Msp - Cpt October 2009

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    Americas Trench Box Builder

    Trench Safety & OSHA

    Excavation Standards

    Trench Safety & OSHAExcavation Standards

    Presented by Mark TurnerPresented by Mark Turner

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    Todays Agendaodays Agenda Overview and Definitions

    General Conditions & Responsibilities

    Specific Excavation Requirements

    Soil Classification

    Selection & Use of Protective Systems

    Identification of Hazards & StudentExercises

    Exam & Evaluation

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    Excavation Fatalitiesxcavation Fatalities& InjuriesInjuries

    35

    247

    40

    268

    36

    191

    33

    105

    53

    0

    50

    100

    150

    200

    250

    300

    1999 2000 2001 2002 2003

    Fatalities Injuries

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    29 CFR 1926

    Subpart P

    Excavation

    & Trenching

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    MIOSHA

    Part 9

    Excavation,

    Trenching

    and Shoring

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    The Power of OSHAhe Power of OSHA

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    Competent Personompetent PersonOne who is capable of identifying

    existing and predictable hazards in

    the surroundings, or working

    conditions which are unsanitary,

    hazardous, or dangerous to

    employees, and who hasauthorization to take prompt

    corrective measures to eliminate

    them.

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    Role of the Competentole of the CompetentPersonerson Responsible for overall safety of

    excavation

    Knowledgeable in process of soil

    classification Responsible for selection and use of

    proper protective systems

    Represents employer in OSHA visits Has authority to implement protective

    measures

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    Competent Personompetent Person(contd)contd) Identified in writing by employer

    Key piece of any good safety program

    Required on every site with excavation Has tools and publications necessary

    to conduct job

    Can be any trade or position withcompany

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    DEFINITIONSEFINITIONS

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    Adjacent Area & Spoildjacent Area & SpoilPileile

    Adjacent area is equal tothe depth of the trench or

    excavation.

    Spoil piles, materials, and

    equipment must be set

    back at least 2 feet from

    the edge of the excavation.

    MIN.2Adjacent

    Area

    Spoil pile

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    Minimum 2-feet back

    Spoil, tools, pumps, etc.

    must be set back at least 2feet from the edge of the

    trench.

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    DefinitionsDefinitions Excavation:

    Any man-made cut, cavity,trench or depression in an earthsurface, formed by earth

    removal.1926.650(b)

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    DefinitionsDefinitions Trench:

    a narrow excavation (in relation to its length) made below the

    surface of the ground.. 1926.650(b)

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    DefinitionsDefinitions Cave-in

    Separation of a mass of soil or rock material from the side of an

    excavation..1926.650(b)

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    Specific Excavationpecific ExcavationRequirementsequirements Surface Encumbrances

    Underground Installations

    Access & Egress

    Exposure to Vehicular Traffic

    Exposure to Falling Loads

    Hazardous Atmospheres

    Water Accumulation

    Stability of Adjacent Structures

    Protection From Loose Rocks or Soil

    Inspections

    Fall Protection

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    Surface EncumbrancesSurface Encumbrances

    All surface encumbrances that are locatedso as to create a hazard to employees

    shall be removed or supported.

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    Underground InstallationsUnderground Installations

    (UTILITIES)(UTILITIES)

    Estimated Location Must Be Determined

    Call 811

    ExactLocation of Installation Must Be Determined bySafe & Acceptable Means

    While Excavation is Open Exposed Utilities Must BeProtected, Supported or Removed.

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    OVERHEAD POWER LINESOVERHEAD POWER LINES

    Maintain 10-foot clearance from power

    lines up to 50,000 volts and add 4inches more for each additional 10,000

    volts!

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    Access and EgressAccess and Egress

    All Occupied Excavations Four (4) Feet or Deeper MustHave a Ladder, Ramp or Other Acceptable Means of

    Access or Egress Within Twenty-five (25) Feet ofUnobstructed Lateral Travel of Employees.

    >4'

    Less than

    25 ft.

    Less than

    25 ft.

    4 ft

    A d E ( td)A d E ( td)

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    Access and Egress (contd)Access and Egress (contd)

    LADDERSLADDERS

    Ladders Must Be SECURE and Extend Three (3)

    Feet Above the Point Where Workers Step Off.

