MRO Catalogue - 2016 (2) (1)

40
Speciality Coatings l Cold Repair Compounds l Emergency Repair Kit l Industrial Aerosols l Electrical Maintance Rust Management l Foam & Sealants l Conveyor Belt Repair l Anaerobic Adhesives

Transcript of MRO Catalogue - 2016 (2) (1)

Page 1: MRO Catalogue - 2016 (2) (1)

Speciality Coatings l Cold Repair Compounds l Emergency Repair Kit l Industrial Aerosols l Electrical MaintanceRust Management l Foam & Sealants l Conveyor Belt Repair l Anaerobic Adhesives

Distributed by:

For further information contact: CORPORATE OFFICE: Ramkrishna Mandir Road, Andheri (East), P. O. Box No. 17401, Mumbai 400 059.T 2835 7000 F 2835 7008 M 9892266658 / 9870340997 E [email protected] W www.pidilite.com

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Since its inception in 1959, Pidilite Industries Limited has been a pioneer in consumer and speciality chemicals in India.

Pidilite Industries is the market leader in adhesives and sealants, construction chemicals, hobby colours and polymer emulsions in India. Our brand name Fevicol has become synonymous with adhesives to millions in India and is ranked amongst the most trusted brands in India.

Pidilite is also growing it’s International presence through acquisitions and setting up manufacturing facilities and sales offices in important regions around the world. Fevicol is now the largest selling adhesives brand in Asia.

Our product range includes Adhesives and Sealants, Construction and Paint Chemicals, Automotive Chemicals, Art Materials, Industrial Adhesives, Industrial and Textile Resins and Organic Pigments and Preparations. Most of the products have been developed through strong in-house R&D.

TM

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02 Speciality Coatings

05 Cold Repair Compounds

11 Industrial Aerosols

19 Rust Management

21 Foam & Sealants

25 Anaerobic Adhesives

33 Additional Product

Index

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SPECIALITY COATINGSCYCLO composite speciality coatings are quality products used for various Industrial applications of surface protection, rust prevention. CYCLO composite coatings exhibit excellent chemi cal resistance to variety of chemicals. Cyclo speciality composite products are engineered for high mechanical strength and resistant to organic solvents.

Product Name CYCLO 101 HIGH BUILD EPOXY COATING

Description CYCLO 101 is a two component solvent-less, High Build Epoxy protective coating, designed to combat corrosive conditions in tanks, wells, structural members and fluid transfer systems.

Salient Features • Epoxy resin base - Excellent adhesion to a variety of substrates • High Dielectric strength• High Breakdown voltage• Self Leveling• Non-sagging• Safe for use in potable water situations• Anti-Algae - Stops algae growth.• Non toxic. Passes Global Migration test.

Approvals/ ELECTRICAL INSULATIONCertificates ERDA Tested : Electrical Strength: IS 2584-1963:

BDV > 30 KV

CORROSION RESISTANCE TESTSalt Spray Test ASTM B117 : Passes >3000 hrsFOOD GRADE TEST US FDA 175.300 : Global Migration Test : Passes.

Product Profile Mixing Ratio 2 parts Component-A to 1 part component-B. ( A: B ::2:1 w/w. )Appearance of Mix White Viscous liquidSpecific Gravity of Mix

1.4 ± 0.02

Non Volatile Matter 100%Heat Deflection 60°C approxTemperature Pot life 35 - 40 minutes Set Time 6 hours @ 30°CFull Cure Achieved within 5 days @ 30°CCoverage 0.7 kg/m² @ 500 micron (DFT)

Application AreasProtection of concrete, steel and timber from corrosive effects.Dielectric Flooring, Electrical insulator ends, Metal support structures, bushings and potheads where sufficient insulation obtained to guard against animal caused flashovers, Waste Water Plants, Hydrogen Sulfide rich WWTP & Potable Water, structural steel work, Drinking Water Systems, Pipelines & Valves, Cooling Towers, Ducting Systems, Process Tanks & Vessels, Seawater Cooling Systems. Pipe work, pumps and other miscellaneous fluid transfer fittings, liquid storage facilities, processing tanks, structural steel work, dam walls and air conditioning ductings.

PackingResin Part 1 kg, 4 kg & 16 kgHardener Part 0.5 kg, 2kg & 8 kg Storage Store in cool and dry condition. Away from sunlight

and direct heat.Shelf Life 2 Yrs Minimum.

Water Clarifier Tanks

Dielectric Insulation Flooring

Effluent Treatment Plant

Chemical Storage Tanks

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Chemical Storage Tank

Metal Strucutures Exposed to ACID FUMES

Concrete Foundation exposed to Chemical Spillage

Product Name CYCLO 201 CHEMICAL RESISTANT COATING

Description CYCLO 201 is a two component high-build epoxy system designed for ultimate chemical resistance with high performance Epoxy Novolac resin technology.

Salient Features • Superior Novolac polymer system • Outstanding resistance to chemicals & acids• Free of all solvents - zero VOC• Highly erosion resistant

Product ProfileMixing Ratio 2 parts Component-A to 1 part component-B. ( A: B ::2:1 w/w. ) Appearance of Mix Avery color, Viscous liquidSpecific Gravity of Mix 1.4 ± 0.02Non Volatile Matter 100%Heat Deflection Temperature

60°C approx

Pot life 25 - 40 minutes Set Time 3 hours @ 30°CFull Cure Achieved within 5 days @ 30°CCoverage 0.7 kg/m² @ 500 micron (DFT)

Typical Cured PropertiesCompressive strength ASTM D695, Mpa - >88Tensile strength ASTM D638, Mpa - >19 Flexural strength ASTM D790, Mpa - >47Shore D, Hardness - >70Dielectric constant ASTM D150 (150KHz - 4.8Max exposure temperature : Dry condition - 120°C, Wet condition - 70°CThin Film Gel, (min recoat time) Minutes - 75

Chemical ResistanceTested at 30oC, Samples cured for 10 days at 30oC.Post curing at elevated temperatures ( 40-50oC) will improve chemical resistance.1 = Continuous or long term immersion, 2 = Short term immersion3 = Splash and spills, 4 = Avoid contactAmmonium Chloride - Hydrochloric Acid : 5 % - Beer - Hydrochloric Acid, 10 % - Hydrochloric Acid, conc - Diesel Fuel - Isopropyl Alcohol - Kerosene - Phosphoric Acid, 5 % - Petrol - Phosphoric Acid, 20 % - Salt Water - Sulfuric Acid, 20 % - Sewage - Sulfuric Acid, 75 % - Skydrol - Sodium Cyanide - Sodium Hydroxide,50% - Potassium Hydroxide,5% - Potassium Hydroxide, 20 % - Vinegar - Sodium Hydroxide, 20 % - Wine - Ammonium Hydroxide, 20 % - Sodium Hypochlorite - Ammonium Hydroxide, 50 %

1

Acetic Acid, 10 % - Acetone - Acetic Acid, Glacial - Nitric Acid, 5 % - Nitric Acid, 10 % - Sulfuric Acid, 98 % - Xylene - Trichloroethane - Toluene

2

Dichloromethane 3

Application AreasAcid Bunds, Tanks & Vessels, Rail Cars, Scrubbers, Steelwork Coating, Pipelines & Valves, Solvent Extraction, Acid Sumps & Drains systems, Ducting Systems, Acid Fume proof roofing, Sulfur Pits, Concrete Protection

PackingResin Part 1 kg, 4 kg & 16 kgHardener Part 0.5 kg, 2 kg & 8 kg Storage Store in cool and dry condition. Away from sunlight

and direct heat.Shelf Life 2 Yrs Minimum.

Equipments Handling Chemicals

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Pump Impeller

Pump Casing

Pump Casing

Heat Exchanger

Product Name CYCLO 411ABRASION RESISTANT COATING

Description CYCLO 411 is two component Brushable Ceramic grey epoxy protective coating system designed for high abrasion resistant under dry service conditions & temperature upto 1200C

Salient Features • Abrasion and Corrosion resistant under high turbulence.• Superior finished smooth surface• Ceramic and silicon carbide filled - provides maximum

protection• Smooth brushable consistency• Reduces downtime• Excellent adhesion to metals.

