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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 1 COURSE DIARY

    10 EME14/24 ELEMENTS OF MECHANICAL

    ENGINEERING

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 2 COURSE DIARY

    SYLLABUS

    SUB CODE : 10EME14/10EME24 EXAM MARKS : 100

    IAMARKS : 25 TOTAL HOURS: 52HOURS/WEEK: 04 EXAM HOURS : 03

    PART A

    UNIT-I

    ENERGY AND STEAM

    Forms, Sources and Classification of energy. Utilization of energy with simple block diagrams. Steam

    formation. Types of steam. Steam properties Specific Volume, Enthalpy and Internal energy. (Simple

    numerical problems)

    Steam boilers classification, Lancashire boiler, Babcock and Wilcox boiler, boiler mountings,accessories, their locations and applications. (No sketches for mountings and accessories) 07 Hrs

    UNIT-II

    TURBINES

    STEAM TURBINES Classification, Principle of operation of Impulse and reaction. Delavals turbine,

    Parsons turbine. Compounding of Impulse turbines.GAS TURBINES Classification, Working principles and Operations of Open cycle and closed cyclegas turbines.

    WATER TURBINES Classification, Principles and operations of Pelton wheel, Francis turbine and

    Kaplan turbine 07 Hrs

    UNIT-III

    INTERNAL COMBUSTION ENGINESClassification, I.C. Engines parts, 2/4 Stroke Petrol and 4-stroke diesel engines. P-V diagrams of Ottoand Diesel cycles. Simple problems on indicated power, brake power, indicated thermal efficiency, brake

    thermal efficiency, mechanical efficiency and specific fuel consumption. 06 Hrs

    UNIT-IV

    REFRIGERATION AND AIR CONDITIONINGRefrigerants, properties of refrigerants, list of commonly used refrigerants. Refrigeration - Definitions -

    Refrigerating effect, Ton of Refrigeration, Ice making capacity, COP, Relative COP, Unit ofRefrigeration. Principle and working of vapor compression refrigeration and vapor absorption

    refrigeration. Principles and applications of air conditioners, Room air conditioner. 06 Hrs

    PART BUNIT-V

    LATHE AND DRILLING MACHINES

    LATHE -Principle of working of a Centre Lathe. Parts of a lathe. Operations on lathe - Turning, Facing,

    Knurling, Thread Cutting, Drilling, Taper Turning by Tailstock offset method and Compound slide

    swiveling method. Specification of Lathe.

    DRILLING MACHINE Principle of working and classification of Drilling Machines. Bench DrillingMachine, Radial Drilling Machine. Operations on Drilling Machine -Drilling, Boring, Reaming, Tapping,

    Counter Sinking, Counter Boring and Spot facing. Specification of radial drilling machine. 07 Hrs

    UNIT-VI

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 3 COURSE DIARY

    MILLING AND GRINDING MACHINES

    MILLING MACHINE Principle of Milling, Types of Milling Machines. Principle & Working of

    Horizontal and Vertical Milling Machines. Milling Processes - Plane Milling, End Milling, Slot Milling,

    Angular Milling, Form Milling, Straddle Milling and Gang Milling. Specification of Universal MillingMachine.

    GRINDING MACHINE Principle and classification of Grinding Machines. Abrasives- Definition,types and Applications. Bonding Materials. Type of Grinding Machines, Principle and Working of

    Surface Grinding, Cylindrical Grinding and Center less Grinding. 07 Hrs

    UNIT-VII

    JOINING PROCESSES, LUBRICATION AND BEARINGS

    SOLDERING, BRAZING AND WELDING

    Definitions. Classification and method of Soldering, Brazing and Welding and Differences. Brief

    Description of Arc Welding and Oxy-Acetylene Welding

    LUBRICATION AND BEARINGSLubricants-Classification and properties. Screwcap, Tell-Tale, Drop feed, Wick feed and Needle

    Lubricators. Ring, Splash and Full pressure lubrication. Classification of Bearings, Bushed bearing,

    Pedestal bearing, Pivot bearing, Collar Bearings and Antifriction Bearings. 06 Hrs

    UNIT-VIII

    POWER TRANSMISSION

    BELT DRIVES- Classification and applications, Derivations on Length of belt.

    Definitions - Velocity ratio, Creep and slip, Idler pulley, stepped pulley and fast & loose pulley.

    GEARS - Definitions, Terminology, types and uses. Gear Drives and Gear Trains Definitions and

    classifications, Simple problems. 06 Hrs

    TEXT BOOK:

    1. A Text Book of Elements of Mechanical Engineering - S. Trymbaka Murthy, 3rdrevised edition 2006,I .K. International Publishing House Pvt. Ltd., New Delhi.

