MOVISAFE® UCS..B Multi-Axis Safety Modules · Operating Instructions – MOVISAFE9 ® UCS..B...

*20145349_0716*Drive Technology \ Drive Automation \ System Integration \ Services

Operating Instructions

MOVISAFE® UCS..B Multi-Axis Safety Modules

Edition 07/2016 20145349/EN

SEW-EURODRIVE—Driving the world

Contents

Operating Instructions – MOVISAFE® UCS..B Multi-Axis Safety Modules 3

Contents1 General information.................................................................................................................. 9

1.1 About this documentation ............................................................................................... 91.2 Structure of the safety notes ........................................................................................... 9

1.2.1 Meaning of signal words ................................................................................ 91.2.2 Structure of section-related safety notes........................................................ 91.2.3 Structure of embedded safety notes ............................................................ 10

1.3 Rights to claim under limited warranty .......................................................................... 101.4 Content of the documentation....................................................................................... 111.5 Exclusion of liability....................................................................................................... 111.6 Other applicable documentation ................................................................................... 111.7 Product names and trademarks.................................................................................... 111.8 Copyright notice ............................................................................................................ 111.9 Definitions ..................................................................................................................... 121.10 Abbreviations used ....................................................................................................... 12

2 Safety notes ............................................................................................................................ 142.1 General information ...................................................................................................... 142.2 Target group ................................................................................................................. 142.3 Designated use ............................................................................................................. 152.4 Transportation and storage........................................................................................... 152.5 Installation..................................................................................................................... 162.6 Electrical connection ..................................................................................................... 162.7 Operation ...................................................................................................................... 17

3 Device structure ..................................................................................................................... 183.1 Type designation........................................................................................................... 183.2 Scope of delivery .......................................................................................................... 18

3.2.1 Safety modules ............................................................................................ 183.2.2 Backplane bus connector............................................................................. 193.2.3 Optional scope of delivery............................................................................ 20

3.3 Device properties .......................................................................................................... 213.3.1 General information...................................................................................... 213.3.2 Safety functions............................................................................................ 22

3.4 UCS..B nameplate ........................................................................................................ 233.5 Device structure of basic modules ................................................................................ 24

3.5.1 UCS50B ....................................................................................................... 243.5.2 UCS50B/PS ................................................................................................. 263.5.3 UCS50B/DP (hardware version 01) ............................................................. 283.5.4 UCS50B/DP (hardware version 02) ............................................................. 303.5.5 UCS50B/PN ................................................................................................. 323.5.6 UCS51B ....................................................................................................... 343.5.7 UCS51B/PS ................................................................................................. 36

3.6 Device structure – expansion modules ......................................................................... 383.6.1 UCS61B single-axis expansion.................................................................... 383.6.2 UCS62B 2-axis expansion ........................................................................... 393.6.3 UCS63B I/O expansion ................................................................................ 40

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Operating Instructions – MOVISAFE® UCS..B Multi-Axis Safety Modules4

4 Mechanical installation .......................................................................................................... 414.1 General installation notes ............................................................................................. 41

4.1.1 Mounting position ......................................................................................... 424.2 Dimension drawing – standard profile rail..................................................................... 424.3 Installation clearance .................................................................................................... 43

4.3.1 Installation clearance without backplane bus connector .............................. 434.3.2 Installation clearance with backplane bus connector ................................... 43

4.4 Step-by-step instruction for installing MOVISAFE® UCS..B ......................................... 444.5 Step-by-step instruction for removing MOVISAFE® UCS..B ........................................ 454.6 Expansion of the basic modules ................................................................................... 46

4.6.1 Maximum expansion stage .......................................................................... 464.6.2 Backplane bus connector............................................................................. 464.6.3 Addressing an expansion module ................................................................ 48

5 Electrical installation.............................................................................................................. 495.1 Connection and terminal description of the basic modules........................................... 49

5.1.1 Part numbers................................................................................................ 495.1.2 UCS50B, 50B/PS, 50B/DP und 50B/PN terminal description ...................... 495.1.3 UCS51B and UCS51B/PS terminal description ........................................... 51

5.2 Connection and terminal description of expansion modules......................................... 545.2.1 Part numbers................................................................................................ 545.2.2 Terminal description UCS61B/62B .............................................................. 545.2.3 Terminal description UCS63B...................................................................... 55

5.3 Installation..................................................................................................................... 575.3.1 Installation notes .......................................................................................... 575.3.2 Measures for electromagnetic compatibility (EMC)...................................... 575.3.3 Installation example ..................................................................................... 58

5.4 Voltage supply of the UCS..B multi-axis safety modules .............................................. 585.5 Digital input connection................................................................................................. 59

5.5.1 Use of the pulse outputs .............................................................................. 625.6 Wiring of the outputs ..................................................................................................... 62

5.6.1 General information...................................................................................... 625.6.2 Connection of outputs at the basic module .................................................. 655.6.3 Connection of outputs at the expansion module .......................................... 71

5.7 Connection of position and velocity sensors................................................................. 725.7.1 Before you start ............................................................................................ 725.7.2 General installation notes for encoders........................................................ 735.7.3 Assignment of the encoder types to the MOVISAFE® UCS..B multi-axis safety

module ......................................................................................................... 735.7.4 Combination of different encoder types with MOVISAFE® UCS..B multi-axis....

