M.TECH MANUFACTURING & AUTOMATION · 2019-08-29 · Juran's Triology , Kaizan ,PDCA, Seven Quality...

SCHEME & SYLLABI

OF

M.TECH

MANUFACTURING &

AUTOMATION

w.e.f. 2017 -2018

DEPARTMENT OF MECHANICAL ENGINEERING

Y.M.C.A. UNIVERSITY OF SCIENCE AND

TECHNOLOGY FARIDABAD-121006

YMCA UNIVERSITY OF SCIENCE AND TECHNOLOGY, FARIDABAD

SCHEME OF STUDIES AND EXAMINATION

M.TECH (MANUFACTURING & AUTOMATION)

First Semester:

Subject Code Subject Name L-T-P Credits Marks

Weightage

Category

Code

Internal External

MMA-101 Metal Forming

Analysis

4-0-0 4 25 75 PCC

MMA-103 Mechatronics &

Product Design

4-0-0 4 25 75 PCC

MMA-105 Total Quality

Management

4-0-0 4 25 75 PCC

MMA-107 Welding & Allied

Processes

4-0-0 4 25 75 PCC

MMA-109 Mechatronics Lab 0-0-2 1 15 35 PCC

MMA-111 Welding Lab 0-0-2 1 15 35 PCC

MMA-113 CAD/CAM Lab 0-0-2 1 15 35 PCC

MMA-115 Seminar 0-0-2 1 15 35 AECC

MMA-117 Discipline Specific

Elective-I

4-0-0 4 25 75 DSE

Total 20-0-8 25 185 515

Note: MOOCS course will be opted by students at any time during II to III semester of

their M. Tech programme.

Second Semester:

Subject

Code

Subject Name L-T-P Credits Marks

Weightage

Category Code

Internal External

MMA-

102

Mechanical Design 4-0-0 4 25 75 PCC

MMA-

104

Diagnostic and

Maintenance

Monitoring

4-0-0 4 25 75 PCC

MMA-

106

Material Management 4-0-0 4 25 75 PCC

MMA-

108

Computer Integrated

Manufacturing

4-0-0 4 25 75 PCC

MMA-

110

CIM LAB 0-0-2 1 15 35 PCC

MMA-

112

Diagnostic and

Maintenance

Monitoring Lab

0-0-2 1 15 35 PCC

MMA-

114

Discipline Specific

Elective Course-II*

4-0-0 4 25 75 DSE

AUD Mandatory Audit

Course*

2-0-0 - - - MAC

Total 22-0-6 22 155 445

Third Semester:

Subject Code Subject Name L-T-P Credits Marks Weightage Category Code

Internal External

MMA-201 Advanced Metrology

and Calibration

4-0-0 4 25 75 PCC

MMA-203 Manufacturing and

Automation

4-0-0 4 25 75 PCC

MMA-205 Principles of

Management

4-0-0 4 25 75 PCC

MMA-207 Project 0-0-12 6 60 140 SEC

MMA-209 Metrology and

Automation Lab

0-0-2 1 15 35 PCC

GEC General elective

Course*

3-0-0 3 25 75 GEC

Total 15-0-14 22 175 475

*The student will have to select one subject from list of Discipline Specific Elective

Courses, general elective courses and mandatory audit courses. For the mandatory audit

course students are required to pass the exam.

Fourth Semester:

Subject

Code

Subject Name L-T-P Credits Marks

Weightage

Category

Code

Internal External

MMA-202 Dissertation 0-0-24 12 150 350 SEC

Total 0-0-24 12 150 350

Discipline Specific Elective-I:

Choose anyone from the following four papers:

MMA-117-1 - Industrial Inspection

MMA-117-2 - Design and Metallurgy of Welded Joints

MMA-117-3 – Foundry Technology

MMA-117-4 – Design Planning & Control of Production System

Discipline Specific Elective-II:

Choose any one from the following three papers:

MMA-114-1 - Quality Control Techniques

MMA-114-2 - Finite Element Methods

MMA-114-3 - Artificial Intelligence in Manufacturing

General elective Course

Courses offered by Computer Engg. Dept

S.No Code Name of Subject

1 GEC-1 Intelligent Systems

2 GEC-2 Cyber laws and Security

3 GEC-3 Soft Computing

4 GEC-4 Web Technology and Information Retrieval

5 GEC-5 Intellectual Property and Rights

Courses offered by Electrical Engg. Dept


1 GEC-6 Installation Testing & Maintenance of Electrical

Equipments

2 GEC-7 Non conventional energy resources & Utilization

3 GEC-8 Utilization of Electrical Power & Traction

Courses offered by Electronics Engg. Deptt.


1 GEC-15 Microprocessor and Interfacing

2 GEC-16 Digital Signal Processing

3 GEC-17 Instrumentation and Control

4 GEC-18 Data Communication and Networking

Courses offered by HAS Dept


1 GEC-19 Soft Skills for Engineers

2 GEC-20 Maths-III

Courses offered by MBA Dept


1 GEC-21 Human Resource Management

2 GEC-22 Financial Management

3 GEC-23 Marketing Management

4 GEC-24 Entrepreneur Development

5 GEC-25 Principles of Management & Economics

Mandatory Audit Courses (MAC)

Subject Code

German -1 AUD-01

German-2 (with German-1 as prerequisite) AUD-02

French -1 AUD-03

French-2 (with French-1 as prerequisite) AUD-04

Sanskrit -1 AUD-05

Sanskrit-2 (with Sanskrit-1 as prerequisite) AUD-06

Personality Development AUD-07

Interview and Group Discussion Skills AUD-08

Yoga and Meditation AUD-09

Art of Living/ Life Skills AUD-10

Contribution of NSS towards Nation/Role of NSS AUD-11

Physical Education AUD-12

Grading Scheme

Marks % Grade Grade points Category

90-100 O 10 Outstanding

80≤marks<90 A+ 9 Excellent

70≤marks< 80 A 8 Very good

60≤marks< 70 B+ 7 Good

50≤marks< 60 B 6 Above average

45≤marks< 50 C 5 Average

40≤marks< 45 P 4 Pass

<40 F 0 Fail

………………… Ab 0 Absent

Percentage calculation= CGPA * 9.5

SEMESTER – I

MMA-101 METAL FORMING ANALYSIS

No. of Credits: 4 Sessional: 25 Marks

L T P Total Theory : 75 Marks

4 0 0 4 Total : 100 Marks

Duration of Exam: 3 Hours

Course Objectives: To study effects of temperature and strain rate in metal working and application of finite element methods to metal forming processes. To study plastic deformation problems for metal forming analysis and analysis of important metal forming processes.

Course Outcomes (CO’S): At the end of the course, the student shall be able to:

Understand application of finite element methods to metal forming processes.

Understand the formulations of plastic deformation problems for metal forming

analysis.

Understand technology and analysis of important metal forming processes-

forging, rolling, extrusion, wire drawing, sheet metal forming processes.

Understand the thermos-mechanical problem formulation.

Analyse the effect of friction and lubrication in hot and cold working of materials.

Unit 1

Stress-Strain relations in Elastic and plastic Deformations, True stress and true strain, true

stress-strain curves, selection of stress-strain curves for cold and hot working, yield of

isotropic plastic material, yield criteria. Tresc a maximum sheer-strain- energy criterion,

plastic incompressibility, Poisson's ratio for plastic deformation flow rule, application of

theory of plasticity for solving metal forming Problems using Slab method, Upper and lower

Bound methods, Slip line field theory.

Unit 2

Technology and analysis of important metal forming processes- Forging, Rolling, Extrusion.

Wiredrawing, Sheet Metal forming processes like Deep drawing, Stretch forming, Bending,

defects in various metal forming processes like rolling, forging, extrusion, wiredrawing and

deep drawing and their causes and remedial measures, Effects of temperature and strain rate

in metal working, friction and lubrication in Hot and Cold working.

Unit 3

Lubrication in metal forming processes, principles and mechanism of lubrications,

hydrodynamic and their film lubrication, boundary and extreme pressure lubricants, solid

lubricants, lubricants used for rolling and cold drawing, forging.

Unit 4

Application of Finite Element Methods to Metal Forming Processes-special Discretization,

Shape function, Stiffness matrices and their assembly, Implicit and explicit formulations,

Elasto -plastic approximations, Lagrangian vs Eularian schemes, Material integration

schemes, auxiliary equations for contact, friction and incompressibility, Thermo-mechanical

problem formulation

REFERENCEBOOKS:

1. Metal Forming Analysis- R.H. Wagoner, Cambridge University Press.

2. Theory of Elasticity-Dally and Riley

3. Mechanical Metallurgy- Dieter, McGraw Hill Inc.

4. An Introduction to the Principles of Metal working by Rowe, Arnold. 5. Metal

forming analysis by Avitzer, Mcgraw hill.

MMA-103 MECHATRONICS & PRODUCT DESIGN





Course Objectives:

To study essential concepts of a system model in a mechanical system. To study interfacing

of various hardware in mechatronics product design. To incorporate application of

electronics and computer engineering in mechanical engineering for enhancing product

design values.

Course Outcomes (CO’s): At the end of the course, the student shall be able to:

Understand conceptual design for mechatronics products based on potential

custom requirements.

Analyze appropriate sensors and transducers and devise an instrumentation

system

Understand design of a control system for effective functioning of mechatronics

systems using digit electronics, microprocessors, microcontrollers and PLC.

Develop system model for mechanical system.

Calculate transfer function for first order and second order system.

Understand analogue to digital conversion and digital to analogue conversion.

Unit 1

Introduction to Mechatronics systems and components, Principles of basic electronics¬

Digital logic, number system logic gates, Sequence logic flip flop system, JK flip flop, D¬

flip flop.

Microprocess and their applications- Micro computer structure/ micro controllers, Integrated

circuits-signal conditioning processes, various types of amplifiers, low pass and high pass

filters.

Unit 2

Sensors- sensors and transducers. Displacement, position proximity sensors, velocity, force

sensors. Fluid pressure temperature, liquid level and light sensors. Selection of sensors.

Actuators, Pneumatic and hydraulic systems, Mechanical actuation system. Electrical

actuation system. Other Electrical, Electronic hardware in Mechatronic system.

Unit 3

Principles of Electronic system communication, Interfacing, A. D. and D.A. converters.

Software and hardware principles and tools to build mechatronic systems, Basic system

models mathematical models, mechanical and other system Building blocks.

System models- Engg. Systems, rotational, translation, elected mechanical, Hydraulic

mechanical system, System Transfer functions. First-second order system in series

Unit 4

Design and selection of Mechatronics systems namely sensors line encoders and revolvers,

steppe rand servomotors Ball screws, solenoids, line actuators and controllers with

application to CNC system, robots, consumer electronics products etc, Design of a

Mechatronic Product using available software CAD packages MATLAB and SIMULINK

REFERENCEBOOKS:

1. Mechatronics by W. Bolton ,published by Addison Worley Longman Pvt. Ltd. ,India

Brander, Delhi.

2. Automation Production System and CIMS by Mikel P Groover, Prentice Hall of India Pvt.

Ltd, New Delhi.

3. Production Systems and CIM, Groover, PHI.

4. Flexible Manufacturing systems by Maleki, Prentic Hall.

MMA-105 TOTAL QUALITY MANAGEMENT





Course Objectives:

Understand the definition of quality given by different qualities Gurus

Have an insight into the concepts & dimensions of quality.

Analyze the enablers for TQM Environment and their impact thereof

Understand the hard options and soft options TQM

Develop Knowledge of tools & techniques, quality awards.


Understand the concepts & dimensions of quality.

Understand the definition of quality given by different quality gurus.

Understand the quality at different stages.

Understand the hard, soft & human factors of quality.

Develop knowledge of tools & techniques, quality awards.

Unit 1: TQM Perspective and TQM Implementation

Quality, Chain Reaction, Dimensions of Quality, Evolution Of Quality, Quality Control,

Quality Assurance, Quality Planning, Quality Improvement, Quality Management, Total

Quality Management, Cost Of Quality, Classification of Failure Cost, Reducing Costs,

Juran's Model of Optimum Quality Costs, Analysis of COQ For Improvement, Analysis Of

External and Internal Failure Costs, TQM, Elements Of TQM, Leadership For TQM,

Deeming 14 Points For Top Management, TQM Tools And Techniques, PDSA, Barriers For

TQM Implementation

Unit 2: TQM principles and Strategies:

Customer Satisfaction & Employee Involvement.

Service Quality, Features Of Services, The Kano Model ,Employee Motivation, Motivation

Theory of Individual Employees ,Effective Communications, Training And Mentoring,

Recognition And Reward.

Continuous Process Improvement and Process Approach.

Juran's Triology , Kaizan ,PDCA, Seven Quality Tools ,BPR ,Seven Deadly Wastes ,ETX

Model, Lean Manufacturing, Kabana System, Cellular Manufacturing, Single Piece

Flow,Zero Defects

Unit 3: Statistical Process Control & TQM Tools

The Seven Quality Control Tools, Standard Normal Distribution, AQL, Seven Management

Tools, Benchmarking, QFD, Taguchi's Design, TPM, FMEA

Unit 4: Quality Systems

IS09000 standard, EMS14001, Quality Awards Supplier Partnership and Performance

Measures- Importance Of Suppliers, Selection And Standards, Quality Audit, Product Audit,

Vendor Rating System, PDCA For Measurements, Performance Measure Design, BSC.

