Msp - Cpt October 2009
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Americas Trench Box Builder
Trench Safety & OSHA
Excavation Standards
Trench Safety & OSHAExcavation Standards
Presented by Mark TurnerPresented by Mark Turner
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Todays Agendaodays Agenda Overview and Definitions
General Conditions & Responsibilities
Specific Excavation Requirements
Soil Classification
Selection & Use of Protective Systems
Identification of Hazards & StudentExercises
Exam & Evaluation
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Excavation Fatalitiesxcavation Fatalities& InjuriesInjuries
35
247
40
268
36
191
33
105
53
0
50
100
150
200
250
300
1999 2000 2001 2002 2003
Fatalities Injuries
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29 CFR 1926
Subpart P
Excavation
& Trenching
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MIOSHA
Part 9
Excavation,
Trenching
and Shoring
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The Power of OSHAhe Power of OSHA
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Competent Personompetent PersonOne who is capable of identifying
existing and predictable hazards in
the surroundings, or working
conditions which are unsanitary,
hazardous, or dangerous to
employees, and who hasauthorization to take prompt
corrective measures to eliminate
them.
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Role of the Competentole of the CompetentPersonerson Responsible for overall safety of
excavation
Knowledgeable in process of soil
classification Responsible for selection and use of
proper protective systems
Represents employer in OSHA visits Has authority to implement protective
measures
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Competent Personompetent Person(contd)contd) Identified in writing by employer
Key piece of any good safety program
Required on every site with excavation Has tools and publications necessary
to conduct job
Can be any trade or position withcompany
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DEFINITIONSEFINITIONS
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Adjacent Area & Spoildjacent Area & SpoilPileile
Adjacent area is equal tothe depth of the trench or
excavation.
Spoil piles, materials, and
equipment must be set
back at least 2 feet from
the edge of the excavation.
MIN.2Adjacent
Area
Spoil pile
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Minimum 2-feet back
Spoil, tools, pumps, etc.
must be set back at least 2feet from the edge of the
trench.
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DefinitionsDefinitions Excavation:
Any man-made cut, cavity,trench or depression in an earthsurface, formed by earth
removal.1926.650(b)
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DefinitionsDefinitions Trench:
a narrow excavation (in relation to its length) made below the
surface of the ground.. 1926.650(b)
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DefinitionsDefinitions Cave-in
Separation of a mass of soil or rock material from the side of an
excavation..1926.650(b)
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Specific Excavationpecific ExcavationRequirementsequirements Surface Encumbrances
Underground Installations
Access & Egress
Exposure to Vehicular Traffic
Exposure to Falling Loads
Hazardous Atmospheres
Water Accumulation
Stability of Adjacent Structures
Protection From Loose Rocks or Soil
Inspections
Fall Protection
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Surface EncumbrancesSurface Encumbrances
All surface encumbrances that are locatedso as to create a hazard to employees
shall be removed or supported.
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Underground InstallationsUnderground Installations
(UTILITIES)(UTILITIES)
Estimated Location Must Be Determined
Call 811
ExactLocation of Installation Must Be Determined bySafe & Acceptable Means
While Excavation is Open Exposed Utilities Must BeProtected, Supported or Removed.
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OVERHEAD POWER LINESOVERHEAD POWER LINES
Maintain 10-foot clearance from power
lines up to 50,000 volts and add 4inches more for each additional 10,000
volts!
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Access and EgressAccess and Egress
All Occupied Excavations Four (4) Feet or Deeper MustHave a Ladder, Ramp or Other Acceptable Means of
Access or Egress Within Twenty-five (25) Feet ofUnobstructed Lateral Travel of Employees.
>4'
Less than
25 ft.
Less than
25 ft.
4 ft
A d E ( td)A d E ( td)
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Access and Egress (contd)Access and Egress (contd)
LADDERSLADDERS
Ladders Must Be SECURE and Extend Three (3)
Feet Above the Point Where Workers Step Off.