    REFERENCE BOOKS:

    1. A text Book of Elements of Mechanical Engineering K.R. Gopalkrishna, Subhash Publishers,Bangalore.

    2. The Elements of Workshop Technology - Vol I & II , SKH Chowdhary, AKH Chowdhary , NirjharRoy, 11thedition 2001, Media Promotors and Publishers, Mumbai.

    SCHEME OF EXAMINATIONOne full question to be set from each unit. Students have to answer any Fivefull questions out of eight

    questions, choosing at least twoquestions from Part Aand two questions from Part B.

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 4 COURSE DIARY

    LESSON PLAN

    Semester: I/II

    Total Periods : 62

    Subject: Elements Of Mechanical Engineering Hours/Week : 04Subject Code: 10EME14 /24 Total Hrs : 52

    No. of

    PeriodTopics to be covered Remarks

    PART A

    UNIT 1:ENERGY AND STEAM

    01 Introduction, Energy & Forms& Sources Of Energy02 Classification, Utilization Of Energy Sources.

    03Fossil Fuels, Coal Formation, Petrol& Natural Gas Formation

    Working Of Thermal Power Plant &Nuclear Plant04 Working Of Geothermal Power Plant, Hydel Plant05 Working Of Biomass, Tidal &Ocean Thermal Energy Conversion06 Working Of Solar Energy, Wind Energy Plants.07 Formation Of Steam At Constant Pressure08 Properties & Condition Of Steam, Problems

    09Steam Boilers & Classification If Boilers, Construction &Working Of Babcock

    & Wilcox Boiler10 Lancashire Boiler, Boiler Mountings & Accessories

    UNIT 2:IITURBINES11 Steam Turbine Classification, Impulse Turbine

    12 Reaction Turbine, Difference Between Impulse &Reaction Turbine13 Compounding Of Impulse Turbine,14 Advantages Of Steam Turbines Over Other Prime Movers

    15Gas Turbine, Open & Closed Cycle Gas Turbine, Comparison Between Open &Closed Cycle Gas Turbine

    16 Water Turbines, Classification & Pelton Wheel17 Francis Turbine & Kaplan Turbine

    UNIT 3:INTERNAL COMBUSTION ENGINES18 Classification Of IC Engines, Parts Of IC Engine19 Four Stroke Petrol Engine20 Four Stroke Diesel Engine

    21 Two Stroke Petrol Engine22 Comparison Between Petrol & Diesel Engine23 Difference Between Petrol & Diesel Engine24 Simple Calculations On IC Engines25 IC Engine Problems And Calculations

    UNIT 4: REFRIGERATION AND AIR CONDITIONING26 Refrigeration, Terms Used In Refrigeration27 Parts Of Refrigerator& Types Of Refrigerant28 Vapour Compression Refrigeration System29 Vapour Absorption Refrigeration System

    30

    Comparison Between Vapour Compression & Vapour Absorption Refrigeration

    System

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 5 COURSE DIARY

    31 Principles and Applications of Air conditioners32 Working of Room air conditioner

    PART BUnit 5: LATHE AND DRILLING MACHINES33 Lathes, Types Of Lathes, Parts Of Center Lathe34 Operations Performed On Lathes-Facing,Turning,Knurling35 Threading, drilling, Taper Turning by Tail stock offset Method.36 Taper Turning by Compound Slide swiveling Method, Specification of lathe.37 Principle of Working and classification of Drilling Machines38 Working of Bench Drilling Machine, Radial Drilling Machine

    39Operations Performed On Drilling Machine.- Drilling, Reaming,

    Boring,Tapping,Counter Sinking, Counter Boring, Spot Facing40 Specification Of Radial Drilling Machine.

    UNIT 6: MILLING AND GRINDING MACHINES41 Principle of Milling, Types of Milling Machines.42 Principle & Working of Horizontal and Vertical Milling Machines.

    43Milling Processes - Plane Milling, End Milling, Slot Milling, Angular Milling,

    Form Milling, Straddle Milling and Gang Milling.44 Specification of Universal Milling Machine.

    45Principle and classification of Grinding Machines.Abrasives- Definition, types and Applications. Bonding Materials.

    46 Type of Grinding Machines, Principle and Working of Surface Grinding,47 Principle and Working of Cylindrical Grinding and Center less Grinding.