REFERENCE BOOKS:

1. "Total Quality Management "by Oakland (Butterworth- Heinamann Ltd.)

2. "Managing for total quality from Deming to Taguchi and SPC" by Logothetis N.(PHI)

3. "Total Quality Control" by Feigenbaum A.V.(MGH)

4. "Total Quality Management "by Besterfield Dale H (PearsonEducation)

5. "A slice by slice guide to TQM" by John Gilbert (Affiliated East West Press).

6. "The TQM toolkit- a guide to practical techniques for TQM" by Waller Jenny, Allen

Derekand Burna Andrew (Kogan Page)

MMA-107 WELDING AND ALLIED PROCESSES





Course Objectives:

To study essential concepts for welding parameters and welding processes. To study various

techniques for metal spraying and thermal cutting processes. To study various techniques of

welding automation.


Understand principles of various traditional and newer welding processes

Develop concept of welding specific materials such as plastics, stainless steel.

Develop concept and techniques of welding automation.

Analyze methods of advanced welding processes like underwater welding.

Analyze arc welding parameter section and types of metal transfer.

Understand concept of thermal spraying and thermal cutting of metals.

Unit 1

Introduction :Basic classification of welding processes, weld ability, weld thermal cycle,

metallurgy of fusion welds, solidification mechanism and micro structural products in weld

metal, epitaxial, cellular and dendrite solidification, metallurgical changes in weld metal,

phase transformation during cooling of weld metal in carbon and low alloy steel, prediction

of micro structures and properties of weld metal. Heat affected zone, re-crystallization and

grain growth of HAZ, gas metal reaction, effects of alloying elements on welding of ferrous

metals.

Unit 2

Welding Arc: Arc efficiency, temperature distribution in the arc; arc forces, arc blow,

electrical characteristics of an arc, mechanism of arc initiate on and maintenance, role of

electrode polarity on arc behavior and arc stability, analysis of the arc.

Types of electrodes, A W Sand Indian system of classification and coding of covered

electrode for mild steel, Shielding gases and associated mixtures

Unit 3

Meta transfer: Short circuit/dip transfer, Free flight, Globular type, Spray type, Forces

affecting metal transfer. Weld bead geometry and shape factors, Weld dilution.

Electric arc welding principle, MIG:- welding equipment and processes ,shielding gas, types

of metal transfer. Tungsten inert gas arc welding (GTAW):-welding equipment, electrodes,

inert gases and torches. Submerged arc welding (SAW):-principle of processes, applications,

fluxes and weldingelectrodesused.CO2welding:-difference from MIG welding, Principle of

operation, equipment, welding parameters and applications.

Unit 4

Solid state welding: Introduction, main feature sand applications of Ultrasonic welding,

Friction welding and Explosive welding friction stir processing and welding.

Welding of plastics: Difficulties in welding of Plastics, Processes for welding of Plastics.

Underwater Welding: Introduction, methods and applications.

Automation in Welding: Introduction, Semi-automatic welding, Automatic welding, Welding

mechanization, Flexible Automated Welding, Robotic welding, Types of Welding Robots,

Robot Selection Mechanics, Joint tracking system.

REFERENCE BOOKS

1. Welding processes & technology by Dr .R S Parmar Khanna Publishers

2. Welding Engineering& Technology by Dr. R. S .Parmar Khanna Publishers

3. Modem Arc Welding Technology by S.V. Nandkarni Oxford & IDH publishing Co.

4. The Physics of welding by Lancaster Pergaman Press.

MMA-109 MECHATRONICS LAB




Course Objectives:

To develop domain knowledge in the field of mechatronics product design and select various

equipments for mechatronics applications. To run a variety of mechanical equipments with

the help of computer.


Understand the various practical demonstrations of mechatronics.

To utilize the theories for designing digital system.

Selection of equipments and practical demonstration.

Prepare computer programme based on mathematical model.

List of Experiments:

1. To verify truth table of various gates such as AND, OR, NOR NOT, etc

2. To realize a logic equation Y=AB+CD

3. Selection of sensor for a particular application from Catalogue/ Internet.

4. Design a mechatronics product/system and incorporate application of mechatronics for

enhancing product values

5 To study the hardware's and softwares of mechatronics kit.

6 To move a table in X-direction within the range of proximity sensors using Control-X

software.

7 To rotate at ableusing DAC system.

8 To move a table in Y-direction within the range of proximity sensors using Control-X

software.

9 To ornament to with PLC.

10 To run a conveyor with computer.

11 To study the movement of actuating cylinders and sensors.

12To study mechatronic and the reinter facing in a CNC machine.

13 Life prediction from computer programme based on mathematical model.

MMA-111 WELDING LAB




Course Objectives:

To develop domain knowledge in the field of welding and study of bead geometry , hardness

microstructure of welding bead for various types of welding processes.


Understand heat flow in gas welding.

Analyse about bead geometry, hardness and microstructure of MIG,SAW

and FCAW welding.

Understand underwater welding procedure .


1. To study Heat flow in Welding

(Equipment for use -Gas Welding equipment)

2. To study tensile property, Bead Geometry, Hardness of Bead, Micro structure of welding

Bead in case of:

i) MIG Welding ii) TIG Welding

iii) SAW Welding iv) Arc welding

3 To study mechanical behavior ( tensile strength Hardness of Bead, Micro structure of

welding Bead ,impact strength ,corrosion and wear ,fatigue behaviour) in case of.

i. Friction stir welding

ii. Friction stir processing

MMA-113 CAD/CAM LAB




Course Objectives:

To develop domain knowledge in the field of CAD /CAM. Exposure to CAD tools for use in

mechanical engineering design conceptualization, geometric modelling, communication,

analysis and optimization, further use in CAD, CAM, related courses and research work.

Impart knowledge related to principles, methods and techniques of 3D modelling in

parametric CAD software. Undertake project works in use of CAD geometric modeling

software for design analysis, evaluation and optimization using a professional software.

Course Objectives:

To develop domain knowledge in the field of CAD /CAM. Exposure to CAD tools for use in

mechanical engineering design conceptualization, geometric modelling, communication,

analysis and optimization, further use in CAD, CAM, related courses and research work.

Impart knowledge related to principles, methods and techniques of 3D modelling in

parametric CAD software. Undertake project works in use of CAD geometric modeling

software for design analysis, evaluation and optimization using a professional software.


SECTION-I

1. Develop a general purpose code to carry out the Rotation of an object about an axis passing

throught out points

2. Develop a general purpose code to carryout i) an Ortho graphic projection ii) Dimetric

projection given fore shortening factor Fz iii) An Isometric projection iv) A Perspective

Projection given Zc ,IT

3. Develop general purpose code, given two arbitrary projections and the respective

transformation matrices and the reconstructed coordinates of the vertices of the Object.

4. Develop a general purpose code to carry out the Reflection 0 fan Object about an arbitrary

plane passing through Three points.

SECTION-II

1. Develop a general purpose code for integrated i) Cubic Spline with Different Boundary

conditions ii) Bezier curve iii) B- spline -its Various types and Best Fit B-spline. Given: a)

Coordinates of the Control Points b)Boundary conditions, if any. c) Order of the curve, If

required, and Match the output CAD/CAM package.

SECTION-III

1. Develop an optimized Tool Path for Economic Machining and generate the same in GUI (

IDEAS/PRO-E/any CAD software)for interpretation

2. Study of Graphics Formats and Conversion from one format to another

3. Generate the Meshing of the CONICAL Cylindrical Surface (a part of stepped cylindrical

surface) using any simulation Package

4. Study of Open GL programming for the customization of any CAD package

5. Development of following surface patches

i) Bilinear Coons Patch

ii) Tensor Product Bezier Surface

SECTION-IV

1. Solid Modelling Exercises using any CAD/CAM package. (from a given list of 10

Tutorials)

2. Generative machining interpretation for various tool paths for machining of Curved

surfaces.

MMA-117-1 INDUSTRIAL INSPECTION





Course Objectives: To study industrial process of inspection ,design consideration for gauges and measuring instruments. To study Indian and international standards for limits ,fits, tolerances. To identify geometrical and physical limitations in measuring devices. To study surface texture of components Course Outcomes (CO’s): At the end of the course, the student shall be able to:

Understand about the types Gauges.

Complete understanding about measurement standards.

Understanding about the gears and threads.

Understanding surface textures with processes

Understand tolerances and their positioning with geometry. UNIT 1.

Design consideration for Gauges and measuring instruments: material selection for gauges,

hardness and surface finish, tolerance for linear and dimensional chains, limits, fits and

tolerance as per Indian and international standards, design of plug gauge, snap gauge, center

distance gauge

UNIT 2.

Inspection of threads and gears: thread gauge design, thread size measurement by two wire

and three wire methods, vernier gear tooth gauge design.

UNIT 3

Surface textures: components of machined surface texture, specification of surface texture,

surface roughness measuring device and techniques, design of pneumatic gauges in process

gauging methods.

UNIT 4

Geometrical and positional tolerances.

Geometrical and physical limitations in measuring devices.

REFERENCES:

1. Metrology:-1 .C. Gupta (Dhanpat Rai Pub.)

2. Engg. Metrology :- R. K. Rajput (S. K. Kataria and sons)

3. Metrology :- R. K. Jain.

4. PSG design data book for Gauge

MMA-117-2 DESIGN AND METALLURGY OF WELDED JOINTS





Course Objectives:

To study welding defects , control and design of welded joints. Study metallurgy and

cost estimation of welded joints. To study destructive and non destructive testing of

welds, residual stresses and control of residual stresses.


Understand to predict and control of distortion in welded joints.

Calculate cost estimation of welded joints.

Understanding the effect of residual stress in welded joints.

Understanding weld metallurgy: thermal effect of welding on parent metal

Develop the application of welding automation for enhancing productivity.

UNIT 1

Weld defects: common weld defects like weld cracks, LOP, LOF, porosity, blow holes etc.,

remedies and control, welding symbols.

Cost analysis of welded joints: costing factors of welding jobs fabrication cost, material cost,

preparation cost, finishing cost, overhead cost etc., economy in preparation and welding a

job, labour accomplishment factor, cost calculation of welded jobs.

UNIT 2

Prediction and control of distortion: calculation of longitudinal contraction, transverse

contraction, angular contraction due to single weld pass, control of welded distortion, and

calculation of shrinkage. Residual stresses: introduction, types, effect of thermal stresses,

control of residual welding stresses.

UNIT 3

Destructive and non-destructive testing of welds: destructive tests, equipment required and

test piece geometry for tensile test, bend test, impact test, hardness test, brittle and fatigue

failure tests, non-destructive tests for welds:-dye penetrate inspection, magnetic particle

inspection etc.

Weldability tests: definition and concept of weldability, purpose and types of weldability

tests such as hot cracking test, root cracking tests, hydrogen induced cracking test, cruciform

test.

UNIT 4

Weld ability of metals: welding techniques, preparation of joints and electrode types for gray

cast iron welding, aluminium welding, austenitic steels, titanium and its alloys.

Welding metallurgy: thermal effect of welding on parent metal, structure of fusion welds,

effect of cooling rate, weld metal solidification and heat affected zone.

Automation in welding: introduction and concept, classification of welding automation,

economics of welding automation.

REFERENCE BOOKS:

1. Modern welding technology:- carry H. B. (PH).

2. Welding technology: - A.C. Devis.

3. Welding and welding Technology: Little (TMH)

4. Welding technology: R.S. Parmar.

5. AWS - welding handbook (IV- VI) Edition.

6. Elements of machine design: Pandya and shah.

MMA 117-3 FOUNDRY TECHNOLOGY





Course Objectives:

To study the basic concepts regarding design and manufacture of a component by various

casting methods. To provide knowledge to the students, on the principles that guides

production of sound engineering castings.

Course Outcomes (CO’S): At the end of the course, the student shall be able to:

Design of pattern for a particular component to be manufactured

Understand the basic composition of various ferrous and non-ferrous metals and

their application in casting process

Choose the appropriate furnace for the production of a particular material

Design of gating system for a particular component

Analyse adequate casting method based on quantity, application, mechanical

properties and tolerances

Identify casting defects, understand reasons and recommend remedial measures

UNIT 1

Items (Domestic and Engg.) made by foundry technology. Advantage and limitations of

foundry technology and other manufacturing process. Castability and factors favoring

castability. Ferrous and Non-ferrous casting metals and alloys and items made of them.

Melting furnaces for cast iron, cast steels, aluminium alloys, brass and bronzes.

Solidification of castings.

UNIT 2

Mold design considerations: Conceptual, functional and production phase. Pattern and core

design considerations, traffic rules applications. Examples, case studies. Gating system

elements: objectives, practical rules, optimal time filling, types of pouring basin, types of

gates, types of risers.