745.7.5 Connection of HTL proximity sensors .......................................................... 775.7.6 Connection of SSI encoders ........................................................................ 795.7.7 Measuring error during speed measurement ............................................... 805.7.8 Voltage supply for encoder systems ............................................................ 815.7.9 Connection options for an encoder system.................................................. 84

5.8 PROFIsafe connection of MOVISAFE® UCS..B/PS multi-axis ..................................... 91

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5.8.1 Connecting the UCS..B/PS option ............................................................... 915.8.2 XCS communication interface...................................................................... 935.8.3 Configuring the PROFIsafe input profile (PII)............................................... 945.8.4 Configuring the PROFIsafe output profile (PIO)........................................... 95

5.9 SBus connection of MOVISAFE® UCS..B/PS multi-axis .............................................. 985.9.1 Connecting the UCS..B/PS option ............................................................... 985.9.2 XCD communication interface...................................................................... 995.9.3 Setting the baud rate and address for standard communication................ 1005.9.4 SBus data frame ........................................................................................ 102

5.10 PROFIBUS connection of MOVISAFE® UCS50B ...................................................... 1035.10.1 MOVISAFE® UCS50B/DP .......................................................................... 103

5.11 PROFINET connection of MOVISAFE® UCS50B/PN ................................................ 1075.11.1 MOVISAFE® UCS50B/PN .......................................................................... 107

6 Startup ................................................................................................................................... 1116.1 General startup information ........................................................................................ 111

6.1.1 Requirements............................................................................................. 1116.1.2 Startup steps ............................................................................................. 113

6.2 Communication and establishing a connection........................................................... 1136.2.1 RS485 interface X6 .................................................................................... 1136.2.2 XCD or XCS communication interfaces ..................................................... 114

6.3 MOVISAFE® Assist UCS ............................................................................................ 114

7 Validation............................................................................................................................... 1167.1 Procedure ................................................................................................................... 1167.2 Acceptance protocol ................................................................................................... 116

7.2.1 Structure of the acceptance protocol ......................................................... 1167.2.2 Creating the acceptance protocol .............................................................. 1167.2.3 Entries in the acceptance protocol ............................................................. 117

7.3 Determining/checking the response times for validation............................................. 1187.3.1 Example 1 .................................................................................................. 1197.3.2 Example 2 .................................................................................................. 119

7.4 Validation of the performance level according to EN ISO 13849-1............................. 120

8 Operation............................................................................................................................... 1218.1 Meaning of the 7-segment display .............................................................................. 1218.2 Meaning of the status LED.......................................................................................... 1228.3 Meaning of the PSU LED............................................................................................ 1228.4 Meaning of the ENTER function key........................................................................... 1228.5 Operating states.......................................................................................................... 123

8.5.1 Switch-on sequences ................................................................................. 1238.5.2 LED display on the basic module............................................................... 1238.5.3 LED display on the expansion module....................................................... 124

9 Service................................................................................................................................... 1259.1 Function test ............................................................................................................... 1259.2 Modification/changes to the device............................................................................. 1259.3 Replacement of the basic module............................................................................... 12520

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9.3.1 Preparations............................................................................................... 1259.3.2 Replacing the basic module ....................................................................... 1269.3.3 Concluding measures ................................................................................ 127

9.4 Replacing the axis expansion module ........................................................................ 1279.4.1 Preparation................................................................................................. 1279.4.2 Replacing the axis expansion module........................................................ 1279.4.3 Concluding measures ................................................................................ 128

9.5 Replacing an SSI absolute encoder............................................................................ 1299.5.1 Replacing the SSI absolute encoder with inactive position processing ..... 1299.5.2 Replacing the SSI absolute encoder with active position processing ........ 1309.5.3 Replacing the SSI absolute encoder with active position processing with EOS

function....................................................................................................... 1329.6 Types of error and alarm messages ........................................................................... 133

9.6.1 Display of error or alarm messages ........................................................... 1339.7 Disposal ...................................................................................................................... 134

10 Technical data....................................................................................................................... 13510.1 General technical data ................................................................................................ 13510.2 Power consumption of the safety modules ................................................................. 13510.3 Technical data of the inputs ........................................................................................ 13610.4 Technical data: Outputs .............................................................................................. 13710.5 Safety characteristics basic modles............................................................................ 138

10.5.1 MOVISAFE® UCS50B, UCS50B/DP, UCS50B/PN .................................... 13810.5.2 MOVISAFE® UCS50B/PS .......................................................................... 13910.5.3 MOVISAFE® UCS51B ................................................................................ 14010.5.4 MOVISAFE® UCS51B/PS .......................................................................... 141

10.6 Safety characteristics axis expansion modules .......................................................... 14110.6.1 MOVISAFE® UCS61B ................................................................................ 14110.6.2 MOVISAFE® UCS62B ................................................................................ 142

10.7 Safety characteristics expansion module.................................................................... 14210.7.1 MOVISAFE® UCS63B ................................................................................ 142

10.8 MOVISAFE® response times ..................................................................................... 14310.8.1 Response times of the basic modules ....................................................... 14410.8.2 Response times of the expansion modules ............................................... 14510.8.3 Response times for Fast_Channel............................................................. 14610.8.4 Response times for overspeed distance monitoring .................................. 146

10.9 Diagnostic values........................................................................................................ 14710.9.1 Digital inputs............................................................................................... 14710.9.2 Digital outputs ............................................................................................ 14910.9.3 General diagnostics for encoder interface ................................................. 150

10.10 Specification of encoder interfaces ............................................................................. 15110.10.1 Absolute encoder ....................................................................................... 15110.10.2 TTL encoder............................................................................................... 15210.10.3 SIN/COS encoders..................................................................................... 15210.10.4 HTL proximity sensor ................................................................................. 153

10.11 Plug connectors of basic module ................................................................................ 15310.11.1 Pin assignment X6 ..................................................................................... 153

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10.11.2 Pin assignment X11 ................................................................................... 15310.11.3 Pin assignment X12 ................................................................................... 15410.11.4 Pin assignment X13 ................................................................................... 15410.11.5 Pin assignment X14 ................................................................................... 15510.11.6 Pin assignment X15 ................................................................................... 15510.11.7 Pin assignment X21 ................................................................................... 15510.11.8 Pin assignment X22 ................................................................................... 15610.11.9 Pin assignment X23 ................................................................................... 15610.11.10 Pin assignment X25 ................................................................................... 15710.11.11 Pin assignment X31 ................................................................................... 15710.11.12 Pin assignment X32 ................................................................................... 15810.11.13 Pin assignment X33 ................................................................................... 15810.11.14 Pin assignment X35 ................................................................................... 15910.11.15 Pin assignment X41 ................................................................................... 15910.11.16 Pin assignment X42 ................................................................................... 15910.11.17 Pin assignment X43 ................................................................................... 16010.11.18 Pin assignment X45 ................................................................................... 16010.11.19 Pin assignment XDP .................................................................................. 16110.11.20 Pin assignment XPN .................................................................................. 16110.11.21 Pin assignment XCS .................................................................................. 16110.11.22 Pin assignment XCD .................................................................................. 162

