mtx flex 12 - Data · PDF fileditional 6 B-Stations of the MTX FLEX 12 can be raised ... the...

customer nameaddresstown......................................................

mtx flex 121250/30-2500

punching machines

3

Euromac is a well known worldwide supplier of machines for sheet metal working, such as CNC punching, bending and notching machines utilizing the most recent technolo-gies and constantly refined by our design engineers to meet the most demanding market requirements for flex-ibility.

Euromac is a proud to be Italian company, with global presence in the sheet metal industry.

Euromac, established in 1986, designs, develops, pro-duces and sells conventional and CNC fabricating ma-chine tools. The vast experience of our design engineers combined with the knowledge of our customers renders Euromac both innovative and dynamic.

Euromac creates innovative products which are at the same time easy to use. We are accomplishing our objec-tives by utilizing the most recent technologies as well as constantly refining and adding to our designs and the re-sults show it!

Euromac machines are tailored to meet demanding cus-tomers requirements; the combination of state-of-the-art technologies and unique concepts assure you advanced, productive and competitive products at all times.

Company profile

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1. A Euromac produces reliably in a demanding 24/7 production environment··········································································• Only the most reliable components from the best suppli-

ers in the world are integrated in a Euromac• The steel cast mono-block Meehanite frame has better

dampening, less distortion and a lower failure rate than any competitor.

• The Euromac Direct Drive system for tool rotation eliminates transmissions components featuring more strength and less wear.

• The simple but efficient most advanced FLEX hydraulic servomotor control system with reliable, hyper fast and precise servomotor.

• Euromac’s unique hydraulic fluid management stabilizes both oil and frame temperatures and eliminates frame distortion from external heat sources and resulting align-ment issues.

• Solid, precision mechanical components have proven reliability with a low mean time between failures.

2. A Euromac has the technology to meet the requirements of any application··········································································• The Flex Hydraulic Servomotor Control System con-

trols all relevant ram parameters flexibly over the lengths of the stroke.

• This enables features like “Whisper Mode” and precise forming operations.

• The FLEX 12 machine offers in addition active die movement for ideal forming processes.

• High processing speeds with up to 1000 hits/min in nibbling and 2000 hits/min in marking.

• Die clearances down to 0.10 mm allow you to punch extremely thin materials incl. all auto indexed tools.

• The entire range of applications: punch, nibble, form, thread tap, engrave, mark, bead, bend, cut, etc.

• One of the largest working ranges in the industry meas-uring 1500mm x 2500mm without repositioning.

• C-Frame with 3 open sides to load and punch over-sized sheets up to twice the depth of the throat

• Easy and fast tool setup with the best patented mul-ti-tool system available.

• The most flexible tool configurations with up to 66 tools capacity with rotation in up to 30 tools

• Optional super compact Automatic Loading/Unload-ing system.

• Easy and fast programming with Toppunch® and posts for all major CAD/CAM packages.

3. Euromac has the lowest cost of ownership··········································································• The FLEX hydraulic servomotor system reduces pow-

er consumption to an average 4,5 kW/h while punching• Standby mode during idle time reduces power con-

sumption further – total install requirement only 8,5 kW.• Maintenance cost and spare part cost is by far the

lowest in the industry.• Training requirements and start up cost are lower

than average.• Longevity and resale values for EUROMAC are one of

the best in the industry.

4. A Euromac has a low cost of investment and a high return··········································································• No other brand offers these outstanding features for

such a low cost of investment.• This combined with low cost of operation, ownership and

…• … a very high output results in …

5. ... The customer’s bottom line:the more parts you make – the more you save with a Euromac.··········································································Especially in demanding and high volume production en-vironments a Euromac will literally produce the best re-turn. Is it not time You Turn to Euromac to Boost your Profit?

Euromac: the high productivity punching system for the high production environment

Euromac the clear choice

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Technical specifications

Tooling (flexibility beyond conventional means)··········································································• Choose the set up you need: from single (A, b, C or D up

to Ø88,9 mm) tool to Multitool.Why talk about number of “stations”? What you need is the flexibility to easily and quickly setup your machine with the proper tools for your Job. Euromac gives you this flexibility, we talk about number of “tools”.

• MTX innovative 12 station turret with automatic tool change and up to 66 tools (patent pending).

• More flexibility: each of the D stations can be equipped with single thick turret tools (size A-B-C-D) or with Multi-tool a 4 - 6 - 10 stations. (Patent E 0875310).