Must have firm footing at
step-off point. Backfill oruse approved ramp.
http://www.efficiencyproduction.com/photogallery/photogalleryTS/XLS%2068%20in%20trench1.jpghttp://www.efficiencyproduction.com/photogallery/photogalleryTS/XLS%2068%20in%20trench1.jpghttp://www.efficiencyproduction.com/photogallery/photogalleryTS/XLS%2068%20in%20trench1.jpghttp://www.efficiencyproduction.com/photogallery/photogalleryTS/XLS%2068%20in%20trench1.jpghttp://www.efficiencyproduction.com/photogallery/photogalleryTS/XLS%2068%20in%20trench1.jpg -
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Access and Egress (contd)Access and Egress (contd)
RAMPSRAMPS
An Earth Ramp May Be Used in Place of a Ladder
if it Meets ALL of the Following Requirements
(A) The Ramp Material Shall Be Stable
(B) The Sides of the Excavation Above the Ramp Shall Be
Maintained To the Angle of Repose or Shored Along
Means of Egress
(C) The Degree of the Ramp Shall Not Exceed 45 Degrees
(D) Vertical Height Between the Floor of the Trench and
the Toe of the Ramp Shall Not Exceed 30 Inches
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Exposure to Vehicular TrafficExposure to Vehicular Traffic
Employees exposed to vehicular traffic shall beprovided with, and shall wear, warning vests orother suitable garments marked with or made of
reflectorized or high-visibility material.
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Exposure to Falling LoadsExposure to Falling Loads
Workers must stay outfrom underoverhead loads.
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Exposure to Hazardous AtmospheresExposure to Hazardous Atmospheres
Excavations greater than 4 feet deep, which could
contain a hazardous atmosphere, must be tested
before anybody enters.
Test from outside the trenchOxygen must be at least
19.5% but should be 20.9%Flammables levels less than
10% LEL
Toxic materials less thanPEL/TLV
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Exposure to Hazardous AtmospheresExposure to Hazardous Atmospheres
Atmosphere Should Be Tested if Working in or Around The
Following Areas. Or, If the Competent Person Believes There isa Potential For A Hazardous Atmosphere.
LandfillsChemical PlantsWaste Water Treatment PlantsPetroleum RefineriesBuried Gasoline/Diesel TanksSwamps
http://www.southwalesinfocus.com/photos/chemicam.jpghttp://images.google.com/imgres?imgurl=http://www1.istockphoto.com/file_thumbview_approve/496559/2/istockphoto_496559_chemical_manufacturing_plant.jpg&imgrefurl=http://www.istockphoto.com/file_closeup/%3Fid%3D496559%26refnum%3D416752&h=266&w=380&sz=37&hl=en&start=2&tbnid=VK6mqlIA6stL3M:&tbnh=86&tbnw=123&prev=/images%3Fq%3DChemical%2BPlant%2B%26gbv%3D2%26hl%3Den%26sa%3DGhttp://images.google.com/imgres?imgurl=http://www.globalspec.com/BWTechnologies/one.jpg&imgrefurl=http://www.globalspec.com/Supplier/Profile/BWTechnologies&h=365&w=217&sz=20&hl=en&start=20&tbnid=AJoCu9EP_ecvyM:&tbnh=121&tbnw=72&prev=/images%3Fq%3DBW%2BTechnologies%26gbv%3D2%26hl%3Den%26sa%3DGhttp://images.google.com/imgres?imgurl=http://www.aiha.org/thesynergist/html/bg/08bwtechnologies.jpg&imgrefurl=http://www.aiha.org/thesynergist/html/bg/safety-products.htm&h=448&w=350&sz=155&hl=en&start=15&tbnid=rcsT23fw3DoU2M:&tbnh=127&tbnw=99&prev=/images%3Fq%3DBW%2BTechnologies%26gbv%3D2%26hl%3Den%26sa%3DGhttp://images.google.com/imgres?imgurl=http://www.industrysearch.co.uk/products/images/GasAlert%2520Micro%2520BW.jpg&imgrefurl=http://www.industrysearch.co.uk/Products/BW_Technologies_Multi_Gas_Detectors-6410&h=250&w=235&sz=36&hl=en&start=11&tbnid=S6ldiUPARRYR9M:&tbnh=111&tbnw=104&prev=/images%3Fq%3DBW%2BTechnologies%26gbv%3D2%26hl%3Den%26sa%3DGhttp://images.google.com/imgres?imgurl=https://is1.eporia.com/company_79/200366.jpg&imgrefurl=http://www.nationalsafetyinc.com/whatsnew.asp&h=360&w=400&sz=58&hl=en&start=8&tbnid=rGphXgQJpj1uAM:&tbnh=112&tbnw=124&prev=/images%3Fq%3DBW%2BTechnologies%26gbv%3D2%26hl%3Den%26sa%3DG -
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Exposure to WaterExposure to Water
AccumulationAccumulationOSHA SUBPART POSHA SUBPART P
Employee Exposure Employees are not to be exposed to accumulating water or
water that has accumulated
Water Removal Monitoring Competent/Qualified person is to confirm that mechanical water
removal devices (pumps, etc.) are functioning properly.