    Must have firm footing at

    step-off point. Backfill oruse approved ramp.

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    Access and Egress (contd)Access and Egress (contd)

    RAMPSRAMPS

    An Earth Ramp May Be Used in Place of a Ladder

    if it Meets ALL of the Following Requirements

    (A) The Ramp Material Shall Be Stable

    (B) The Sides of the Excavation Above the Ramp Shall Be

    Maintained To the Angle of Repose or Shored Along

    Means of Egress

    (C) The Degree of the Ramp Shall Not Exceed 45 Degrees

    (D) Vertical Height Between the Floor of the Trench and

    the Toe of the Ramp Shall Not Exceed 30 Inches

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    Exposure to Vehicular TrafficExposure to Vehicular Traffic

    Employees exposed to vehicular traffic shall beprovided with, and shall wear, warning vests orother suitable garments marked with or made of

    reflectorized or high-visibility material.

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    Exposure to Falling LoadsExposure to Falling Loads

    Workers must stay outfrom underoverhead loads.

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    Exposure to Hazardous AtmospheresExposure to Hazardous Atmospheres

    Excavations greater than 4 feet deep, which could

    contain a hazardous atmosphere, must be tested

    before anybody enters.

    Test from outside the trenchOxygen must be at least

    19.5% but should be 20.9%Flammables levels less than

    10% LEL

    Toxic materials less thanPEL/TLV

    http://www.ci.glendora.ca.us/water_commission/cip/sierramadre/30%20Inch%20Welding%20RASIC.JPG
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    Exposure to Hazardous AtmospheresExposure to Hazardous Atmospheres

    Atmosphere Should Be Tested if Working in or Around The

    Following Areas. Or, If the Competent Person Believes There isa Potential For A Hazardous Atmosphere.

    LandfillsChemical PlantsWaste Water Treatment PlantsPetroleum RefineriesBuried Gasoline/Diesel TanksSwamps

    http://www.southwalesinfocus.com/photos/chemicam.jpghttp://images.google.com/imgres?imgurl=http://www1.istockphoto.com/file_thumbview_approve/496559/2/istockphoto_496559_chemical_manufacturing_plant.jpg&imgrefurl=http://www.istockphoto.com/file_closeup/%3Fid%3D496559%26refnum%3D416752&h=266&w=380&sz=37&hl=en&start=2&tbnid=VK6mqlIA6stL3M:&tbnh=86&tbnw=123&prev=/images%3Fq%3DChemical%2BPlant%2B%26gbv%3D2%26hl%3Den%26sa%3DGhttp://images.google.com/imgres?imgurl=http://www.globalspec.com/BWTechnologies/one.jpg&imgrefurl=http://www.globalspec.com/Supplier/Profile/BWTechnologies&h=365&w=217&sz=20&hl=en&start=20&tbnid=AJoCu9EP_ecvyM:&tbnh=121&tbnw=72&prev=/images%3Fq%3DBW%2BTechnologies%26gbv%3D2%26hl%3Den%26sa%3DGhttp://images.google.com/imgres?imgurl=http://www.aiha.org/thesynergist/html/bg/08bwtechnologies.jpg&imgrefurl=http://www.aiha.org/thesynergist/html/bg/safety-products.htm&h=448&w=350&sz=155&hl=en&start=15&tbnid=rcsT23fw3DoU2M:&tbnh=127&tbnw=99&prev=/images%3Fq%3DBW%2BTechnologies%26gbv%3D2%26hl%3Den%26sa%3DGhttp://images.google.com/imgres?imgurl=http://www.industrysearch.co.uk/products/images/GasAlert%2520Micro%2520BW.jpg&imgrefurl=http://www.industrysearch.co.uk/Products/BW_Technologies_Multi_Gas_Detectors-6410&h=250&w=235&sz=36&hl=en&start=11&tbnid=S6ldiUPARRYR9M:&tbnh=111&tbnw=104&prev=/images%3Fq%3DBW%2BTechnologies%26gbv%3D2%26hl%3Den%26sa%3DGhttp://images.google.com/imgres?imgurl=https://is1.eporia.com/company_79/200366.jpg&imgrefurl=http://www.nationalsafetyinc.com/whatsnew.asp&h=360&w=400&sz=58&hl=en&start=8&tbnid=rGphXgQJpj1uAM:&tbnh=112&tbnw=124&prev=/images%3Fq%3DBW%2BTechnologies%26gbv%3D2%26hl%3Den%26sa%3DG
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    Exposure to WaterExposure to Water

    AccumulationAccumulationOSHA SUBPART POSHA SUBPART P

    Employee Exposure Employees are not to be exposed to accumulating water or

    water that has accumulated

    Water Removal Monitoring Competent/Qualified person is to confirm that mechanical water

    removal devices (pumps, etc.) are functioning properly.