UNIT 3

Special casting methods: Gravity die casting, cold chamber die casting, hot chamber die

casting, investment casting, centrifugal casting, shell mold casting. continuous casting.

Rough cleaning (Fettling) and surface cleaning of castings. Casting inspection.

UNIT4

Repair and salvage of castings. .Heat treatment of castings. Quality control of castings,

Pollution control in foundry. Modernization of foundry.

REFERENCE BOOKS:

1. Principal of metal casting by Richard W. Heine, Carl R Hoper. Philip C. Rosenthal, Tata

McGraw Hill.

2. Principal of foundry technology by P. L. Jain, Tata McGraw Hill

3. Foundry practice by W.H. Salmon

MMA-117-4: DESIGN, PLANNING AND CONTROL OF PRODUCTION SYSTEMS





COURSE OBJECTIVE:

To study life cycle approach both for production system and new product development &

compare production system with service system. Clarify various MRP models in production

planning & sequencing and scheduling of the job on the machines. To study the concept of

forecasting in production system.

COURSE OUTCOMES: Towards the end of the course, the students should be able to:

C01: Develop life cycle approach to new product development and production system.

C02: Develop the concept of break-even analysis, line balancing and relate it with

practical industrial work.

C03: Understand and generate MRP-I, MRP-II and ERP models for production and

enterprise resource planning.

C04: Estimating production requirement using various forecasting techniques.

C05: Understand the criteria for sequencing & accordingly schedule the job on machines.

Syllabus:

Unit 1. Introduction to production systems: Aim of production system, generalized model

of Production systems, Types and characteristics of production and service systems, Life

cycle approach to production management. Case studies of production and service systems.

Unit 2. Product development and design: Product life cycle, New product development and

process selection, stages in new product development, use of decision tree, Breakeven

Analysis, Make/buy decision, Problems for Break even Analysis Non-linearity in B.E.

Analysis, selection of location among alternatives –A case study, systematic layout planning,

objectives, types, comparison and application of different types of layouts. Assembly line

balancing concept and problems for maximum line efficiency.

Unit 3. Planning for production: Importance, objectives and types of forecasting methods,

Analysis and comparison standard error of estimate, Material Requirement Planning (MRP)

objective, dependent demand, inputs to MRP, MRP-II, MRP model, ERP.

Unit 4. Sequencing and scheduling: Criteria for sequencing, priority sequencing and rules,

n job 2 machine, n job 3 machine, n job m machine problems. Scheduling of flow shops and

job shops. Gantt chart.

Unit 5. Element of monitoring and follow up.

Reference Books:

1. Modern Production / operations management 8th

ed. - Buffa, Elwood and Sarin, Rakesh

(Wiley)

2. Elements of Production, planning and control - Eilon Samuel (Macmillan)

3. Production control: A quantitative approach - Biegel. J (Prentice Hall)

4. Industrial Engineering and production management – Martand Telsang (S. Chand)

5. Operations Management – Theory and Problems – Joseph Monks (Mcgraw Hill))

6. Production and Operations Management – Kanishka Bedi. (Oxford University Press)

7. Operations Management 2nd

ed. – B. Mahadevan. (Pearson)

SEMESTER – II

MMA-102 MECHANICAL DESIGN





Course Objectives

1. To develop an ability to identify, formulate and solve engineering problem

2. To develop an ability to use the technique and skill of modern engineering tools

necessary for engineering practice.

Course Outcomes:-At the end this course, the students will be able to:

CO1: Know the use of software for analysis and design.

CO2: Apply knowledge of mathematics, science and engineering.

CO3: Analyse the design and conduct experiments as well as to define and interpret data.

CO4: Understand of professional and ethical responsibility.

Unit 1:

Concept Design: Brain storming method sand sketching,

Unit 2:

Concept Design: Quality Function Development

Unit 3 Material Characteristics Mechanical, thermal and electrical properties.

Unit 4 Design: Design for assembly. Design for manufacturing.

Unit 5 Production technologies: Metal forming, casting machining, surface treatment

Unit 6 Production technologies: Welding, bonding, fastening, clinching.

REFERENCE BOOKS: 1. Quality Function development, L. Cohen. 2. Manufacturing Engg.: Principles for Organization, D.T. Koenig. 3. Materials Science and Engineering: An Introduction, W.D. Callister Jr. 4. Handbook of Aluminium : Alloy Production and Materials Manufacturing Vol.2,G.E.Totten. 5. CAD Software Catia, Dassault system.

MMA-104 DIAGNOSTIC MAINTENANCE & MONITORING No. of Credits: 4 Sessional: 25 Marks




Objective:- The objective of the subject is the comprehensive solution to integrated diagnosis

of systems with many components ( Modules, Boards, Replacement units etc.) that is subject

to failure.

Course Outcomes:-At the end this course, the students will be able to:

CO1: Understand significant advantages in relation to quality, safety, availability and cost

reduction in industrial plants.

CO2: Apply decision making processes involved such as the selection of the most suitable

diagnostic techniques.

CO3: Analyze the failure of equipment and various condition monitoring techniques

CO4: Understand the various vibration monitoring techniques and total productive

maintenance

Unit 1 Maintenance Management Relevance of Maintenance: an over view, maintenance services, problems of the plant

manager, automation and maintenance.

Unit 2 Maintenance Importance

Maintenance objectives and costs, quality and quality circle in maintenance, engineering

reliability, maintainability

Unit 3 Failure analysis Defect generation types of failures, FTA, FMEA, FMECA Maintenance Types/systems

Planned and unplanned maintenance, breakdown, corrective, opportunistic, routine,

preventive, predictive, CBM, Design out maintenance

Unit 4 Condition monitoring NDT concepts, visual and temperature monitoring, leakage monitoring, vibration monitoring,

lubricant monitoring methods

Unit 5 Equipment’s used for condition monitoring

Equipment’s, ferrography, spectroscopy, cracks monitoring, thickness monitoring, corrosion

monitoring, noise monitoring, sound monitoring, smell monitoring

Unit 6 Total productive maintenance Development and scope of concept, tero technology, basic systems of TPM procedure

and steps of TPM, productivity circle

REFERENCE BOOKS:

Maintenance planning and control- Kelly, A., Buttersworth & Co., 1984

Maintenance and spare parts Management–Krishanan, G, Prentice Hall–1991

MMA-106 MATERIALS MANAGEMENT





Course Objective:

The objective of the course is to make the students familiar with material management and

latest technique like JIT etc.

Course Outcomes (COs): At the end of the course, the student shall be able:

CO1: To study the basics of material management and their planning

CO2: To understand the fundamental of purchasing and reduction of cost

CO3: To define the various inventory management techniques like ABC, VED etc

CO4: To study purchase and its importance

Syllabus

Introduction: introduction to material management and productivity, functions of material

management, organization structures in material management, role of material management

techniques in improved material productivity.

Material planning: objectives, material requirement planning, manufacturing resource

planning, JIT production planning, strategic material planning, material control: acceptance,

sampling, inspection, make or buy decision, simple cost analysis, economic analysis, break

even analysis, break-even point theory, whether to add or drop a product line store

management and warehousing, product explosion.

Purchasing: importance of good purchasing system, organization of purchasing functions,

purchase policy and procedures, responsibility and limitations, purchasing decisions,

purchasing role in new product development, role of purchasing role cost reduction,

negotiations and purchase, purchasing research: identification of right sources of supply,

vendor rating, standardization, vendor certification plans, vendor and supply reliability,

developing new source of supply.

Cost reduction: cost control vs cost reduction, price analysis, material cost reduction

techniques, variety reduction, cost reduction and value improvement, techniques of cost

control, standard costing, cost effectiveness, cost analysis for material management, material

flow cost control.

Inventory management, inventory vs stores, types of inventory, inventory control, inventory

build-up, EOQ, various inventory models, inventory models with quantity discount, exchange

curve concept, coverage analysis, optimal stocking and issuing policies, inventory

management of perishable commodities, ABC - VED analysis, design of inventory

distribution systems, surplus management, information system for inventory management,

case studies.

Text Book(s):

1. Material management by WR Stelzer Jr; Prentice Hall

2. Material management by DS Ammer& Richard Erwin.

Reference book(s):

1. Material management by AK Dutta; Prentice Hall

2. Material management: An integrated approach by P Gopalakrishnan& M Sundersen;

Prentice Hall

MMA-108: COMPUTER INTEGRATED MANUFACTURING





Course Objectives: Study the basic concepts of computer integrated manufacturing, NC,CNC and DNC system.

Illustrate the numerical control and part programming. Study the concept of computer aided

quality control and material handling.

Course Outcomes: Towards the end of the course, the students should be able to:

o Apply robotic control and sensors for quality improvement.

o Understand the role of CAD/CAM in improving product life cycle.

o Understand different concepts of FMS .

o Prepare and analyse numerical control programming.

o Understand computer aided testing to various equipment.

Syllabus:

UNIT 1. Introduction: CAD/ CAM defined, computer technology: introduction,

central processing unit, types of memory, input/ output, the binary number system,

computer programming languages. Role of CAD/CAM in improving the product

cycle. Introduction to CIM. Applications of computers in CIM.

UNIT 2. Conventional Numerical Control: basic components of NC system, NC

motion control, system, applications of NC, advantages and disadvantages of NC,

problems with conventional NC, NC controller technology, computer Numerical

control, advantages of CNC, functions of CNC, Direct Numerical Control,

components of a DNC system, functions of DNC, advantages of DNC.

UNIT 3. NC part programming: introduction, punched tapes in NC, tape coding and

format, NC words, manual part programming, computer assisted part programming,

The part programmer’s job, the computer’s job, NC part programming languages,

APT language, geometry statements, motion statements, post processor statements,

auxiliary statements.

UNIT 4. Robotics technology: joints and links, common robot configuration, work

volume, drive systems, types of robot control, accuracy and repeatability, end

effectors, sensors in robotics, applications of robots.

UNIT 5. Automated material Handling and FMS.: material handling function, types

of material handling equipments, conveyor systems, types of conveyors, automated

guided vehicle system, applications, FMS, components of a FMS, types of systems,

where to apply FMS technology, FMS workstation, planning the FMS.

UNIT 6. Computer aided quality control: Introduction, the computer in QC, contact

and non contact Inspection methods- optical and non optical, computer aided testing.

Coordinate measuring machine(CMM)- its construction, drive systems, programming

methods, softwares used in CMM,applications and benefits of CMM. Machine Vision

System- its basic functions, Image acquisition and digitization, Image processing and

analysis, Interpretation, applications of machine vision system.

UNIT 7. Computer Integrated Manufacturing systems: Introduction, Technologies

used in CIM, Difference between CIM and FMS, CIM hierarchy system,

Implementation process of CIM, applications and benefits of CIM.

Reference books:

1. CNC Technology and Programming—Tilak Raj

2. Automation, Production systems and Computer Integrated Manufacturing :-

Groover M. P. (PHI)

3. CAD/CAM : - Zimmers and Groover (PHI)

4. Approach to computer integrated design and manufacturing :- Nanua Singh (John

Wiley and sons)

MMA-110 CIM LAB





1. To study general features of Machining Center.

2. To prepare the CNC part program for machining a prismatic component on

CNC machining centre.

3. To study the general features of a CNC Turning center.

4. To prepare the CNC part program for machining of a Cylindrical Component.

5. Study and Applications of Robotic system in automated storage and Retrieval

system.

6. Application and Control of robotic system in Flexible manufacturing System.

7. To study the general features of Automated Guided Vehicle.

8. To study the general configuration of CMM and its Application in CIM environment.

9. Machine Vision and Quality Control in CIM environment.

10. Study and Applications of Conveyer System in CIM system.

11. Study and application of CIM software

MMA-112 Diagnostic Maintenance & Monitoring Lab





1. To study the introduction to maintenance techniques. Preventive and predictive

Maintenance

2. To study and perform Non-Destructive Testing techniques, liquid dye penetrate

and leak testing.

3. To study and perform Boroscope, Flexiscope.

4. To study and perform Eddy current testing &Ultrasonic testing.

5. To study and perform Magnetic particle detection and Particle counter.

6. To study wear Analysis through thermo graphy and Ferrography.

7. To study the applications of Diagnostic Maintenance to Industrial Machines and

plants such as Sugar Industry or Textile Mills or Thermal Power plant sand

Railways.

8. To study the Maintenance planning and control of a large factory, work planning

and work control.

MMA-114-1 QUALITY CONTROL TECHNIQUES





Course Objective:- The objective of the Quality Control Technique is to evaluate the

methods and processes of production and suggest further improvements in their functioning.

Course Outcomes: - At the end of this course, the students will be able to

CO1: Establish the desired quality standards which are acceptable to the customer.

CO2: Determine quality requirements of project stake holders.

CO3: Understand quantifiable quality policy and procedure in accordance with organizational

requirements.

