions CS7208 High slew rate high drive dual CMOS

    Operational Amplifier: High slew rate SR = 8V/us (Typ). Low input offset voltage VIO = 4mV. High GBW = 6MHz. Wide input common-mode voltage VCM = 0~VDD. Rail to rail output voltage range (3~5V) with high drive output current (3mA Typ.;

    6mA Max.) . Output short-circuit limiting and protection: 15~16mA (Typ). Internally phase compensated operational amplifier. MSOP-8. -40~+85.

    CS7209 High voltage gate driver for MOS/IGBT up to 600V Floating channel designed for bootstrap operation. Fully operational to +600V. Tolerant to negative transient voltage, dV/dt immune. Gate drive supply range from 10~20V. Under voltage lockout for both channels. 3.3V, 5V, 15V input logic compatible. Matched propagation delay for both channels. Logic and power ground +/- 5V offset. Lower di/dt gate driver for better noise immunity. Output in phase with inputs. Advanced input filter. PDIP-8/SOIC-8. -40~+125.

    1

    4

    3

    2+-

    VOUT1

    VIN1(-)

    VIN1(+)

    VSS

    8

    7

    6

    5

    -+

    VDD

    VOUT2

    VIN2(-)

    VIN2(+)

    CS7209

    CS7208

  • 2012

    CS8955B3: Auto. cooling fan --- Hall sensor type BLDC.

    Myson Motor Controller IC Solutions

    CS8955

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    Myson Motor Controller IC Solutions CS8953A1/CS8956A3:

    Auto. cooling fan, blower, centrifugal fan --- Sensorless BLDC. Power tool, sunroof /w anti-pinch --- Sensor type BLDC/BDC.

    CS8953AR

    CS8953AR

    CS8953AR

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    Myson Motor Controller IC Solutions CS8953A1/CS8956A3:

    Power tool --- Sensor type BLDC controller + Li-Ion battery charger.

    Hall Sensor Signals (x3) + VDD/GND

    BLDC Motor Signals: U, V, W

    STN-LCD Module & Setting Buttons

    Motor Control/Driver Board

    12V BLDC Motor /w MST Hall Sensors, 20000RPM

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    Myson Motor Controller IC Solutions CS8953A1/CS8956A3/CS8936A3:

    RC model, SERVO --- Sensor type BLDC controller, SERVO motor controller.

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    Myson Motor Controller IC Solutions CS8953A1/CS8956A3/CS8936A3:

    RC model, SERVO --- End-product examples.

  • 2012Analog/Digital SERVOIn/OutrunnerBLDC Motor

    BLDC Motor Control/Driver Board + Governor

    Smart Control Box- GPS Antenna Signal- Radio Controller/ReceiverSignal

    - SERVO Control- Governor: ESC, throttle & slow down speed setting, soft start, autorotation with bailout

    - Rudder Gyroscope- SERVO Calibration- FRD- USB Device

    Myson Motor Controller IC Solutions CS8953A1/CS8956A3/CS8936A3, CS8559E2:

    RC model, SERVO, Transmitter --- End-product examples.

    Li-Polymer Battery

    Smart Control AP SW

    4~9 Channel Radio Controller/Transmitter

    -FM PPM/Q-PCM- 2.4GHz

  • 2012

    Myson Motor Controller IC Solutions CS8953A1/CS8956A3/CS8936A3:

    RC model, SERVO --- End-product examples.

    BLDC Motor Control/Driver Board + Governor

    5.5~12.6V12A

    6000RPM

    > 5.5~25.2V> 100A

    > 20000RPM

    470KV11.1V-50.4V > 90A/150A

    > 4000W/6600W

    3400KV7.4V-11.1V < 14A/17A

    150W/1800W

    Analog/Digital, Brushless> 20kg.cm

    < 0.048sec/60> 12-bit ADC, IDAC

    > 4.8~7.4V

    Analog, Brush1~2kg.cm

    0.16sec/60~8-bit ADC, IDAC

    4.8~6V

    BLDC Motor

    SERVO

  • 2012

    Myson Motor Controller IC Solutions CS8953A1/CS8956A3/CS8936A3:

    RC model, SERVO --- IC Feature Spec. Comparison.

  • 2012

    Myson Motor Controller IC Solutions TM8962:

    Auto. dashboard, industrial panel, IP camera/speed dome turntable APs.