Product Profile Technology Epoxy CompositeApplication CoatingAppearance - Mixture Grey flowable liquidComponents Two Component.Mix Ratio, Resin: Hardener :: 4.75 : 1 w/w and 2.75 : 1 v/vCure Room temperatureCoverage of Mixture 1.2 m² @ 0.5 mm thick/1 kgDensity of Mix @ 30°C 1.30-1.40Viscosity, @ 30°C, BF, Spindle 7

30000 cps

Typical Curing PerformancePot life @ 30°C 25-50 minutesFunctional Cure Time @ 30°C

6 hrs

Full cure time @ 30°C 24 hrs

Typical Properties of Cured MaterialAbrasion Resistance, ASTM D4060 CS10 Wheel, Load 1kg, Loss in mgs

12 mg

Lap Shear Strength ( Grit Blasted Mild Steel, Cured for 7 days @ RT ISO 4587 )

13.9 N/mm²

Shore D, Hardness ISO 868 85Compressive Strength, ISO 604 66.81 N/mm² Compressive Modulus, ISO 604 14135 N/mm² Tensile Strength, ISO 527-2, 43.63 N/mm² Tensile Modulus, ISO 527-2, 5587 N/mm² Flexural Strength ASTM D790, 134 N/mm² Flexural Modulus, ASTM D790, 13815 N/mm²

ApplicationsRepairing heat exchangers and condensers, Tank linings and chutes, Resurfacing and repairing rudders and pintel housings, Repairing of cooling pump impellers, Butterfly valves

Packing 2 KG Set Staorage Store in cool and dry condition. Away from sunlight

and direct heat.Shelf Life 2 Yrs Minimum.

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COLD REPAIR COMPOUNDSCyclo™ Cold Repair Composite Compounds are engineered for high mechanical strength under seviour conditions used for various Industrial applications such as emergency leakages, surface protection, rust prevention, excellent resistance to a variety of chemicals and organic solvents.

Transformer Oil Flange

Pipe and Joint Elbow

Production Valve Leakage

Steam Leakages

Product Name CYCLO 301RAPID STEEL PUTTY

Description CYCLO 301 Rapid Steel Putty is a room temperature cure steel reinforced two-part epoxy repair putty cures rapidly, facscilitating to emergency repairs to various metals. Cured putty withstands to an operating range of temperature -30°C to 100°C.

Salient Features • Cures rapidly in 5 minutes at room temperature - Saves downtime.

• Non Sag, No Shrink• Cures to metal luster finish• Excellent adhesion to metals like steel, cast iron, stainless

steel, concrete, copper, aluminium, and bonze.

Product Profile Application Industrial MaintenanceTechnology Epoxy CompositeAppearance Steel Paste Components Two Component- MixingCure Room temperatureMix Ratio Resin : HardenerBy Volume 1:1By Weight 100:56Coverage on mixing 800 cm² @ 6 mm thick per 1 kg kitOperating Temperature -30°C to 100°C

Typical Curing PerformanceGel Time @ 30°C 3 to 4 minutesWorking Life 3 to 4 minutesCure Time @ 30°C, 10 minutesFull cure time @ 30°C, 24 hrs

Typical Properties of Cured MaterialAbrasion Resistance, ASTM D4060, wheel CS10, Load 1kg, Loss in mg - 87 mgLap Shear Strength Grit Blasted Mild Steel , ISO 4587 - 12.5 N/mm²Shore D, Hardness (ISO 868) - 82Glass Transition Temperature ISO 11359-2, - 67°C Compressive Strength, ASTM D604 - 64 N/mm² Compressive Modulus, ASTM D604 - 5816 N/mm²Tensile Strength, ISO 527-2 - 24 N/mm²Tensile Modulus, ISO 527-2 - 11387 N/mm²Flexural Strength ASTM D790 - 71 N/mm²Flexural Modulus ASTM D790 - 6630 N/mm²

Application AreasEmergency leakages repair of BF water cooling jacket, Arresting oil leakage in transformer and gear box, Pipe line & elbows, Filling of pitting holes & stripped threads.

Packing 1 KG KIT, Part A: 640 Gms, Part B: 360 GmsStorage Store both unopened containers in a cool, dry area, away from

heat and direct sunlight. Warm compound will severely reduce the pot life.

Shelf Life 2 Yrs Minimum.

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Product Name CYCLO 311PREMIUM METAL PUTTY

Description CYCLO 311 Premium Metal Putty is a two-part Ferro-silicon filled epoxy resin system, engineered to highly machinable and good corrosion resistance to mild chemical attack. Designed to work under service temperature of -30°C to 120°C.

Salient Features • Contains no iron or steel fillers. Corrosion is eliminated due to high Ferro-silicon content during service time.

• Epoxy resin base - Excellent adhesion to steel, and cast iron.• Superior machining finished surface• Tolerance- Facilitates fine tolerance limits• Excellent resistance to a variety of chemicals.

Product Profile Application Industrial MaintenanceTechnology Epoxy Composite Appearance (Mix) Grey paste Components Two Component- MixingCure Room temperature Mix Ratio Resin : Hardener

4:1 by volume and 7:1 by weightDensity @ 30°C 1.5-1.7 g/mlCoverage 575 cm² @ 6 mm thickness per 1 kg kitOperating Temperature -30°C to 120°C

Typical Curing PerformanceCuring PropertiesGel time @ 30°C 25-30 minutesWorking Life 25-35 minutesFunctional Cure Time 6 hours @ 30°C, Full cure time @ 30°C, 24 hours

Typical Properties of Cured MaterialAbrasion Resistance, ASTM D4060, wheel CS10, Load 1kg, Loss in mg 104 mgLap Shear Strength Grit Blasted Mild Steel, ISO 4587 11.5 N/mm² Shore D, Hardness 80 minimum Glass Transition Temperature ISO 11359-2, 63 °C Compressive Strength, ASTM D604 100 N/mm² Compressive Modulus, ASTM D604 9554 N/mm² Tensile Strength, ISO 527-2 27 N/mm² Tensile Modulus, ISO 527-2 4560 N/mm² Flexural Strength ASTM D790 54 N/mm²Flexural Modulus ASTM D790 10540 N/mm²

Application AreasRestoring tolerance to worn shafts, Bearing seats and housings, Motor end covers, Repairing worn Key ways, Thinned pipes, tubes sections, Engine blocks & Bearing housings, Pump casings and impeller, Rebuilding of water, coal slurry pump casings

Packing 1 kg KIT Part A: 875 Gms Part B: 125 Gms

Storage Store both unopened containers in a cool, dry area, away from heat and direct sunlight. Warm compound will severely reduce the pot life.

Shelf Life 2 Yrs Minimum.

Motor End Cover

Motor End Housing

Cam Shaft of a Turbo Diesel Engine

Motor Shaft

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Product Name M Seal Steel Putty

Description Two component room temperature cure , easy-to-use epoxy putty in the form of a co-extruded cocentric stick. M-SEAL STEEL PUTTY is useful to seal, grip, join and insulate a variety of surfaces like ferrous and non-ferrous metals, etc. On curing, exhibits tough and long lasting bond. Cured product is resistant to moisture, heat, mild acids and alkalis.

Salient Features • Cures in 10 to 20 minutes at room temperature.• Co-centric Stick - Convenient to use,

cut required quantity & use.• Best for salty and humid environments, heat resistant

up to 120°C• Cured product can be drilled, filed, tapped, machined,

cut and then painted.

Product Profile Technology Epoxy CompositeApplication Seal, Repairs and MaintenanceAppearance - Mixture Grey PuttyComponents Two Component.Mix Ratio, Resin:Hardener :: 1:1 w/w and 1:1 v/vCure Room temperature

Typical Curing PerformanceProcessing Time @ 30°C 4 minutesFull cure time @ 30°C 24 hrs

Typical Properties of Cured MaterialTENSILE STRENGTH > 200 Kg/cm² COMPRESSIVE STRENGTH > 400 Kg/cm² Flexural Strength ASTM D790,

> 350 Kg/cm²

Shore D, Hardness ISO 868

> 75

IMPACT STRENGTH ( Un-notched)

> 3.0 Kg.cm/cm²

OVERLAP SHEAR STRENGTH ( M.S.to M.S.)

> 50 Kg/cm²

DI-ELECTRIC STRENGTH at R.T.

> 10 KV/mm

WATER ABSORPTION < 0.5 %

Application AreasSealing of leakage/cracks in metal fabrications, industrial vessels, boilers, hulls of ships, boats and trawlers.Sealing water supply mains, storage tanks, concrete sewer pipes, heat exchanger coils etc.Sealing blowholes, cracks, and leakage in ferrous and non-ferrous casting, pumps and mould boxes etc.Sealing holes/cracks in wooden and metal patterns.Repairing of damaged internal threads of various types of machine pumps. Sealing cracks in casings of meters/gear-box etc.

Packing 114 gm Co-Centric Stick.Storage Store in a cool (< 25 0C) and dry place. Away from sunlight and

direct heat.Shelf Life Minimum 12 months in sealed unopened packs.

Central Air Conditioning Systems Heat Exchanger

Condenser Fins

Bolts on Flanged Connection

Water Leak at Stem Valve

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Product Name EPIGEN 806 BR BRUSHABLE ABRASION RESISTANT COATING

Description A two component, brushable compound containing fine ceramic particles to combat abrasive conditions in a broad range of applications. It has high abrasion resistance under dry service conditions upto 1250C. Product provides additional benefits in the form of superior adhesive strength, high corrosive resistance and excellent mechanical properties and adhering strongly to suitably treated metal, concrete and other substances.