CO4: Develop of quality requirements in the project plan and processes

UNIT I

Statistical concepts in Quality Control, variables and attributes, Graphical Representation,

Continuous and Discrete Probability Distributions, control limit Theorem. Introduction to

Quality Control, process Control and Product Control

UNIT II

Chance and Assignable causes of Quality variation, Advantages of Shewhart control charts,

Process Control charts for variables, X, R and P charts, fixation of control limits, Type I and

Type II Errors

UNIT III

Theory of runs, Interpretation of Out of Control points, Probability limits, Initiation of control

charts, Trial control limits, Determination of aimed at value of Process Setting, Rational

method of sub grouping, control chart parameters, control limits and specification limits,

Natural tolerance limits, Relationship of a process in Control to upper and lower specification

limits, process capability studies.

UNIT IV

Special control charts for variables, group control chart, control charts with large sub groups,

control chart with reject limits, use of control limits for moving averages

UNIT V

Variables inspection and Attributes inspection, Relative merits and demerits, Control charts

for Attributes, p chart and n p chart, varying control limits, high defectives and low

defectives, CUSU Mor Cumulative sum control chart, Average run length (ARL) Relative

efficiency or sensitivity of control chart.

UNIT VI

Acceptance Inspection, 100% Inspection, No Inspection and sampling Inspection, operating

characteristic curve (O.C. curve). Effect of sample size and Acceptance number, type A and

type B OC curves, Single, Double and Multiple sampling Plans, SS Plan.

Acceptance/Rejection and Acceptance/Rectification Plans, Producers Risk and Consumer's

Risk, Indifference Quality level, Average Outgoing quality (AOQ) curve ,AOQL ,quality

protection offered by a sampling Plan

REFERENCE BOOKS

1. Statistical Quality control by E.L. Grant

2. Quality control and Industrial Statistics, by A.J. Duncan

3. Quality control by Dale H .Beste field

4. Total Quality Control by A. Y. Feigenboum

5. Elementary S.O.L. by I.W .Burr, M. Dekkar.

MMA-114-2 FINITE ELEMENT METHODS





Course Objective:- The objective of the Finite Element Method is finding approximate

solution of partial differential equation of physics and engineering by discretization of the

domain of analysis into elements.

Course Outcomes:-At the end of this course the students will be able to:

CO1: Understand the use of the basic finite elements for structural application using truss,

beam & frame etc.

CO2: Demonstrate the ability to create models of trusses, frames, plate structure machine

components using ANSYS general purpose software.

CO3: Analyze model multi dimensional heat transfer problem using ANSYS.

CO4: Students will evaluate and interpret FEA analysis results for design and evaluation

purpose.

UNIT I

Review of basic FEM concepts: FEM Discretization and the Direct Stiffness Method: Basic concepts of structural modeling,

Review of the stiffness method of structural analysis, Modeling stiffness, loads and

displacement boundary conditions

UNIT II

Formulation of Finite Elements :Mathematical interpretation of finite elements, variation

formulation, Development of continuum elements, shape functions, consistent loads, Iso

parametric elements for plane stress, Numerical integration, Convergence requirements. Computer Implementation of the Finite Element Method: Pre-processing: model

definition, Element level calculations, Equation assembly, Equation solver, Post processing:

bstrain and stress recovery.

UNIT III Advanced topics in linear problems: Static condensation and sub-structuring, Patchedstand

in compatible element ,p- formulation Advanced Beam, Plate and Shell elements: a. Timoshenko beam theory (shear locking) b. Plate and shell theory

i. Thin plate and Mild in plate(shear and membrane locking) ii. Mixed formulation for plate and shell

iii. Degenerated shell

UNIT IV

Formulation Dynamic analysis using FEM

a. Consistent mass and lumped mass, mass lumping technique b. Time integration methods: explicit, implicit, explicit- implicit methods.

c. Stability, convergence and consistency

d. Hyperbolic systems: structural dynamics and wave propagation e. Parabolic system : transient the at transfer f. Modal solution for natural frequencies and mode shapes

g. Modal Superposition method for structural dynamics

Advanced topics in Nonlinear analysis

a. Nonlinear solution procedures b. Newton-Raphson, modified Newton-Raphson and secant methods

c. Line search algorithm

d. Automatic time step control.

UNIT V

Material non linearity

a. Rate independent elastic plasticity with return-mapping algorithm b. Isotropic and kinematic chardening with Baushinger effect

c. Consistent tangent operator

d. Objectiverate and finite rotation elasto plasticity

e. Multiplicative decomposition and finite deformation elastoplasticity

Geometric non linearity

a. Generalized strain and stress b. Total and Update d L arranging formulation c. Kirchhoff stress and Cauchy stress

Boundary non linearity

a. Frictionless contact problems

b. Penalty, Lagrange multiplier, augmented Lagrange multiplier, and perturbed

Lagrange multiple methods c. Frictional contact problems including frictional return mapping algorithm d. Rigid-flexible contact and flexible-flexible contact e. Multiplicative decomposition and finite deformation elasto plasticity

UNIT VI

Geometric non linearity

a. Generalized strain and stress

b. Total and Updated Lagrangian formulation c. Kirchhoff stress and Cauchy stress Boundary non linearity

a. Frictionless contact problems b. Penalty, Lagrange multiplier, augmented Lagrange multiplier, and perturbed

Lagrange multiple methods c. Frictional contact problems including frictional return- mapping algorithm d. Rigid-flexible contact and flexible-flexible contact Assignments and Tutorial are

essential part of this course. Various programming and formulation problems will be

assigned through the course of study. In addition, students are required to complete

one projects related to computer implementation, application to plasticity, solving

non linear structural problem using commercial programs

Text Book: Finite element analysis by P.Seshu, PHI, 2003. NPTEL Video , Web: http://nptel.ac.in, Finite Element Method

MMA-114-3 ARTIFICIAL INTELLIGENCE IN MANUFACTURING





Course Objectives: Study concept of artificial intelligence,overview of expert systems, the concepts AI in

manufacturing problems. AI theory problems, problem spaces and search, Heuristic search

technique and knowledge acquisition.

Course Outcomes: Towards the end of the course, the students should be able to:

o Understand knowledge acquisition and knowledge representation.

o Apply artificial intelligence in manufacturing.

o Understand expert system application.

o Analyze state-of art expert system application.

o Apply theoretical concepts to manufacturing problems.

UNIT I Definition, basic concepts of artificial Intelligence, scope, role and potential of artificial

intelligence in manufacturing, Expert systems, Popular A I application. UNIT II

Overview of Expert systems, architecture, comparison with procedural programming,

developing Expert system of typical manufacturing domains, Implementation and maintenance. UNIT III

All theory problems, problem spaces and search, Heuristic search technique, Knowledge

acquisition and knowledge representation, predicate logic, procedurals.

UNIT IV

Declarative knowledge, forward V/ s backward reasoning AI architecture, overview of

advanced features, n planning, learning, natural language processing, neural nets, fuzzy logic,

object oriented programs.

UNIT V

Case studies, examples of AI, theoretical concepts to manufacturing problems, CAD, CAPP,

scheduling GT, CIM system.

UNIT VI Domains welding, casting, forming, metal cutting, maintenance, state- of-art Expert system

application, case study.

SEMESTER-III

MMA-201 ADVANCED METROLOGY AND CALIBRATION





Course Objective:- The objective of this subject is to familiarize students with methods and

procedures to evaluate and improve data acquisition and the quality of the data acquired.

Course Outcomes:- At the end of this course, the students will be able to:

CO1: Describe and apply inspection, measurement and test equipment standards in measuring

the following length, temperature, pressure, force, mass, voltage/current/ resistance/ time/

frequency / displacement & strain.

CO2: Determine advanced ratio measurement techniques and calculations.

CO3: Know precision measurement principle.

CO4: Analyse calibration configuration involving shields and guards.

UNIT -1 Fundamental deviation and its calculations, effect of tolerance on the fits, effects of Electroplating on the fit sand its solution, shaft basis and hole basis system and its applications, Go, No-Go gauges design, tolerance position and tolerance for bolt and nut, Geometrical Tolerances. UNIT -2 Surface errors i.e. form, macro and micro errors, reasons for these errors. Surface texture parameters, amplitude, spacing and hybrid, bearing ratio/ ABBOTT-Fire stone curve, Average Slope UNIT-3

Measuring instrument for flatness & surface finishes, instrument for geometrical tolerances,

profile projector, co-ordinate measuring machine, laser micrometer, various grades of slip

gauges and pin gauges, auto collimeters, various types of micrometer

UNIT-4 Introduction to calibration, calibration of mechanical measuring instruments, micrometers depth micrometer, Vernier caliper, tool maker microscope UNIT-5 Pin gauge, surface plate, dial gauges, optical flats, slip gauges

UNIT-6 Calculation of uncertainty, both A type & B type, for micrometers, Vernier Calipers and co-ordinate measuring Machine

REFERENCE BOOKS: 1. Engineering Metrology And Instrumentation by R .K.Rajput 2. ISI–Standard 919 and ISI-Standard 4218. 3. Geometrical Tolerances Is: 800 (Part-I) – 1985 ISO 1101 – 1983 4. Engineering Tolerances by H.G .Conwat

MMA-203 MANUFACTURING AUTOMATION





Course Objective:- The objective of this subject to identify significant relationship between

models of competitive manufacturing and business performance.

Course Outcomes: At the end of this course, the students will be able to:

CO1: Understand modern manufacturing operations, including their capabilities, limitation and

how to design for lowest cost.

CO2: Analyse, design, implement and maintaining practical, mechanical and manufacturing

systems.

CCO3: Understand communicate effectively and work well on team-based engineering projects.

CO4: Succeed in manufacturing and mechanical engineering technology positions.

UNIT-1 Automation in Production System, Principles and Strategies of Automation, Basic Elements of an Automated System, Advanced Automation Functions, Levels of Automations, introduction to automation productivity.

UNIT-2 Overview of Material Handling Systems - Rotary feeders, oscillating force feeder, vibratory feeder, elevator type and Centrifugal type feeders, Principles and Design Consideration, Material Transport Systems, Storage Systems.

UNIT-3

Components, Classification and Overview of Manufacturing Systems, Manufacturing Cells, GT

and Cellular Manufacturing, FMS, FMS and its Planning and Implementation, Flow lines

&Transfer Mechanisms, Fundamentals and Analysis of Transfer Lines, product design for

automatic assembly

UNIT-4 Industrial Control Systems, Process Industries Verses Discrete - Manufacturing, Industries Continuous Verses Discrete Control, Computer Process and its Forms. Sensors Actuators and other Control System Components.

UNIT-5 Product manufactures ability, orientation devices - active and passive devices, parts orientation and escapement. Boolean algebra, pneumatic sensors and amplifiers, jet destruction devices, logic devices, developing pneumatic circuits for automatic diecasting machine.

UNIT-6

Introduction/need for system Modeling, Building Mathematical Model of a manufacturing

Plant, ModernTools – Artificial neural network sin manufacturing automation, AI in

manufacturing, Fuzzy decision and control, robots and application of robots for automation.

REFERENCE BOOKS: 1. Hand book of design, manufacturing and Automation:R.C. Dorf,John Wiley and Sons. 2. Automation, Production Systems and Computer ntegrated Manufacturing, M.P. Groover,

Pearson Education. 3. Industrial Automation: W.P.David, John Wiley and Sons. 4. Computer Based Industrial Control, Krishna Kant, EEE- PHI

MMA-205 PRINCIPLES OF MANAGEMENT





Course Objective:- To study about Management ,management functions, management model

and theories of management. To Study about organization system, managerial decision making,

QFD and MIS

Course Outcomes: At the end of this course, the students will be able to:

CO1: Understand management functions.

CO2: Understanding about theories of management.

CCO3: Understand about the organization as a system.

CO4: Understanding about the techniques of management, 5S, Kaizen,JIT,SCM,ERP,Six

Sigma,TPM,TQM.

Syllabus

UNIT 1. Introduction: Definition, Management thoughts, Nature & purpose of management,

Management- an art or science, Management vs. administration, Levels of management and

skills required, Management functions, Branches of management, Management model.

UNIT 2. Theories of management: Traditional Management theory: Taylor’s Theory, Scientific

Management, Henry Fayol’s management Theory, Behavioural Theory: comparison of

traditional and behavioural theory, Maslow’s need hierarchy theory, Herzberg’s Two factor

theory, Theory X and Theory Y, Contingency approach to management.

UNIT 3. Organisation as a system: Interaction with external environment. Managerial decision

making and MIS. Planning approach to organizational analysis, design of organization structure:

job design and enrichment; job evaluation and merit rating, Motivation and productivity.

Leadership styles and managerial grid. Co-ordination, monitoring and control in organizations.

Techniques of control.

UNIT 4. Management techniques: Conventional management tools, applications of cause &

effect diagram, Pareto analysis, Force field analysis, QFD.

UNIT 5. Introduction to Japanese techniques- 5S, Kaizen, JIT, SCM, ERP, Six Sigma, TPM,

TQM.

Reference books:

1. “ Management” by James A.F. Stoner, R.Edward Freeman, Daniel R. Gilbert.(Prentice-Hall of

India)

2. “Management for Business and Industry” by Claude S. George. (PHI Private Ltd.)

