Multi-Gas-in-Oil Analysis System with Transformer ... 1008.pdf · Hydrocal 1008 Multi-Gas-in-Oil...

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power www.ppi.ph pazifik Manufactured by: Hydrocal 1008 Multi-Gas-in-Oil Analysis System with Transformer Monitoring Functions transmission of alarms or the execution of control functions (e.g. control of a cooling system of a transformer) • 8 digital relay outputs • 5 digital opto-coupler outputs Key Advantages • Hydrogen (H2), carbon monoxide (CO), carbon dioxide (CO2), methane (CH4), acetylene (C2H2), ethylene (C2H4) and ethane (C2H6) , measurement. • Moisture-in-oil measurement • Communication interfaces ETHERNET 10/100 Mbit/s (both copper-wired/fibre-optical) and RS 485 to support proprietary communication protocols and to be open/ prepared for substation communication protocols IEC 61850, MODBUS, DNP 3 etc. • Optional on-board GSM and analog modems for remote communication • 6 analog AC voltage inputs for the connection of capacitive HV bushing sensors for HV bushing monitoring application. HYDROCAL 1008 is a permanently-installed multi-gas-in-oil analysis system with transformer monitoring functions. It allows for the individual measurement of moisture and the key gases hydrogen (H2), carbon monoxide (CO), carbon dioxide (CO2), methane (CH4), acetylene (C2H2), ethylene (C2H4) and ethane (C2H6) dissolved in transformer oil. As hydrogen (H2) is involved in nearly every fault of the isolation system of power transformers and carbon monoxide (CO) is a sign of an involvement of the cellulosic/ paper isolation the presence and increase of acetylene (C2H2) and ethylene (C2H4) further classifies the nature of a fault as overheating, partial discharge or high energy arcing. The device can serve as a compact transformer monitoring system by the integration / connection of other sensors present on a transformer via it’s analog inputs: • 4 analog inputs 0/4-20mADC • 6 analog inputs 0/4-20mADC / 0-100VAC configurable by jumpers It is further equipped with digital outputs for the BM-HC1008/3

Transcript of Multi-Gas-in-Oil Analysis System with Transformer ... 1008.pdf · Hydrocal 1008 Multi-Gas-in-Oil...

Page 1: Multi-Gas-in-Oil Analysis System with Transformer ... 1008.pdf · Hydrocal 1008 Multi-Gas-in-Oil Analysis System with Transformer Monitoring Functions ... • Infrared NIR gas sensor

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Manufactured by:

Hydrocal 1008Multi-Gas-in-Oil Analysis System with Transformer Monitoring Functions

transmission of alarms or the execution of control functions (e.g. control of a cooling system of a transformer)• 8digitalrelayoutputs• 5digitalopto-coupleroutputsKey Advantages• Hydrogen(H2),carbonmonoxide(CO),carbondioxide (CO2), methane (CH4), acetylene (C2H2), ethylene (C2H4) and ethane (C2H6) , measurement.

• Moisture-in-oilmeasurement• CommunicationinterfacesETHERNET10/100Mbit/s (bothcopper-wired/fibre-optical) andRS485tosupportproprietarycommunicationprotocols and to be open/ prepared forsubstation communication protocols IEC61850,MODBUS,DNP3etc.

• Optionalon-boardGSMandanalogmodemsfor remote communication

• 6analogACvoltageinputsfortheconnectionof capacitive HV bushing sensors for HVbushing monitoring application.

HYDROCAL 1008 is a permanently-installedmulti-gas-in-oilanalysissystemwithtransformermonitoringfunctions.Itallowsfortheindividualmeasurement of moisture and the key gaseshydrogen (H2), carbon monoxide (CO), carbondioxide(CO2),methane(CH4),acetylene(C2H2),ethylene (C2H4) andethane (C2H6) dissolved intransformer oil.

Ashydrogen(H2)isinvolvedinnearlyeveryfaultof the isolation system of power transformers and carbon monoxide (CO) is a sign of aninvolvement of the cellulosic/ paper isolationthe presence and increase of acetylene (C2H2) andethylene(C2H4)furtherclassifiesthenatureof a fault as overheating, partial discharge orhigh energy arcing. The device can serve asa compact transformer monitoring system by the integration / connection of other sensorspresentonatransformerviait’sanaloginputs:• 4analoginputs0/4-20mADC• 6analoginputs0/4-20mADC/0-100VACconfigurablebyjumpersItisfurtherequippedwithdigitaloutputsforthe

BM-HC1008/3

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Sensor firmware main menu

User menu•Transformeradministratordata•Customer/SiteadministratordataExternal menu•Voltageandcurrentmeasurement•Bottomandtopoilmeasurement•OilhumiditymeasurementGas-in-Oil menu•Chartdiagram•ResulttableAlarm menu•Reporttable•AlarmacknowledgementTransformer menu•Agingrate•Hotspottemperature•Loss-of-LiveConfiguration menu•Alarmlevelsetting•Communicationsetting•TransformersettingInstallation

Gas-in-Oil menu

Individual chart diagram for hydrogen(H2), carbon monoxide (CO), carbon di-oxide (CO2), methane (CH4), acetylene (C2H2),ethylene(C2H4)andethane(C2H6) andmoisture.

Display of alarm list. Details of eachalarmandindividualsettings.

Thebushingmonitoringsetupmenuallowsthe inputofallbasicparameters requiredfor the bushing monitoring.