    UNIT 7: JOINING PROCESSES, LUBRICATION AND BEARINGS

    48 Definitions. Classification and method of Soldering,49 Classification and method of Brazing.

    50Classification and method of Welding. Differences between Soldering, Brazing,Welding

    51 Description of Arc Welding, Description of Oxy-Acetylene Welding

    52Classification and properties Lubricants, Screw cap, Tell-Tale, Drop feed,.Lubrication.

    53 Wick feed and Needle Lubricators. Ring, Splash and Full pressure lubrication54 Classification of Bearings, Bushed bearing, Pedestal bearing,55 Pivot bearing, Collar Bearings. Antifriction Bearings.

    UNIT 8: POWER TRANSMISSION56 Types Of Belt Drives, Derivation For An Open Belt Drive57 Derivation For A Cross Belt Drive

    58Definitions - Velocity ratio, Creep and slip, Idler pulley, stepped pulley and fast

    & loose pulley. Angle Of Contact, Initial Tension In The Belt,59 Definitions, Terminology, types and uses. of Gears. Types of Gear Drives60 Definitions and classifications of Gear Trains

    61 Simple Gear Trains,Compund Gear Trains

    62 Simple Problems on Gear Trains

    Signature of Staff

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 6 COURSE DIARY

    QUESTION BANK

    UNIT-1:

    ENERGY AND STEAMSOURCES OF ENERGY

    1. Explain briefly conventional energy sources.2. Explain briefly non-conventional energy sources.3. What are the advantages and disadvantages of renewable energy sources?4. What are the advantages and disadvantages of solar energy?5. Write a short note on geothermal energy.6. Write a short note on wind and tidal energy.7. Distinguish between conventional and non-conventional energy sources.8. Distinguish between renewable energy sources and non- renewable energy sources.9. Explain the Working of Ocean Thermal Energy Conversion (OTEC) with neat sketch.10. List the various Sources of energy with minimum two examples for each source.

    STEAM FORMATION& STEAM BOILERS

    1. Explain with a neat sketch formation of steam at constant pressure.2. Define a) Sensible heat b)Latent heat c) Total Heat of Evaporation d) Degree of Super heat3. Define Dryness Fraction. Explain the different states of Steam4. What are the advantages of super heated steam?5. Write the differences between Super heated steam and Dry Saturated Steam.6. Briefly Explain

    a) Specific volume of Wet Steam

    b) Specific volume of Dry Steamc) Specific volume of Super Heated Steam

    d) External Work done during Evaporation

    e) Internal energy of Steam

    7. Find the Internal Energy of 1 Kg of Steam at 0.8 Mpa .a) When the dryness fraction is 0.9 b) whenthe steam is dry c) when it is super heated to 300 C

    8. Six Kg of wet steam contains 0.56 Kg of water particles in it. What is the dryness fraction of thesteam?

    9. Find the Specific Volume of 2 Kg of Steam at 8 bar.a) When the dryness fraction is 0.9b) When the steam is dryc) When it is super heated to 300 C

    10.Steam initially at nine bars and 0.98 dryness. Find the quality and temperature of the steam a)when the steam loses 50 kJ/Kg at constant pressure

    11.When the steam gains 100 kJ/Kg at constant pressure12.Define and Classify Steam Boilers.13.Explain with Neat Sketch the construction and working of Lancashire boiler.14.Explain with Neat Sketch the construction and working of Wilcox and Babcock boiler.15.Compare Water tube and Fire Tube Boiler.16.Distinguish between mountings and accessories of the boiler. Name any three Mountings and two

    Accessories.

    17.Name any five Boiler Mountings and Accessories.

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 7 COURSE DIARY

    UNIT-2:

    TURBINES

    STEAM TURBINES

    1. Write any five advantages Steam Turbines over other Prime Movers.2. Explain with a neat sketch Working Principle of Impulse Turbine.3. Explain with a neat sketch Working Principle of Reaction Turbine.4. Differentiate between Impulse and Reaction Turbine.5. What is Compounding of Steam turbines and explain its types.6. Explain about Velocity Compounding of Steam Turbines with neat sketch7. Explain about Pressure compounding of Steam Turbines with neat sketch..8. Explain about Velocity and Pressure compounding of Steam Turbines with neat sketchGAS TURBINES

    9. Explain with neat sketches open cycle and closed cycle gas turbines10.Write applications of Gas turbine.11.Differentiate between closed cycle and open cycle gas turbine.WATER TURBINES

    12.With a neat sketch, explain the pelton wheel.13.Write a classification of Water Turbines14.With a neat sketch, explain the operation of Kaplan and Francis turbine.15.. Differentiate between Kaplan and Francis Turbine.