    Contracted dewatering companies shall instructcompetent/qualified person on proper system operation

    Natural Drainage Site shall be graded so water runs away from trench and/or excavation.

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    Effects of Waterffects of WaterAccumulationccumulation

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    STABILITY OF ADJACENTTABILITY OF ADJACENTSTRUCTURESTRUCTURES A Registered Professional Engineer (RPE) is

    Required to Design Underpinning for Buildings and

    Other Load Bearing Structures

    Competent Person Shall Make Sure All Sidewalks,

    Pavements, and Walkways Are Supported

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    Exposure to Loose Rock orxposure to Loose Rock orSoiloil No Employee Shall Be Exposed to Hazards

    Associated With Loose Rock or Soil Sliding or Falling

    From Trench Walls, face or Bank.

    Competent Person Must Ensure That Sides of

    Excavation or Trench Are Scraped Clean.

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    INSPECTIONSNSPECTIONS Competent Person Must Make an Inspection of the

    Excavation and Adjacent Area at Least Once Daily at

    the Beginning of the Shift

    Additional Inspections Must Be Made After

    Rainstorm or Other Hazard Increasing Event.

    Inspections Must Include: Soil Type and Composition (If not assumed Type C)

    Condition of Open Trenches

    Condition of Manufactured Protective Systems

    WRITE DOWN ALL INSPECTIONS

    PERFORMED

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    FALL PROTECTIONALL PROTECTIONAll Walkways Crossing Trench or Opening Six (6) Feet

    Deep or Greater and 30 Inches Wide or Wider Must

    Have Handrails and/or Guardrails and Toeboards.

    Walkways Must be Designed by the Competent

    Person for the Sole Purpose of Employee Use

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    SOILOILCLASSIFICATIOLASSIFICATION

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    Weight of Soileight of Soil

    12

    12

    12

    ONE

    CUBIC FT.

    One cubic foot

    (12x 12x 12)

    weighs between

    90 to 140

    pounds.

    One cubic yard

    (36x 36x 36)

    weighs as

    much as asmall pickup

    truck.

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    Appendix A Soil

    Classification

    Soil definitions

    Soil tests based on site and

    environmental conditions

    Descriptions of visual and

    manual tests for classifying

    soils

    Soil classification determinedby the competent person

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    Soil Classificationoil ClassificationThe competent person must

    make at least one visual and one

    manual soil test as a basis for

    soil classification.

    Unless the soil is considered

    to be 'Type C' and treated as a

    'C'

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    SoiloilDefinitionsefinitions Apparent

    cohesion

    Cemented soil Plastic

    Saturated soil

    Submerged soil

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    General Rules Regarding Soileneral Rules Regarding SoilSampleample Sample must represent mean composition of

    total soil type.

    Sample must be taken from spoil pile

    Sample cannot have been out of ground for

    longer than one hour

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    Cohesive or Granular

    Clay or soil with ahigh clay content

    Does not crumbleand can be

    excavated withvertical sides

    Plastic whenmoist, hard to

    break when dry

    Gravel, sand, orsilt with little orno clay content

    No cohesivestrength

    Cannot bemolded when

    moist andcrumbles easilywhen dry

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    Cohesive vs Granular

    Type CUnconfined

    Compressive

    Strength

    Type

    A B CGreater than

    1.5 tsf

    .5 1.5

    tsf

    Less than

    0.5 tsf

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    UnconfinedCompressive StrengthThe unconfined compressive strength

    of a soil is the load-per-unit area atwhich a soil will fail in compression.

    It can be estimated in the field

    by using pocket penetrometer,

    or other field and laboratory

    tests.