Contracted dewatering companies shall instructcompetent/qualified person on proper system operation
Natural Drainage Site shall be graded so water runs away from trench and/or excavation.
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Effects of Waterffects of WaterAccumulationccumulation
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STABILITY OF ADJACENTTABILITY OF ADJACENTSTRUCTURESTRUCTURES A Registered Professional Engineer (RPE) is
Required to Design Underpinning for Buildings and
Other Load Bearing Structures
Competent Person Shall Make Sure All Sidewalks,
Pavements, and Walkways Are Supported
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Exposure to Loose Rock orxposure to Loose Rock orSoiloil No Employee Shall Be Exposed to Hazards
Associated With Loose Rock or Soil Sliding or Falling
From Trench Walls, face or Bank.
Competent Person Must Ensure That Sides of
Excavation or Trench Are Scraped Clean.
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INSPECTIONSNSPECTIONS Competent Person Must Make an Inspection of the
Excavation and Adjacent Area at Least Once Daily at
the Beginning of the Shift
Additional Inspections Must Be Made After
Rainstorm or Other Hazard Increasing Event.
Inspections Must Include: Soil Type and Composition (If not assumed Type C)
Condition of Open Trenches
Condition of Manufactured Protective Systems
WRITE DOWN ALL INSPECTIONS
PERFORMED
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FALL PROTECTIONALL PROTECTIONAll Walkways Crossing Trench or Opening Six (6) Feet
Deep or Greater and 30 Inches Wide or Wider Must
Have Handrails and/or Guardrails and Toeboards.
Walkways Must be Designed by the Competent
Person for the Sole Purpose of Employee Use
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SOILOILCLASSIFICATIOLASSIFICATION
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Weight of Soileight of Soil
12
12
12
ONE
CUBIC FT.
One cubic foot
(12x 12x 12)
weighs between
90 to 140
pounds.
One cubic yard
(36x 36x 36)
weighs as
much as asmall pickup
truck.
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Appendix A Soil
Classification
Soil definitions
Soil tests based on site and
environmental conditions
Descriptions of visual and
manual tests for classifying
soils
Soil classification determinedby the competent person
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Soil Classificationoil ClassificationThe competent person must
make at least one visual and one
manual soil test as a basis for
soil classification.
Unless the soil is considered
to be 'Type C' and treated as a
'C'
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SoiloilDefinitionsefinitions Apparent
cohesion
Cemented soil Plastic
Saturated soil
Submerged soil
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General Rules Regarding Soileneral Rules Regarding SoilSampleample Sample must represent mean composition of
total soil type.
Sample must be taken from spoil pile
Sample cannot have been out of ground for
longer than one hour
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Cohesive or Granular
Clay or soil with ahigh clay content
Does not crumbleand can be
excavated withvertical sides
Plastic whenmoist, hard to
break when dry
Gravel, sand, orsilt with little orno clay content
No cohesivestrength
Cannot bemolded when
moist andcrumbles easilywhen dry
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Cohesive vs Granular
Type CUnconfined
Compressive
Strength
Type
A B CGreater than
1.5 tsf
.5 1.5
tsf
Less than
0.5 tsf
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UnconfinedCompressive StrengthThe unconfined compressive strength
of a soil is the load-per-unit area atwhich a soil will fail in compression.