• The innovative EUROMAC Autoindex system, allows to MTX to rotate at 360° (bidirectional) No.3 single tool up to “D” station and Multitool 4, 6 and 10 stations. Install-ing three 10 station Multitools is possible to obtain 30 ro-tating punches and dies each at 360° (patent pending) .

XMTE 66 - Ø 24 mm

XMTE 44 - Ø 31.7 mm

XMTE 102 - Ø 24 mm / 8 - Ø 12.7 mm

• All EUROMAC Multitools are capable of 220 kN force and all the punches are fully guided in the multitool body to help punch thin materials. The XMTE6 and XMTE10 can be equipped with antimark system & adjustable stripping force.

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4 Turret Examples (of unlimited setups)

21 Tools12 Indexed tools 9 Fixed tools





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• Standard thick turret-tooling forming tools usually have an ”active” die. These dies protrude a few millimeters over the normal height of a standard punch die, requir-ing special attention to set-up and programming. All ad-


PUNCHING FORMING TOOLS

FORMING

FLEX Hybrid System··········································································• Which one is better Electrical or Hydraulic? Why don’t

get the best of both systems? Our unique Hybrid Sys-tem which we call Flex (2 patents pending) has the pow-er of the hydraulics combined with the precision of the electronic control. Low power requirement of only 8,5 kw and averaging only 4,5 kw while punching. Besides being able to set the length of up and down stroke, the Flex System for each tool lets you set:

– Hit rate from 10 to 2000 Hits/min – Acceleration/Deceleration of ram movement – Dwell time Thanks to the Flex System any Euromac owner now

commands unlimited forming capabilities as well as the tools to process any application in a fast, reliable and cost efficient manner.

• Standby mode during idle time reduces power con-sumption further.

• Flex System allows the operator to adjust the punch’s from 10 up to 2.000 strokes/min and acceleration and hold the ram at height of the stroke, hence allowing special function like Continuous Forming, Engraving, Bending, Marking, Thread Tapping (position accuracy of 0.05 mm). Furthermore allows the use of the Wilson Wheel technology for shearing and/or rib & offset with ramp in ramp out movements.

• The speed and acceleration control also improves the punch quality when working with thin, thick or hard ma-terial thanks to the 0,05 mm position accuracy.

Innovative Autoindex system··········································································The unique direct drive tool rotation in the Euromac autoIndex stations reduces mechanical components and adds strength, resulting in increased reliability and reduced maintenance. This improves productivity while reducing cost (patented).

ditional 6 B-Stations of the MTX FLEX 12 can be raised up to 6mm to when the tool is actually employed and lowered when it is passive eliminating this restriction when punching.

Up-Forming System··········································································

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Beading and forming:With this function you can give more rigidity to the sheets and you can reduce the thickness material.

Marking.Very faster marker to codify or mark your parts.

Engraving and writingYou can write and design different logos, part codes etc…

Bending Bending parts ( maximum 50 mm L. x 20 mm H.)

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Machine··········································································• Rigid mono-block C-frame structure in normalized nod-

ular cast iron monoblock (no welding points) in a strong stabilized Meehanite casting with resistance 650N/mm² designed with FEM (Finite Element Method).


• 3 Open sides to help loading all type of sheet formats and allow sheet flip or rotations.

• Strong and precise direct Drive INDEX System capable to punch thicknesses from 0,5 to 10 mm.

• Perfect alignment between punch and die thanks to the temperature control system which keeps under control the temperature difference between top and lower tur-ret. This enables to better punch materials with less than 1mm thickness.

• Ground balls screws with clearance correction and linear guides, with auto-lubrication that allows very low mainte-nance (up to 25.000 Km. of work), and reduce the noise level.

• Tables with brushes prepared to accept balls (patent pending).

• New X 2500 axis with more rigidity and 25% more posi-tioning speed.

• Possibility to increase sheet weight up to 200 Kg by re-ducing the axis acceleration together with combined ta-bles (brush + balls).

• Unique clamp system: pivoting clamps programmed by CNC for better clamping on different thicknesses and/or corrugated materials of little or big dimensions. (patent pending).

• Machine equipped with a secure double reference posi-tioning pin which is automatically selected according to the dimension of the programmed sheet.

• Scrap container with wheels

Control unit··········································································• Automatic calculation of the sheet metal weight and

consequent automatic setting of acceleration-decel-eration-speed of the axis. Max speed can be quickly adjusted thru the control.

• GRAPHIC FUNCTION KEYS make the programming and control of the machine fast, easy and intuitive.