Salient Features • Abrasion and Corrosion resistant under high turbulence.• Possess excellent wear resistance.• Composite comprises graded sintered ceramic of

extreme hardness and has smooth brushable consistency• Excellent adhesion to metals.

Product Profile Technology Epoxy CompositeApplication CoatingAppearance - Mixture Dark Grey Brushable coatingComponents Two Component.Mix Ratio, 1 kg Component “A” to 1 kg Component “B”Cure Room temperatureCoverage of Mixture 18.0 kg /m2 @ 10mm Density of Mix @ 300C 1.8

Typical Curing PerformancePot life @ 30°C 35 minutes Thin Film Set time @ 1mm thickness, @ 30°C

4 hrs

Full cure time @ 30°C 72 hrs

Typical Properties of Cured MaterialAbrasion Resistance, ASTM D4060 CS10 Wheel, Load 1kg, Loss in mgs

12 mg

Shore D, Hardness ISO 868 >89Compressive Strength, ASTM D695 >70 MpaTensile Strength, ASTM D638 29 MpaFlexural Strength ASTM D790, 33 MpaFlexural Modulus, ASTM D790, 13815 N/mm² Heat deflection temperature ASTM D648

800C

Elongation ASTM D638 0.80%Thermal conductivity ATSM C177 0.6 Kcal/m.hr 0CMaximum exposure temperature, 125 0CChemical Resistance Hydrochloric Acid: 10 %, Phosphoric Acid: 5

%, Ammonium Hydroxide: 20 %, Potassium Hydroxide: 20 %, Sodium Hydroxide: 20 %, Salt Water, Salt Water, Isopropyl Alcohol

ApplicationsRepairing heat exchangers and condensersTank linings and chutes, Agitator Shafts,Slurry Lines,Spiral ClassifiersResurfacing and repairing rudders and pintel housings, Repairing of cooling pump impellers & Butterfly valves

Packing 2 KG Set (Part A : 1 KG ; Part B: 1 KG)Storage Store in cool and dry condition. Away from sunlight and direct

heat, below 300CShelf Life 2 Yrs Minimum.

Pump Valve

Pump Propeller and Rudder

Pipe Flanges Couplings & Valves of an Irrigation Water Pumping Facility

Pump Impeller

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Product Name EPIGEN XD001 HEAT & ABRASION RESISTANT CERAMIC COMPOSITE

Description A trowellable, high performance solventless, 2K polymer composite containing graded ceramic particles in an epoxy resin, has highest standards of elevated temperature service, chemical resistance, and corrosion protection.

Salient Features • The polymer composite comprises medium grading of sintered ceramic of extreme hardness

• Resistance to abrasion, where temp. may exceed 1500C.• Resistant to organic solvents• Tough polymer with high adhesive strength• Excellent resistance to sliding abrasion

Product Profile Application Industrial MaintenanceTechnology Epoxy CompositeAppearance Trowellable PasteComponents Two Component-MixingCure Room temperatureMix Ratio by wieght 2 parts “A” to 1 part “B”Coverage 20.0 kg per m2 @ 10mm Max Temp Resistance 1500C

Typical Curing PerformanceThin Film Gel @ 10 mm 180 MinutesThin Film Set @ 10 mm 240 MinutesThin Film Gel @ 20 mm 120 MinutesThin Film Set @ 20 mm 180 MinutesAmbient cure time to Service @ 10 mm 36 Hours Ambient cure time to Service @ 20 mm 24 Hours

Typical Properties of Cured MaterialCompressive strength, ASTM D695 >60 Mpa Tensile strength, ASTM D638 >25 Mpa Flexural strength, ASTM D790 >30 Mpa Hardness, Shore D >90Elongation, ASTM D638, % 0.1Thermal conductivity, ASTM C177 0.6 Kcal/m.hroCMaximum exposure temperature *2400C Heat deflection temperature, ASTM D648 1500C* Thermal degradation temperature. This does not necessarily represent the ultimate maximum permissable temperature.

Application AreasPipelines, Valves, Pumps & ImpellorsRaw water Booster and other water handling pumps. Vertical pump casing bowl, diffuser, suction and discharge. Split casing, centrifugal pump coated with XD001. Condenser end plate and water box. Base coat for coal bend wear protection coating. Improves pump efficiency by 3% in totality depending on the existing efficiency of pump.

Chemical ResistanceContinuous or long term immersion Hydrochloric Acid (conc) , Phosphoric Acid, 20 %, Sulfuric Acid, 20 %, Ammonium Hydroxide, 20 %, Potassium Hydroxide, 20 %, Sodium Hydroxide, 20 % , Sodium Hypochlorite, Xylene, Isopropyl Alcohol, Salt Water, Acetone

Packing 3 kg Set. Storage Store both unopened containers in a cool, dry area, away from

heat and direct sunlight, below 300C. Warm compound will severely reduce the pot life.

Shelf Life 2 Yrs Minimum.

Wear Protection Coal Mill Body

Wear Protection Mill Bolt Head

Pump Casing

Sewage Water Pump

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Product Name EPIGEN FC3

Description Epigen FC-3 is a two component, fibreglass filled epoxy adhesive system which, when mixed according to instructions, solidifies at room temperature to form a tough, infusible material possessing good mechanical properties and adhering strongly to suitably treated metal, wood, concrete, ceramic and fibreglass surfaces.

Salient Features • Fast cure mechanism suitable for emergency repairs.• Thixotropic nature allows application on vertical as well as

horizontal surfaces• Fibreglass reinforcement allows bridging of large gaps or

holes in pipes, ducting etc.

Product Profile Application Industrial MaintenanceTechnology Epoxy Composite Appearance Blue-green when mixedComponents Two componentCure Room TemperatureMix Ratio by wieght 2 parts Component 'A' to1 part Component 'B'Max Temp Resistance 120°C

Typical Curing PerformancePot life of Mix 5 - 10 minutes at 25°CTack free time 15 minutes at 25°C on 5mm sectionDensity of mix 1.3 g/cc

Typical Properties of Cured Material 393 kgf/cm² (5600psi) > 200 Kg/cm² DI-ELECTRIC STRENGTH at R.T.

> 10 KV/mm

WATER ABSORPTION < 0.5 %

Application AreasOn-line leakage arresting for water, Oil, Gases & fuels. Arresting transformer oil lekage, Pipe and duct repairs where minimum patching time is available. Can be used on vertical and horizontal surfaces, Inclusion of chopped fibreglass reinforcement allows bridging of large gaps or holes in pipes, ducting etc.

Packing 1.5 kg Set (Part A 1 kg ; Part B 0.5 kg)Storage Store both unopened containers in a cool, dry area, away from

heat and direct sunlight, below 300C. Warm compound will severely reduce the pot life.

Shelf Life 2 Yrs Minimum.

Transformer Tank

Industrial Duct

Transformer Oil Tank

Water Leakages from Faucet

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INDUSTRIAL AEROSOLSCyclo™ brand of professional quality products are used for various Industrial applications. They are developed for special needs and requirements of various maintenance departments. The range includes products for Electrical, Mechanical, surface protection and rust preventation applications. Cyclo™ products are now widely used in MRO applications.

Product Name CYCLO QUICK DRY ELECTRONIC CLEANER

Description Quick Dry Electronic Cleaner is a fast drying formula leaves no residue.

Salient Features • Fast Drying formula• Leaves No Residue• Precision Cleaner • Plastic Safe

Technical PropertiesAppearance Clear LiquidSpecific Gravity 0.7± 0.1Propellent CO2

Application AreasRemoves dust, dirt, oil, grease, flux, and other grim from electronic printed circuit boards, electronic parts, potentiometers, test instruments, rocker/push-pull switches, relays, circuit breakers, transformers, switchgears, controll instruments, communication assemblies & other sensitive electronic components.

CautionExtremely Flammable. Do not use on Energized Equipment. Harmful if swallowed. Contents under pressure.

Packing 500 ml (312 g)Storage Store in cool area, away from direct heat & sunlight,

below 30°C. Do not keep aerosol can on car dashboard, avoid exposure to sunlight.

Shelf Life Minimum 2 years.

Electronic Circuit Board

Circuit Breakers

Switches

Controll Instruments

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Product Name CYCLO 88

Description CYCLO 88 is a heavy duty moisture displacer that lifts moisture from surfaces through hydrophobic action thereby providing moisture free systems (mechanical as well as electrical). It penetrates and leaves a thin layer of lubricating oil that provides lubrication as well as rust protection for upto 12 months to the equipments.

Salient Features • Removes surface moisture effectively • Leaves a thin oily film that provides effective lubrication

and rust protection.• Non flammable• Reduces electrical leakage and short circuits.