    UNIT 3:

    INTERNAL COMBUSTION ENGINES

    1. Define and classify Internal Combustion engines.2. With a neat sketch describe the parts and functions of an IC engine.3. With a neat sketch explain Terminology of an IC engine4. With a neat sketch explain the 4-stroke Petrol engines working principle5. With a neat sketch explain the 4-stroke Diesel engines working principle6. With a neat sketch explain the 2-stroke Petrol engines working principle7. With a neat sketch explain the 2-stroke Diesel engines working principle8. Compare between 4stroke and 2 stroke engines.9. Compare between SI and CI engines.10.Calculate the Indicated Power of a Four Stroke petrol engine. The average piston speed is 70

    m/min. and the mean effective pressure is 5.5 bars. The diameter of the piston is 150 mm.

    11. A four stroke three cylinder SI Engine develops 60 KW of power at an average piston speed of 9m/s. If the mean effective pressure is six Mpa, stroke is 500 mm and the diameter to stroke ratio is

    0.8, find the engine speed and the cylinder bore.

    12.An IC Engine runs at 360 rpm developing 18 KW of brake power. The brake drum radius is 0.5 mand the dead weight is weighing 140 kg. If friction power is 50% of the brake power. Find theSpring Load and Indicated power.

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 8 COURSE DIARY

    UNIT 4:

    REFRIGERATION & AIR CONDITIONING

    1. Briefly explain the concepts of Refrigeration2. With a neat sketch explain parts of a Refrigerator.3. With a neat sketch explain Vapour Compression refrigeration system.4. With a neat sketch explain vapour Absorption refrigeration system.5. List out the properties of a good refrigerant.6. Explain about some important refrigerants.7. Define air-conditioning and explain its principle.

    PART B

    UNIT 5:

    LATHE AND DRILLING MACHINES

    LATHE

    1. What is a lathe? List the essential parts of a lathe. Explain the principle of a lathe2 Write the specifications of a lathe.3 Explain briefly about the types of lathe.4 Explain briefly all the functions of a lathe with a neat sketch.5 Explain any two methods of producing a conical surface (taper turning) in a lathe with a neat

    sketch.6 Explain the operation of a thread cutting in lathe with a neat sketch.7 Draw the lathe, label all the parts and explain briefly any 4 parts in lathe.

    DRILLING MACHINE

    1. What is meant by drilling? What are the types of drilling machine?2. Explain the operation of radial drilling machine with a neat sketch.3. Explain the operation of Bench drilling machine with a neat sketch4. Explain briefly all the drilling operations with a neat sketch.5. Write the differences between drilling, reaming and boring.6. Write the differences between counter boring and countersinking.

    UNIT 6:

    MILLING AND GRINDING MACHINES

    MILLING MACHINE

    1. Write the principle of milling and write the types of milling machine.2. Explain the operation of horizontal milling machine with a neat sketch.3. Explain the operation of vertical milling machine with a neat sketch.4. What are differences between up milling and down milling?5. Explain briefly the milling operations with a neat sketch.

    GRINDING MACHINES

    1. What is meant by grinding? What are types of grinding machine?2. Write the principle of grinding?3. Write the various abrasives and bonding material used in grinding wheel4. Write the operation of surface grinding with a neat sketch.5. Explain briefly the operation of cylindrical grinding and center less grinding with a neat sketch.

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 9 COURSE DIARY

    UNIT 7:

    JOINING PROCESSES, LUBRICATION AND BEARINGS

    SOLDERING, BRAZING AND WELDING

    1. Write the differences between soldering, brazing and welding.2. Explain the soldering process with a neat sketch. What is the need of flux in soldering? Write the

    flux using in soldering and the applications of soldering.

    3. Explain the brazing process with a sketch and write the application of brazing.4. What is meant by welding? Write the difference between plastic welding and fusion welding.5. Explain the gas welding process and write the types of gas flames in gas Welding with a neat

    sketch.6. Explain the process of arc welding with a neat sketch.LUBRICATION & BEARINGS

    1. Define and classify the Bearings2. What are functions of a lubricant3. What are types of a lubricant4. What are the properties of a good lubricant5. With neat sketch explain the working of

    A). Deep feed lubricator

    B). Glass-bottle needle type lubricator.C). Telltale lubricator.

    D). Screw- cap lubricator.

    6.

    Classify the different methods of lubrication. Explain any one with a neat sketch.

