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1. Business plan A statement of long-range strategy and revenue, cost, and profit objectives usually accompanied by budgets, a project
balance sheet, and a cash flow (source and application of funds) statement. A business plan is usually stated in terms
of dollars and grouped by product family. The business plan is then translated into synchronized tactical functional
plans through the production planning process (or the sales and operations planning process). Although frequently
stated in different terms (dollars versus units), these tactical plans should agree with each other and with the busines
plan. See: long-term planning, strategic plan. 2) A document consisting of the business details (organization,
strategy, and financing tactics) prepared by an entrepreneur to plan for a new business.
2. Business
planning
1) A statement of long-range s trategy and revenue, cost, and profit objectives usually accompanied by budgets, a
projected balance sheet, and a cash flow (source and application of funds) statement. A business plan is usually state
in terms of dollars and grouped by product family. The business plan is then translated into synchronized tactical
functional plans through the production planning process (or the sales and operations planning process). Although
frequently stated in different terms (dollars versus units), these tactical plans should agree with each other and with
the business plan. See: long-term planning, strategic plan. 2) A document consisting of the business details
(organization, strategy, and financing tactics) prepared by an entrepreneur to plan for a new business.
3. Casual forecast A type of forecasting that uses cause-and-effect associations to predict and explain relationships between the
independent and dependent variables
4. Collaborative,
Planning,Forecasting,
and
Replenishment
(CPFR)
1) A collaboration process whereby supply chain trading partners can jointly plan key supply chain activities from
production and delivery of raw materials to production and delivery of final products to end customers. Collaborationencompasses business planning, sales forecasting, and all operations required to replenish raw materials and
finished goods. 2) A process philosophy for facilitating collaborative communications. CPFR is considered a standar
endorsed by the Voluntary Interindustry Commerce Standards. Syn: collaborative planning.
5. Customer
Relationship
Management
A marketing philosophy based on putting the customer first. The collection and analysis of information designed for
sales and marketing decision support (as contrasted to enterprise resources planning information) to understand an
support existing and potential customer needs. It includes account management, catalog and order entry, payment
processing, credits and adjustments, and other functions. Syn: customer relations management.
6. Decomposition A method of forecasting where time series data are separated into up to three components: trend, seasonal, and
cyclical; where trend includes the general horizontal upward or downward movement over time; seasonal includes a
recurring demand pattern such as day of the week, weekly, monthly, or quarterly; and cyclical includes any repeating
nonseasonal pattern. A fourth component is random, that is, data with no pattern. The new forecast is made byprojecting the patterns individually determined and then combining them. See: cyclical component, random
component, seasonal component, trend component.
7. Decoupling
Point
The locations in the product structure or distribution network where inventory is placed to create independence
between processes or entities. Selection of decoupling points is a strategic decision that determines customer lead
times and inventory investment. See: control points.
8. Demand
management
1) The function of recognizing all demands for goods and services to support the market place. It involves prioritizing
demand when supply is lacking. Proper demand management facili tates the planning and use of resources for
profitable business results. 2) In marketing, the process of planning, executing, controlling, and monitoring the
design, pricing, promotion, and distribution of products and services to bring about transactions that meet
organizational and individual needs. Syn: marketing management.
9. Distributionplanning
The planning activities associated with transportation, warehousing, inventory levels, materials handling, orderadministration, site and location planning, industrial packaging, data processing, and communications networks to
support distribution.
10. Distribution
requirements
planning
(DRP)
1) The function of determining the need to replenish inventory at branch warehouses. A time-phased order point
approach is used where the planned orders at the branch warehouse level are "exploded" via MRP logic to become
gross requirements on the supplying source. In the case of multilevel distribution networks, this explosion process ca
continue down through the various levels of regional warehouses (master warehouse, factory warehouse, etc.) and
become input to the master production schedule. Demand on the supplying sources is recognized as dependent, and
standard MRP logic applies. 2) More generally, replenishment inventory calculations, which may be based on other
planning approaches such as period order quantities or "replace exactly what was used," rather than being limited to
the time-phased order point approach.
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11. Exponential
smoothing
forecast
A type of weighted moving average forecasting technique in which past observations are geometrically discounted
according to their age. The heaviest weight is assigned to the most recent data. The smoothing is termed exponential
because data points are weighted in accordance with an exponential function of their age. The technique makes use o
a smoothing constant to apply to the difference between the most recent forecast and the critical sales data, thus
avoiding the necessity of carrying historical sales data. The approach can be used for data that exhibit no trend or
seasonal patterns. Higher order exponential smoothing models can be used for data with either (or both) trend and
seasonality.
12. Extrinsic
forecasting
A forecast method on a correlated leading indicator, such as estimating furniture sales based on housing starts.
Extrinsic forecasts tend to be more useful for large aggregations, such as total company sales, than for individual
product sales. Ant: intrinsic forecast method. See: quantitative forecasting technique.
13. Forecasting
process
Data gathering and preparation --> Forecast generation --> Volume and mix reconciliation #1 --> Applying judgeme
--> Volume and mix reconciliation #2 --> Decision-making and authorization --> Volume and mix reconciliation #3
-> Documenting assumptions
14. Imbalances in
supply and
demand can
cause
- poor levels of customer service
- buildup of inventory from large-batch production
- weakened competitive position
15. Intrinsic
forecasting
A forecast based on internal factors, such as an average of past sales. Ant: extrinsic forecast.