Typical PropertiesAppearance ClearColour Light EmberSpecific Gravity 1.2 ± 0.1 (B ul k) % Non - Volatiles > 20 ( Bu l k )Odour MildCopper Strip Corrosion NegativePropellant CO2

Application AreasElectrical and mechanical equipments, motors, switches and switch gears, fuse boxes, capacitors, transformers, connectors, ignition equipments, test instruments, rocker / push-pull switches, relays, circuit breakers, transformers, switchgears, bus bars terminals, generators, control instruments, communication assemblies, starters, solenoids etc

CautionContents under pressure do not puncture or incinerate.

Packing 400 ml (460 g) Ecofriendly Aerosol Spray can.Storage Store in cool area, away from direct heat & sunlight, below 30°C.

Do not keep aerosol can on car dashboard, avoid exposure to sunlight.

Shelf Life Minimum 2 years.

Ignition Equipments

Electronic Measurement Instrument

Pressure Transmitter

Electrical Measurement Instrument

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Product Name CYCLO ONLINE SAFE CLEANER

Description A nonflammable, non residual, plastic safe “ON-LINE” Cleaner formulated from selected blend of solvents that removes moisture, oil, grease, waxy sludge, dirt or any other contaminations effectively from Contact Surfaces.

Salient Features • Nonflammable and hence can be used “ON-LINE”• Removes surface contamination, dirt, dust, waxy substrates,

oil, grease etc. from surfaces.• Superior wetting properties for effective cleaning.• Leaves no oily residues on the surface thereby avoiding the

process of rinsing or wiping etc.• Non-conductive, Non-corrosive and Chemically Stable.• Offers good resistance to moisture, dirt, dust, etc.

Technical PropertiesAppearance LiquidColour TransparentPropellant CO2Specific Gravity 1.3 ± 0.2Flash Point NoneOdour FaintCopper Strip corrosion NegativeDi-electric strength 30 kV (min)KB Value 55 (min) Boiling Point (oC) 70 (min)

Application AreasElectrical connectors, switches, bus bars, sliding and rotary tuners, potentiometers, test instruments, rocker / push-pull switches, relays, circuit breakers, transformers, switchgears, bus bars terminals, motors, generators, control instruments, communication assemblies, starters, solenoids, Capacitors, Fuse Boxes, Ignition systems etc. An ideal product for cleaning of a component prior to application of anticorrosion coating, paint or any other type of coatings.

CautionDisconnect the electric supply before aerosol can spraying on live electric supply wires to avoid any electric flash occures due to particles in air may charged due to static. Contents under pressure do not puncture or incinerate.

Packing 400 ml (510 g) Ecofriendly Aerosol spray can.Storage Store in cool area, away from direct heat & sunlight,

below 30°C. Do not keep aerosol can on car dashboard, avoid exposure to sunlight.

Shelf Life Minimum 2 years.

Control Panel Circuit Breakers

Potentiometers

Electric Circuit Breakers

Solenoid Injectors for Diesel Fuel

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Product Name CYCLO CONTACT CLEANER

Description CYCLO CONTACT CLEANER is a unique cleaner formulated specifically to remove dirt, lint,light oil , moisture and to remove carbon or oxide particles from precision electrical instrument. It is an excellent preventive maintenance tool to keep close tolerance equipment operating in tip-top condition.

Salient Features • Non-flammable• Fast evaporating• No Residue• Anti-static• No CFC or HCFC

Technical PropertiesAppearance Colourless to pale yellow liquidOdour Mild characteristicPropellant CO2Flash point None NoneSpecific gravity at 300C

1.3 gms/cc

Application AreasSwitches, relays, plugs, electrical contact points, tuners, fuses, Circuit breakers, electric motors, electronic connectors, ignition systems, switch gears.

CautionDo not use on energized equipment. Contents under pressure. Keep away from open flame, heat, and sunlight.

Packing 500 ml (312 g) Ecofriendly Aerosol spray can.Storage Store in cool area, away from direct heat & sunlight,

below 30°C. Do not keep aerosol can on car dashboard, avoid exposure to sunlight.

Shelf Life Minimum 2 years.

Electrical Devices in a Power Station

Electrical Switch Contacts

Electrical Bus Bar Contacts

Electric Motor Connections

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Product Name CYCLO BREAKAWAY

Description Cyclo BreakAway is pure, oil-based product formulated to penetrate faster & lubricate longer. It leaves a thicker, long lasting lubricating film. Product performance completes the cycle of lubrication, reducing the coefficient of friction of hot or cold moving parts.

Salient Features • Penetrant & Super Lubricant• Breaks Loose Rusted Joints in nuts & bolts• Contains No Silicone• Pure Oil Blend• NSF Certified

Technical PropertiesAppearance Amber colored liquid.Propellant LPGSpecific Gravity 0.7953Surface Tension ASTM D-971

<25 Dyn/cm

Flash point (CC) ASTM D56

-96.10C (-1410F)

Dielectric Strength ASTM D-877

> 20 kV/mm

Evaporation Rate(BA=1) >1Vapor Density (vs. Air=1) >airBoiling point range -230C (-9.40F) to - 2950C( -5630F)Incompatible Materials Strong OxidizersFlammability - Extremely flammable

Extremely flammable

Operating temperature range

- 5 to 45 0C

Application AreasPenetrates & loosens rusted or frozen parts like bolts, locks, engine parts, hinges etc.Lubricates moving parts to reduce friction and stops squeaks on rollers, hinges, wheels, metal chains, etc.Inhibits rust & corrosion on marine engineering equipments, tools, industrial machinery, switches, relays, rollers, locks, aluminium & chrome surfaces

CautionDo not use on energized equipment. Contents under pressure. Keep away from open flame, heat, and sunlight.

Packing 500 ml (369 g) Ecofriendly Aerosol spray can.Storage Store in cool area, away from direct heat & sunlight,

below 30°C. Do not keep aerosol can on car dashboard, avoid exposure to sunlight.

Shelf Life Minimum 2 years.

Base Foundation Rusted Bolts

Foundation Rusted Bolts

Rusted Old Hinges

Rusted Engine

Page 18: MRO Catalogue - 2016 (2) (1)

Product Name CYCLO RED INSULATION VARNISH

Description It is a highly insulating varnish in convenient aerosol form. It is a high gloss red colour high temperature resistance coating to Class F winding of electrical apparatus. It is specially designed for protection and sealing of insulated surface against deterioration, exposure to oil, moisture, acid and alkaline fumes.

Salient Features • High arc resistance and dielectric strength.• Resists current leakage.• Protects against moisture and corrosion.• Quick drying.• Resists chemical and moisture.• Excellent Adhesion.

Technical PropertiesAppearance Dry Glossy FilmPropellant LPGColour Red Specific Gravity @ R. T. 0.85 ± 0.05Odour Typical solventInsulation Type Class – F Drying Time for handling 25 – 30 minutesFilm Type DryDielectric Strength 2100 volts per mil ( minimum ) ; 90 KV/mm ( minimum ) in airSolvent Resistance GoodMoisture Resistance Excellent Temperature Range -40 to 150°C

Application AreasIt can be used for protection of commutator end, switch board parts, leads, motor case interiors, collector rings and shells, armature, bus bars, field winding of motor starters and generators etc.

CautionDo not use on energized equipment. Contents under pressure. Keep away from open flame, heat, and sunlight.

Packing 500 ml (335 g) Ecofriendly Aerosol spray can.Storage Store in cool area, away from direct heat & sunlight,

below 30°C. Do not keep aerosol can on car dashboard, avoid exposure to sunlight.

Shelf Life Minimum 2 years.

Power Supply Components

Electric Motor Winding

Electric Motor Winding

Ceramic Isolators

Page 19: MRO Catalogue - 2016 (2) (1)

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Product Name CYCLO ALUMINIUM SPRAY

Description It is a specialty high temperature coating developed to resist heat at high temperatures and to withstand Corrosion, Humidity, and other hazards normally encountered in chemical plant environment. It withstands temperature upto 600°C on a continuous basis (occasionally upto 700°C) and does not get burned or peeled off or tarnished.

Salient Features • Ready to use touch up spray for metals.• Better gloss retention, coverage and dry time• Superior resistance to chipping, cracking and peeling.• Smooth, durable and long lasting finish.

Technical PropertiesAppearance Bright SilverPropellant LPGOdour MildCopper Strip Corrosion NegativeDrying Time (Touch Dry) 5-8 minutesDrying Time (Tack free) 8-10 minutesComplete Dry 24 hrsCoating Thickness 15 ± 4 micronArea of Coverage 2.35 m2 per tin

Application AreasSpecifically formulated to protect high temperature surfaces operating upto 6000C such as Engine manifolds, mufflers, furnaces, heaters, & free standing fire places etc.

CautionDo not use on energized equipment. Contents under pressure. Keep away from open flame, heat, and sunlight.

Packing 500 ml (335 g) Ecofriendly Aerosol spray can.Storage Store in cool area, away from direct heat & sunlight,

below 30°C. Do not keep aerosol can on car dashboard, avoid exposure to sunlight.

Shelf Life Minimum 2 years.