10.12 Plug connectors axis expansion module..................................................................... 16210.12.1 Pin assignment encoder interface X7/X8 ................................................... 16210.12.2 Pin assignment X16 ................................................................................... 16310.12.3 Pin assignment X17 ................................................................................... 16310.12.4 Pin assignment X26 ................................................................................... 16410.12.5 Pin assignment X36 ................................................................................... 16410.12.6 Pin assignment X46 ................................................................................... 165

10.13 Plug connectors of expansion module ........................................................................ 16510.13.1 Pin assignment X18 ................................................................................... 16510.13.2 Pin assignment X19 ................................................................................... 16510.13.3 Pin assignment X28 ................................................................................... 16610.13.4 Pin assignment X29 ................................................................................... 16610.13.5 Pin assignment X38 ................................................................................... 16610.13.6 Pin assignment X39 ................................................................................... 16710.13.7 Pin assignment X48 ................................................................................... 16710.13.8 Pin assignment X49 ................................................................................... 167

10.14 Dimension drawing ..................................................................................................... 168

11 MOVISAFE® UCS..B declaration of conformity .................................................................. 169

12 Appendix ............................................................................................................................... 17012.1 Reference tables of the inputs and outputs ................................................................ 170

12.1.1 Inputs on the basic module ........................................................................ 17012.1.2 Inputs on the axis expansion module......................................................... 17112.1.3 Inputs on the I/O expansion module .......................................................... 17212.1.4 Outputs on the basic module ..................................................................... 172

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12.1.5 Outputs on the I/O expansion module........................................................ 174

Index ...................................................................................................................................... 175

13 Address list ........................................................................................................................... 180

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1General informationAbout this documentation


1 General information1.1 About this documentation

This documentation is an integral part of the product. The documentation is intendedfor all employees who perform assembly, installation, startup, and service work on theproduct.Make sure this documentation is accessible and legible. Ensure that persons respons-ible for the machinery and its operation as well as persons who work on the device in-dependently have read through the documentation carefully and understood it. If youare unclear about any of the information in this documentation or require further in-formation, contact SEW‑EURODRIVE.

1.2 Structure of the safety notes1.2.1 Meaning of signal words

The following table shows the grading and meaning of the signal words for safetynotes.

Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries.

WARNING Possible dangerous situation Severe or fatal injuries.

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or itsenvironment.

INFORMATION Useful information or tip: Simplifieshandling of the drive system.

1.2.2 Structure of section-related safety notesSection-related safety notes do not apply to a specific action but to several actionspertaining to one subject. The hazard symbols used either indicate a general hazardor a specific hazard.This is the formal structure of a safety note for a specific section:

SIGNAL WORDType and source of hazard.Possible consequence(s) if disregarded.• Measure(s) to prevent the hazard.

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1 General informationRights to claim under limited warranty


Meaning of the hazard symbolsThe hazard symbols in the safety notes have the following meaning:

Hazard symbol MeaningGeneral hazard

Warning of dangerous electrical voltage

Warning of hot surfaces

Warning of risk of crushing

Warning of suspended load

Warning of automatic restart

1.2.3 Structure of embedded safety notesEmbedded safety notes are directly integrated into the instructions just before the de-scription of the dangerous action.This is the formal structure of an embedded safety note:

SIGNAL WORD Type and source of hazard. Possible consequence(s) if disreg-arded. Measure(s) to prevent the hazard.

1.3 Rights to claim under limited warrantyRead the information in this documentation. This is essential for fault-free operationand fulfillment of any rights to claim under limited warranty. Read the documentationbefore you start working with the unit!

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1General informationContent of the documentation


1.4 Content of the documentationThe current version of the documentation is the original.This document contains additional safety-relevant information and conditions for usein safety-related applications.

1.5 Exclusion of liabilityRead the information in this documentation, otherwise safe operation is impossible.You must comply with the information contained in this documentation to achieve thespecified product characteristics and performance features. SEW‑EURODRIVE as-sumes no liability for injury to persons or damage to equipment or property resultingfrom non-observance of these operating instructions. In such cases,SEW‑EURODRIVE assumes no liability for defects.

1.6 Other applicable documentationObserve the following applicable documentation:• Online help in the MOVISAFE® Config UCS MA software• MOVISAFE® UCS..B system manual• Acceptance protocol of the MOVISAFE® Config UCS MA software. Is used as ac-

ceptance protocol during validation.• Acceptance protocol of the MOVISAFE® Assist UCS software. Is used as accept-

ance protocol during validation.• Certificates and safety characteristics for the MOVISAFE® UCS..B safety modules.Always use the latest edition of documentation and software.The SEW‑EURODRIVE homepage (www.sew‑eurodrive.com) provides a broad selec-tion of documentation downloads in various languages. If you are unclear about any ofthe information in this documentation, or if you require further information, contactSEW‑EURODRIVE directly.If required, you can order printed copies of the documentation fromSEW‑EURODRIVE GmbH & Co KG.

1.7 Product names and trademarksThe brands and product names in this documentation are trademarks or registeredtrademarks of their respective titleholders.

1.8 Copyright notice© 2016 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-tion, distribution or any other use of the whole or any part of this documentation isstrictly prohibited.

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1 General informationDefinitions


1.9 Definitions• The designation UCS..B is used as a generic term for all derivatives of the

MOVISAFE® UCS..B product series. If the operating instructions refer to a certainderivative, the full designation is used.

