Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks...

18
Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski

Transcript of Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks...

Page 1: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Multi-Material 3D Printer

ECE480: Design Team 11

He ChenAnnalin DavisMichael SayboltJosh FolksMatt Luzenski

Page 2: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

OutlineIntroductionProblem StatementBackgroundObjectivesDesignsDesign rankingsProposed Solution

Page 3: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Introduction

● 3D printing● MSU technologies● Conductive parts

Page 4: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Problem Statement

3 axis gantry for dual printing of plastic and metal.Proof of concept using multiple plastics

Page 5: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Parts of a 3D Printer

Page 6: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Background

● Direct-Metal/Select Laser Sintering● Fused Deposition Modeling (FDM)● No metal FDM options● Plasma deposition● Multi-material capability

Page 7: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Objectives

● Dual print head and dual material

● Standardize printing head designs

● Intuitive UI

● Improve bonding properties of metal and plastic

Page 8: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Design Goals (Hardware)

● Accuracy

● Adaptability

● Dual-head printer

● Compatible Software

Page 9: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Design Goals (Software)

● Open source

● Dual printing compatible

● Ease of understanding

● Ease of use

Page 10: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Designs

Ord Bot Hadron 3D Printer Mechanical Platform

● Extruders

● Microcontroller

● Inaccuracy

Page 11: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Designs

Asterid 1000HB 3D Printer

● Dual Extruders

● Software Options

● Inaccuracy

Page 12: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Designs

Wanhao 4S Duplicator 3D Printer

● Dual Extruders

● Accurate

● Sturdy

Page 13: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Design Rankings

● Duplicator 4So High Accuracy

● Asterid 1000HBo Inexpensive

● ORD Bot Hadrono Open Chassis

Engineering Criteria

Importance

ORD Bot Hadron 3D printer

Duplicator 4S

Asterid 1000HB 3D Printer

Accuracy 5 3 9 3

Dual Extruder Heads

3 1 9 9

Adaptability 3 9 3 9

Compatibility with available software

4 9 9 3

Price 2 9 3 3

Totals 99 123 87

Page 14: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Proposed Design Solution

● Duplicator 4S● Modify the Carriage● ReplicatorG

Page 15: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

New Features

● Material Selection

● Extruder Temperature

● Layer Height

Page 16: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Budget Breakdown

$1,000.00

$200.00$100.00

$100.00

$70.00

$30.00

Wanhao 4S

Misc./Software

PLA/ABS

Alt. Extruder

Alt. Controller

Extruder Mount

Page 17: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

References

http://www.supermediastore.com/blog/article/nitty-gritty-3d-printinghttp://www.automationtechnologiesinc.com/products-page/3d-printer/3d-printer-mechanical-platform-no-controllerhttp://www.plasticscribbler.com/store/Asterid-1000HB-3D-Printerhttp://wanhaousa.com/products/duplicator-4s-steel-exoframehttp://replicat.org/usagehttp://fashioningtech.com/profiles/blogs/switches-from-conductive-ink http://www.3dspectra.com/3d-printing-services

Page 18: Multi-Material 3D Printer ECE480: Design Team 11 He Chen Annalin Davis Michael Saybolt Josh Folks Matt Luzenski.

Questions?

Thank you for your time!!