Automobile Engine Ehaust

Exhaust Manifold

Furnace Door

Exhaust Pipe

Page 20: MRO Catalogue - 2016 (2) (1)

Product Name CYCLO ANTITRACK-H

Description It is a highly insulating anti track compound in convenient aerosol form.It is an opaque red colour high temperature resistant to coating to Class H winding or electrical apparatus. It is specially designed for protection and sealing of insulated surface against deterioration, exposure to oil, moisture, acid and alkaline fumes.

Salient Features • High arc resistance and dielectric strength.• Resists current leakage.• Protects against moisture and corrosion.• Quick drying.• Resists chemical and moisture.• Excellent Adhesion.

Technical PropertiesAppearance Dry Opaque FilmColour Brick RedPropellant LPGSpecific Gravity 0.85 ± 0.05Odour Typical (solvent)Drying Time for handling 10 – 15 minutesFilm Type DryDielectric Strength 2100 volts per mil ( 90 kv/mm in air)Solvent Resistance GoodMoisture Resistance ExcellentTemperature Range -40 to 180°CFlash Point < -7°CBoiling Point < -18°C

Application AreasUsed for protection of commutator end, switch board parts, leads, motor case interiors, collector rings and shells, armature, bus bars, Ceramic insulators, field winding of motor starters and generators etc.

CautionDo not use on energized equipment. Contents under pressure. Keep away from open flame, heat, and sunlight.

Packing 500 ml (335 g) Ecofriendly Aerosol spray can.Storage Store in cool area, away from direct heat & sunlight,

below 30°C. Do not keep aerosol can on car dashboard, avoid exposure to sunlight.

Shelf Life Minimum 2 years.

Ceramic Insulators for Electric Distribution Line

Power Lines and Connections

Motor Armature

Filled Winding

Page 21: MRO Catalogue - 2016 (2) (1)

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RUST MANAGEMENT Rustolene & Cyclo products give powerful rust managment solutions. They are quality productsthat have been trusted to fight rust for years. They significantly reduce maintenance cost.They are specially formulated to fight rust, which makes them indispensable to industrialplants, factories and garages.

Product Name CYCLO RUST TREAT

Description NON TOXIC WATER BASED RUST CONVERTOR & METAL PROTECTOR. It is a high performance co-ordination water based polymer, actively converts the rust on the substrate into stable organo metallic complex. On drying it forms impermeable barrier to oxygen & moisture effectively protects metal from further corrosion.

Salient Features • Water Born rust convertor• Non Toxic• Non Flammable• Heat Resistant - upto 2000C

Product ProfileAppearance Pale Brown thixotropic pasteSpecific Gravity 1.0 gm/ccViscosity Thixotropy liquid.PH 3 to 6Drying Time Touch Dry : 15 minutes. ( In Winter season : 45 minutes approx )Chemical Resistance Resistant to acid & alkalkies in moderate concentrations.Toxicity Non-ToxicFire Hazard Non-Inflammable, water based.Coverage 150 sq.ft. Per kg. @ Single coat of 25 micron.

Sprayable Application : Product can be diluted to sprayable viscosity (Ratio :- P:W:70:30 w/w). Two coats should be used if Spray application is required to obtain adequate DFT of 25 - 50 microns.

Typical Properties of Cured MaterialDry Film Thickness 25-40 microns per coat. Adhesion test-IS13515 PassesSalt Water immersion test 72 Hours

Passes.

Rust Converters specification IS 13515 :1992

Passes ( UDCT )

Scratch Adhesion Test with 1000 gm weight

Passes.

Temperature Resistance upto 200°C

Application AreasUse on RCC iron & Steel bars, Steel plant- MS structures Chemical Plants - MS Structures, Fertiliser Industry - MS & Pipe Structures, Petroleum & petro chemical Plants, Port & Docks, Bridges and Dams.

Top Coat Product acts as a undercoat and accepts top coats of – Enamel Paint, Epoxy Coating, PU Paint, Polyester putty etc.

Uses Limitations Product is not recommended for immersion service, Not for concrete or wood, Not for smooth, non rusted, oily & greasy surface. Do not apply to metal below 5 Deg Cel or above 500C.

Packing 5 lit Plastic Container.Storage Store in cool area, away from direct heat & sunlight, below 30°C. Shelf Life 3 years from date of manufacturing under normal storage

conditions in unopened container.

Metal Structure

Air to Soil Interfrace Pipes

Air to Soil Interfrace Pipes

Industrial Structures

Page 22: MRO Catalogue - 2016 (2) (1)

Old Flange Bolts

Bearings

Metal Surface Cleaning

Industrial Valves

Product Name RUSTOLENE MAINTENANCE SPRAY

Description It is a specially designed product to meet the various requirements, related to corrective and preventive maintenance of all types of industries like process industry, textile industry, engineering, fertilizer, sugar industry, power plant, refinery etc. It is highly suitable for auto mechanic for maintenance of all types of vehicles in garages. It is also suitable at office & household for lubrication of moving assembly like door hinge, locks, bearing of fan etc.

Salient Features • It is a very good cleaning agent• It serves as a lubricant with rust protection• The lower surface tension of the product imparts excellent

penetration to places where it is hard to reach and it also loosens frozen assemblies

• It has excellent water displacement properties and excellent resistance to corrosion

Typical PropertiesAppearance Yellow to amber liquid.Propellant LPGSpecific gravity 0.80 + 0.02Flash point (Close cup) Above 380CHeat Resistance Degradation start at 1500CCoverage 15 – 30 m2/litFilm Thickness 1 to 4.00 microns

Application Areas• RUSTOLENE - Maintenance spray is used in industries like process industry, textile

industry, engineering, fertilizer, sugar industry, power plant, refinery etc.• CLEANING : Used to clean oil, dirt, grease and various sticky materials. Cleaning of gear

box, ball bearing, arms, removal of sticker from metal or glass substrate• DISPLACES MOISTURE - Used for removing the moisture from metal substrates, spark

plugs, and battery terminals• PENETRATES & LOOSENS –It is used for opening of siezed nut –bolt of flange joint,

wheel’s nut – bolt of vehicle. It is used for dismantling of plant and machinery, farm equipment, boiler, cooling tower, heat exchanger, water pump etc. which is exclusively operating in highly corrosive environment

• PROTECTS - It has excellent corrosion resistance. It is suitable for protecting the tools & equipment during transit and while keeping as inventory in store. It is highly suitable for protecting the cutting & drilling tool, ball bearing, gear, chains, and wrench, springs etc.

• LUBRICATES - It lubricates with rust protection, hence the lubrication is long lasting for all moving assembly. It is used for lubrication of door hinges, gear box, ball bearing, conveyer chains, castors, lock etc.

Caution Do not place the containers on the vehicle dashboard.

Packing Aerosol can 400 mlStorage Store in cool and dry place, away from direct sunlight & fire

spots in original sealed container. Do not puncture or store aerosol can above 300C

Shelf Life 3 years minimum from the date of manufacture when stored as per storage instructions

Page 23: MRO Catalogue - 2016 (2) (1)

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FOAM & SEALANTS Industrial Sealants are RT curing Silicon PU based compounds. They exhibit tough and long lasting bond. These products are specifically formulated to bond or seal metal parts which exhibit high temperature, chemical and environment resistance during assembly life in service.

Product Name PIDISEAL 3P NEUTRAL SILICON SEALANT

Description Pidiseal 3P is a single component elastomeric neutral silicon sealant which cures at ambient temp. with moisture in air. Pidiseal 3P Neutral has very good adhesion to most of engineering materials such as metals, plastics, ceramics, glass, fibre glass, etc.

Salient Features • Single component• Ease of application.• Fast curing at ambient condition• Excellent resistance to weathering, vibration, moisture, etc.• Good electrical insulation.• Can be applied on vertical and overhead joints.

Technical ParametersColour TransferentFlow/Sag at ambient Nil Specific Gravity 300C 0.92 to 0.99 gm/cm3Skin formation time at 300C

5-20 minutes

Curing speed @ 300C 3mm per dayHardness Shore A after 7 days cure at ambient.

16-25

% Elongation at break at ambient (300C)

375 minimum

Paintability Not paintableTemperature resistance ( 0C)

- 60 to + 180

Application AreasGear box & pipeline flanges sealing, motor and concreat sealing. It is ideal for sealing glass and aluminium frame joint. Seals cracks around windows, ducts, fixtures, etc. Crack filling in RCC, Joint sealing in wash basin, kitchen sink etc.

Packing Available in 280 ml cartridgeStorage Store in cool and dry place. Keep away from moisture,

direct sunlight & heat.Shelf Life 9 months from the date of manufacture when stored in original

sealed cartridge.

White Clipping Path

Wooden Floor for Waterproof

Kitchen Sink Sealing

Metal Wall Window Gap Filling

Page 24: MRO Catalogue - 2016 (2) (1)

Product Name USPRO FOAM

Description USPRO Foam is an one component moisture cure polyurethane foam (OCF) used primarily to seal, fill, fix & adhere the gap between door, window & wall.