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    Manual Soil Testsanual Soil Tests Thread or ribbon

    tests

    Pocket penetrometer

    Laboratory Tests

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    PocketocketPenetrometerenetrometerDevice used to estimate the

    unconfined compressive strength ofsoil. Must be used in saturated or

    nearly saturated cohesive soil.

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    Visual Testsisual Tests Observe excavated soil for

    particle size and clumping

    Observe excavations sides for

    cracks, spalls, layered systems Observe adjacent areas for

    existing utilities and underground

    structures, previously disturbedsoil, surface water, and sources of

    vibration

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    Stable Rocktable Rock

    Caution: Stable rock is generally not

    accepted as a soil type by OSHA.

    Natural solid mineral matter that can

    be excavated with vertical sides and

    remain intact while exposed.

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    OSHA Type A SoilSHA Type A SoilCohesive soil withan unconfined

    compressive

    strength of 1.5

    tons per square

    foot (tsf) or

    greater, e.g., clay,

    silty clay,cemented soils.

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    No soil is Type A ifo soil is Type A ifit:t: Is fissured or cracked

    Is subject to vibration

    Has been previously disturbed Is subject to other factors making

    it less stable, such as water

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    OSHA Type B SoilSHA Type B Soil Cohesive soil with unconfined

    compressive strength greater than0.5 tsf but less than 1.5 tsf

    Granular cohesionless soils, e.g.,gravel, silt, silt loam or sandy loam

    Previously disturbed soils, exceptthose otherwise classified as Type C

    Type A fissured or subject tovibration

    Unstable dry rock

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    OSHA Type C SoilSHA Type C Soil Cohesive soil with unconfinedcompressive strength of 0.5 tsf or less

    Granular soil including gravel, sand,

    and loamy sand

    Submerged soil or soil from whichwater is freely seeping

    Submerged rock that is not stable

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    Every employee working in a trench or

    excavation over 5 feet deep must be

    protected from a cave-in by a protectivesystem:

    Sloping or benching walls

    Shoring to support walls

    Shields to protect occupantsinside when

    walls cave-in

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    Competent Peron can Design Protective

    System for Depths Up To 20 FT. Depths Greater Than 20 FT Require Design

    by Registered Professional Engineer or

    Manufacturers Tabulated Data

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    Protective Systems

    Shoring

    Shields

    Sloping

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    Sloping a Trenchloping a Trench

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    Benchingenching

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    NUCA CPT Copyright

    2006

    Appendix B

    Sloping and Benching

    Soil typeMaximum allowable

    slopes (H:V) - Less than

    20 feet

    Stable Rock Vertical (90

    degrees)Type A

    Type B

    Type C

    : 1 (53

    degrees)

    1:1 (45 degrees)

    1:1 (34

    degrees)

    Table B-1: Maximum Allowable Slopes

    Sl i T A

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    NUCA CPT Copyright

    2006

    Sloping Type AMaximum depth 20 feet

    Sl i T B

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    NUCA CPT Copyright

    2006

    Sloping Type BMaximum depth 20 feet

    Sl i T C

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    NUCA CPT Copyright

    2006

    Simple Slope

    Sloping Type CMaximum depth 20 feet

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    Trench Shields

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    General Description

    A trench shield is a movable box strong enoughto protect the employee inside, but light enoughto handle easily in the trench

    Ideally, the width of a trench is approximately 4

    in. wider than the width of the trench shield toreduce possible friction during movement.Thus, the trench shield cannot effectivelyprevent soil cave-ins outside the box

    The application depth in the trench or design

    pressure shall be clearly marked on the shield.

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    TABULATED DATA MUST BE AVAILABLE ATJOBSITE DURING CONSTRUCTION, SET-UP, USEAND REMOVAL OF SHIELDModel # of Shield

    Limitations

    Must be Certified

    by RPE

    Serial # of Shield

    Soil Type

    Max. Depth

    Soil Description

    Tabulated Data Modular

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    Tabulated Data Modular

    System

    Shield must extend to grademus ex en o gra e

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    level or be combined withevel or be combined withproper sloping. (Angle ofroper sloping. (Angle ofRepose)epose)

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    Trench Shield Combined with Sloping

    Slope must start 18 below top of trench shield

    Slope must be correct for representative soil

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    Using Single Trench Shield

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    Using Stacked Trench Shieldssing Stacked Trench ShieldsShields must extend to grade or above grade or be combined with

    sloping

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    Shields must be stacked perhields must be stacked permanufacturers recommendations.anufacturers recommendations.