• CNC unit with CAN BUS (modular) technology.• User control based on a standard PC running on Win-

dows®.• LCD color screen (vibration-proof) with adjustable

lighting.• Unlimited storage capacity of either programs, nc files,

punch list and machine configuration back up.• Graphical DIAGNOSTIC tool to quickly check the CNC

status, sensors and inputs and outputs in order to quickly locate or even prevent the cause of failure or to simply make regular maintenance easier.

• Machine ready to accept TELESERVICE for a remote diagnose or active control of the machine state and pa-rameters (requires internet connection).

• Machine equipped with UPS (uninterruptable power supply) to avoid program loss or damage due to power failures.

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Programming and use··········································································• Toppunch® control software makes parts program-

ming fast, simple and intuitive thanks to the direct choice of functions or geometrical shapes.

• All models are equipped with automatic adjustment of punch up-stroke according to the different thickness of the sheet to punch.

• The stroke of each punch can be easily adjusted and stored even while the machine is operating.

• The punch speed from 10 up to 2.000 hits/min, accelera-tion and dwell time can be set for each punch or indi-vidual operation.

• Graphical simulation of Toppunch® programs or exter-nal NCs directly on the machine.

• Special functions for advance operations: rotation, movement, mirror, copy and special shapes.

• Automatic repositioning for sheets that are wider in the X, and automatic rotation (or flip) calculation for sheets longer on the Y (thanks also to the C-Frame monoblock).

• Automatic sort of the punch sequence to optimize movements and tool changes.

• Automatic tool lubrication programmable for each in-dividual punch, per material type or for a specific job.

• Customize operation according to the material; you can program specific operations to be done on specific ma-terials: different amount of lubrification, axixs accelera-tion, suggested die clearence.

• Multitasking: program, test, simulate the next part while the machine is running.

• Digital selection of axis speed from 10% to 100%.• Automatic acceleration adjustment based on sheet cal-

culated weight.• Batch manager: it is not only possible but also easy to

create a job queue to have your whole production for the day, week and beyond completely managed.

• Single or continuous punch stroke selector.• With LANTEK® (external programming software) is pos-

sible to import/export CAD (DXF,DWG etc.) files in order to automatically, prgramm continuos foring tools like , rollerball, offset, marking and writing, apply tools and easily create nesting to use the full machine potential.

Safety··········································································• The European Community legislation (obligatory CE-

sign) stipulate for CNC-presses with clamps a protection by modular photoelectric barriers system.

• EUROMAC may only sign the CE-declaration of con-formity when the appropriate protection system is in-stalled at the customer site together with the machine.

• Clamp damage protection system, the machine stops automatically if the punch gets in safety area.

• Automatic Axis speed reduction when punching in critical areas of the sheet (sheet limits or close to the clamp safety zone).

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Technical data

mtxflex1250/30-2500

Max. punching force (kN) 300

Y axis with Multitool /Monopunch (mm)

Y = 1250 1300 / 1250

X axis (mm) 2500

Automatic repositioning in X (mm) up to 10000

Numerically control stroke depht (mm) from 0.1 to 31

Hydraulic servomotor controlled system standard

Position accuracy (mm) +/- 0.05

Precision in forming repeatability (mm) +/- 0.1

Bidirectional Autoindex stations 3

Opening of clamps (mm) 11

Automatic positioning clamps 2

Max. hit rate (1/min):

Punching with 20 mm pitch 375

Nibbling with 1 mm pitch 1000

Marking 2000

Thickness range (mm) 0.6 - 6

Max. weight at reduced axis speed (kg) 150*

USB port 6

Installed power (kW) 8.5

Average consumption (kW/h) 4.5

Approx. weight (kg)

X = 2500 7800

Overall dimensions (mm)

X = 2500 4840 x 3630

* for sheets of over 50 kg weight combined brush and balls tables are required

1250/30-2500

OptionalsThird automatic clamp.Chute door 350x350 mm.Chute door 1250 (Y) x 900 (X) mm.Vacuum system.

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Standard equipment

mtx Flex 12 1250/30-2500··········································································• 3 Autoindexed “D” Stations capable of rotating 360º with

0.01 increments capable to hold: - 1 Single station, A, B, C o D (not included) - 6 autoindex tools up to Ø 24 mm in XMTE6 (not included) - 4 autoindex tools up to Ø 31.7 inn XMTE4 (not included) - 10 autoindex tools 2 up to Ø 24 mm 8 up to Ø 12,7 mm in XMTE10 (not included)• 3 Fixed, no rotational stations capable to hold Multitools

or single tools up to D size.• 6 B station up to 31,7 Ø with up-forming capability.• Rigid mono-block C-frame (no welding points) with3

Open sides to help loading all type of sheet formats and allow sheet flip or rotations.