• The term "safe" in this document refers to the classification as a safe function up toperformance level e (PL e) according to EN ISO 13849-1 and SIL 3 according toEN 61508.

• The "MOVISAFE® Config UCS MA" parameter setting software is a programmingand configuration tool for the MOVISAFE® UCS..B device family.

• Internally, the MOVISAFE® devices consist of 2 independent processing units.They are referred to as system A and system B in this document.

1.10 Abbreviations used

Abbrevi-ation

Meaning

IL Instruction list

BG German employer's liability insurance association

BST Safety-related brake module

IFA Institute for Occupational Safety and Health of the German Social Acci-dent Insurance (formerly BGIA)

CLK Clock

CRC Cyclic Redundancy Check

DC • Safety functions: Diagnostic coverage• Voltage ratings: DC voltage

DI Digital input

DIN German institute for standardization

DIO Digital Input/output (configurable digital input/output)

DIP Dual in-line package

DO Digital output

EMU Emergency Monitoring Unit

EMC Electromagnetic compatibility

EN European standard

EOS External Offset Setup

F PLC Failsafe programmable logic controller

High-side Output switching to positive with DC 24 V

HTL High transistor logic (on DC 24 V basis)

ICS Input Elements Muting

IP Ingress Protection (degree of protection)

ISO International Organization for Standardization

Cat. Category

LED Light Emitting Diode

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1General informationAbbreviations used


Abbrevi-ation

Meaning

Low-Side Output switching to the reference potential

OLC Operational limit control

OSSD Output signal switching device

P1, P2 Pulse output 1, 2

PIO Process image of the outputs

PII Process image of the inputs

PELV Protective extra low voltage

PES Programmable electronic system

PDM Position deviation mode

PL Performance Level

POR Power On Reset

PLC Programmable logic controller

SCA Safe Cam

SIL Safety Integrity Level

SLP Safely Limited Position

SDI Safe Direction

SEL Safe emergency limit

SELV Safety extra low voltage

SLI Safely Limited Increment

SLS Safely Limited Speed

SOS Safe operating stop

PLC Programmable controller

SSX Safe stop, can be parameterized as SS1 or SS2

SSI Synchronous serial interface

STO Safe Torque Off

TTL Transistor-transistor logic

VDE German Association for Electrical, Electronic & Information Technolo-gies

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2 Safety notesGeneral information


2 Safety notes2.1 General information

The following basic safety notes must be read carefully to prevent injury to personsand damage to property. The user must ensure that the basic safety notes are readand observed.Make sure that persons responsible for the system and its operation as well as per-sons working on the system independently have carefully read through and under-stood the contents of the documentation. If you are unclear about any of the informa-tion in this documentation, or if you require further information, contactSEW‑EURODRIVE.Also adhere to the supplementary safety notes in this document and in the document-ation of the connected devices from SEW‑EURODRIVE.This document does not replace the detailed documentation for the connected units.This document assumes that the user has access to and is familiar with the document-ation for all connected units from SEW‑EURODRIVE.Never install or operate damaged products. In the event of damage, submit a com-plaint to the shipping company immediately.This documentation focuses on the basic functions of the device and the correspond-ing installation. The programming is illustrated in the online help. The correspondingknowledge is a key requirement for working with MOVISAFE® UCS..B.Unauthorized removal of covers, improper use, or incorrect installation and operationmay result in severe injury to persons, or damage to machinery. Refer to the docu-mentation for additional information.

2.2 Target groupAny work with the software may only be performed by adequately qualified personnel.Qualified personnel in this context are persons who have the following qualifications:• Appropriate instruction.• Knowledge of this documentation and other applicable documentation.• SEW‑EURODRIVE recommends additional product training for products that are

operated using this software.All mechanical work on connected units is to be performed exclusively by adequatelyqualified personnel. Qualified personnel in the context of this documentation are per-sons familiar with the design, mechanical installation, troubleshooting and mainten-ance of the product, who possess the following qualifications:• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician

(final examinations must have been passed).• Knowledge of this documentation and other applicable documentation.All electrical work on connected units is to be performed exclusively by adequatelyqualified electricians. Qualified electricians in the context of this documentation arepersons familiar with electrical installation, startup, troubleshooting and maintenanceof the product, who possess the following qualifications:• Training in electrical engineering, e.g. as an electrician or mechatronics technician

(final examinations must have been passed).• Knowledge of this documentation and other applicable documentation.

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2Safety notesDesignated use


• Knowledge of the relevant safety regulations and laws.• Knowledge of all other standards, directives and laws named in this documenta-

tion.The above mentioned persons must have the authorization expressly issued by thecompany to install, operate, program, configure, label and ground devices, systemsand circuits in accordance with the standards of safety technology.All work in further areas of transportation, storage, operation and waste disposal mustonly be carried out by persons who are trained appropriately.

2.3 Designated useThe MOVISAFE® UCS..B safety modules are modular, programmable safety control-lers for the implementation of safe disconnection functions and safety functions. Thedevices are intended for the use:• In emergency off devices• As safety-related component according to Directive 2006/42/EC (Machinery Direct-

ive)• As PES for risk reduction according to EN 61508• In safety circuits according to EN 60204-1 and EN 60204-32• As PES for functional safety according to EN 62061• As SRP/CS according to EN 13849• As device for implementing the safety functions according to EN 61800-5-2• As logics unit for signal conversion and processing in two-hand circuit according to

EN 574The safety modules, including the expansion module, are safety components accord-ing to appendix IV Directive 2006/42/EC (Machinery Directive). They have been de-veloped, designed and produced in compliance with the directive mentioned above, aswell as the EMC Directive 2014/30/EU.You must observe the technical data and information on the connection requirementsas provided on the nameplate and in the documentation.

INFORMATION• Ensure compliance with nationally applicable laws and directives before you start

the designated operation.• A use of the MOVISAFE® UCS..B safety modules is possible in all UL-relevant

countries. Therefore, the maximum voltage of the relay contacts must be limited toDC 24 V.