It can be estimated in the field
by using pocket penetrometer,
or other field and laboratory
tests.
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Manual Soil Testsanual Soil Tests Thread or ribbon
tests
Pocket penetrometer
Laboratory Tests
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PocketocketPenetrometerenetrometerDevice used to estimate the
unconfined compressive strength ofsoil. Must be used in saturated or
nearly saturated cohesive soil.
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Visual Testsisual Tests Observe excavated soil for
particle size and clumping
Observe excavations sides for
cracks, spalls, layered systems Observe adjacent areas for
existing utilities and underground
structures, previously disturbedsoil, surface water, and sources of
vibration
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Stable Rocktable Rock
Caution: Stable rock is generally not
accepted as a soil type by OSHA.
Natural solid mineral matter that can
be excavated with vertical sides and
remain intact while exposed.
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OSHA Type A SoilSHA Type A SoilCohesive soil withan unconfined
compressive
strength of 1.5
tons per square
foot (tsf) or
greater, e.g., clay,
silty clay,cemented soils.
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No soil is Type A ifo soil is Type A ifit:t: Is fissured or cracked
Is subject to vibration
Has been previously disturbed Is subject to other factors making
it less stable, such as water
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OSHA Type B SoilSHA Type B Soil Cohesive soil with unconfined
compressive strength greater than0.5 tsf but less than 1.5 tsf
Granular cohesionless soils, e.g.,gravel, silt, silt loam or sandy loam
Previously disturbed soils, exceptthose otherwise classified as Type C
Type A fissured or subject tovibration
Unstable dry rock
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OSHA Type C SoilSHA Type C Soil Cohesive soil with unconfinedcompressive strength of 0.5 tsf or less
Granular soil including gravel, sand,
and loamy sand
Submerged soil or soil from whichwater is freely seeping
Submerged rock that is not stable
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Every employee working in a trench or
excavation over 5 feet deep must be
protected from a cave-in by a protectivesystem:
Sloping or benching walls
Shoring to support walls
Shields to protect occupantsinside when
walls cave-in
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Competent Peron can Design Protective
System for Depths Up To 20 FT. Depths Greater Than 20 FT Require Design
by Registered Professional Engineer or
Manufacturers Tabulated Data
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Protective Systems
Shoring
Shields
Sloping
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Sloping a Trenchloping a Trench
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Benchingenching
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NUCA CPT Copyright
2006
Appendix B
Sloping and Benching
Soil typeMaximum allowable
slopes (H:V) - Less than
20 feet
Stable Rock Vertical (90
degrees)Type A
Type B
Type C
: 1 (53
degrees)
1:1 (45 degrees)
1:1 (34
degrees)
Table B-1: Maximum Allowable Slopes
Sl i T A
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NUCA CPT Copyright
2006
Sloping Type AMaximum depth 20 feet
Sl i T B
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NUCA CPT Copyright
2006
Sloping Type BMaximum depth 20 feet
Sl i T C
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NUCA CPT Copyright
2006
Simple Slope
Sloping Type CMaximum depth 20 feet
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Trench Shields
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General Description
A trench shield is a movable box strong enoughto protect the employee inside, but light enoughto handle easily in the trench
Ideally, the width of a trench is approximately 4
in. wider than the width of the trench shield toreduce possible friction during movement.Thus, the trench shield cannot effectivelyprevent soil cave-ins outside the box
The application depth in the trench or design
pressure shall be clearly marked on the shield.
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TABULATED DATA MUST BE AVAILABLE ATJOBSITE DURING CONSTRUCTION, SET-UP, USEAND REMOVAL OF SHIELDModel # of Shield
Limitations
Must be Certified
by RPE
Serial # of Shield
Soil Type
Max. Depth
Soil Description
Tabulated Data Modular
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Tabulated Data Modular
System
Shield must extend to grademus ex en o gra e
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level or be combined withevel or be combined withproper sloping. (Angle ofroper sloping. (Angle ofRepose)epose)
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Trench Shield Combined with Sloping
Slope must start 18 below top of trench shield
Slope must be correct for representative soil
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Using Single Trench Shield
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Using Stacked Trench Shieldssing Stacked Trench ShieldsShields must extend to grade or above grade or be combined with
sloping
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Shields must be stacked perhields must be stacked permanufacturers recommendations.anufacturers recommendations.