16. Keys to
successful
forecasting
1) People who are responsible for and capable of making the right decisions on what forecasting models to use in
different situations
2) Access to data and knowing what data are relevant
3) Selection of software applications to support the forecasting requirements of companies that differ, for example, in
terms of manufacturing environments, processes, variety of products, and volume
17. Manufacturing
environment
The framework in which manufacturing strategy is developed and implemented. Elements of the manufacturing
environment include external environmental forces, corporate strategy, business unit strategy, other functional
strategies (marketing, engineering, finance, etc.), product selection, product/process design, product/process
technology, and management competencies. Often refers to whether a company, plant, product, or service is make-to
stock, make-to-order, or assemble-to-order. Syn: production environment.
18. Master
productionschedule
(MPS)
Individual end items, i.e. Master Scheduling
19. Master
scheduling
The process where the master schedule is generated and reviewed and adjustments made to the master production
schedule to ensure consistency with the production plan. The master production schedule (the line on the grid) is the
primary input to the material requirements plan. The sum of the master production schedules for the items within the
product family must equal the production plan for that family.
20. Product mix The proportion of individual products that make up the total production or sales volume. Changes in the product mix
can mean drastic changes in the manufacturing requirements for certain types of labor and material.
21. Production
plan
Product family data, i.e. S&OP
22. Pyramid
Forecasting
Marketing and sales roll-up the forecast from SKU level to product family to business plan. Management makes
desired adjustments and then forces-down a new forecast in the same ratio as it was rolled-up
23. Quantitative
forecasting
techniques
An approach to forecasting where historical demand data is used to project future demand. Extrinsic and intrinsic
techniques are typically used. See: extrinsic forecasting method, intrinsic forecasting method.
24. Regression
analysis
A statistical technique for determining the best mathematical expression describing the functional relationship
between one response and one or more independent variables. See: least-squares method.
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25. Resource
planning
Capacity planning conducted at the business plan level. The process of establishing, measuring, and adjusting limits or
levels of long-range capacity. Resource planning is normally based on the production plan but may be driven by higher
level plans beyond the time horizon for the production plan, e.g. , the business plan. It addresses those resources that tak
long periods of time to acquire. Resource planning decisions always require top management approval. Syn: resource
requirements planning. See: capacity planning, long-term planning.
26. rough-cut
capacity
planning
The process of converting the master production schedule into requirements for key resources, often including labor,
machinery, warehouse space, suppliers' capabilities, and, in some cases, money. Comparison to available or
demonstrated capacity is usually done for each key resource. This comparison assists the master scheduler in establishi
a feasible master production schedule. Three approaches to performing RCCP are the bill of labor (resources, capacity)
approach, the capacity planning using overall factors approach, and the resource profile approach. See: bill of resources
capacity planning, capacity planning using overall factors, product load profile, resource profile.
27. S&OP
Forecast
- Consensus on the sales and operations plan
- adequacy of resources for the production and distribution plan
- consistency of the sales and operations plan and financial plan
28. S&OP
Qualitative
Forecasting
techniques
Expert opinion, pyramid, focus group, Delphi
29. S&OP
Quantitative
forecasting
techniques
Time series forecasts, decomposition, regression analysis
30. Sales and
Operations
Planning (
S&OP)
A process to develop tactical plans that provide management the ability to strategically direct its businesses to achieve
competitive advantage on a continuous basis by integrating customer-focused marketing plans for new and exis ting
products with the management of the supply chain. The process brings together all the plans for the business (sales,
marketing, development, manufacturing, sourcing, and financia l) into one integrated set of plans. It is performed at lea
once a month and is reviewed by management at an aggregate (product family) level. The process must reconcile all
supply, demand, and new-product plans at both the detail and aggregate levels and tie to the business plan. It is the
definitive statement of the company's plans for the near to intermediate term, covering a horizon sufficient to plan for
resources and to support the annual business planning process. Executed properly, the sales and operation planning
process links the strategic plans for the business with its execution and reviews performance measurements for
continuous improvement. See: aggregate planning, production plan, production planning, sales plan, tactical planning
31. Seasonal
index
A number used to adjust data to seasonal demand. Syn: seasonal adjustment. See: base series.
32. Selecting a
forecasting
model
standard deviation of period demand
CV = --------------------------------------------------
average period demand
if CV < 1 is considered low-variance, CV > 1 considered high-variance
33. Simple
moving
average
A moving average where the oldest data point is dropped and the newest data point is included in the calculation. All da
points are assigned equal weights. See: moving average, weighted moving average.
34. Strategic
planning
The plan for how to marshal and determine actions to support the mission, goals, and objectives of an organization.
Generally includes an organization's explicit mission, goals, and objectives and the specific actions needed to achieve
those goals and objectives. See: business plan, operational plan, strategic planning, strategy, tactical plan.
35. Time series
analysis
Analysis of any variable classified by time in which the values of the variable are functions of the time periods. Time seri
analysis is used in forecasting. A time series consists of seasonal, cyclical, trend, and random components. See: cyclica
component, random component, seasonal component, trend component.
36. Weighted
moving
average
An averaging technique in which the data to be averaged are not uniformly weighted but are given values according to
their importance. See: moving average, simple moving average.