3. “Management Information Systems” by W. S. Jawadekar. (Tata McGraw-Hill Publishing Co.)

4. “Principles & Practice of Management” by T.N.CHHABRA. (Dhanpat Rai &Co. (P) Ltd.

5. “Motivation and Productivity” by Saul W. Gellerman. (D.B. Taraporevala sons & Co.)

MMA-207 PROJECT



0 0 12 12 Total : 200 Marks

A candidate has to prepare a report covering identification of research topic, literature review, planning of research scheme and systematic documentation. The marks will be

given on the basis of a report prepared and presentation given by the candidate covering

the above said contents, contents of the presentation, communication and presentation skills.

MMA-209 METROLOGY & AUTOMATION LAB




List of Experiments: 1. Measurements using Optical Projector/ Toolmaker Microscope. 2. Measurement of alignment using Auto collimator / Roller set 3. Measurement of cutting tool force using a)Lathe tool Dynamometer b)Drill tool Dynamometer. 4. Measurements of Surface roughness, Using Tally Surf / Mechanical Comparator 5. Study and applications of Hydraulic software. 6. Study and applications of Pneumatic software. 7. Study and applications of Robotic software. 8. Study and applications of PLC software. 9. To design automated part feeder.

SEMESTER – IV

MMA-202 DISSERTATION



0 0 24 24 Total : 500 Marks

Every student of this programme would work for the completion of his/her dissertation as per guidelines from the department.

Syllabus for Open Elective Subjects

Intelligent Systems (GEC-1)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100

Duration of Exams: 3 Hours

UNIT 1: Fundamental Issues In IS : Definition of AI , History ,Domains AI ,AI problems &

State space ,Some examples problems representations like Travelling Salespersons ,Syntax

analysis Problem .Basic issues to solve AI problems ,Underlying assumptions ,AI techniques

,Level of model ,Criteria for success ,Control strategies ,DFS,BFS

UNIT 2:Heuristic Search Techniques :Generate & Test, Hill Climbing (simple & stipest), Best

first search ,A*, AO*, Constraint satisfaction.

UNIT 3:Knowledge Representation Issues :Systax & Semantic for Propositional logic ,Syntax

& Semantic for FOPL, Properties for WFF’s, Resolution Basics :conversion to clausal form

,Resolution of proposition logic ,Resolution algorithms for predicates ,Problems with FOPL

,Semantic nets ,Frames ,Scripts

UNIT 4:Reasoning Under Uncertainity :An introduction ,Default reasoning & Closed world

assumptions ,Model & Temporal logic, Fuzzy logic, Basian Probabilstic inference

Dempster Shafer theory ,Heuristic reasoning methods

UNIT 5:Planning & Learning :Planning, Planning in Situational calculus ,Representation for

planning, Partial order planning, Partial order planning algorithm, Learning by Examples

,Learning by Analogy, Explanation based learning, Neurals nets, Genetics algorithms

Unit 6: Minimax: Game playing strategy ,Natural language processing, Overview of linguistics,

Grammer & Language ,Transformation Grammer, Basic Parsing Techniques, Expert

System, Architecture of Rule based Expert system, Non Rule based Expert system.

REFERENCES

1. Artificial Intelligence by Elain Rich & Kevin Knight, Tata McGraw Hills Pub.

2. Principals of AI by Nills .J.Nilsson, Pearson Education Pub.

3. Artificial Intelligence by DAN. W.Petterson. Printice Hall of India

4. Artificial Intelligence by Petrick Henry Winston,

5. Artificial Intelligence by Russel and Norvig, Pearson Education Pub.

Cyber Laws and Security (GEC-2)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT-I :History of Information Systems and its Importance, basics, Changing Nature of

Information Systems, Need of Distributed Information Systems, Role of Internet and

Web Services, Information System Threats and attacks, Classification of Threats and

Assessing Damages Security in Mobile and Wireless Computing- Security Challenges

in Mobile Devices, authentication Service Security, Security Implication for

organizations, Laptops Security Basic Principles of Information Security,

Confidentiality, Integrity Availability and other terms in Information Security,

Information Classification and their Roles.

UNIT-II: Security Threats to E Commerce, Virtual Organization, Business Transactions on

Web, E Governance and EDI, Concepts in Electronics payment systems, E Cash,

Credit/Debit Cards. Physical Security- Needs, Disaster and Controls, Basic Tenets of

Physical Security and Physical Entry Controls, Access Control- Biometrics, Factors in

Biometrics Systems, Benefits, Criteria for selection of biometrics, Design Issues in

Biometric Systems, Interoperability Issues, Economic and Social Aspects, Legal

Challenges

UNIT-III : Model of Cryptographic Systems, Issues in Documents Security, System of Keys,

Public Key Cryptography, Digital Signature, Requirement of Digital Signature

System, Finger Prints, Firewalls, Design and Implementation Issues, Policies

Network Security- Basic Concepts, Dimensions, Perimeter for Network

Protection, Network Attacks, Need of Intrusion Monitoring and Detection, Intrusion

Detection Virtual Private Networks- Need, Use of Tunneling with VPN,

Authentication Mechanisms, Types of VPNs and their Usage, Security Concerns in

VPN

UNIT-IV : Security metrics- Classification and their benefits Information Security & Law,

IPR, Patent Law, Copyright Law, Legal Issues in Data mIning Security, Building

Security into Software Life Cycle Ethics- Ethical Issues, Issues in Data and

Software Privacy Cyber Crime Types & overview of Cyber Crimes

REFERENCES

1. Godbole,“ Information Systems Security”, Willey

2. Merkov, Breithaupt, “ Information Security”, Pearson Education

3. Yadav, “Foundations of Information Technology”, New Age, Delhi

4. Schou, Shoemaker, “ Information Assurance for the Enterprise”, Tata McGraw Hill

5. Sood,“Cyber Laws Simplified”, Mc Graw Hill

6. Furnell, “Computer Insecurity”, Springer 7. IT Act 2000

Soft Computing (GEC-3)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT-I.Neural Networks: History, overview of biological Neuro-system, Mathematical

Models of Neurons, ANN architecture, Learning rules, Learning Paradigms-

Supervised, Unsupervised and reinforcement Learning, ANN training Algorithms-

perceptions, Training rules, Delta, Back Propagation Algorithm, Multilayer

Perception Model, Hopfield Networks, Associative Memories, Applications of

Artificial Neural Networks.

UNIT-II.Fuzzy Logic: Introduction to Fuzzy Logic, Classical and Fuzzy Sets: Overview of

Classical Sets, Membership Function, Fuzzy rule generation.

UNIT-III.Operations on Fuzzy Sets: Compliment, Intersections, Unions, Combinations of

Operations, Aggregation Operations.

UNIT-IV:Fuzzy Arithmetic: Fuzzy Numbers, Linguistic Variables, Arithmetic Operations

on Intervals & Numbers, Lattice of Fuzzy Numbers, Fuzzy Equations.

UNIT-V.Fuzzy Logic: Classical Logic, Multivalued Logics, Fuzzy Propositions, Fuzzy

Qualifiers, Linguistic Hedges. Uncertainty based Information: Information &

Uncertainty, Nonspecificity of Fuzzy & Crisp Sets, Fuzziness of Fuzzy Sets. Genetic

Algorithms, Scope & application areas, solution of 0-1Knapsack problem using GA

REFERENCES

1. “Fuzzy sets and Fuzzy Logic: Theory and applications”,G.J. Klir,B.Yuan, PHI

2. “Introduction to Fuzzy sets and Fuzzy Logic”, M.Ganesh , PHI

3. “An Introduction to Fuzzy Control”, D Driankov, H Hellendoorn, M Reinfrank,

Narosa Publishing Company

4. “ Neural Networks: A classroom approach”, Satish Kumar , Tata McGraw Hill

5. Haykin S., “Neural Networks-A Comprehensive Foundations”, Prentice-Hall

International, New Jersey, 1999.

Web Technology & Information Retrieval(GEC-4)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT 1. Web Server Technology: Web’s Robot global access to information, HTML, HTTP,

Accessing a web server, publishing on web server, secure HTTP, Secure Sockets

Layer, WWW Proxies, IIS, Case study of apache web server.

UNIT 2 .Web search basics:Background and history,Anatomy of WWW, Web characteristics,

Spam, The web graph, The Web Search Users, search engines, architecture of search

engines, search tools, DNS resolution, The URL frontier, Link analysis, PageRank,

UNIT 3. Web Crawlers: Basics of Web crawling, Various crawling techniques , incremental

crawler, parallel crawler, distributed crawlers, focused crawler, agent based crawler, Hidden

web Crawler

UNIT 4. Introduction to Information Retrieval: Information retrieval problem, an inverted

index, Processing Boolean queries, The extended Boolean model versus ranked retrieval, an

inverted index, Bi-word indexes, Positional indexes, Combination schemes

UNIT 5. Index construction: Hardware basics, Blocked sort-based indexing, Single-pass in-

memory indexing, Distributed indexing, Dynamic indexing, Other types of indexes Index

compression: Statistical properties of terms in information retrieval, Heaps’ law: Estimating

the number of terms, Zipf’s law: Modeling the distribution of terms, Dictionary compression,

Dictionary as a string, Blocked storage, Postings file compression.

Intellectual Property Rights(GEC-5)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT 1: Introduction to Intellectual Property: Concept of Intellectual Property, Kinds of

Intellectual Property, Economic Importance of Intellectual Property, Indian Theory on Private

Property: Constitutional Aspects of Property, Constitutional Protection of Property and

Intellectual Property, Economic Development and Intellectual Property Rights Protection

UNIT II: Introduction to Patents: Overview, Historical Development, Concepts: Novelty,

Utility, Patentable Subject-matter: Patent Act, 1970- Amendments of 1999, 2000, 2002 and

2005, Pharmaceutical Products and Process and Patent , Protection, Software Patents, Business

Method, Protection of Plant Varieties and Farmers’ Rights Act, 2001, Patenting of Micro-

organism

UNIT III: Procedure of Obtaining of Patents: Concepts of a Patent Application,, Specification:

Provisional, Complete, Disclosure Aspects, Claims: Principal, Dependant, Omnibus,

Examination of Application, Opposition of Application, Sealing of Patents

UNIT IV: Working of Patents – Compulsory License: Commercialization of Inventions:

License- Terms of License Agreement, Assignments of Patents, Revocation of Patents

UNIT V: Infringement: What is Infringement?, How is Infringement determined? Who is an

Infringer?, Direct, Contributory and Induced, Defences of Infringement:

5.2.1 Research Exemption, Invalidity, Misuse, Failure to mark, Laches and Estoppel and first

sale doctrine

References Books:

1. W.R. Cornish, Intellectual Property, Sweet & Maxwell, London (2000)

2. P. Narayana, Patent Law, Wadhwa Publication

3. Merges, Patent Law and Policy: Cases and Materials, 1996

4. Brian C. Reid, A Practical Guide to Patent Law, 2nd Edition, 1993

5. Brinkhof (Edited), Patent Cases, Wolters Kluwer.

6. Prof. Willem Hoyng & Frank Eijsvogels, Global Patent Litigation, Strategy and

Practice, Wolters Kluwer.

7. Gregory Stobbs, Software Patents Worldwide, Wolters Kluwer.

8. Feroz Ali Khader, The Law of Patents- With a special focus on Pharmaceuticals in

India, Lexis Nexis Butterworths Wadhwa, Nagpur.

9. Sookman, Computer Law, 1996

10. N.S. Gopalakrishnan & T.G. Agitha, Principles of Intellectual Property (2009). Eastern

Book Company, Lucknow.