Trench Shields Can Be Held Up
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To 2 FT Above Trench BottomProvided Trench Shield Is Rated For Full Depth
There is No Visible Loss of Soil Under
or Behind the Shield
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Movement of Shieldovement of Shield An Employee Shall Not Be Allowed in Shields
When Shields are Being Installed, Removed
or Moved Vertically. 1926.652(g)(2)
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Shoringhoring
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Hydraulic ShoresHydraulic Shores
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Hydraulic Shoresydraulic Shores
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Hydraulic Shoresydraulic ShoresThrust pressure fans out through trenchThrust pressure fans out through trench
wall, interlocking in an arch fromwall, interlocking in an arch from
adjacent shores.adjacent shores.
TOP VIEW
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Shoring Selection Guidehoring Selection GuideTABULATED DATAABULATED DATA
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Selection Guide: NotesSelection Guide: Notes
1.1. Utilize Efficiencys 2 in. diameter hydraulic cylinders with standard or heavy duty extension system as required for desired excavationUtilize Efficiencys 2 in. diameter hydraulic cylinders with standard or heavy duty extension system as required for desired excavationwidth. Trenches wider than 9-4 (112) require Efficiencys Steel Oversleeves extending the full, collapsed length.width. Trenches wider than 9-4 (112) require Efficiencys Steel Oversleeves extending the full, collapsed length.
2.2. Plywood sheeting shall consist of 1.125 in. CDX plywood or .75 in., 14 ply Arctic Birch.*Plywood sheeting shall consist of 1.125 in. CDX plywood or .75 in., 14 ply Arctic Birch.*
3.3. Plywood sheeting required if raveling or sloughing is likely to occur. (see installation diagrams)*Plywood sheeting required if raveling or sloughing is likely to occur. (see installation diagrams)*
4.4. Plywood sheeting shall be used.*Plywood sheeting shall be used.*
5.5. Material can stand with unsupported vertical sidewalls long enough for shoring installation.Material can stand with unsupported vertical sidewalls long enough for shoring installation.
6.6. Vertical shoring shall be Efficiencys standard or heavy duty vertical rail sections. (see pg 6).Vertical shoring shall be Efficiencys standard or heavy duty vertical rail sections. (see pg 6).
7.7. Extra Heavy Duty Extensions Required.Extra Heavy Duty Extensions Required.
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HYDRAULIC SHORINGYDRAULIC SHORING
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Installationnstallation
Placetheshorenearthetrenchedgeintheopenpositionwiththecylinderraildown.Openthevalveonthepumpcan1/4turn.AttachthefemalequickPlacetheshorenearthetrenchedgeintheopenpositionwiththecylinderraildown.Openthevalveonthepumpcan1/4turn.Attachthefemalequick
connectfittingonthepumphosetothemalefittingonthetopcylinder.Putthereleasetoolthroughthehandleonthelowerrailwiththehookpositionedtoconnectfittingonthepumphosetothemalefittingonthetopcylinder.Putthereleasetoolthroughthehandleonthelowerrailwiththehookpositionedto
grabthehandle.Foldtheshorebypullingthetoprail towardyoubyhand.Lowertheshoreintothetrenchwithhookgrabthehandle.Foldtheshorebypullingthetoprail towardyoubyhand.Lowertheshoreintothetrenchwithhook
Releasethetoprail andallowshoretocompletelyunfold.Releasethetoprail andallowshoretocompletelyunfold.
Theshorewill lockitself intoopenposition.Theshorewill lockitself intoopenposition.
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Installationnstallation
Whileholdingtheshoreat thedesiredheight, closethe1/4turnreleasevalveonpumpcanWhileholdingtheshoreat thedesiredheight, closethe1/4turnreleasevalveonpumpcan
andpumpthehandleonthecantobuildpressurebetween750-1500PSI.andpumpthehandleonthecantobuildpressurebetween750-1500PSI.