    UNIT 8:

    POWER TRANSMISSION

    1. Define power transmission and explain the types of drives.2. With a neat sketch explain working of stepped cone pulley3. Derive an expression for length of a open belt drive4. Derive an expression for length of closed belt drive5. Derive an expression of belt tension of a flat belt drive.6. Define slip and its effect on velocity ratio.7. Mention the advantages and disadvantages of a flat belt drive.8. Mention the advantages and disadvantages of a V belt drives over flat belt drives.9. Explain the working of a gear drive10.Mention the advantages and disadvantages of a gear drive.11.Classify gears and explain.12.What are gears drives and explain its types.13.An engine is driven by a flat belt drive using an electric motor. The diameter of the

    pulley on the motor is 1200 mm and the radius of the pulley on the engine is half radius of the

    motor pulley. If the engine runs find the motor speed.

    14.A flat belt drive is used to transmit power-using pulleys from a motor to a nearby engine shaft.The motor shaft and the engine shaft are placed 4 m apart. And lie in the same plane. The diameter

    of the motor pulley is 800 mm and that of the engine shaft pulley is 400 mm. Find the length of

    the belt used for the drive if a) the drive is Open b) the drive is crossed.

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 10 COURSE DIARY

    15.Find the tension in the two sides of the belt if the difference between the higher and the lowertension is 1200 N. Assume an angle of contact of 150 and Co efficient of friction of 0.3.

    16.A belt drive is used to transmit power between two parallel shafts placed 3000 mm apart. Thedriven pulley having 500 mm diameter and 160angle of lap runs at 180 rpm. If the coefficient offriction is 0.3 and initial tension is 8KN,find the power transmitted by the belt.

    19.A simple gear train consists of three wheels having 40,50,70 teeth respectively. Find itsvelocity ratio. Driver wheel having 40 teeth rotates at 210 rpm in clockwise direction. Determine the

    speed and the direction of driven wheel.

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    I / II SEMESTER 11 COURSE DIARY

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 22 COURSE DIARY

    First/second semester B.E.degree Examination Dec08/Jan09

    Model Question Paper

    Subject: Elements of Mechanical Engineering (06EME 14/24)

    Time: 3Hrs Max Marks: 100

    Note: 1. Answer any FIVE full question selecting atleast TWO questions from each Part

    2. Answer all objective types questions only in first and second writing pages.3. Objective types questions should not be repeated.

    PART-A

    1. a) Choose the correct answer 1x4=4

    i) The process in which, using the principle of Photovoltaic effect, The solar energy is directly converted

    into Electrical Energy is Known as

    A) HelioElectrical Process B) HelioThermal Process

    c) Mechanical Process D) None

    ii) The centrifugal forces generated by the earth rotation on the Far side results in another bulge rises on

    this side of the earth are calledA) Lunar Tides B) Volcanoes

    C) Earth Quakes D) None

    iii) The difference between superheated temperature and the Saturation temperature of steam is called

    A) Degree of Superheat B) Latent Heat of VaporizationC) Sensible Heat D) None

    iV) Babcock and Wilcox boiler is an example of ----------- boiler

    A) Fire tube B) water tube

    C) Air tube D) Gas tube

    b) Classify different sources of energy and give examples 06

    C) With a neat sketch explain the working of Lancashire boiler 10

    2. a) Choose the correct answer 1x4=4i) In Parsons turbine the ----------- pressure steam does not initially expand in the nozzle

    A) High B) Low

    C) Medium D) Critical

    ii) De Laval Turbine is also called

    A) Impulse steam turbine B) Gas turbine

    C) Reaction steam turbine D) Water turbine

    iii) Kaplan turbine is a ---------- turbine

    A) Low Head reaction B) High head reaction

    C) Impulse D) Fire tube

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 23 COURSE DIARY

    iv) A prime mover in which the heat energy of the steam is transformed in to Mechanical energy directly

    in the form of rotary motion is called-------A) Steam turbine B) water turbine

    D) Generators C) Alternator

    b) Explain the working principle of a Pelton wheel with a neat sketch 07C) Explain the working of an open cycle gas turbine with a power plant line diagram.

    Enumerate the advantages of closed cycle gas turbine over open cycle gas turbine 09

    3. a) Choose the correct answer 1x4=4

    i) In two stroke engines, number of rotation of the crank shaft to complete a cycle

    A) 2 B) 4

    C) 6 D) 1

    ii) In petrol engines, Heat is supplied at constantA) Temperature B) Pressure

    C) Volume C) Area

    iii) Mechanical Efficiency is defined as the ratio of ---------- Efficiency and ---------- Efficiency.