• Flex: Hydraulic servomotor controlled system.• Programmable adjustment of stroke length, speed, ac-

celeration and dwell time.• Automatic hydraulic clamp positioning programmed by

CNC (clamp opening 11 mm).• Nr.2 Hydraulic (50 bar).• Automatic lubrification system for top grilled single

punches and Multitools.• Standalone machine control.• Standard machine software (Top punch ®).• Tables with brushes.• Front overturning table extension L. 830 mm.• External cooling system.• UPS system: protects the Console-PC from voltage

drops and grants the power supply up to 30 minutes in case of electrical interruption.

• Die Holders: 2 D Type, 1C Type, 2 B Type, 1 B/A Reduc-tion.

• Punch reductions: n 1D/C, n.2 D/B, n.1 B/A• Set of keys (3-4-6-8 mm socket head screws, greaser)• Pressure gauge.• Instruction manual (paper & electronic format).• Predisposition for teleservice (internet conection re-

quired).• USB Memory Stick.• Electrical predisposition for loading / unloading system.

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Optional equipment

Automatic loading/unloading system············································································

• Maximun load flexibility for non standard formats from min. 250 x 500 to max. 1500 x 3000 mm & standard formats of :

- 1000 x 1000 mm. - 1000 x 2000 mm. - 1250 x 2500 mm. - 1500 x 3000 mm.• Load deck capable of loading 3000 kg and 300 mm high

material.• Movable unload deck capable of holding 3000 kg and

400 mm high material.• Loading deck with 26 suction cups arrangeable on

aluminium profiles, load check systems with: - 3 magnetic steel sheet separators. - shaker system. - air blow within sheets. - automatic measurement of sheet thickness. - sheet presence check system on suction cups. - sheet presence check system on clamps. - Nr. 4 cylinders on the table for sheet reference positioning.

• Vacuum weight capacity: 18 kg per cups (total weight: max. 150 kg)

• Sheet movements, up down and translation through bushless motors.

• Integrated software (TopPunch) programming and con-trol on MTX & ZX.

• Single unit for machine programming and loading/ un-loading system control.

• Visual machine status check thanks to flashing light.• Minimum pressure check system (6 bar required).• Dimensions: 3800 x 2250 x 2280 (H) mm.• Approx. weight: 2300 kg.• Compact and robust design, no disassembly required

for transport.• Fast and easy installation.• Hooks for crane lifting and fork lift integrated slots.

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CE Required Protection············································································Kit for modular photoelectric barriers c/w external control panel for 1 – 2 – 3 or 4 all sides of Necessary for CE dec-laration.

Chute door 350 x 350 mm with part detection sensor············································································Is possible to download small parts from 50x50 mm up to 350x350 mm, Forget micro joints for small parts, our chute door offer you more flexibility in your job!.

Third hydraulic clamp with automatic positioning············································································We have 50 bar of preassure in our clamps, but with the 3rd hydraulic clamp we can give more rigidity to the sheet when we are working big formats. The positioning of our two or three clamps is automatic.

Side Chute Door with part detection sensor ············································································Automatic chute door to unload finished parts up to 1250 (Y) x 900 (X) mm. Forget micro joints for small parts, our chute door offer you more flexibility in your job!.

Optional equipment

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Optional equipment

Multitool XMTE10············································································Our Multitool 4 has the same properties like a single punch fully guided as a 90 Wilson series or Mate Ultra series thanks to the following specifications:• 8- tools up to 12,7 mm (A Type)• 2- tools up to 24 mm (XMTE6 Type)• Full guided punches• Punches keyed for improved accuracy• Unlimited Nibbling capacity• Quick Tool Change• 100 mm punch length / 7 mm grinding life• Up to 22 tons – Maximum thickness up to 6,4 mm• Adjustable

Kit for antimarking (for XMTE10)············································································Perfect to work a very thin and soft material like 0,4 alu-minum without marking the sheet.

Multitool XMTE6············································································Our Multitool 6 has the same properties like a single punch fully guided as a 90 Wilson series or Mate Ultra series thanks to the following specifications:• 6- tools up to 24 mm (XMTE6 Type)• 100 mm punch length / 7 mm grinding life• Full guided punches• Punches keyed for improved accuracy• Unlimited Nibbling capacity• Quick Tool Change• Up to 22 tons – Maximum thickness up to 6 mm• Adjustable striping spring force according to material and thickness

Kit for antimarking (for XMTE6)············································································Perfect to work a very thin and soft material like 0,4 alu-minum without marking the sheet.