Salient Features • Make use of convenience : No special training required, easy to use like DIY.

• Automatism spray : needless pouring, pressure in cans can put material into gap.

• Automatism expands: OCF can expand by itself and fill in every gap.

• Air Humidity cure mechanism • Automatism felt : No pre-treatment required for surface, it has

good viscosity (especially wet surface.)

Technical ParametersBase PolyurethaneFlame retardancy B3 GRADE.Density 15 - 30 kg/m3Temperature resistance of cured foam

35 to 800C

Tack free time 9 -13 minCutting time 60 minFoam Yield 6 litters per 100 ml.Adhesive strength PVC to PVC

>100KPA

Aluminium to Aluminium >80KPAElongation at break 8 - 20%Compression strength at 10% compression

35 - 100KPA

Shear Strength 22 - 50KPAWater absorption 0.03% volumeThermo conductivity <0.035 Kcal/m H0CTack free time: 9 -13 minClosed cells: 60 - 70%Average burning time (s): 60Average burning scope : 25 (mm)

Application AreasSealing of Cable entries from walls, electric switchboards, Panel Boards.Sealing of telecom tower- Power supply panel boards. Advertisement model : making of model, sand plate, repair of show board.Sound insulation and absorption : insulate and absorb sound as a sealant in speech room and broadcast studio.Daily maintenance : repair the hole, gap, wall brick, earth brick.Water proof and block leakage : Packing and transportation, pack valuable and fragile goods easily, time saving, quick, shock and press resistance.

Packing 750ml Aerosol can with extention tube for material dispensing.Storage Store in cool & dark shaded place away from direct sunlight in

tightly closed condition. There is pressure of 5-6kg/sq.cm(250C), hence to ensure that temperature won’t exceed 250C during storage & transportation to avoid explosion.

Shelf Life 9 months when store below 300C from the date of manufacturing in factory sealed container.

Cables on Walls in New House

Electrical Cables Fixed on the Wall

Door and Wall Gap

Wireless Antenna Tower

Page 25: MRO Catalogue - 2016 (2) (1)

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Product Name WRAPSEAL QUICK REPAIR KIT

Description WrapSeal Repair System is specifically designed for under pressure leak repair applications on pipes such as Plastic PVC, CPVC, Fibreglass , Polyethylene, Polypropelene, Steel , Aluminium , Copper, Galvanised Iron and more. WrapSeal Tape offers the geometric flexibility to repair pinholes, joints, tees and couplings.

Salient Features • Repairs under active leaks in 30 minutes , for metal or plastic pipes ( upto Dia 18")

• Pressure Resistance upto 400 PSI ( 28 kg/cm2)• Safe for drinking water & Resistant to most of the chmicals. • Temperature Resistance upto 2000C• Suitable for Liquid or Gas Pipelines• Permanent Repair Or Extend service life of pipes.• Ideal for pipe reinforcement & corrosion protection.

Product Profile Pressure Test ASTM D 1599 Test temperature at 23°C, mode of failure – leak.

½” steel pipe with 1/8” hole when wrapped with WRAPSEAL without SEAL STIC withstands 1,500 PSI½” steel pipe with 1/8” hole when wrapped with WRAPSEAL with SEAL STIC withstands 4,000 PSI½” steel pipe with ½” hole when wrapped with WRAPSEAL without SEAL STIC withstands 600 PSI

Tensile Elongation ASTM D 638 1.2% ± 0.7% (Test temperature at 23°C)Elongation to Break ASTM D 638 400% (Test temperature at 23°C)Compression Strength ASTM D 695 13,750 PSI ± 530 PSI (Test temperature at 23°C)Yield Strength ASTM D 790 2,260 PSI (Test temperature at 23°C)Toughness ASTM C 882 35,000 PSI (Test temperature at 23°C)Shrink Force ASTM 638 38 PSI (Test temperature at 150°C)Volume Resistivity ASTM D 257 10-14 ohm-cmHeat Shock ASTM D 2571 No visual crashing, flowing or dripping (Test

temperature at 225°C for 4 hours)Adhesive Peel to Steel, PE and Epoxy

ASTM D 1000 10 lbs per linear in.

Impact Strength ASTM G 14 30 in-lbMoisture Vapour Transmission

ASTM D E-398 0.1g (Per 24 hours per 100 sq. in.)

Dielectric Breakdown Voltage

ASTM D 149 20kV

Cured Hardness Shore-D 82

Application AreasPIPE LEAKS : Plastic PVC, CPVC, Fibreglass , Polyethylene, Polypropelene, Steel , Aluminium, Copper, Galvanised Iron. Liquid or Gas Pipelines. Pipes Containing Water, Waste water, Steam, Acids like Hydrochloric Acid, Sulphuric Acid, Nitric Acid, Phospheric Acid, Permanent Repair or Extend Off-line repairs, Active leaks, Sealing Joints, Hazardous material spillage controll. Reinforcement of thinned walls of the metal pipes. Structural reinforcement. Repairs in Hard to reach areas. Underwater repairs. Electrical cable repairs.

Packing 2" X 6' ( 1.83 m x 5.08 cm) 4" X 12' ( 3.66 m x 10.16 cm)Each pack contents Operating Instructions for Installation, Protective Gloves & Fast Set Epoxy Putty.

Storage Store in cool and dry condition. Away from sunlight and direct heat below 300C

Shelf Life Minium 2 years.

Pipe Repair

PIpe Repair at Junctions

Leakage of Steam in a Control Station

Leakage of Steam Blowndown from Boiler

Page 26: MRO Catalogue - 2016 (2) (1)

Product Name FEVICOL SR CBR 7 & CBA7

Description Fevicol SR CBR 7 is a two component synthetic rubber based adhesive cement, COLD VULCANIZING COMPOUND cures at room temperature. The adhesive cement system is ideally suitable for joining and emergency maintenance of conveyor belts It can be also used for other application such as rubber linings.

Salient Features • Reduces down time.• Ease of application.• Adequate tack retention time.

Technical ParametersProperties Unit Typical Data

CBR-7 CBA-7Color & Appearance --- Yellowish Brown

viscous liquidBrown coloured thin liquid

Solids % 18-19 30%Viscosity @ 300C Poise 12-16 NATack retention time at ambient

Min 5-7 NA

Open Time Min Minimum 5 Min NA Pot life of 1lit Mix solution at 300C

Minutes 60 minutes

Tensile Shear Strength (3ply rubber belt /cotton /PE mix fabric.) after 24 hrs at ambient.

Kg/sq.cm 20 Minimum.

Mixing Ratio: CBR7: CBA7 CBR7: 100 parts with CBA7: 5 parts by weight

Application AreasFevicol CBR 7 is used to bond rubber to rubber sheats , by lap shear (overlap/ Splicing) joints and Rubber sheet to MS roller. This product is extensively used in maintanance of Conveyor Belts in steel, cement, coal mine plants, fertilizer & similar industries.

Coverage1 lit resin mixed with 50 ml hardener part , Single Coat on both the substrates normally covers 2-3 sq.Meter area and double coat on both the substrates covers 1-2 Sq. Meter area depending upon the porousity of the rubber belt. Coverage on porous substrates is normally less than non-porous substrates.

Splice joint : Bond Area is normally 60-70% of the belt width.

Recommendation : We recommend two coats to obtain a sufficient bonding strength.

Packing CBR 7 : 1 litre and CBA 7 : 50 mlStorage Store below 300C in original sealed container, under dry area,

away from direct sunlight, rains and moisture. Shelf Life 24 months from the date of manufacturing.

Conveyor Belt Roller

Conveyor Belt Roller

Conveyor Belt

Conveyor Belts at a Processing Site

Page 27: MRO Catalogue - 2016 (2) (1)

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ANAEROBIC ADHESIVESAnaerobic adhesives & sealants are ideally developed for various needs & requirements of both production & various maintenance applications eg. Thread locking, Retaining, Pipe sealing, Gasketing etc in routine maintenance of machineries and structures in industries like Steel, Power Plants, Fertilizers, Chemical, Textiles, Sugar etc. These products cure in the absence of air & presence of metals having close intimate contact in engineering assemblies.

Category Thread Locker

Product Name FEVICOL ANR 243

Description Medium strength Anaerobic formulation, Specially designed for sealing & locking of studs, nuts, bolts & small screws.