    A) Break Thermal & Indicated Thermal B) Indicated & Break Thermal

    C) IP&BP D) None

    iv) In IC Engines, connecting rod connects -----------&----------

    A) Piston & crank Shaft B) inlet & outlet valvesC) Spark Plug D) None

    b) Explain with sketch working of four stroke petrol engine with PV diagram 10

    c) Find the indicated power of a four stroke petrol engine of swept volume of six liters and running

    at 1000 rpm Take the mean efficient pressure as 600KN/m2. 06

    4. a) Choose the correct answer 1x4=4

    i) A ------------ is an appliance in which the heat from the refrigerant is rejected at Higher temperature toanother medium.

    A) Condenser B) refrigerant

    C) Evaporator D) Radiator

    ii) The performance of a refrigeration system is expressed by a factor known as -------

    A) Coefficient of performance B) Mechanical EfficiencyC) overall Efficiency D) None

    iii) One tone of refrigeration is equal to ------------kj/sec.

    A) 3.5 B) 4.5

    C) 5.5 D) 210

    iv) Mono Chloro-difuloro Methane is a popular refrigerant called -------------

    A) Water B) Freon22

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 24 COURSE DIARY

    C) NH3 D) Carbon

    PART-B

    5. a) Choose the correct answer 1x4=4i) The method of machining operation in which the work piece is reduced to cylindrical section of

    required diameter is called-------- operation.

    A) Taper turning B) Plane Turning

    C) Ec centric turning D) None

    ii) ---------- is an operation to produce conical surface on the cylindrical work pieceA) Plane turning B) Taper turning

    C) Boring D) Grinding

    iii) ----------- is the process of generating internal threads

    A) Tapping B) TurningC) Milling D) Knurling

    iv) ----------- is the finishing operation to produce a flat round surface around alreadydrilled hole.

    A) Spot facing B) Tapping

    C) counter sinking D) None

    b) Explain with sketch the mechanism of Taper turning by swiveling the Compound rest 07

    c) Sketch and explain bench drilling machine 09

    6. a) Choose the correct answer 1x4=4i) ----------- is the milling operation used to mill flat surfaces by mounting cutters with their axes

    perpendicular to the milled surfaces

    A) Form Milling B) Angular Milling

    C) Gang Milling D) straddle.

    ii) The horizontal shaft used to mount the milling cutter is called

    A) Spindle B) Connecting rod

    C) Saddle D) arbor

    iii) ---------- is the mineral employed for sharpening, grinding and polishing operations

    A) Grinder B) ShellacC) Abrasive D) Tool

    iv) Grinding is also called

    A) Abrasive Machining B) Twisting

    C) Lapping D) Honing

    b) Draw a schematic sketch of horizontal milling machine and explain the parts 08

    c) With a neat sketch explain the principle of center less grinding process 08

    7. a) Choose the correct answer 1x4=4

    i) Fusion welding is also known as

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    DEPARTMENT OF MECHANICAL MVJCE

    I / II SEMESTER 25 COURSE DIARY

    A) Pressure Welding B) Resistance welding

    C) Non Pressure Welding D) Thermit Welding

    ii) --------- is the method of joining thin metal pieces using a dissimilar metal or an alloy by theapplication of heat

    A) Soldering B) BrazingC) Welding D) Grinding

    iii) The material used in brazing

    A) Spelter B) Electrode

    C) Solder C) All the above

    iv) --------- is the measure of internal frication of lubricating oil

    A) Viscosity B) Porosity

    C) Electricity D) None

    b) Distinguish amongst soldering, brazing and Welding 05c) Describe drop feed Lubricator with a neat sketch 05d) How bearings are classified? Sketch and explain bushed bearing 06

    8. a) Choose the correct answer 1x4=4

    i) For converting rotary motion into linear motion, ---------- type of gears are used

    A) Bevel Gears B) Spiral Gears

    C) Spur Gears D) Rack & Pinion

    ii) When the axes of the driver and follower shafts are intersecting, ------------ gears are usedA) Bevel B) Spiral

    C) Helical D) Elliptical

    iii) In an open belt drive, to increase the arc of contact of the belt and driven pulley

    ---------- is used.A) Jockey Pulley B) Stepped Cone Pulley

    C) Fast & Lose Pulley D) Cross Belt.