Installation Testing & Maintenance of Electrical Equipments(GEC-6)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT-1.Installation Of Electrical Equipements: Introduction Unloading of electrical

equipment at site Inspection Storage Foundation Alignment of electrical

machinesTools/Instruments necessary for installation Inspection, storage and handling of

transformer, switchgear and induction motor Preparation of technical report

UNIT-2.Commissioning And Testing:Tests before commissioning of electrical equipment

:Electrical and Mechanical test Specific tests on - transformer, induction motor, alternator,

synchronous power and electrical power installation Need of gradually loading of

Various Tests to be performed after commissioning and before starting the machine Various

instruments required for testing Commissioning of switchgear Test report on

commissioning and test certificate electrical equipment Preparations before commissioning of

power transformer Commissioning- power transformer, three phase induction motor

Transformer insulation oil: Properties as per IS, sampling, testing and filtering/purifying,

standard tests as per IS Measurement of insulation resistance of different

equipments/machines Methods of Drying the winding of electrical equipments and its record

Classification and measurement of insulation resistance, Polarization Index Appropriate

insulation test for specific purpose Factor affecting

UNIT-3.Maintenance Of Electrical Equipments: General aspect of maintenance, Classification

Preventive maintenance-concept, classification, advantages, activities, functions of the

Maintenance Department Breakdown maintenance-concept, advantages, activities Reasons of

failure of electrical equipment due to poor maintenance Factors for preparing maintenance

schedule Frequency of maintenance Maintenance schedule of transformer below and above

1000kVA Maintenance schedule - induction motor, circuit Breaker, overhead line, storage

Battery Probable faults due to poor maintenance in transformer, induction motor, circuit

breaker, overhead lines and battery

UNIT-4.Trouble Shooting:Causes of fault in electrical equipments- Internal and external

Instruments and tools for trouble shooting Common troubles in electrical equipment – DC

Machines, AC Machines, Transformers, Circuit- breaker, under-ground cable, electrical

Installation Need of trouble shooting chart, advantages Trouble shooting chart – DC Motor,

DC Generator, Transformer, Synchronous Motor, Induction Motor, Circuit-breaker Trouble

shooting chart for Domestic appliances- electrical iron, ceiling fan, Washing machine, Air

cooler, Vacuum cleaner Fluorescent tube light: Construction, working and

troubleshooting chart

UNIT-5.Earthing:Necessity of earthing System earthing : advantage of neutral earthing of

generator in power station Equipment earthing: Objective Types of earth electrodesMethods of

earthing : plate earthing, pipe earthing and coil earthing Earthing in extra high voltage and

underground cable Earthing resistance- factor affecting Determination of maximum

permissible resistance of the earthing system Measurement of earth resistance: voltmeter-

ammeter method, earth tester method, ohm meter method and earth loop tester method

Define: earthing , grounding and bonding Comparison between equipment earthing and system

grounding Earthing procedure - Building installation, Domestic appliances, Industrial

premises Earthing in substation, generating station and overhead line

UNIT-6.Electrical Accidents And Safety: Causes of electrical accidents Factors affecting the

severity of electrical shock Actions to be taken when a person gets attached to live part

Safety regulations and safety measures Indian electricity supply act 1948- 1956 Factory act

1948 Procedure of shut down for substation and power lines Permit to work : certificate of

(i)requisition for shut down(ii) Permit to work and (iii)Line clear certificate Instruction for

the safety of persons working on a job with a permit to work Fire extinguishers- For

fixed installation and portable devices

REFERENCE/TEXT BOOKS:

1. Testing Commissioning operation and maintenance of Electrical Equipments by Rao S,

Khanna Publication (Latest edition)

2. Installation, commissioning & maintenance of Electrical equipments by Singh

TARLOK, S.K.Kataria & Sons, New Delhi, Second edition-2012

3. Electrical power system by Wadhwa C.L., New Age international Publications

Non-Conventional Energy Resources And Utilisation(GEC-7)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT 1. Energy resources and their utilization : Indian and global energy sources, Energy

exploited, Energy planning, Energy parameters (energy intensity, energy-GDP elasticity),

Introduction to various sources of energy, Solar thermal, Photovoltaic, Water power, Wind

energy, Biomass, Ocean thermal, Tidal and wave energy, Geothermal energy, Hydrogen

energy systems, Fuel cells, Decentralized and dispersed generation. Solar radiations: Extra

terrestrial radiation, Spectral distribution, Solar constant, Solar radiations on earth,

Measurement of solar radiations, Solar radiation geometry, Flux on a plane surface,

Latitude, Declination angle, Surface azimuth angle, Hour angle, Zenith angle, Solar altitude

angle expression for angle between incident beam and the normal to a plane surface (no

derivation), Local apparent time, Apparent motion of sun, Day length, Solar radiation data for

India.

UNIT 2 :Solar energy: Solar thermal power and it's conversion, Solar collectors, Flat plate,

Performance analysis of flat plate collector, Solar concentrating collectors, Types of

concentrating collectors, Thermodynamic limits to concentration, Cylindrical collectors,

Thermal analysis of solar collectors, Tracking CPC and solar swing. Solar thermal

energystorage, Different systems, solar pond. Applications, Water heating, Space heating &

cooling, Solar distillation, solar pumping, Solar Cooking, Green Houses, Solar Power plants,

solar photovoltaic system: Photovoltaic effect, Efficiency of solar cells, Semiconductor

materials for solar cells, Solar photovoltaic system, Standards of solar photovoltaic system,

Applications of PV system, PV hybrid System.

UNIT 3 : Biogas: Photosynthesis, Bio gas production, Aerobic and anaerobic bio-conversion

process, Raw materials, Properties of bio gas, Producer gas, Transportation of bio gas, bio

gas plant technology & status, Community biogas plants, Problems involved in bio gas

production, Bio gas applications, Biomass conversion techniques, Biomass gasification, Energy

recovery from urban waste, Power generation from liquid waste, Biomass cogeneration,

Energy plantation, Fuel properties, Biomass resource development in India. Wind

energy: Properties of wind, Availability of wind energy in India, wind velocity, Wind machine

fundamentals, Types of wind machines and their characteristics, Horizontal and Vertical

axis wind mills, Elementary design principles, Coefficient of performance of a wind mill

rotor, Aerodynamic considerations in wind mill design, Selection of a wind mill, Wind energy

farms, Economic issues, Recent development.

UNIT 4 : Electrochemical effects and fuel cells: Principle of operation of an acidic fuel cell,

Reusable cells, Ideal fuel cells, Other types of fuel cells, Comparison between acidic and

alkaline hydrogen-oxygen fuel cells, Efficiency and EMF of fuel cells, Operating characteristics

of fuel cells, Advantages of fuel cell power plants, Future potential of fuel cells, Tidal power:

Tides and waves as sources of energy, Fundamentals of tidal power, Use of tidal energy,

Limitations of tidal energy conversion systems.Hydrogen Energy: Properties of hydrogen in

respect of its use as source of renewable energy, Sources of hydrogen, Production of

hydrogen, Storage and transportation, Problems with hydrogen as fuel, Development of

hydrogen cartridge, Economics of hydrogen fuel and its use.

UNIT 5.Thermoelectric systems: Kelvin relations, power generation, Properties of

thermoelectric materials, Fusion Plasma Generators, Geothermal energy: Structure of earth's

interior, Geothermal sites, earthquakes & volcanoes, Geothermal resources, Hot springs,

Steam ejection, Principal of working, Types of geothermal station with schematic

representation, Site selection for geothermal power plants. Advanced concepts, Problems

associated with geothermal conversion. Ocean energy: Principle of ocean thermal energy

conversion, Wave energy conversion machines, Power plants based on ocean energy,

Problems associated with ocean thermal energy conversion systems, Thermoelectric

OTEC, Developments of OTEC, Economics. Impact of renewable energy generation on

environment, Kyoto Protocol, Cost of electricity production from different energy

sources, Energy options for Indian economy.

REFERENCE/TEXT BOOKS:

1. Bansal Keemann, Meliss,” Renewable energy sources and conversion technology", Tata

McGrawHill.

2. Kothari D.P., “Renewable energy resources and emerging technologies", Prentice Hall of

IndiaPvt.Ltd.

3. Ashok V. Desai, "Non conventional Energy", New Age International Publishers Ltd.

Utilization Of Electric Power And Traction(GEC-8)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT-I :Illumination : Basic laws of illumination, illumination due to a strip and circular disc,

light sources and their characteristics, sources of light, design of lighting schemes, incandescent

lamp, sodium lamp, mercury lamp and fluorescent lamp, comparison of various lamps.

UNIT-II. Electric Heating: Principle and application of resistance, induction , dielectric

heating and temperature control

UNIT-III. Electric Welding: Resistance welding, arc welding, welding generator and welding

transformer, properties of arcing electrode

UNIT-IV.Electrolyting Process: Principles and applications of electrolysis, Faraday‘s

law of electrolysis, electroplating, charging and discharging, capacity and efficiency of

battery, defects in battery.

UNIT-V.Electric Traction :Advantages of electric traction, requirements of an ideal traction

system, train movement, mechanism of train movement, traction motors, traction motor

control, multi unit control, braking of electric motors, thyristor control of electric traction

REFERENCE BOOKS:

1. Utilization of electric energy: Open Shaw Taylor; ELBS

2. Art and Science of Utilization of Electrical energy: H.Pratab; Dhanpat Rai

3. Generation, distribution and utilization of electric power: C.L. Wadhwa; Khanna

Publications

Microprocessor and Interfacing(GEC-15)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT1. Architecture of 8085: Functional block diagram—Registers, ALU, Bus systems.

Pin configuration, Timing and control signals, Machine cycle and timing diagrams.

Interrupts—Types of interrupt, interrupt structure.

UNIT2. Programming of 8085: Instruction format, Addressing modes, Instruction set.

Development of assembly language programs.

UNIT3. Interfacing Devices:(a).The 8255 PPI chip: Architecture, pin configuration, control

words, modes and Interfacing with 8085. (b). The 8254 PIC chip: Architecture, pin

configuration, control words, modes and Interfacing with 8085.

UNIT4. Interrupt and DMA controller: The 8259 Interrupt controller chip: Architecture, pin

configuration, control words, modes

UNIT5. Architecture of 8086: Functional block diagram of 8086, details of sub-blocks such as

EU, BIU,memory segmentation, physical address computations, pin configuration,

program relocation, Minimum and Maximum modes of 8086— Block diagrams and

machine cycles.

UNIT6. Programming of 8086: Instruction format, Addressing modes, Instruction set and

programs.

TEXT BOOKS:

1. Microprocessor Architecture, Programming & Applications with 8085: Ramesh S Gaonkar;

Wiley Eastern Ltd.

2. Microprocessor and applications – A.K.Ray. , TMH

REFERENCE BOOKS:

1. Microprocessors and interfacing : Hall; TMH

2. The 8088 & 8086 Microprocessors-Programming, interfacing,Hardware& Applications

:Triebel& Singh; PHI

3. Microcomputer systems: the 8086/8088 Family: architecture, Programming &Design : Yu-

Chang Liu & Glenn A Gibson; PHI.

4. Advanced Microprocessors and Interfacing :Badri Ram; TMH

Digital Signal Processing(GEC-16)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT1. DISCRETE-TIME SIGNALS: Signal classifications, frequency domain

representation, time domain representation, representation of sequences by Fourier

transform, properties of Fourier transform, discrete time random signals, energy and

power theorems.

UNIT2. DISCRETE-TIME SYSTEMS: Classification, properties, time invariant system, finite

impulse Response (FIR) system, infinite impulse response (IIR) system.

UNIT3. SAMPLING OF TIME SIGNALS:Sampling theorem, application, frequency

domain representation of sampling, reconstruction of band limited signal from its

samples. Discrete time processing of continuous time signals, changing the sampling

rate using discrete time processing.

UNIT4. Z-TRANSFORM: Introduction, properties of the region of convergence, properties

of the Z-transform, inversion of the Z-transform, applications of Z-transform.

UNIT5. BASICS OF DIGITAL FILTERS: Fundamentals of digital filtering, various types

of digital filters, design techniques of digital filters : window technique for FIR, bi-

linear transformation and backward difference methods for IIR filter design, analysis

of finite word length effects in DSP,FIR &IIR Filter structure-

direct1,direct2,cascadeand parallel, Application of DSP

TEXT BOOKS :

1. Digital Signal Processing :Proakis and Manolakis; PHI

2. Digital Signal Processing: Salivahanan, Vallavaraj and Gnanapriya;TMH

REFERENCE BOOKS:

1. Digital Signal Processing: Alon V. Oppenhelm;PHI

2. Digital Signal processing(II-Edition): Mitra, TMH

Instrumentation and Control(GEC-17)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT 1. OSCILLOSCOPE: Block diagram, study of various stages in brief, high

frequency CRO considerations. Sampling and storage oscilloscope.

UNIT 2. ELECTRONIC INSTRUMENTS: Instruments for measurement of voltage,

current & other circuit parameters, introduction to digital meters.

UNIT 3. GENERATION & ANALYSIS OF WAVEFORMS: Block diagram of pulse

generators, signal generators, function generators wave analysers, distortion analysers,

spectrum analyser, Harmonic analyser, introduction to power analyser.

UNIT 4. FREQUENCY & TIME MEASUREMENT: Study of decade counting

Assembly(DCA), frequency measurements, period measurements, universal counter,

introduction to digital meters.

UNIT 5. TRANSDUCERS: Classification, Transducers of types: RLC photocell,

thermocouples etc. basic schemes of measurement of displacement, velocity, acceleration,

strain, pressure, liquid level & temperature.

UNIT 6.CONTROL SYSTEM : Concept of transfer function, relationship between transfer

function and impulse response, order of a system, block diagram algebra, signal flow graphs :

Mason’s gain formula & its application, characteristic equation, derivation of transfer

functions of electrical and electromechanical systems. Transfer functions of cascaded and

non-loading cascaded elements.

TEXT BOOK:

1. A course in Electrical & Electronics Measurements &Instrumentation :A.K.Sawhney;

DhanpatRai& Sons.

2. Control System Engineering : I.J.Nagrath&M.Gopal; New Age

3. Modern Control Engg : K.Ogata; PHI.

REFERENCE BOOKS.

