Mr. Eric Herzberg Senior Fellow, LMI Mr. Jay Walton Mr. Stuart …€¦ · MARINE & EPG SYSTEMS....
Transcript of Mr. Eric Herzberg Senior Fellow, LMI Mr. Jay Walton Mr. Stuart …€¦ · MARINE & EPG SYSTEMS....
Mr. Eric HerzbergSenior Fellow, LMI
Mr. Jay WaltonGeneral Manager, Cat Defense, Caterpillar
Mr. Stuart PaulDeputy Branch Head, Aviation Readiness Branch, OPNAV N832B
Colonel John KuenzliCommander, Army Materiel Command's Logistics Support Activity
Ms. Ellen GriffithDirector, Business Operations, WR-ALC/OB
Caterpillar Defense
Mr. Jay WaltonGeneral Manager
CATERPILLAR DEFENSE• Who we are
• Provide the Lowest Owning & Operating Costs
• Big data examples
Who is Caterpillar Defense?
MILITARY POWERPACKS
VEHICLES & MACHINES
LIFE CYCLE SUPPORT
REMANUFACTURING
VEHICLE CUSTOMISATION
MARINE & EPG
SYSTEMS
TRUCK ENGINES FMS
ARMOR, REMOTE
CONTROL, 2-MAN CABS
Large Population of Cat Engines & Machines
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1. Preventive Maintenance 2. S.O.SSM Fluid Analysis3. Inspections4. Repair Before Failure5. Operator Training6. Record keeping
6 Ways to Lower Maintenance Costs and Improve Readiness
Analytics Maturity Model
BU
SIN
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INT
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LIG
EN
CE
A L E R T S
Q U E R Y / D R I L L D O W N
A D H O C R E P O R T S
S T A N D A R D R E P O R T S
D A T A A V A I L A B I L I T Y
S O P H I S T I C A T I O N
AD
VA
NC
ED
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LY
TIC
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O P T I M I Z A T I O N
F O R E C A S T I N G / E X T R A P O L A T I O N
S T A T I S T I C A L A N A L Y S I S
P R E D I C T I V E M O D E L I N G
BU
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S V
ALU
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MP
ETI
TIV
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TAG
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Davenport model of Analytics Maturity
Engine Data Findings
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Fuel Consumption
Fuel costs are 40% of overall costs
Contaminated fuel can create injector issues that can burn up to 12% more fuel and shorten injector life by 3x
Capturing fuel savings from good maintenance can lower operating costs by 5-10%
Oil Consumption When oil consumption increases by 3x an overhaul is required
Maintenance
Repairing your engine after failure leads to an average increase in cost of 190%
40%-60% of all engine downtime is associated with cooling system problems
45% more injector life with proprietary Cat Fuel Filters
Caterpillar © 2017. All Rights Reserved
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Why Repair Before Failure?
• Take advantage of parts designed to last multiple lives
• Failure costs twice as much money
• Failure takes 2-10 times longer to repair
• High risk of contingent damage to other parts
• 90% of failures are preventable
10% NOT PREVENTABLE
90% PREVENTABLE
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Red River Army Depot Partnership with Cat Defense
Condition Based Maintenance/Overhaul
• Caterpillar Reuse & Salvage Guidelines • Approved by TARDEC• FSR troubleshooting & proprietary data
Is the Army winning or losing at maintenance? Results:
• Over 35% more throughput: > 880 Engines repaired
• $4.5MM Cost savings
• No carry-over FY16 and FY17
Information provided with permission from RRAD
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S.O.SSM Services and NPINew product Small population New wear material content
What is normal for this new wheel loader axle?
Caterpillar © 2017. All Rights Reserved
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S.O.SSM Services and NPI
Results: well within the corporate populationResults decrease after 2000 hours This is the Break-in affect
Caterpillar © 2017. All Rights Reserved
Operator trainingis needed
Caterpillar © 2017. All Rights Reserved
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1. Preventive Maintenance 2. S.O.SSM Fluid Analysis3. Inspections4. Repair Before Failure5. Operator Training6. Record keeping
6 Ways to Lower Maintenance Costs and Improve Readiness
Davenport model of Analytics Maturity
Thank You For Your Service
Mr. Jay WaltonGeneral Manager
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Thank you for your Service
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Analytics of ThingsE Q U I P M E N TT E L E M AT I C S
F L U I DA N A LY S I S
I N S P E C T I O N S
P R O D U C T I O NS E N S O R S
F L E E T M A N A G E M E N T S Y S T E M S
E R P S Y S T E M S
J O B S I T E /W O R K E RD ATA
A N A LY T I C S
SY
ST
EM
S
AN
D
SE
NS
OR
S
SITEOPTIMIZATION
OPERATOR/WORKER
PRODUCTIVITY
EQUIPMENT UPTIME
ALERTS
RECOMMENDATIONS
INSIGHTS,PREDICTIONS &FORECASTING
Repair Before Failure
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525,000+ Connected
Assets
Caterpillar Telematics and Fleet Monitoring
Operator Induced Fault CodesProvide Training & Feedback
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Analytics provide:
• Jobsite Assessment
• Fleet Design and Sizing
• Production Monitoring/ Reporting
• Haul road optimizations
• Operation improvement consultation
EXAMPLE: Customer’s Crusher Relocation Dilemma
What-if studies on various fleet combinations using site simulation capabilities
• Recommendation resulted in 27% cost savings for this customer
• Replicated in 3 other sites
Job Site Solutions
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Customer Value Journey