Toremovethehose, placethereleasetool flangebehindthecollarofthequickdisconnectfitting. Thehookwill betowardToremovethehose, placethereleasetool flangebehindthecollarofthequickdisconnectfitting. Thehookwill betoward
you. Pull thetool towardyourself, usingthehookasapivot, thehosewill comeoff. Afterhoseisdisconnected, cliphosetoyou. Pull thetool towardyourself, usingthehookasapivot, thehosewill comeoff. Afterhoseisdisconnected, cliphoseto
thetopofpump. Openvalveonpumpandmovetothenextshore.thetopofpump. Openvalveonpumpandmovetothenextshore.
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Removalemoval
Toremovetheshore, placetheremoval tool throughthehandlewiththehookfacingtheToremovetheshore, placetheremoval tool throughthehandlewiththehookfacingthe
trench. Placetheendof thetool overthesamefittingwherehosewashooked.trench. Placetheendof thetool overthesamefittingwherehosewashooked.
Pushthetool awayfromyouagainst thehandle. Thetool willPushthetool awayfromyouagainst thehandle. Thetool will
depressthefittingandreleaseasmall amount of fluid.depressthefittingandreleaseasmall amount of fluid.
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RemovalemovalRemovefromtrenchbypullingonesidewithreleasetool andRemovefromtrenchbypullingonesidewithreleasetool and
theother sidewiththeremoval hook.theother sidewiththeremoval hook.
Theshorewill foldasit ispulledout. Removetools, foldTheshorewill foldasit ispulledout. Removetools, fold
shoreflat, andcarrytothenext installationspot.shoreflat, andcarrytothenext installationspot.
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Hydraulic Walersydraulic Walers
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Slide Rail Systemlide Rail System
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4-Sided Pit-Sided Pit
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Linear Multi-Bayinear Multi-Bayw/ ClearSpan/ ClearSpan WalerWaler
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Parallel Beam witharallel Beam withSpreaderspreaders
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ClearSpanlearSpan SystemSystem
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Shore-Trak with 4-Sided Pit
Slide Rail Shore-lide Rail Shore-Trakrak
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STUDENTTUDENTEXERCISESXERCISES
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Evaluate This Trenchvaluate This Trench
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Evaluate This Trenchvaluate This Trench
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Evaluate This Trenchvaluate This Trench
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Evaluate This Trenchvaluate This Trench
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CPT SummaryPT SummaryOSHA standards arefound in 1926Subpart P
Every employee working in a trench or
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y p y g
excavation over 5 feet deep must be
protected from a cave-in by a protectivesystem:
Sloping or benching walls Shoring to support walls
Shields to protect occupantsinside when
walls cave-in
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OSHA RegulationsSHA RegulationsMeans of Egresseans of Egress
A stairway, ladder, ramp or other safe
means of exit is required in trenches4 ft. or deeper.
Access must be within 25 ft. of
lateral travel for employees.
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CPT SummaryPT Summary Every company working in an
excavation and/or trench is required to
have an identified Competent Person
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CPT SummaryPT Summary Competent Person responsible for:
Inspections of soils and excavation safety
Selection and use of proper protective system
Limitation of exposure to accumulating water
Overall safety of excavation
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CPT SummaryPT Summary Adjacent area must be kept clear of non-
essential materials and equipment
Spoil piles, equipment and materials must
be placed a minimum of 2 ft from edge
Means of access and egress must be
within 25 ft of all employees in excavations
4 ft or greater.
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CPT SummaryPT Summary Ladders must extend 3 ft above the point
where workers step off.
Ladders must be secure.
Trench shields may be set a maximum of 2 ftabove trench bottom.
If sloping is used above trench shield, slope
must start 18 in below top of trench shield
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QPT SummaryPT Summary Tabulated data must be on site for all
manufactured protective systems during
set-up, installation and use.
Competent person must test atmosphere ifthere is a reasonable expectation of
contamination.
Competent person must make a minimumof one inspection at beginning of shift.
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Americas Trench Box Builder
Trench Safety & OSHAExcavation StandardsTrench Safety & OSHAExcavation Standards
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