    iv) The ratio of diameters of the driver and driven pulleys is called --------

    A) Module B) Velocity Ratio

    C) Ratio of belt tension D) Pitch Circle diameter

    b) Derive with usual notations, the relation to determine the length of belt in a cross Belt drive system 09

    c) In a compound gear train, the wheels A, B, C&D have number of teeth 15, 30, 20&40 respectively. Thewheels B&C are keyed to the same spindle. If the Wheel A runs at 40 rpm, Find the speed of the wheel D

    also sketch the Arrangement 07

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    10 CED 14 / 10 CED 24 COMPUTER AIDEDENGINEERING DRAWING

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    SYLLABUS

    Sub Code: 10 CED 14 / 10 CED 24 IA Marks: 25

    Hrs/ Week : 06 (Instruction 2 hr. +Sketching & Practice 4 hr.) Exam Hours : 03

    Total Hrs. : 84 (Instruction 28 hr. +Sketching & Practice 56 hr.) Exam Marks : 100

    1. Introduction to Computer Aided Sketching

    Introduction, Drawing Instruments and their uses, BIS conventions, Lettering, Dimensioning and free

    hand practicing.

    Computer screen, layout of the software, standard tool bar/menus and description of most commonly usedtool bars, navigational tools. Co-ordinate system and reference planes. Definitions of HP, VP, RPP &

    LPP. Creation of 2D/3D environment. Selection of drawing size and scale. Commands and creation of

    Lines, Co-ordinate points, axes, poly-lines, square, rectangle, polygons, splines, circles, ellipse, text,

    move, copy, off-set, mirror, rotate, trim, extend, break, chamfer, fillet, curves, constraints viz. tangency,parallelism, inclination and perpendicularity. Dimensioning, line conventions, material conventions and

    lettering. 12 Hrs

    2. Orthographic Projections

    Introduction, Definitions - Planes of projection, reference line and conventions employed, Projections of

    points in all the four quadrants, Projections of straight lines (located in First quadrant/first angle only),

    True and apparent lengths, True and apparent inclinations to reference planes (No applicationproblems). 12 Hrs

    3. Orthographic Projections of Plane Surfaces

    (First Angle Projection Only)

    Introduction, Definitionsprojections of plane surfacestriangle, square, rectangle, rhombus, pentagon,hexagon and circle, planes in different positions by change of position method only (No problems on

    punched plates and composite plates). 12 Hrs

    4. Projections of Solids (First Angle Projection Only)

    Introduction, Definitions Projections of right regular tetrahedron, hexahedron (cube), prisms, pyramids,

    cylinders and cones in different positions. (No problems on octahedrons and combination

    solid) 24 Hrs

    5. Sections And Development of Lateral Surfaces of Solids

    Introduction, Section planes, Sections, Section views, Sectional views, Apparent shapes and True shapes

    of Sections of right regular prisms, pyramids, cylinders and cones resting with base on HP. (No problems

    on sections of solids)

    Development of lateral surfaces of above solids, their frustums and truncations. (No problems on lateral

    surfaces of trays, tetrahedrons, spheres and transition pieces). 12 Hrs

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    6. Isometric Projection (Using Isometric Scale Only)

    Introduction, Isometric scale, Isometric projection of simple plane figures, Isometric projection of

    tetrahedron, hexahedron(cube), right regular prisms, pyramids, cylinders, cones, spheres, cut spheres and

    combination of solids (Maximum of three solids). 12 Hrs

    Text Books

    1. Engineering Drawing - N.D. Bhatt & V.M. Panchal, 48 th edition, 2005-Charotar PublishingHouse, Gujarat.

    2. A Primer on Computer Aided Engineering Drawing-2006, Published by VTU, Belgaum.Reference Books

    1. Computer Aided Engineering Drawing - S. Trymbaka Murthy, -I.K. International PublishingHouse Pvt. Ltd., New Delhi, 3

    rdrevised edition- 2006.

    2. Engineering Graphics - K.R. Gopalakrishna, 32ndedition, 2005- Subash Publishers Bangalore.3. Fundamentals of Engineering Drawing with an Introduction to Interactive Computer Graphics

    for Design and Production-Luzadder Warren J., Duff John M., Eastern Economy Edition,

    2005-Prentice-Hall of India Pvt. Ltd., New Delhi.

    Conducting classes

    Classes may be conducted in two slots/ week of 3 hours each (Instruction 1 hr. +Sketching & Practice

    2 hr.)

    Scheme of Evaluation for Internal Assessment (25 Marks)

    (a) 15 Marks for Class work (Sketching & Computer Aided Engineering drawing printouts in A4 size

    sheets).

    (b) 10 Marks for test in the same pattern as that of the main examination.(Better of the two Tests).