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Optional equipment

Multitool XMTE4············································································Our Multitool 4 has the same properties like a single punch fully guided as a 90 Wilson series or Mate Ultra series thanks to the following specifications:• 4- tools up to 31,7 mm (B type)• Full guided Punches• Compatible with Single B stations MATE Ultra• Punched keyed for improved accuracy• Unlimited Nibbling capacity• Quick tool change• 100 mm punch length / 9 mm grinding life• Up to 22 tons – Maximum thickness up to 10mm• With special punch up to 12,7 mm thickness• Adjustable striping spring force according to material and thickness

Combined brushes and balls tables············································································Our tables are equipped with Brushes to evitate to mark the sheet during the moving,we can make a combination with balls, In case

Vacuum system············································································Our Vacuum system Helps to evacuate all the scraps than could remains in the sheet, we recommended the vacuum system in case to punch thin materials from 0,4 to 1mm thickness

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Optional equipment

Hydraulic oil············································································

Dynamometric key for Multitools·································The precision of our Index direct drive system, needs a big precision on the Multitool close. We suggest you to have a Dynamometric key to be sure to use the correct force on it.

Thick turret torque stand fixture·································For Multitools XMTE4 - XMTE6 – XMTE10 and single tool B – C – D

Software LANTEK ®············································································Allows external programming on office PC, capable of im-port/export of CAD files (DXF/DWG) and full use of the writing, marking and beading capabilities.

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Tablesm

tx F

lex

12 1

250/

30-2

500

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Machine dimensionsm

tx F

lex

12 1

250/

30-2

500

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Loading & unloading dimensionsm

tx F

lex

12 1

250/

30-2

500

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• All work on the machine must be carried out by qual-ified personnel under the constant supervision of the person in charge of maintenance.

• We recommended standard toolings from recom-mended manufacturers for our authorized dealers…

Environmental conditions··········································································• The area where the installation operations are to be car-

ried out must be clean, dry and tidy. Avoid the accumula-tion of materials in the immediate vicinity.

• To ensure correct operation of all parts of the machine, the environmental conditions should be the following:

-Room temperature ranging from 10° e 30°C -Humidity 30 - 80% .• The lighting system of the machine’s work area is of es-

sential importance in order to clearly read the indications given on the machine and ensure a safe use by means of the operator both during operation and maintenance.

Room required for use and maintenance··········································································• A minimum clearance of 800 mm around all machine

components must be provided, in order to make opera-tion, adjusting and servicing as comfortable as possible. Clearance in front of electrical cabinet must be 1000 mm.

Electrical connections··········································································• The machine is hooked up to power by connecting the

power supply cord to a disconnect (supplied by custom-er) using cables of a suitable size (4 x 2.5 mm2). Make sure the fuses, voltage and frequency ratings of your disconnect comply with the standards and codes in the user’s country.

- Never install the punching machine within the same cir-cuit powering machinery operating at a higher voltage, or welding/stapling machines since these could cause the voltage level to drop and damage the CNC of the punching machines.

- Never install the machines within the same circuit pow-ering machines with other frequency ratings, in order to prevent the electromagnetic field damaging the CNC or other electrical components of the punching machine.

- A separate grounding system is highly recommended - In areas where the voltage level is not constant, we

recommend the use of an isolation transformer or UPS to protect the machine.

• Connection to the electricity supply must be performed with the power supply line disconnected, by qualified and explicitly authorised electricians and always in com-pliance with the safety rules and codes in force in your locality.

• Ensure that the factory supply line fulfils the voltage and frequency requirements of the machine, which are print-ed on the machine plate.

• Provide the electrical connections with cables of a suita-ble size (4x2.5 mm2). The classification of the wire must fulfil the equipment’s voltage and temperature require-ments. Use only fuses of an adequate type and with suit-able voltage ratings.

• Air Preasure 6 Bar

Recommended features for installation

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Delivery time conditions··········································································• Delivery time: 60 days after order confirmation

General sale conditions··········································································• Machines supplied EXW Euromac (Formigine, Italy)• Parking on ballet covered with polyethylene hood• Hydraulic oil not included• Please inform EUROMAC the required voltage

Warranty conditions··········································································• The warranty period starts after the machine installation.• The warranty period is for 12 months, and valid for all

defective electrical, mechanical and hydraulic parts.• Warranty is void if the machine is used improperly.• Warranty is void if non-original spare parts are installed

or if the machine original design is modified.• Warranty is limited exclusively to exchange or repair of

components.

Sale conditions

mtx flex 12 - Data · PDF fileditional 6 B-Stations of the MTX FLEX 12 can be raised ... the...

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