2.4 Transportation and storageYou must observe the information regarding transport, storage and proper handlingaccording to EN 60068-2-6 in reference to the values specified in chapter "Technicaldata". Comply with the requirements for climatic conditions stated in chapter "Tech-nical data".

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2 Safety notesInstallation


2.5 InstallationThe safety modules must be installed and cooled according to the regulations andspecifications in the relevant documentation.Protect MOVISAFE® UCS..B safety modules from improper strain. Ensure that ele-ments are not deformed and/or insulation spaces are maintained, particularly duringtransportation. Avoid contact with electronic elements and contacts.MOVISAFE® UCS..B safety modules contain components that can be damaged byelectrostatic energy and could suffer irreparable damage in case of improper handling.During installation or removal of the safety module, avoid any electrostatic dischargeto the terminal and plug-in connections routed to the outside. Prevent mechanicaldamage or destruction of electric components (may pose health risk).The following applications are prohibited unless explicitly permitted:• Use in potentially explosive atmospheres• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

2.6 Electrical connectionObserve the applicable national accident prevention regulations when working on liveMOVISAFE® UCS..B safety modules (e.g. BGV A3).Perform electrical installation according to the pertinent regulations (e.g. cable crosssections, fusing, protective conductor connection). For any additional information, referto the applicable documentation.You will find notes on EMC‑compliant installation, such as shielding, grounding, ar-rangement of filters and routing of lines, in the documentation of the safety module.The manufacturer of the system or machine is responsible for maintaining the limitsestablished by EMC legislation.Preventive measures and protection devices must meet the regulations in force (e.g.EN 60204).

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2Safety notesOperation


2.7 Operation• Systems with integrated MOVISAFE® UCS..B safety modules must be equipped

with additional monitoring and protection devices, if necessary, according to theapplicable safety guidelines, such as the law governing technical equipment, acci-dent prevention regulations, etc.

• The fact that the operation LED and other display elements are no longer illumin-ated does not indicate that the device has been disconnected from the supply sys-tem and no longer carries any voltage.

• Mechanical blocking or internal safety functions of the device can cause a motorstandstill. Eliminating the cause of the problem or performing a reset may result inthe drive re-starting automatically. If, for safety reasons, this is not permitted forthe drive-controlled machine, disconnect the unit from the supply system beforecorrecting the error.

• The system/machine manufacturer must perform a system/machine-specific riskanalysis. The use of the drive system must be considered for the analysis.

• Before carrying out work on the electrical section of the drive system, the supplyvoltage must be disconnected using an external maintenance switch/main switch.

• When the DC 24 V voltage supply is disconnected, mains voltage is still present onthe drive inverter's DC link.

• If the brake control and/or the motor brake fails, the drive can coast for muchlonger (depending on the friction and inertia of the system). In case of regenerativeloads (e.g. lifting axes, declining conveying lines), the drive can even accelerate.This must be taken into account for the risk analysis of the system/machine andprevented by safety-relevant additional measures (e.g. safety braking system), ifrequired.The inverter cannot be used without an additional brake system for application-specific safety functions that require active deceleration (braking) of the dangerousmovement.

• When using the SS1(c)/SS2(c) function, the deceleration of the drive is not mon-itored with respect to safety. In the event of a fault, the drive might not be brakedduring the deceleration time, or it might even accelerate.In this case, the STO function is only activated after the set time delay has passed.The resulting danger must be taken into account for the risk analysis of the sys-tem/machine. Additional safety measures have to be implemented if required.

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3 Device structureType designation


3 Device structure3.1 Type designation

The type designation MOVISAFE® UCSxxB/.. multi-axis includes the following inform-ation:

UCSxxB/.. MOVISAFE® UCSxxB/.. safety module Multi-axis

UCS Series:

U Universal

C Control

S System

x Module type:

5 Basic module

6 Expansion module

x Basic module with logic processing:

0 Standard design

1 With additional digital inputs/outputs

Expansion module:

1 With 1 encoder interface

2 With 2 encoder interface

3 With digital inputs/outputs

B Device generation

/.. Communication:

PS PROFIsafe communication

DP PROFIBUS communication

PN PROFINET communication

3.2 Scope of delivery3.2.1 Safety modules

The scope of delivery includes the following components:• MOVISAFE® UCS..B safety module• Connectors for all signal terminals without encoder connection

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3Device structureScope of delivery


3.2.2 Backplane bus connector

INFORMATIONObserve the following information when you order a basic module in connection withan expansion module.• You have to order the backplane bus connector as accessories for the basic

module:– 5 pieces with the part number 18222447– 3 pieces with the part number 28204689

• For detailed information on the installation of the backplane bus connector, referto chapter "Mechanical installation".

Basic modulesThe scope of delivery of the basic modules does not include backplane busconnectors.If you want to add at least one expansion module to the basic module, the followingtable shows the number of required backplane bus connectors for the respective basicmodule.

MOVISAFE® basic moduleUCS50B UCS50B/PS UCS50B/DP UCS50B/PN UCS51B UCS51B/PS3 4 4 4 5 6

Expansion modulesThe scope of the expansion modules does not include backplane bus connect-ors:• 1 backplane bus connectors for the UCS61B expansion module• 2 backplane bus connector for the UCS62B and UCS63B expansion moduleThe following table shows the number of the required backplane bus connectors.

MOVISAFE® expansion modulesUCS61B UCS62B UCS63B1 2 2

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3 Device structureScope of delivery


3.2.3 Optional scope of delivery

Software

4105016203

The license dongle enables the entire functionality of the MOVISAFE® Config UCS MAsoftware. The software can be used without license dongle but the functionality will belimited.

MOVISAFE® Config UCS MA functionalitiesWith license dongle Without license dongle• Creating a program.• Compiling a program.• Saving a program.• Loading a program from the PC to the

UCS..B option.