  • 2012

    Myson Motor Controller IC Solutions CS6257C0/(D0):

    Air conditioner var. freq. cooling fan --- Sensorless FOC approach for PMSM motor. [Sine wave BEMF characteristic.]

  • 2012

    CS6257 feature spec.:Myson Motor Controller IC Solutions

  • 2012

    CS6257 H/W functional block diagram:Myson Motor Controller IC Solutions

    4K X 32(2K X 64)2-WAYCACHE

    2K X 32TAG

    E-FLASHCONTROLLER

    64K X 16E-FLASH

    128 X 16 IFB

    SPI-FLASHCONTROLLER

    EXTSPI

    FLASH

    XOSC

    CLOCK MUX

    CPUMIPS-X

    16-BITPCA

    16-BIT PWM

    16-BIT PWM

    PLL

    EMG/OVLPROTECTIONINTERRUPT

    SYNCHRONIZATION

    T/HACMP

    T/HACMP

    T/H

    ACMP

    POR

    WDT

    RESET

    REFERENCE BIAS

    I2C MASTER

    UART/LIN X 3

    26 GPIO

    12-BIT SAR ADC8-CH MUX

    4K X 32

    4K X 32

    4K X 32

    4K X 32

    16K X 32 SRAM

    CODESECURITY

    IN-SYSTEMPROGRAMMING E-JTAG

    DEBUG

    REGULATORLVDLVR

    SPI HOST/SLAVE

    DRLOGIC

    DRLOGIC

    16-BIT PWM DRLOGIC

    16-BIT PWM

    16-BIT PWM

    I2C SLAVE

    T/H

    ACMP

    16-BIT SPCA

    T/H

    ACMP

    TEMPSEN

    DC FAN CONTROL 14-BIT PWM/FG COUNTER

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    Myson Motor Controller IC Solutions CS6257:

    System AP block diagram for HVAC.

  • 2012

    Myson Motor Controller IC Solutions CS6257:

    System AP block diagram for ceiling fan product.

    CS6257

  • 2012

    Myson Motor Controller IC Solutions CS6257:

    Generic sensorless FOC algorithm block diagram.

  • 2012

    Myson Motor Controller IC Solutions CS6257:

    Generic sensorless FOC algorithm block diagram & Integrated H/W motor control units

  • 2012

    Myson Motor Controller IC Solutions CS6257:

    Sensorless FOC algorithm block diagram.

  • 2012

    Myson Motor Controller IC Solutions CS6257:

    Motor PCA (/w deadtime insertion) vs. triggering points setting, pipeline ADC accessing, ISR.

  • 2012

    Myson Motor Controller IC Solutions CS6257:

    FOC motor control algorithm performance:Program code size: 16.52KB (Demo sample code).RAM size: 2.68KB.Total execution time: 10s.FOC produced CPU loading: ~16%@16KHz.Total CPU loading: ~20%

  • 2012

    Myson Motor Controller IC Solutions CS6257 FOC/VC Benefits:

    FOC/VC overcomes the low-speed imprecision of trapezoidal motor control, as well as the high-speed inefficiency experienced with conventional sinusoidal control.

    In addition to reducing energy consumption, FOC delivers advantages such as lower audible noise, reduced wear, constant torque over the complete speed range including zero-speed operation, and good velocity control under varying load conditions.

    Essential hardware-based execution of the computationally intensive FOC calculations, as well as built-in analogue IP optimized for motor control, avoids the complications and performance limitations experienced when implementing FOC in pure software.

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    CS6257 Demo Set --- H/W boards:

    Myson Motor Controller IC Solutions

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    CS8953/CS6257 Demo Set --- Live demo video clips: http://www.youtube.com/watch?v=8LgXja89qMA&feature=relmfu . http://www.youtube.com/watch?v=6XrEdo8Ajpk .

    Myson Motor Controller IC Solutions

  • 2012

    Myson Motor Controller IC SolutionsMyson Motor Controller IC Solutions CS8953/CS8956/CS8936 Sensorless BLDC motor control reference

    design kit: CS8953AR Demo board & sample BLDC motor set. Schematic & sample source code (open loop, zero start). Parameter setting software on PC-side [RS-232 I/F]. Consulting & technical service & FAE eng. test report.

    CS8953AR

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    Myson Motor Controller IC Solutions CS6257 Sensorless PMSM motor FOC control reference design kit:

    EV board & users manual. Schematic & top-level sample source code + low-level FOC algorithm library.