    Trench Shields Can Be Held Up

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    To 2 FT Above Trench BottomProvided Trench Shield Is Rated For Full Depth

    There is No Visible Loss of Soil Under

    or Behind the Shield

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    Movement of Shieldovement of Shield An Employee Shall Not Be Allowed in Shields

    When Shields are Being Installed, Removed

    or Moved Vertically. 1926.652(g)(2)

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    Shoringhoring

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    Hydraulic ShoresHydraulic Shores

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    Hydraulic Shoresydraulic Shores

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    Hydraulic Shoresydraulic ShoresThrust pressure fans out through trenchThrust pressure fans out through trench

    wall, interlocking in an arch fromwall, interlocking in an arch from

    adjacent shores.adjacent shores.

    TOP VIEW

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    Shoring Selection Guidehoring Selection GuideTABULATED DATAABULATED DATA

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    Selection Guide: NotesSelection Guide: Notes

    1.1. Utilize Efficiencys 2 in. diameter hydraulic cylinders with standard or heavy duty extension system as required for desired excavationUtilize Efficiencys 2 in. diameter hydraulic cylinders with standard or heavy duty extension system as required for desired excavationwidth. Trenches wider than 9-4 (112) require Efficiencys Steel Oversleeves extending the full, collapsed length.width. Trenches wider than 9-4 (112) require Efficiencys Steel Oversleeves extending the full, collapsed length.

    2.2. Plywood sheeting shall consist of 1.125 in. CDX plywood or .75 in., 14 ply Arctic Birch.*Plywood sheeting shall consist of 1.125 in. CDX plywood or .75 in., 14 ply Arctic Birch.*

    3.3. Plywood sheeting required if raveling or sloughing is likely to occur. (see installation diagrams)*Plywood sheeting required if raveling or sloughing is likely to occur. (see installation diagrams)*

    4.4. Plywood sheeting shall be used.*Plywood sheeting shall be used.*

    5.5. Material can stand with unsupported vertical sidewalls long enough for shoring installation.Material can stand with unsupported vertical sidewalls long enough for shoring installation.

    6.6. Vertical shoring shall be Efficiencys standard or heavy duty vertical rail sections. (see pg 6).Vertical shoring shall be Efficiencys standard or heavy duty vertical rail sections. (see pg 6).

    7.7. Extra Heavy Duty Extensions Required.Extra Heavy Duty Extensions Required.

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    HYDRAULIC SHORINGYDRAULIC SHORING

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    Installationnstallation

    Placetheshorenearthetrenchedgeintheopenpositionwiththecylinderraildown.Openthevalveonthepumpcan1/4turn.AttachthefemalequickPlacetheshorenearthetrenchedgeintheopenpositionwiththecylinderraildown.Openthevalveonthepumpcan1/4turn.Attachthefemalequick

    connectfittingonthepumphosetothemalefittingonthetopcylinder.Putthereleasetoolthroughthehandleonthelowerrailwiththehookpositionedtoconnectfittingonthepumphosetothemalefittingonthetopcylinder.Putthereleasetoolthroughthehandleonthelowerrailwiththehookpositionedto

    grabthehandle.Foldtheshorebypullingthetoprail towardyoubyhand.Lowertheshoreintothetrenchwithhookgrabthehandle.Foldtheshorebypullingthetoprail towardyoubyhand.Lowertheshoreintothetrenchwithhook

    Releasethetoprail andallowshoretocompletelyunfold.Releasethetoprail andallowshoretocompletelyunfold.

    Theshorewill lockitself intoopenposition.Theshorewill lockitself intoopenposition.

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    Installationnstallation

    Whileholdingtheshoreat thedesiredheight, closethe1/4turnreleasevalveonpumpcanWhileholdingtheshoreat thedesiredheight, closethe1/4turnreleasevalveonpumpcan

    andpumpthehandleonthecantobuildpressurebetween750-1500PSI.andpumpthehandleonthecantobuildpressurebetween750-1500PSI.