• Function chart diagnostics andSCOPE

• Device replacement (data storage);up or download of a configuration file(".cfg")

• Creating an acceptance protocol.

INFORMATION• The license dongle is not included in the delivery. You can order the license

dongle with part number 10585834.• The driver for the license dongle is installed during installation of the MOVISAFE®

Config UCS MA software.• The license dongle is compatible with the MOVISAFE® UCS..B and DCS..B

product series.

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3Device structureDevice properties


3.3 Device properties3.3.1 General information

Property MOVISAFE® UCS safety module50B 50B/PS 50B/DP 50B/PN 51B 51B/PS 61B 62B 63B

Maximum number of expansion mod-ules with digital inputs and outputsthat can be connected

2 - - -

Maximum number of expansion mod-ules with 1 or 2 encoder interfacesthat can be connected

6 - - -

Safe digital inputs 14 12 12 12

Safe configurable digital inputs/out-puts

- 20 - - 10

Safe digital outputs 2 - - -

Safe relay outputs 1 - - -

Auxiliary outputs 2 6 - - 2

Pulse outputs for crossfault monitor-ing

2 - - 2

Encoder interface for SIN/COS, TTLincremental or SSI signals

- 1 2 -

Encoder interface for HTL signals - 1 1 -

Freely programmable logic X - - -

Safety functions for speed and posi-tion monitoring

X - - -

Safe communication (CAN-S) - X - - - X - - -

SBus communication - X - - - X - - -

Maximum number of monitored axes 12 - - -

PROFIBUS communication - X - - - - - -

PROFINET communication - - X - - - - -

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3 Device structureDevice properties


3.3.2 Safety functionsThe available safety functions in the MOVISAFE® UCS..B modules are based on thedefinitions of DIN EN 61800-5-2. Partly, they provide further functionalities that exceedthe standard definitions.Depending on the selection of the module, the encoder or the encoder combination,the MOVISAFE® Config UCS MA software selects possible safety functions. Thesafety functions can be freely configured and programmed in the logics.The following table provides an overview of the maximum number of safety functionswith respect to the individual safety module.

Safety functionsof MOVISAFE®

UCS..B multi-axis

UCS50BUCS50B/PSUCS50B/DPUCS50B/PN

UCS51BUCS51B/PS

DEM 1 per axis 1 per axis

ECS 1 per axis expansion UCS61B/62B

1 per axis expansion UCS61B/62B

EMU 3 16

EOS 1 per SSI encoder 1 per SSI encoder

SAR Implementation possible with SCA

SBC Implementation with safe output

SCA 64 64

SDI 1 per axis 1 per axis

SEL 1 per axis 1 per axis

SLA Integrated in SEL, SLP, SCA, SSX, SLS, SOS

SLI 1 per axis 1 per axis

SLP 2 per axis 2 per axis

SLS 48

SOS 1 per axis 1 per axis

SS1(c) Implementation with timer and safe output

SS2(c) Implementation through timer and SOS

SSR Implementation possible with SCA

SSX1) 2 per axis 2 per axis

STO Implementation with safe output1) The safety function SSX can be configured as SS1(b) or SS2(b).

INFORMATIONMotion or position-specific safety functions require the use of an axis expansionmodule.

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3Device structureUCS..B nameplate


3.4 UCS..B nameplateThe nameplate is attached to the side of the device and contains the following inform-ation:• Part number (P/N)• Serial number (S/N)• Version (Baust)• Type designation• Hardware status (HW)• Firmware status (FW)• Production date (here: 11/11, corresponds to week 11/2011)• Permitted standards• Technical data (input, output)• Information about response timesExample:

9007201340651403

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3 Device structureDevice structure of basic modules


3.5 Device structure of basic modules3.5.1 UCS50B

X33X43

X12 X13X23

X41X31

X21X11

DI 13 14 P1 P2

X6

DO K1 K2 02 03

ENTER

[1] [2] [4][3][19]

[10][11][13] [12]

[14]

[15]

[16]

[18]

[17]

STATUSPSU

DI 01 02 03 04

DI 09 10 11 12

DI 05 06 07 08

UCS50B

[6]

[5]

[7]

[8]

[9]

4158566795

[1] X11 DC 24 V voltage supply connection


[3] X13 Auxiliary output connection

[4] X23 Connection for digital inputs

[5] PSU LED display: Voltage supply status

[6] STATUS LED display: Display of the system status

[7] DI 01 – 04 LED display: Status of digital inputs





[12] X41 Relay output connection

[13] X31 High-side/Low-side outputs connection

[14] K1, K2DO 02, 03

LED display: Relay output statusLED display: High-side/Low-side outputs status

[15] X6 Service interface connection

[16] 7-segment display, display of the system status

[17] ENTER Pushbutton for reset and display of the CRC codes

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3Device structureDevice structure of basic modules


[18] DI 13, 14P1, P2

LED display: Status of digital inputsLED display: Pulse output status

[19] X21 Digital input and pulse output connection

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3.5.2 UCS50B/PS

X33X43

X12 X13X23

X41X31

X21X11

DI 13 14 P1 P2

X6

DO K1 K2 02 03

ENTER

[1] [2] [4][23] [3]

[15][16]

[18]

[17]

[19]

[20]

[21]

[22]

STATUSPSU

DI 01 02 03 04

DI 09 10 11 12

DI 05 06 07 08

UCS50B

[5]

/PS

RUN

SYSFault

[7]

[6]

[8]

[9]

[10]

[13]

[14]

[11]

[12]

XCDXCS

8266836619





[5] XCD CAN diagnostics communication connection

[6] XCS CAN-Safe communication (PROFIsafe) connection


[8] SYSFault LED display: Communication interface connection status



[11] DIP switch: CAN communication addressing (under front cover)







[18] K1, K2DO 02, 03


[19] X6 Service interface connection 2014

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[22] DI 13, 14P1, P2



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3.5.3 UCS50B/DP (hardware version 01)