Salient Features • Oil Telerant, Thixotropic grade• Withstands vibrational loads• Prevents corrosion and replace Nylon nuts • Can be used for medium strength applications• Can be dismantled with mechanical tools • Superior to conventional locking devices

Product ProfileTechnology AcrylicChemical Type Dimethacrylate esterComponents One component - requires no mixingCure AnaerobicApplication Threadlocking- Medium Strength

Typical PropertiesAppearance Blue thixotropic Liquid.Viscosity @300Cel 1500-4000 cpsSpecific Gravity @300C 1.1 +/- 0.05Break loose Torque ISO 10964 , Pre-torqued to 50 Kgf.cm ( M10 steel nuts and bolts )

250 Kgf.cm

Prevailing Torque ISO 10964 , Pre-torqued to 50 Kgf.cm ( M10 steel nuts and bolts )

150 Kgf.cm

Gap Fill 0.25 mm (max)Cure Speed @ 300C 15 minutes Full Cure @ 300C 24 hrsTemperature Resistance -50 to 1500C

Application AreasFills gaps upto 0.25 mmGood resistance to all usual fluids, gases, chemicalsTemperature resistance upto 1500COil Resistant, ideal for applications with slight oil film or oil contaimination. Used in pump motor mounting bolts, presses etc. threaded nuts, bolts which requires easy reopening .

Packing 50 ml & 250 ml plastic bottle ( LLDPE )Storage Store under cool, dry condition, away from direct heat

& sunlight, below 300C.Shelf Life 15 months from the date of manufacture in unopened bottle.

Thermal Power Plant Piping and Instrumentation Modern Factory Machinery

Overhead Motors

Machinery Nut Bolts

Valve Nut Bolts

Page 28: MRO Catalogue - 2016 (2) (1)

Category Thread Locker

Product Name FEVICOL ANR 262

Description Fevicol ANR 262 is a high strength Thixotropic fast curing anaerobic formulation ideally designed to provide reliable locking of large diameter studs upto M20 size. The product is specially designed with high gap fill capacity & can be used on Plated / Passive Metal surfaces.

Salient Features • Single component.• High Strength.• Solvent less.• Suitable For Plated / Passive surfaces.• Good resistance to all usual fluids, gases, chemicals.• Prevents fretting thread corrosion.

Product ProfileTechnology AcrylicChemical Type Dimethacrylate esterComponents One component - requires no mixingCure AnaerobicApplication Threadlocking- High Strength

Typical PropertiesAppearance Red LiquidViscosity @300Cel 1200-2000 cpsSpecific Gravity @300C 1.1 +/- 0.05Break loose Torque ISO 10964 , Pre-torqued to 50 Kgf.cm ( M10 steel nuts and bolts )

250-350 Kgf.cm

Prevailing Torque ISO 10964, Pre-torqued to 50 Kgf.cm ( M10 steel nuts and bolts )

150-250 Kgf.cm

Gap Fill 0.25 mm (max)Cure Speed @ 300C 10 minutes Full Cure @ 300C 24 hrsTemperature Resistance -50 to 1500C

Application AreasHigh Strength locking, Heavy duty equipment such as construction & rail road assemblies, suspension bolts, gear bolts, foundation bolts, mounting bolts on crown wheels, Cap seals in engine blocks. Axel studs etc

Packing 50 ml & 250 ml plastic bottle ( LLDPE )Storage Store under cool, dry condition, away from direct heat

& sunlight, below 300C.Shelf Life 15 months from the date of manufacture in unopened bottle.

Bolts and Nuts on Pipe Line Connection

Diesel Engine Camshaft and Valves

Moterise Valve Pump

Transmission Gearbox

Page 29: MRO Catalogue - 2016 (2) (1)

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Category Flange Gasket Sealant

Product Name FEVICOL ANR 510

Description This is a specially formulated anaerobic FIP Liquid Gasket to fill the gaps, cracks, hills, micro porosities by matting a 100% solid content. It forms a high strength seal between flanges and replaces conventional die cut and preformed Gaskets.

Salient Features • Resistant to fuels & most chemicals• Excellent on Aluminium Surface• Suitable for machined and flange surfaces• Reduces inventory of pre-cut gasket• Thixotropic Paste- Easy to dispense on flange surface• Ease of disassembly.

Product ProfileTechnology AcrylicChemical Type Dimethacrylate esterComponents One component - requires no mixingCure AnaerobicApplication Gasketing and Sealing

Typical PropertiesAppearance Pink opaque viscous pasteViscosity @300Cel 40000-60000 cpsSpecific Gravity @300C 1.1 +/- 0.05Static Shear strength on MS pin & Collar, Grit blasted after 24hrs, ISO10123

7.5-12.5N/mm²

Lap Shear Strength on steel (grit blasted) after 24hrs, ISO 4587

5-10 N/mm²

Gap Fill 0.5 mmCure Speed @ 300C 15 minutesFull Cure @ 300C 24 hrsTemperature Resistance -50 to 2000C

Application AreasFast setting sealant suitable for hand dispensing , used in air compressors, pumps & gear boxes especially on rigid iron and steel flanges, Pipe flanges. In oil filter as a sealant to prevent oil leakage.

Packing 50 ml & 250 ml plastic bottle ( LLDPE )Storage Store under cool, dry condition, away from direct heat

& sunlight, below 300C.Shelf Life 15 months from the date of manufacture in unopened bottle.

Engine Oil Sump

Industrial Pipeline Flange

Piping Flange

Indusrial Gas Pipeline

Page 30: MRO Catalogue - 2016 (2) (1)

Category Flange Gasket Sealant

Product Name FEVICOL ANR 574

Description Specially formulated, Thixotropic fast setting medium strength anaerobic Flange sealant specially designed for sealing rigid & semi rigid metal flanges Due to its fast curing& instant sealing characteristics, it quickly develops low pressure resistance. It has also characteristic feature of ease of disassembly.

Salient Features • Resistant to fuels & most chemicals• Ease of disassembly• Quickly develops low pressure resistance

Product ProfileTechnology AcrylicChemical Type Dimethacrylate esterComponents One component - requires no mixingCure AnaerobicApplication Gasketing and Sealing

Typical PropertiesAppearance Orange opaque viscous pasteViscosity @300C 30000 -50000 cpsSpecific Gravity @300C 1.1 +/- 0.05Break loose Torque ISO 10964 , Pre-torqued to 50 Kgf.cm ( M10 steel nuts and bolts )

140 Kgf.cm

Prevailing Torque ISO 10964 , Pre-torqued to 50 Kgf.cm ( M10 steel nuts and bolts )

20 Kgf.cm

Gap Fill 0.5mmCure Speed @ 300C 15 minutesFull Cure @ 300C 24 hrsTemperature Resistance -50 to 2000C

Application AreasIt is recommended to use as fast setting flange sealant for all types of machineries such as air compressors, pumps & gear boxes of heavy duty cranes ,oil sumps etc especially on rigid& semi rigid iron and steel flanges.

Packing 50 ml & 250 ml plastic bottle ( LLDPE )Storage Store under cool, dry condition, away from direct heat

& sunlight, below 300C.Shelf Life 15 months from the date of manufacture in unopened bottle.

Flange Bolts and Nuts

Gear Box Cover

Steel Flanges

Heavy Duty Gear Box

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Category Thread Sealant

Product Name FEVICOL ANR 542

Description Anaerobic Liquid pipe sealant, speciality formulation to seal pipe joints/fittings (pneumatic and hydraulic) applications like pipe joints, pneumatic fittings and can be used in place of teflon tape.

Salient Features • Seals upto 400 kg/cm2 pressure.• Eliminates use of teflon tape• Used for high pressure threaded joints• Ensures an extremely durable chemical resistant seal• Resistant to fuels, oil, solvents and most chemicals

Product ProfileTechnology AcrylicChemical Type Dimethacrylate esterComponents One component - requires no mixingCure AnaerobicApplication Thread Sealing

Typical PropertiesAppearance Light Yellow Clear liquidViscosity @300C 8000-10000 cpsSpecific Gravity @300C 1.1 +/- 0.05Break loose Torque ISO 10964, Pre-torqued to 5 Nm ( M10 steel nuts and bolts )

9.8 N.m – 19.6 N m

Prevailing Torque ISO 10964 , Pre-torqued to 5 Nm ( M10 steel nuts and bolts )

4.9N·m – 19.6 N m

Compressive Shear Strength on Steel pins and collars, ISO 10123

≥ 9.8 N/mm²

Gap Fill 0.2 mmCure Speed @ 300C 20 minutesFull Cure @ 300C 24 hrsTemperature Resistance -50 to 1500C

Application AreasUsed for Max Pipe Diameter to 50mm (2")Seals hydraulic and pneumatic threaded fittingsTemperature resistance upto -55 to 1500CSeals pipe threads, pneumatic, hydraulic,instrumentation fitting, Seals upto 400kg/cm2 pressure.Reduces the migration of liquid product after application to the substrate. Hydraulic refrigeration fittings, joints & couplings for the finest hydraulic & refrigeration mechanisms. It can be used on flared & compression fittings as well as on tapered & straight threads.

Packing 50 ml & 250 ml plastic bottle ( LLDPE )Storage Store under cool, dry condition, away from direct heat

& sunlight, below 300C.Shelf Life 15 months from the date of manufacture in unopened bottle.