    Toremovethehose, placethereleasetool flangebehindthecollarofthequickdisconnectfitting. Thehookwill betowardToremovethehose, placethereleasetool flangebehindthecollarofthequickdisconnectfitting. Thehookwill betoward

    you. Pull thetool towardyourself, usingthehookasapivot, thehosewill comeoff. Afterhoseisdisconnected, cliphosetoyou. Pull thetool towardyourself, usingthehookasapivot, thehosewill comeoff. Afterhoseisdisconnected, cliphoseto

    thetopofpump. Openvalveonpumpandmovetothenextshore.thetopofpump. Openvalveonpumpandmovetothenextshore.

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    Removalemoval

    Toremovetheshore, placetheremoval tool throughthehandlewiththehookfacingtheToremovetheshore, placetheremoval tool throughthehandlewiththehookfacingthe

    trench. Placetheendof thetool overthesamefittingwherehosewashooked.trench. Placetheendof thetool overthesamefittingwherehosewashooked.

    Pushthetool awayfromyouagainst thehandle. Thetool willPushthetool awayfromyouagainst thehandle. Thetool will

    depressthefittingandreleaseasmall amount of fluid.depressthefittingandreleaseasmall amount of fluid.

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    RemovalemovalRemovefromtrenchbypullingonesidewithreleasetool andRemovefromtrenchbypullingonesidewithreleasetool and

    theother sidewiththeremoval hook.theother sidewiththeremoval hook.

    Theshorewill foldasit ispulledout. Removetools, foldTheshorewill foldasit ispulledout. Removetools, fold

    shoreflat, andcarrytothenext installationspot.shoreflat, andcarrytothenext installationspot.

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    Hydraulic Walersydraulic Walers

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    Slide Rail Systemlide Rail System

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    4-Sided Pit-Sided Pit

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    Linear Multi-Bayinear Multi-Bayw/ ClearSpan/ ClearSpan WalerWaler

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    Parallel Beam witharallel Beam withSpreaderspreaders

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    ClearSpanlearSpan SystemSystem

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    Shore-Trak with 4-Sided Pit

    Slide Rail Shore-lide Rail Shore-Trakrak

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    STUDENTTUDENTEXERCISESXERCISES

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    Evaluate This Trenchvaluate This Trench

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    Evaluate This Trenchvaluate This Trench

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    Evaluate This Trenchvaluate This Trench

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    Evaluate This Trenchvaluate This Trench

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    CPT SummaryPT SummaryOSHA standards arefound in 1926Subpart P

    Every employee working in a trench or

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    y p y g

    excavation over 5 feet deep must be

    protected from a cave-in by a protectivesystem:

    Sloping or benching walls Shoring to support walls

    Shields to protect occupantsinside when

    walls cave-in

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    OSHA RegulationsSHA RegulationsMeans of Egresseans of Egress

    A stairway, ladder, ramp or other safe

    means of exit is required in trenches4 ft. or deeper.

    Access must be within 25 ft. of

    lateral travel for employees.

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    CPT SummaryPT Summary Every company working in an

    excavation and/or trench is required to

    have an identified Competent Person

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    CPT SummaryPT Summary Competent Person responsible for:

    Inspections of soils and excavation safety

    Selection and use of proper protective system

    Limitation of exposure to accumulating water

    Overall safety of excavation

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    CPT SummaryPT Summary Adjacent area must be kept clear of non-

    essential materials and equipment

    Spoil piles, equipment and materials must

    be placed a minimum of 2 ft from edge

    Means of access and egress must be

    within 25 ft of all employees in excavations

    4 ft or greater.

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    CPT SummaryPT Summary Ladders must extend 3 ft above the point

    where workers step off.

    Ladders must be secure.

    Trench shields may be set a maximum of 2 ftabove trench bottom.

    If sloping is used above trench shield, slope

    must start 18 in below top of trench shield

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    QPT SummaryPT Summary Tabulated data must be on site for all

    manufactured protective systems during

    set-up, installation and use.

    Competent person must test atmosphere ifthere is a reasonable expectation of

    contamination.

    Competent person must make a minimumof one inspection at beginning of shift.

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    Americas Trench Box Builder

    Trench Safety & OSHAExcavation StandardsTrench Safety & OSHAExcavation Standards

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