1. Electronics Instrumentation & Measurement Techniques : Cooper; PHI.

Data Communication and Networking(GEC-18)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT1. Introduction : Data Communication, Networks, Internet, Intranet, Protocols, OSI &

TCP/IP Models Addressing. Physical Layer – Signals, Analog, Digital, Analog VS

Digital, Transmission impairment, Data Rate Limits, Performance. Digital Transmission

– Line Coding (Umipolar, Polar, Biphase), Block Coding (4B/5B Encoding), Analog to digital

conversion, PCM, Transmission Modes. Analog Transmission – Digital to analog

conversion (ASK, FSK, PSK, QAM), Analog to Analog conversion. Multiplexing – FDM,

WDM, Synchronous TDM (time slots & frames, interleaving, data rate management).

Spread Spectrum – FHSS, DSSS Transmission Media – Guided and Unguided. Switching –

Switching, Circuit- Switched Networks, Datagram networks, Concept of Virtual circuit

networks, structure of circuit and packet switch. Concepts of DSL and ADSL.

UNIT 2. Data Link Layer : Error correction & detection. Types of errors. Detection VS

Correction, Block Coding, Hamming Distance, Linear Block codes (single parity

check, hamming codes), Cyclic codes, CRC Encoder & Decoder, DRC Polynomial

and its degree, Checksum.

UNIT 3.Network layer protocol : Internetworking,IPv4, IPv4 protocol packet format, IPv6

Protocol & Packet format, IPv4 VS IPv6, Transition from IPv4 to IPv6,Address

Resolution protocols (ARP, RARP), BOOTP, DHCP, Routing Protocols – Delivery,

forwarding, routing, types of routing, routing tables, Unicast Routing, Unicast

Routing protocols, RIP, Concepts of OSPF, BGP & Multicast Routing Transport Layer

– Process to process delivery, UCP, TCP Congestion Control & Quality of Service –

Data traffic, Congestion, Congestion Control (Open Loop, Closed Loop & Congestion

control in TCP), QoS and Flow Characteristics Application Layer – DNS, Remote Logging

(Telnet), SMTP, FTP, WWW, HTTP

Soft Skills for Engineers (GEC-19)


L T P Total

3 0 0 3

Theory :75 Marks

Total :100


Unit-I- CORPORATE INTERACTION, LEADERSHIP & COMMUNICATION

Part I.Audio/Video Lessons and Observation/Listening Skills

(Practical)Interviews Lectures by Eminent Engineers, scientists and technocrats. Other

inspiring speeches on social issues as well as related to the corporate world and

industry.

Part-II.Group Discussions, Corporate Dialogue/Role Play (conflict and

resolution);Mock-interviews.Discussions with briefs on CSR and IPR and role

of important international bodies like WTO and IMF; Presentations;

Technical/Business vocabulary; Body Language.

Part-III: Leadership & Participation:Review of social, political and corporate

scene; Leadership skills, Attitudes, Sensitivity training.Learning/’Take-aways’ from

scenarios/situations. Crisis-handling; Negotiation-Conflict resolution exercises;

Communication Skills; Seven Cs of Communication; Barriers of/to Effective

Communication

Unit –II- CREATIVE COMPOSITION& TECHNICAL WRITING : Exercises in

creative writing:USP and image building; Setting Goals; Charting Objectives; Minutes

of a Meeting; Reports; Interoffice Memorandum; Resume and Covering Letter.

Unit –III- SEMANTICS & SYNTAX : Idioms & Proverbs, Vocabulary building,

Crosswords, Neologisms, Portmanteau words, Correct sentences/usage.

Unit-IV- DISSERTATION & PRACTICAL ASSESSMENT :Short Multimedia

Dissertation on any topic of student’s interest; Group Discussion and Mock-

interview .

Resources

Stephen Robbins and Seema Sanghi.Organizational Behaviour. Pearson. Latest edition.

Kotler, Philip and Kevin Lane Keller.Marketing Management. 13 th edition.2008

Eastern Economy Edition

Wehmeier, Sally.Oxford Advanced Learner’s Dictionary. Oxford UP.2005

Ghosh, BN. Managing Soft Skills for Personality Development.Tata McGraw-Hill 2012

Rizvi, M Ashraf. Effective Technical Communication. Tata Mc Graw-Hill.2005

Bretag, Crossman and Bordia.Communication Skills. Tata Mc Graw-Hill.2009

Sites: Youtube and Wikipedia in general.

Maths-III(GEC-20)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT 1.Fourier Series and Fourier Transforms : Euler’s formulae, conditions for a Fourier

expansion, change of interval, Fourier expansion of odd and even functions, , half range

sine and cosine series. Fourier expansion of square wave , rectangular wave, saw-

toothed wave, half and full rectified wave, Fourier integrals. Fourier transforms, Shifting

theorem (both on time and frequency axes), Fourier transforms of derivatives, Fourier

transforms of integrals, Convolution theorem. application of fourier transform to solve

standard equations/boundary value problems. Applications of fourier transform for solution of

standard equations/boundary value problems.

UNIT2.Functions of Complex Variable : Definition, Exponential function, Trigonometric and

Hyperbolic functions, Logarithmic functions, Limit and Continuity of a function,

Differentiability and Analyticity. Cauchy-Riemann equations, necessary and sufficient

conditions for a function to be analytic, polar form of the Cauchy-Riemann

equations. Harmonic functions,Milne Thomson Method to find harmonic conjugate of a

function. application to flow problems. Integration of complex functions. Cauchy- Integral

theorem and formula.Power series,radius and circle of convergence, Taylor's, Maclaurin's

and Laurent's series.Zeroes and singularities of complex functions, Residues. Cauchy’s

residue theorem,Evaluation of real integrals using residues (around unit and semi circle

only).

UNIT 3.Probability Distributions : Conditional probability, Bayes theorem and its applications,

expected value of a random variable. Properties and application of Binomial, Poisson

and Normal distributions.

Unit 4: Linear Programming: Linear programming problems formulation, solving linear

programming problems using (i) Graphical method(corner point,iso cost/iso profit) (ii) Simplex

method (iii) BIG M method (iv) Duality concept and Dual simplex method.

TEXT BOOKS :

1. Higher Engg. Mathematics : B.S. Grewal.

2. Advance Engg. Mathematics : R.K. Jain, S.R.K.Iyenger

REFERENCE BOOK

1. Advanced Engg. Mathematics : F Kreyszig.

2. Advanced Engg. Mathematics : Michael D. Greenberg.

3. Operation Research : H.A. Taha.

4. Probability and statistics for Engineers : Johnson. PHI

Human Resource Management(GEC-21)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT I : Human Resource Management: concept and scope; Roles, responsibilities and

competencies of HR manager; Challenges to HR professionals; Human Resource Planning &

Forecasting: significance and process.

UNIT II :HR Sourcing: Recruitment, Selection and Induction. Job Analysis: job Description

and job Specification; Job Design: concept and methods; Job Evaluation-concept &methods;

Performance appraisal and counselling.

UNIT III :Training: training process and methods; Career planning and Development;

Succession planning; Employee Compensation: basic concepts & determinants;

UNIT IV: Industrial Relations and Grievance Handling; Employee welfare; Dispute Resolution;

International Human Resource Management; Contemporary Issues in HRM. HR Audit

&Accounting, ethics & corporate social responsibility.

Suggested Readings:

1. K. Aswathapa Human resource Management: Text and cases, 6th

edition, Tata

McGraw Hill, New Delhi,2012

2. Uday Kumar Haldar &Juthika Sarkar(2012) Human resource Management New Delhi,

Oxford University Press.

3. De Cenvo, Da & Robbins S.P.(2010) Fundamentals of Human Resource Management,

9th

edition, New York, John Wiley & Sons.

4. Gary Dessler (2008) Human Resource Management, 11th

edition New Delhi: Pearson

Prentice Hall.

5. Tanuja Agarwala, Strategic Human resource Management, Oxford University Press

2007.

Financial Management(GEC-22)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT-I :Financial management-scope finance functions and its organisation, objectives of

financial management; time value of money; sources of long term finance.

UNIT-II Investment decisions: importance, difficulties, determining cash flows, methods of

capital budgeting; cost of different sources of raising capital; weighted average cost of

capital.

UNIT-III:Capital structure: Meaning, importance, determinants and Theories. Financial and

operating leverage; EBIT/EPS Analysis, determinants of dividend policy and dividend

models -Walter, Gordon & M.M. models.

UNIT-IV:Working Capital- meaning, need, determinants; estimation of working capital need;

management of cash, inventory and receivables.

Suggested Readings:

1. Pandey, I.M., Financial Management, Vikas Publishing House, New Delhi 10th

edition 2010

2. Khan M.Y, and Jain P.K., Financial Management, Tata McGraw Hill, New Delhi

3. Keown, Arthur J., Martin, John D., Petty, J. William and Scott, David F,

FinancialManagement, Pearson Education

4. Chandra, Prasanna, Financial Management, TMH, New Delhi

5. Van Horne, James C., Financial Management and Policy, Prentice Hall of India

6. Brigham & Houston, Fundamentals of Financial Management, Thomson Learning,

Bombay.

7. Kishore, R., Financial Management, Taxman’s Publishing House, New Delhi

Marketing Management(GEC-23)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT-I:Nature and scope of marketing; Philosophies of marketing management; marketing

environment; marketing research and marketing information system; Ethical issues in

marketing

UNIT-II: Understanding consumer behaviour; factors influencing consumer buying behaviour

and organizational buying behaviour; market segmentation, targeting and positioning;

marketing strategies in the different stage of the product life cycle; new product

development process

UNIT-III: Introduction to Product mix and product line decisions; branding and packaging

decisions; Pricing strategies and practices; factors affecting selection of marketing

channels; Introduction to wholesaling and retailing; Introduction to Promotion Mix:

Advertising, sales promotion, public relations, personal selling

UNIT-IV :Sales Forecasting Methods; Introduction: Green Marketing; Event Marketing; Direct

marketing; Network Marketing; Holistic Marketing; Permission Marketing; Social

Marketing

Suggested Readings:

1. Kotler and Armstrong,Principles of Marketing; PHI, New Delhi

2. Kotler, Philip, Kevin Keller, A. Koshy and M. Jha, Marketing Management in South Asian

Perspective , Pearson Education, New Delhi

3 . Kerin, Hartley, Berkowtz and Rudelius, Marketing, TMH, New Delhi

4. Etzel, Michael J, Marketing: Concepts and Cases, TMH, New Delhi

5. Kumar,Arun and Meenakshi,N. ,Marketing Management, Vikas Publication

Entrepreneur Development(GEC-24)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT I : Concept of Entrepreneur, Characteristics, qualities and pre-requisites of entrepreneur,

entrepreneurship and intrapreneur, Entrepreneur vs. Manager; Economic, social and

psychological need for entrepreneurship;

UNIT II :Environmental Factors affecting success of a new business, Formulation of business

plan, Contents and significance of business plan

UNIT III: Feasibility Study -Preparation of Feasibility Reports: Economic, Technical, Financial

and Managerial Feasibility of Project, Methods and procedures to start and expand one's

own business

UNIT IV: Role of Government and Promotional agencies in entrepreneurship development,

Entrepreneurship Development Programmes

Reference Books:

Khanka S.S., “Entrepreneurship Development”. S.Chand.

Desai, A N. "Entrepreneur & Environment". 1990. Ashish, New Delhi.

Drucker, Peter. "Innovation and Entrepreneurship". 1985. Heinemann, London.

Jain Rajiv. "Planning a Small Scale Industry: A Guide to Entrepreneurs". 1984. S.S.

Books, Delhi.

Kumar, S A. "Entrepreneurship in Small Industry". 1990, Discovery, New Delhi.

McClelland, D C and Winter, W G. "Motivating Economic Achievement". 1969. Free

Press, New York.

Pareek, Udai and VenkateswaraRao, T. "Developing Entrepreneurship -A Handbook on

Learning Systems". 1978, Learning Systems, Delhi.

Principal of Marketing and Management(GEC-25)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT-I :Introduction: concept, nature and significance of management; Functions of

management, Levels of management and Managerial skills required at various levels, concept

and process of human resource management, concept of marketing management and

marketing mix, concept and major decisions of financial management.

UNIT-II: Process and types of planning, decision making process, basic issues in organizing

types of organisation structure, delegation of authority and responsibility, departmentalisation,

decentralization, span of management, line and staff relationship.

UNIT-III: Leadership styles/behaviours, leadership vs management; personal characteristics of

effective leaders, theories of motivation; Maslow’s Theory, Theory X and Y, Herzberg

theory. management control – concept and process, managerial ethics and social responsibility

UNIT IV: Introduction to economics: micro vs macro economics. Relationship between

science, engineering, technology and economic development. Meaning of Demand, Law of

Demand, Elasticity of Demand. Law of Supply, Price equilibrium.

UNIT-V: Types of costs. Production function, Laws of production. Economies and

diseconomies of scale. Market; types of market. Price equilibrium in perfect competition,

monopoly, monopolistic competition, oligopoly.