X33X43

X12 X13X23

X41X31

X21X11

DI 13 14 P1 P2

X6

DO K1 K2 02 03

ENTER

[1] [3][2] [4] [6][5][26]

[14][15][16][17][18][20] [19]

[21]

[22]

[23]

[25]

[24]

STATUSPSU

DI 01 02 03 04

DI 09 10 11 12

DI 05 06 07 08

UCS50B

[7]

[8]

[9]

[10]

[11]

[12]

[13]

XDP

16

59

STATUS

SYS

FaultDP

S1

S2

S3

S4

12

ON

13817174411







[7] S1S2

DIP switch: Backplane bus terminationDIP switch: PROFIBUS termination


[9] SYSFault LED display: Status internal communication with basic module

[10] DP LED display: PROFIBUS communication status

[11] XDP PROFIBUS connection

[12] S3 Address switch PROFIBUS address: High Byte setting

[13] S4 Address switch PROFIBUS address: Low Byte setting






[19] X41 Relay output connection 2014

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[21] K1, K2DO 02, 03





[25] DI 13, 14P1, P2



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3.5.4 UCS50B/DP (hardware version 02)

X33X43

X12 X13X23

X41X31

X21X11

DI 13 14 P1 P2

X6

DO K1 K2 02 03

ENTER

STATUSPSU

DI 01 02 03 04

DI 09 10 11 12

DI 05 06 07 08

UCS50B

XD

P

BUS

PRO

FI

DP

SY

S

Fau

lt

STA

TU

S

0

8

4

C

1

9

5

D

2

A

6

E

3

B

7

F0

8

4

C

1

9

5

D

2

A

6

E

3

B

7

F16

59

[1] [3][2] [4] [6] [7] [8] [9] [10][5][25]

[13][14][15][16][17][19] [18]

[20]

[21]

[22]

[24]

[23][11]

[12]

8273611275







[7] DP LED display: PROFIBUS communication status

[8] SYSFault LED display: Status internal communication with basic module


[10] XDP PROFIBUS connection

[11] Address switch PROFIBUS address (back of the device): HighByte setting

[12] Address switch PROFIBUS address (back of the device): LowByte setting








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[20] K1, K2DO 02, 03





[24] DI 13, 14P1, P2



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3.5.5 UCS50B/PN

X33X43

X12 X13X23

X41X31

X21X11

DI 13 14 P1 P2

X6

DO K1 K2 02 03

ENTER

[1] [2][23] [3] [4]

[15][16]

[18]

[17]

[19]

[20]

[21]

[22]

STATUS

PN

STA

TU

S

PSU

DI 01 02 03 04

DI 09 10 11 12

DI 05 06 07 08

UCS50B

[5]

[7]

[8]

[6]

[9]

[10]

[14]

[13]

[11]XP

N

NET

PRO

FI

IND

US

TR

IAL

ET

HE

RN

ET

[12]

SY

S-F

AU

LT

8269871883






[6] PN LED display: PROFINET communication status

[7] SYS-FAULT

LED display: Status internal communication with basic module




[11] XPN PROFINET connection







[18] K1, K2DO 02, 03



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[22] DI 13, 14P1, P2



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3.5.6 UCS51B

X33X43

X12 X13X23

X41X31

X21X11

DI 13 14 P1 P2

X6

DO K1 K2 02 03

ENTER

DIO 11 12

DIO 17 18 19 20

DIO 13 14 15 16

STATUSPSU

X35X45

X14 X15X25

DI 01 02 03 04

UCS51B

DI 09 10 11 12

DI 05 06 07 08

DIO 01 02

DIO 07 08 09 10

DIO 03 04 05 06

X22

X32X42

DO 04 05 DO 06 07

[1] [2] [3] [4] [5] [6] [7] [8][33]

[9]

[10]

[11]

[12]

[13]

[16]

[17]

[14]

[18]

[19]

[15]

[21] [20][23] [22][25] [24][27] [26]

[28]

[29]

[30]

[32]

[31]

9007203376822283



[3] X22 Digital input/output and auxiliary output connection









[12] DIO11, 12DO 06, 07

LED display: Configurable digital input/output statusLED display: Auxiliary output status

[13] DIO01, 02DO 04, 05


[14] DIO03 – 06 LED display: Configurable digital input/output status




[18] DIO17 – 20 LED display: Configurable digital input/output status 2014

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[22] X43 Configurable digital input/output connection






[28] K1, K2DO 02, 03





[32] DI 13, 14P1, P2



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3.5.7 UCS51B/PS

X33X43

X12 X13X23

X41X31

X21X11

DI 13 14 P1 P2

X6

DO K1 K2 02 03

ENTER

DIO 11 12

DIO 17 18 19 20

DIO 13 14 15 16

STATUSPSU

X35X45

X14 X15X25

DI 01 02 03 04

UCS51B

DI 09 10 11 12

DI 05 06 07 08

DIO 01 02

DIO 07 08 09 10

DIO 03 04 05 06

X22

X32X42

DO 04 05 DO 06 07

[1] [2] [3] [4] [5] [6] [7] [8][38]

[11]

[12]

[13]

[16]

[17]

[21]

[22]

[18]

[23]

[24]

[20]

[26] [25][28] [27][30] [29][32] [31]

[33]

[34]

[35]

[37]

[36]

/PS

RUN

SYSFault

[10]

[9]

[14]

[15]

[19]

XCDXCS

8269937547









[9] XCD CAN diagnostics communication connection

[10] XCS CAN-Safe communication (PROFIsafe) connection




[14] RUN LED display: Status communication interface operation

[15] SYSFault LED display: Status communication interface connection

[16] DIO11, 12DO 06, 07


[17] DIO01, 02DO 04, 05



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[19] DIP switch, CAN communication addressing (under front cover)














[33] K1, K2DO 02, 03





[37] DI 13, 14P1, P2



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3 Device structureDevice structure – expansion modules


3.6 Device structure – expansion modules3.6.1 UCS61B single-axis expansion

X46X36

X16X26

X7

UCS61B

DI 09 10 11 12

DI 05 06 07 08

DI 01 02 03 04

STATUS

[5]