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    Myson Motor Controller IC Solutions CS6257 Sensorless PMSM motor FOC control reference design kit:

    Parameter Setting Software on PC-side. Consulting & technical service & FAE eng. test report.

  • 2012

    Myson Motor Controller IC Solutions Myson LIN/CAN bus enabled motor control MCU ext. solutions:

    CS8967 (96KB) --- LIN bus enabled MCU. CS8968 (96KB), CS8961 (171KB) --- Single CAN bus enabled MCU. CS8959 (171KB) --- Dual CAN bus enabled MCU. CS8962 (256KB) --- Single CAN bus enabled MCU for auto.

    dashboard AP [/w on-chip stepper motor drives].

  • 2012

    Myson BLDC Motor Controller IC Solutions

    LDO(12V-to-5V)

    CS8953U V W

    Optional Hall Sensors

    Xtal

    H/W Structure --- CS8956 vs. CS8953.CS8956.

    BEMF Detection Ckt.: Analog Comparator x 3

    Over Current Protection Ckt:

    Analog Comparator x 13

    CS8956

  • 2012

    CS8953 Sensorless BLDC Motor Application Block Diagram

    DC Bus_P

    DC Bus_N W

    U

    V

    U_H V_H W_H

    U_L V_L W_L

    High & Low Side Gate

    Drivers

    U_HU_LV_HV_L

    PWM0PWM1PWM2PWM3PWM4PWM5

    CS89538-bit MCU

    Back EMFDetection

    LEDs DisplayKey Pads Detection

    UART

    Sensorless BLDC Motor Driving BoardHV MOSFET / IGBT

    BLDC Motor

    Faults Detection

    DC Bus_N

    +5V

  • 2012

    BLDCBackEMFRC(PWM26KHZ)

    PSpiceMode InputSimulation

    0

    0

    V1

    5Vdc

    U

    C1

    10n

    R19

    1k

    C11

    10n

    0

    Wa

    V6

    TD = 0

    TF = 2.38mPW = 4.7616mPER = 14.285m

    V1 = 0

    TR = 2.38m

    V2 = 12

    V8

    TD = 2.38m

    TF = 2.38mPW = 4.7616mPER = 14.285m

    V1 = 12

    TR = 2.38m

    V2 = 0

    0

    Va

    R20

    1k

    R2

    100kR9

    10k

    0

    Ua

    U1C

    LM139

    9

    8

    312

    14+

    -

    V+

    V-

    OUT

    V2

    5Vdc

    V7

    TD = 4.7616m

    TF = 2.38mPW = 4.7616mPER = 14.285m

    V1 = 0

    TR = 2.38m

    V2 = 12

    R8

    10k

    0

    EV

    R11

    10k

    0

    A

    C6

    33n

    EU

    0

    R23

    10k

    R1

    100k

    0

    C

    R4

    100k

    R5

    100k

    0

    C4

    33n

    0

    R24

    10k

    V3

    5Vdc

    B

    0

    0

    U1A

    LM139

    7

    6

    312

    1+

    -

    V+

    V-

    OUT

    R17

    1k

    R21

    1k Vm

    R22

    10k

    C10

    10n0

    0

    EW

    R3

    100k

    C5

    33n

    0

    0

    U1B

    LM139

    5

    4

    312

    2+

    -

    V+

    V-

    OUT

    W

    0

    R16

    1k

    0

    R18

    1k

    V

    R6

    100k

    C12

    10n

  • 2012

    Myson BLDC Motor Controller IC Solutions

    Fuse

    On/Off Switch

    Potential Meter

    110~220V AC I/P Switching Power Supply

    Rotation speed I/P

    15V DC

    Potential Meter O/P

    GND

    310V DC

    CS8956

    GPIO VDD

    ADC

    310V DC

    GND INT

    Over Current/Temp.&

    Low VBBVCC VoltageDetection

    4

    Analog Comparators

    4

    TPD4125K

    BEMF & Zero CrossingDetection

    Host Side connector I/F pins:

    Rotation speed (1 pulse/rotation from MCU) feedback I/P signal ()

    0~6V potential meter O/P voltage range signal ()

    15V DC O/P voltage signal () GND () 310V DC O/P voltage signal (,

    2A max.).

    1: CWR0: CCWR GPIO

    ADC