General Elective Course offered by Mechanical Engg. Department for students of

other Department (Not allowed for ME Deptt. Students):


1 GEC-9 Industrial Engineering

2 GEC-10 Total Quality Management

3 GEC-11 Solid Waste

4 GEC-12 Product Design and Development

5 GEC-13 Robotics Engineering

6 GEC-14 Power Plant Engineering

Industrial Engineering(GEC-9)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT 1. Basic Concepts of Industrial Engineering: Definition, Objectives, Method study,

Principle of motion economy, Techniques of method study - Various charts,

THERBLIGS, Work measurement - various methods, Time Study - PMTS,

determining time, Work sampling, Numerical Problems.

UNIT 2. Productivity, Workforce & Information Management: Productivity

Definition, Various methods of measurement, Factors effecting productivity,

Strategies for improving productivity, Various methods of Job evaluation &

merit rating, Various incentive payment schemes, Organizational & information

system structure,

UNIT 3. Manufacturing Cost Analysis: Fixed & variable costs, Direct, indirect &

overhead costs, & Job costing, Recovery of overheads, Standard costing, Cost

control, Cost variance Analysis - Labour, material, overhead in volume, rate &

efficiency, Break even Analysis, Numerical Problems.

UNIT 4. Materials Management : Strategic importance of materials in manufacturing

industries, Relevant costs, Inventory control models - Economic order quantity

(EOQ), Economic batch quantity (EBQ) with & without shortage, Inventory control

systems - P,Q,Ss Systems,determination of order point & safety stock, Selective

inventory control - ABC, FSN, SDE, VED,SCM , Numerical Problems.

UNIT 5. Sales Forecasting: Importance, Objectives, Forecasting and Prediction, Types,

Classification of Forecasting Methods, Forecast Errors, Costs and Accuracy of

Forecasts, Numerical Problems.

UNIT 6. Entrepreneurship : Planning a New Business Venture, Small-scale Industries,

Government Policies for Small-scale Industries, Project Identification and Project

Formulation, Project Appraisal, Laws Concerning Entrepreneurs, Role of Various

National and State Agencies that Render Assistance to Small-scale Industries.

Text Books

1. Production & Operations Management – Chary, TMH, New Delhi.

2. Management Information Systems - Sadagopan, PHI New Delhi.

Reference Books

1. Modern Production Management – S.S. Buffa, Pub.- John Wiley.

2. Operations Management - Schroeder, McGraw Hill ISE.

3. Operation Management - Monks, McGraw Hill ISE.

4. Production & Operations Management - Martinich, John Wiely SE.

5. Industrial & Systems Engineering - Turner, MIZE, CHASE, Prentice Hall Pub.

6. Industrial Engineering & Operations Management – SK Sharma, Pub-S. K. Kataria

7. Industrial Engineering – Ravi Shankar, Galgotia Pub.

Total Quality Management (GEC-10)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT 1: Introduction : Quality – Basic concepts, dimensions, economics of quality, quality

Gurus.TQM: Definition, evolution, journey from inspection to TQM, comparison at different

stages, dimensions of TQM, TQM viewpoints, reasons for adopting TQM.

UNIT 2: Introspection to TQM environment: Sphere of TQM, components of TQM, TQM

Managing Total Quality, Factors affecting TQM environment, Classification and interaction

among factors, Researchers’ viewpoint, TQM as a system, steps in TQM implementation,

Roadblocks in TQM implementation, Reasons for TQM failure.

UNIT 3:Role of soft options in TQM :Hard vs. Soft factors, Role and expectation of employer,

employee, customer and supplier from organization and vice versa. Human factors in TQM,

Role of top management commitment, work culture, motivation, coordination, attitude,

innovation.

UNIT 4:Quality initiatives in organizations :Role of tools and techniques in TQM,

Classification of tools and techniques – Problem identification, Data analysis, Graphical,

Creativity, Company wide. Brief description of Quality awards – MBNQA, Deming award,

European quality award, Australian quality award.

UNIT 5: TQM Effectiveness : Impact of TQM, Need and difficulty in measuring TQM effect,

Parameters governing effect of TQM .

Reference books:

1) “Total Quality Management” by Oakland (Butterworth – Heinamann Ltd.)

2) “Managing for total quality from Deming to Taguchi and SPC” by Logothetis N. (PHI)

3) “Total Quality Control” by Feigenbaum A.V. (MGH)

4) “Total Quality Management” by Besterfield Dale H (Pearson Education)

5) “A slice by slice guide to TQM” by John Gilbert (Affiliated East West Press)

6) “The TQM toolkit – a guide to practical techniques for TQM” by Waller Jenny, Allen

Derek and Burna Andrew (Kogan Page)

Solid Waste(GEC-11)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT I : Sources And Types Of Municipal Solid Wastes :Sources and types of solid wastes -

Quantity – factors affecting generation of solid wastes; characteristics – methods of sampling

and characterization; Effects of improper disposal of solid wastes – public health effects.

Principle of solid waste management – social & economic aspects; Public awareness; Role of

NGOs; Legislation.

UNIT II : On-Site Storage & Processing :On-site storage methods – materials used for

containers – on-site segregation of solid wastes – public health & economic aspects of storage –

options under Indian conditions – Critical Evaluation of Options

UNIT III : Collection And Transfer :Methods of Collection – types of vehicles –

Manpower requirement – collection routes; transfer stations – selection of location, operation

& maintenance; options under Indian conditions.

UNIT IV : Off-Site Processing :Processing techniques and Equipment; Resource recovery from

solid wastes – composting, incineration, Pyrolysis - options under Indian conditions.

UNIT V : DISPOSAL :Dumping of solid waste; sanitary land fills – site selection, design and

operation of sanitary landfills – Leachate collection & treatment.

Text Books/Reference Books:

1. George Tchobanoglous et.al., “Integrated Solid Waste Management”, McGraw-Hill

Publishers, 1993.

2. B.Bilitewski, G.HardHe, K.Marek, A.Weissbach, and H.Boeddicker, “Waste

Management”, Springer, 1994

3. Manual on Municipal Solid Waste Management, CPHEEO, Ministry of Urban

Development, Government of India, New Delhi, 2000

4. R.E.Landreth and P.A.Rebers, “Municipal Solid Wastes – problems and Solutions”,

Lewis Publishers, 1997.

5. Bhide A.D. and Sundaresan, B.B., “Solid Waste Management in Developing

Countries”, INSDOC, 1993

Product Design and Development(GEC-12)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT 1. Introduction: Design theory, design materials, human factors in design, man-machine

system, applied ergonomics, characteristics of successful product development,

challenges to product development.

UNIT 2.Development process and product planning: Generic development process, Concept

development, product development process flows, product planning process, identify

customer needs.

UNIT 3. Product specifications and concept generation: Product specification, steps to

establish the target specifications, Concept generation, five step concept generation

method, concept selection, concept screening, concept testing, product architecture

UNIT 4. Product design methods: Creative and rational, clarifying objectives - the objective

tree method, establishing functions- the function analysis method, setting

requirements – the performance specification method, determining characteristics –

the QFD method, generating alternatives – morphological chart method, evaluating

alternatives – the weighted objective method, improving details – the value

engineering method and design strategies.

UNIT 5. Design for manufacture: Estimating manufacturing cost, reducing component,

assembly and support costs, design for assembly, design for disassembly, design for

environment, design for graphics and packaging, effective prototyping – principle and

planning

UNIT 6. Industrial design: Its need, impact and quality, industrial design process and its

management, legal issues in product design, design resources, economics and

management of product development projects.

UNIT 7. Prototyping: Basics and principles of prototyping, prototyping technologies, planning

for prototypes

Text Books

1. K.T. Ulrich and S.D. Eppinger, “Product design and development”, Tata McGraw Hill

2. Chitale & Gupta, “Product Development”, Tata McGraw Hill

3. Monks, J. G., “Operations Management”, McGraw Hill, 1997.

4. George Dietor, A material and Processing approach, McGraw Hill

Power Plant Engineering (GEC-13)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT 1. Introduction: Energy resources and their availability, types of power plants, selection

of the plants, review of basic thermodynamic cycles used in power plants.

UNIT 2. Hydro Electric Power Plants : Rainfall and run-off measurements and plotting of

various curves for estimating stream flow and size of reservoir, power plants

design, construction and operation of different components of hydro-electric power

plants, site selection, comparison with other types of power plants.

UNIT 3. Steam Power Plants: Flow sheet and working of modern-thermal power plants,

super critical pressure steam stations, site selection, coal storage, preparation, coal handling

systems, feeding and burning of pulverized fuel, ash handling systems, dust collection-

mechanical dust collector and electrostatic precipitator.

UNIT 4. Combined Cycles: Constant pressure gas turbine power plants, Arrangements of

combined plants ( steam & gas turbine power plants ), re-powering systems with gas

production from coal, using PFBC systems, with organic fluids, parameters

affecting thermodynamic efficiency of combined cycles. Problems.

UNIT 5. Nuclear Power Plants: Principles of nuclear energy, basic nuclear reactions,

nuclear reactors-PWR, BWR, CANDU, Sodium graphite, fast breeder,

homogeneous; gas cooled. Advantages and limitations, nuclear power station, waste

disposal.

UNIT 6. Power Plant Economics: load curve, different terms and definitions, cost of

electrical energy, tariffs methods of electrical energy, performance & operating

characteristics of power plants- incremental rate theory, input-out put curves,

efficiency, heat rate, economic load sharing, Problems.

UNIT 7. Non-Conventional Power Generation: Solar radiation estimation, solar energy

collectors, low, medium & high temperature power plants, OTEC, wind power plants,

tidal power plants, geothermal power plants.

UNIT 8. Direct Energy Conversion Systems: Fuel cell, MHD power generation-principle, open

& closed cycles systems, thermoelectric power generation, thermionic power

generation.

Text Books

1. Power station Engineering and Economy by Bernhardt G.A. skrotzki and William A.

Vopat – Tata Mc Graw Hill Publishing Campany Ltd., New Delhi

2. Power Plant Engineering: P.K. Nag Tata McGraw Hill second Edition 2001.

Robotics Engineering(GEC-14)

No. of Credits: 3

L T P Total

3 0 0 3

Sessional: 25 Marks

Theory :75 Marks

Total :100


UNIT 1 . Introduction: Automation and Robotics, Historical Development, Definitions, Basic

Structure of Robots, Specifications of Robots, Robot Anatomy, Complete Classification of

Robots, Fundamentals about Robot Technology, Factors related to use Robot Performance,

Basic Robot Configurations and their Relative Merits and Demerits, Types of Drive

Systems and their Relative Merits, the Wrist & Gripper Subassemblies.

UNIT 2. Control of Robots: Concepts and Model about Basic Control System, Transformation

and Block Diagram of Spring Mass System, Control Loops of Robotic Systems, PTP and

CP Trajectory Planning, Different Types of Controllers, Control Approaches of Robots.

UNIT3. . Kinematics of Robot Manipulator: Introduction, General Description of Robot

Manipulator, Mathematical Preliminaries on Vectors & Matrices, Homogenous Representation

of Objects, Robotic Manipulator Joint Co-Ordinate System, Euler Angle & Euler

Transformations, Roll-Pitch-Yaw(RPY) Transformation, Relative Transformation, Direct &

Inverse Kinematics’ Solution, D H Representation & Displacement Matrices for

Standard Configurations, Geometrical Approach to Inverse Kinematics. Homogeneous Robotic

Differential Transformation: Introduction, Jacobian Transformation in Robotic Manipulation.

UNIT4 . Robotic Workspace & Motion Trajectory: Introduction, General Structures of Robotic

Workspaces, Manipulations with n Revolute Joints, Robotic Workspace Performance Index,

Extreme Reaches of Robotic Hands, Robotic Task Description.

UNIT5 . Robotic Motion Trajectory Design: Introduction, Trajectory Interpolators, Basic

Structure of Trajectory Interpolators, Cubic Joint Trajectories. General Design Consideration

on Trajectories:- 4-3-4 & 3-5-3 Trajectories, Admissible Motion Trajectories.

UNIT6 .Industrial Applications: Objectives, Automation in Manufacturing, Robot Application

in Industry, Task Programming, Goals of AI Research, AI Techniques, Robot Intelligence and

Task Planning, Modern Robots, Future Application, Challenges and Case Studies.

Text Books/ Reference Books:

1. A Robot Engineering Textbook – Mohsen Shahinpoor – Harper & Row publishers, New

York.

2. Robotics, control vision and intelligence, Fu, Lee and Gonzalez. McGraw Hill.

3. Introduction to Robotics, John J. Craig, Addison Wesley Publishing.

4. Robotics for Engineers , Yoram Koren, McGraw Hill International.

5. Industrial Robotics, Groover, Weiss, Nagel, McGraw Hill International.

6. Company Fundamentals of Robotics Analysis and Control, Schilling, PHI.

7. Introduction to Robotics, Niku, Pearson Education, Asia.

8. Robotics, control vision and intelligence, Fu, Lee and Gonzalez. McGraw Hill

M.TECH MANUFACTURING & AUTOMATION · 2019-08-29 · Juran's Triology , Kaizan ,PDCA, Seven Quality...

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