    All the solutions must be valued on the spot by examining the sketches, display and the hard copies. All

    the sketches including the computer printouts must be submitted and they must be preserved for one year.

    Scheme of Examination

    1. Chapter 1 is only for practice and Internal Assessment and not for examination.2. Separate Question paper must be set for each batch of students, jointly by the Internal & External

    examiners.

    3. A maximum of THREEquestions must be set as per the following pattern (No mixing of questions

    from different Chapters).Q. No. From Chapters Marks Allotted

    1 Chapter 2 or Chapter 3 30

    2 Chapter 4 40

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    3 Chapter 5 or Chapter 6 30

    Total 100

    Scheme of Evaluation

    Q. No. Solutions & Sketching on graph

    book

    Computer display &

    printoutTotal Marks

    1 10 Marks 20 Marks 30

    2 15 Marks 25 Marks 40

    3 15 Marks 15 Marks 30

    Total 40Marks 60 Marks 100

    Students have to submit the computer printouts and the sketches drawn on the graph sheets at the end of

    the examination. Both Internal & External examiners have to jointly evaluate the solutions (sketches) and

    computer display & printouts of each student for 100 marks (40 marks for solutions & sketches + 60

    marks for computer display and printouts) and submit the marks list along with the solution (sketches) on

    graph sheets & computer printouts in separate covers.

    4. Each batch must consist of a minimum of 10 students and a maximum of 12 students.

    5. Examination can be conducted in parallel batches, if necessary.

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    LESSON PLAN

    Hour

    NoTopics to be covered

    01 Introduction to computer aided sketching- Drawing Instruments and their uses, BIS conventions,

    Lettering, dimensioning and free hand practicing.

    02 Computer screen, layout of the software-Solid Edge-standard tool bar-menu commonly used tool

    03 Various Commands in Solid Edge- software

    04 Orthographic projections-Planes of projection, reference line

    Projection of points

    05 Projection of points in all the four quadrants

    Projection of lines

    06 Projection of lines parallel to one plane and inclined to another plane

    07 Projections of straight lines inclined to one plane and parallel to other plane

    08 Projection of lines inclined in both the planes

    Projection of plane surfaces

    09 Orthographic projection of plane surface-projections of triangle, square, rectangle

    10 Projections of pentagon, hexagon and circle

    11 Projections of planes in different positions

    Projection of solids

    12 Projections of Prisms Square, pentagon, hexagon

    13 Projections of Pyramids- Square, pentagon, hexagon14 Projections of solids-right regular tetrahedron ,hexahedron

    15 Projections of Cylinders and Cones

    Development of Surfaces

    16 Section OF Solids-Introduction of Section Planes, Section views , Apparent shapes and true shapes

    of section of right regular prisms

    17 Section of pyramids

    18 Section of cylinders

    19 Section of cones resting with base on Hp

    20 Development of Lateral surfaces of Solids

    21 Development of Lateral surfaces of Frustums

    22 Development of Lateral surfaces of TruncationsIsometric view

    23 Isometric Projections-Isometric scale , Isometric Projection of simple plane figures

    24 Isometric Projection of Tetrahedron, Hexahedron

    25 Isometric Projection of Right regular Prisms and Pyramids

    26 Isometric Projection of Cylinders, Cones

    27 Isometric Projection of Spheres, Cut Spheres

    28 Isometric Projection of Combination of Solids

    29 Revision

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    10 WSL 16/10 WSL 26 - WORKSHOP PRACTICE

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    SYLLABUS

    Sub Code : 10 WSL 16/10 WSL 26 IA Marks : 25

    Hrs/ Week : 03 Exam Hours : 03

    Total Hrs. : 42 Exam Marks : 50

    1. Fitting

    a. Study of fitting toolsb. Study of fitting operations & jointsc. Minimum 5 models involving rectangular, triangular, semi circular and dovetail joints.

    2. Weldingd. Study of electric arc welding tools & equipmentse. Minimum 4 Models- electric arc welding-Butt joint, Lap joint, T-joint & L-joint.

    3. Study and demonstration of Sheet metal and soldering work.

    4. Study & demonstration of power Tools in Mechanical Engineering

    Scheme of Examination:

    Fitting 30 Marks

    Welding 10 Marks

    Viva Voce 10 Marks--------------

    TOTAL 50 Marks

    --------------

    Reference Book:

    1. The Elements of Workshop Technology -, Vol 1 & 2, S.K.H. Choudhury, A.K.H.Choudhury, Nirjhar

    Roy, 11th

    edition, 2001, Media Promoters and Publishers, Mumbai.

    *****

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