Hydraulic Pressure Gauges

Hydraulic Tube Fittings Manometers

Multiple Hydraulic Tubes and Fittings

Hydraulic Tubes Fittings and Levers

Page 32: MRO Catalogue - 2016 (2) (1)

Category Thread Sealant

Product Name FEVICOL ANR 577

Description “Designed to seal medium strength, Coarse type threaded joints/fittings to provide reliable instant sealing on metal threaded pipes . The product is specially designed for use on stainless steel & other plated pipes eliminating surface activation”

Salient Features • Eliminates use of teflon tape• Used for high pressure threaded joints• Ensures an extremely durable chemical resistant seal• Resistant to fuels, oil, solvents and most chemicals• Suitable For stainless steel Plated / Passive surfaces.

Product ProfileTechnology AcrylicChemical Type Dimethacrylate esterComponents One component - requires no mixingCure AnaerobicApplication Medium Strength Thread Sealing

Typical PropertiesAppearance Yellowish pasteViscosity @300C 30000-50000Specific Gravity @300C 1.1 +/- 0.05Break loose Torque ISO 10964, Pre-torqued to 50 Kgf.cm ( M10 steel nuts and bolts )

165 Kgf.cm

Prevailing Torque ISO 10964, Pre-torqued to 50 Kgf.cm (M10 steel nuts and bolts )

60 Kgf.cm

Gap Fill 0.25 mmCure Speed @ 300C 17 minutesFull Cure @ 300C 24 hrsTemperature Resistance -50 to 1500C

Application AreasUsed for Max Pipe Diameter to 75mm (3") Seals coarse type threadsDesigned for locking & sealing of threaded pipes & Fittings. Suitable for Stainless Steel close fitting surface. Prevents loosening & Leakage from shock & vibrations.

Packing 50 ml & 250 ml plastic bottle ( LLDPE )Storage Store under cool, dry condition, away from direct heat

& sunlight, below 300C.Shelf Life 15 months from the date of manufacture in unopened bottle.

Hot and Cold Water Supply Fittings

Metal Pipes with External Thread

Flange Bolts and Nuts

Plumbing Fixtures

Page 33: MRO Catalogue - 2016 (2) (1)

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Category Bearing Retainer

Product Name FEVICOL ANR 638

Description It is a Heavy duty, Fast curing, high strength anaerobic retaining formulation ideally designed to bond and retain cylindrical parts such as shafts, gears, pullys, Where maximum strength is required with higher gap filling ability. It is designed for cylindrical parts where consistent clean surface cannot be maintained.

Salient Features • Excellent resistance to Dynamic, Axial & radial loads.• Excellent resistance to all usual fluids, oils , gases, chemicals• Temperature resistance upto - 55 to 1500C.• Prevents fretting corrosion• Dampens vibration, shock & impact loads• Allows uniform load distribution -Eliminates interference fits

Product ProfileTechnology AcrylicChemical Type Dimethacrylate esterComponents One component - requires no mixingCure AnaerobicApplication High Strength Bearing Retainer

Typical PropertiesAppearance Green liquidViscosity @ 300C 2200-2700 cpsSpecific Gravity @ 300C 1.1 +/- 0.05Break loose Torque ISO 10964, Pre-torqued to 50 Kgf.cm ( M10 steel nuts and bolts )

350- 450 Kgf.cm

Prevailing Torque ISO 10964, Pre-torqued to 50 Kgf.cm ( M10 steel nuts and bolts )

100-200 Kgf.cm

Static Shear Strength on Steel pins and collars, ISO 10123

200-300 kg/cm²

Gap Fill 0.25 mmCure Speed @ 300C 10 minutesFull Cure @ 300C 24 hrsTemperature Resistance -50 to 1500C

Application AreasRetaining of cylindrical parts such as Bearings, bushes, Gears , Pullys, locking bushings and sleeves into housing & on shafts, etcSome typical applications include retaining of bush in timing cover (oil impregnated bushings into housings), to retain speedometer drive housing etc.

Packing 50 ml & 250 ml plastic bottle ( LLDPE )Storage Store under cool, dry condition, away from direct heat

& sunlight, below 300C.Shelf Life 15 months from the date of manufacture in unopened bottle.

Motor Shaft

Bushings

Engine Gear Cover

Mechnical Bushes

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Category Surface Activator

Product Name FEVICOL ANR 7649

Description FEVICOL ANR 7649 is a surface activator used to increase the cure speed of Cyclo anaerobic products on passive metals or inert surfaces and for large bond gaps. Curing process is accelerated by FEVICOL ANR 7649 surface activator at lower temperature .( <150C ).

Salient Features • Activates inactive surfaces.• Accelerates curing on cold parts, large gaps and deep threads.• Speeds up cure on active surfaces• Cleans surfaces for better locking & sealings.

Typical PropertiesAppearance Green liquid.Specific Gravity @ 25 °C 0.78Drying Time @ 30 °C, 15 secondsFixture Time, (using anaerobic ANR638) ISO 4587

2 - 5 minutes

Application AreasSurface activator for inactive metal surfaces like -Pure AluminumAnodized Surfaces & Bright PlatingsStainless SteelTitaniumZincCadmium

Packing 100 ml Glass bottle.Storage & Shelf Life The Shelf life in the original closed packing is 15 months from

the date of manufacture when stored under cool, dry condition, away from direct heat & sunlight.

Alumnium Flanges

Coated Fasteners

Pile Flange Bolts

Stainless Steel Bolts

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ADDITIONAL PRODUCTProduct Name DR. FIXIT PIDIPOXY EP (EPOXY PRIMER)

Description Dr. Fixit Pidipoxy EP is epoxy primer composed of epoxy resin, hardener & many other additives. It is used for bonding of old to new concrete and also used for repair works, stone works and screeds because it provides strong monolithic bond, very high strength than the parent concrete & sufficient application time to finish the job.

Salient Features • Exhibits excellent mechanical strength & bond strength.• Adhesion - Exceeds the tensile strength of the host concrete,

hence bond strength is excellent.• Ease of application - Slow curing allows time to erect steel

reinforcement and framework• Suitability - For use on horizontal surfaces or on vertical

surfaces where mortar or concrete can be supported by framework. The long ‘open time‘ makes it suitable for use with framework or where additional steel reinforcement has to be fitted.

Technical ParametersPot life, at 300C ... 1-2 HrsOver lay time ... max. 24 HrsInitial hardness 48 HrsFull curing time, 7 HrswCompressive Strength, BS 6319,Part 2 50 N/mm2Tensile strength, BS 6319, Part 7 12 N/mm2Flexural strength BS 6319, Part 3 35 N/mm2Shear strength BS 6319, Part 4 25 N/mm2Adhesion bond to concrete

AST M C 881 3 (In general, the bond will always exceed the tensile strength of the host concrete.)

Specification Gravity 1.06 +/-0.02Tack free time Max 4 Hrs.

Application AreasRoads, bridges, pavements, steel, loading bays and factories. For bonding granolithic floor toppings such as sand cement screed, mortars and epoxy screed. Internal and external applications. Used as part of a repair system where a substrate/repair barrier is required. It is also used to seal microporocities of concrete & improve bonding with expoy coating.

Coverage The coverage of Dr. Fixit Pidipoxy EP is approximately 4 to 5 m2 / kg / coat. *Coverage may vary depending upon the substrate profile.

Packing 5 kgStorage Store in original sealed container, under cool & dry area, away

from direct sunlight, rains, moisture etc.Shelf Life Shelf life is 12 months from the date of manufacturing. Store in a

cool & dry place in unopened condition below 300C

Floor primer for Epoxy Coating

Floor Primer for for Dielectric Epoxy Coating

Floor Primer for for Dielectric Epoxy Coating

Industrial Flooring

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Note

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Note

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Note

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Maintenance Repair & Overhauling Maintenance products o�ered to enhance performance of Industrial equipments, Lower down-time & increase pro�tability backed by quality services.

SEGMENTS

Petroleum & Petrochemical Plants

Power Plants

Cement Plants

Fertizer Industry

Chemical Plants

Steel Plants

Mining

Paper & Pulp

Ports & Docks

Bridges & Dams

PRODUCTS

Speciality Coatings

Cold Repair Compounds

Emergency Repair Kit

Industrial Aerosols

Electrical Maintance

Rust Management

Foam & Sealants

Conveyor Belt Repair

Anaerobic Adhesives

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Speciality Coatings l Cold Repair Compounds l Emergency Repair Kit l Industrial Aerosols l Electrical MaintanceRust Management l Foam & Sealants l Conveyor Belt Repair l Anaerobic Adhesives

Distributed by:

For further information contact: CORPORATE OFFICE: Ramkrishna Mandir Road, Andheri (East), P. O. Box No. 17401, Mumbai 400 059.T 2835 7000 F 2835 7008 M 9892266658 / 9870340997 E [email protected] W www.pidilite.com