Alarm setup / edit menu Bushing monitoring setup menu

PC-Software

Transformer administration data

•Alladministrationdataofatransformercanbeentered•Networkofdifferentpowerplantsandtransformerbankscanbeconfigured•Selectivecontacttoeachtransformerinthenetwork•Obtaininginformationoftotaltransformersituation

Transformer monitoring functions

Voltages and Currents(viavoltageandcurrenttransformers/transducer)Temperature MonitoringBottomandoiltemperature(viaadditionaltemperaturessensors)Free configurationAnalogueinputscanbefreeallocatedtoanyadditionalsensorFurther Calculations:Hot-Spot (acc.IEO60076Loss-of-Life Ageing Rate Cooling Stage / Tap Changer Position(e.g.viacurrenttransducer)

jointR&Ddesigntogetherwithpower transformer manufacturerPAUWELS

HV Bushing MonitoringHV Bushing / Test tap / Name plate

Bushing sensor(jointdevelopmentwithZTZServicesInternational,USA)

Test methods: Leakage current Sum of currents

Test method: tanδ (dissipation factor) PF (power factor)

Operationprinciple

Resistive Bridge

CapacityC1andtand/PFunder factorytestingaredocumentedonnameplateofbushing

Voltagerange 69kV–765kVAC (Bushing/Primary) Max.2.5kVAC (Sensor/Secondary)Currentrange 0–140mAACThread 0.75”/1.25”/2.25”(otherconfigurationsavailableuponrequest)

Configuration1:Monitoringofhighvoltageside

Configuration1:ReferenceHVbushing(from other transformer)

Configuration2:Monitoring of high voltage and lowvoltageside

Configuration2:ReferenceCCVT/CCPT

Page 3: Multi-Gas-in-Oil Analysis System with Transformer ... 1008.pdf · Hydrocal 1008 Multi-Gas-in-Oil Analysis System with Transformer Monitoring Functions ... • Infrared NIR gas sensor

4/F South Park Plaza, Santiago Street Paseo de MagallanesCommercial Center Makati City, 1232 Philippines

#8 Lapu-Lapu St., Magallanes Village, Makati City, 1232 PhilippinesTel.: +6318675619, 8675620 Fax:+63 2 8364323

Email: [email protected] www.ppi.ph

pazifikpowerwww.ppi.ph

Operation Principle•Miniaturizedgassampleproductionbasedonheadspaceprinciple(nomembrane,negativepressure-proof)•Patent-pendingoilsamplingsystem(EP1950560A1)•InfraredNIRgassensorunitforCO,C2H2andC2H4

•Micro-electronicgassensorforH2

•Thin-filmcapacitivemoisturesensor

Technical Data HYDROCAL 1008

Connections

Measurements

Analogue and Digital Outputs (standard)

Analogue Inputs and Digital Outputs (optional)

GeneralAuxiliarysupply 88VACmin…276VACmax

Optional:88VDCmin…350VDCmax

Powerconsumption max.350VA

Housing Aluminium

Dimensions W263xH263xD327.5mm

Weight Approx.15kg

Ambienttemperature(Ambient)

-55°C...+55°C

Oiltemperature -20°C...+90°C

OilPressure upto800kpa(negativepressureallowed)

Connectiontovalve DINISO228:G1½Optional:NPT1½

Safety CEcertified

Isolation protection IEC61010-1:2002

Degreeofprotection IP-55

Gas/Humidity-in-OilMeasurement

MeasuringQuantity Range Accuracy

HydrogenH2 0...2.000ppm ±15%±25ppm

Carb.MonoxideCO 0...5.000ppm ±20%±25ppm

Carb.DioxideCO2 0...20.000ppm ±20%±25ppm

MethaneCH4 0...2.000ppm ±20%±25ppm

AcetyleneC2H2 0...2.000ppm ±20%±5ppm

EthyleneC2H4 0...2.000ppm ±20%±10ppm

EthaneC2H6 0...2.000ppm ±20%±15ppm

Moisture 0...100ppm ±3%±3ppm

Analogue Outputs Communication•ETHERNET10/100Mbit/s(copper-wiredorfibre-optical)•RS485(proprietaryorMODBUSprotocol)•On-boardGSMoranalogmodem(optional)

AnalogueDCOutputs Defaultfunctions

AlternativefunctionsType Range

CurrentDC 0/4...20mADC H2Con. Freeconfig.

CurrentDC 0/4...20mADC COCon. Freeconfig.

CurrentDC 0/4...20mADC CO2Con. Freeconfig.

CurrentDC 0/4...20mADC CH4Con. Freeconfig.

CurrentDC 0/4...20mADC C2H2Con. Freeconfig.

CurrentDC 0/4...20mADC C2H4Con. Freeconfig.

CurrentDC 0/4...20mADC C2H6Con. Freeconfig.

CurrentDC 0/4...20mADC MoistureCon. Freeconfig.

DigitalOutputs Max.SwitchingCapacity

Type ControlVoltage

Relay 5x12VDC 220VDC/VAC/2A/60W

AnalogueDCInputs(Externalsensors) Accuracy Remarks

Type Range ofthemeasuringvalue

Current 4x0/4...20mADC ≤0.5%

AnalogueACInputs(Cap.HVBushing) Accuracy Remarks

Type Range ofthemeasuringvalue

VoltageorCurrent

6x0...80V+20%6x0/4…20mA+20%

≤1.0% Configurableviajumper

DigitalOutputs Max.SwitchingCapacity

Type ControlVoltage

Opto-coupler 5x5VDC UCE:4V(rated)/35V(max.)UEC:7V(max.)UCE:40mA(max.)