[4]

[2]

[3]

[6]

[7]

[10]

[9]

[1]

[8]

4122077579

[1] X16 Voltage supply connection for encoders at X7

[2] X26 Connection digital inputs

[3] STATUS LED display of the system status


[5] X7 TTL, SIN/COS or SSI encoder connection



[8] Address selection switch for addressing the module (on rear ofmodule)

[9] X36 Digital inputs connection, HTL proximity sensor connection


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3Device structureDevice structure – expansion modules


3.6.2 UCS62B 2-axis expansion

UCS62B

DI 05 06 07 08

DI 09 10 11 12

DI 01 02 03 04

STATUS

X8

X36X46

X16X26

X17

X7

16

59

[1] [2]

[3]

[5]

[6]

[9]

[8]

[7]

[10]

[12]

[11]

[4]

4122084747



[3] X8 TTL, SIN/COS or SSI encoder connection



[6] X36 Digital inputs connection, HTL proximity sensor connection



[9] X7 TTL incremental, SIN/COS or SSI encoder connection




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3 Device structureDevice structure – expansion modules


3.6.3 UCS63B I/O expansion

UCS63B

DI 01 02 03 04

DIO 03 04 05 06 DI 05 06 07 08

DI 09 10 11 12

STATUS

DIO 01 02 P1 P2

DIO 07 08 09 10

X38X48

X39X49

X18X28

X19X29

[1] [2]

[3]

[4]

[5]

[7][14]

[13]

[15]

[16]

[8]

[9]

[10][11]

[12]

[6]

4122088203













[13] DIO 07 – 10 LED display: Configurable digital input/output status

[14] DIO 03 – 06 LED display: Configurable digital input/output status

[15] DIO 01, 02P1, P2

LED display: Configurable digital input/output statusLED display: Pulse output status

[16] X28 Configurable digital input/output connectionPulse output connection 20

1453

49/E

N –

07/

2016

4Mechanical installationGeneral installation notes


4 Mechanical installation

NOTICEObserve the following points to prevent MOVISAFE® UCS..B from being damaged:Switch off the voltage supply before you install or remove MOVISAFE® UCS..B.

4.1 General installation notes

INFORMATION• Install the individual safety modules directly on the profile rail.• Observe the degree of protection of the safety modules (IP20) when installing

MOVISAFE® UCS..B in a control cabinet.• The control cabinet must have at least the IP54 degree of protection.• Leave a 10 mm clearance to the top and the bottom in order to allow for appropri-

ate cooling of the safety modules. Make sure air can circulate freely.• There is no need for clearance at the sides of the device.• Route the cables for connecting digital inputs and contact monitoring functions

separately from each other.• Observe the permitted ambient temperature of 0 – 50 °C.• A backplane bus connector is required when expanding a basic module with an

expansion module. Install the required backplane bus connectors in the profile railbefore mounting the modules.

• The safety modules that are to be connected via backplane bus must be mountedright next to each other. Gaps between the modules are not permitted, else thebackplane bus will be interrupted.

• A safety module is not properly installed and electrically connected until it locks inplace in the backplane bus connector.

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4 Mechanical installationDimension drawing – standard profile rail


4.1.1 Mounting positionTo ensure unobstructed air circulation due to convection, install the devices only ver-tically. Do not install the devices horizontally, tilted or upside down.

UCS..B

UCS..B

UCS..B

15363692427

4.2 Dimension drawing – standard profile railYou can use the following 35 mm standard profile rail (see the following figure) for in-stallation. SEW‑EURODRIVE recommends to use version II to ensure sufficient spacefor the retaining screws of the profile rail under the backplane bus connector when us-ing an expansion module.

27 27

7.5

1

15

1.5

I II

35

35

9007201341702027

All dimensions in mm.

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4Mechanical installationInstallation clearance


4.3 Installation clearanceObserve the following installation clearances to facilitate assembly and disassemblyas well as to ensure the circulation of air.

4.3.1 Installation clearance without backplane bus connectorEnsure a minimum clearance of 80 mm above and 60 mm below the middle of theprofile rail when installing the safety modules.

80

60

9007202672003723


4.3.2 Installation clearance with backplane bus connectorEnsure a minimum clearance of 110 mm above and 60 mm below the middle of theprofile rail when installing the safety modules.

110

60

9007202672001803


INFORMATIONObserve the excess length of the backplane bus connector on the left when installingexpansion modules. This results in a distance of 7 mm to the next device (e.g. con-tactor, relay).

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4 Mechanical installationStep-by-step instruction for installing MOVISAFE UCS..B


4.4 Step-by-step instruction for installing MOVISAFE® UCS..BStep-by-stepinstructionforinstallingMOVISAFEUCS..B

Proceed as follows:

NOTICEObserve the following points to prevent MOVISAFE® UCS..B from being damaged:Switch off the voltage supply before you install/remove MOVISAFE® UCS..B to/fromthe backplane bus connectors.

1. Assemble the profile rail. Adhere to the specified installation clearances.2. Insert the backplane bus connector into the profile rail until it locks in place. The

spring contacts protrude from the profile rail.3. Start with the basic module on the left. Install the required expansion modules on

the right side of the basic module.4. Place the safety module you want to install from top at an angle of approx. 45 onto

the profile rail. Move the safety module downwards until it locks in place on theprofile rail (see following figure). Only then will the module be properly connectedwith the backplane bus.

CLACK

9007201341818379

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4Mechanical installationStep-by-step instruction for removing MOVISAFE® UCS..B


4.5 Step-by-step instruction for removing MOVISAFE® UCS..BStep-by-stepinstructionforremovingMOVISAFE® UCS..B

Proceed as follows:

NOTICEObserve the following points to prevent MOVISAFE® UCS..B from being damaged:Switch off the voltage supply before you install/remove MOVISAFE® UCS..B to/fromthe backplane bus connectors.

INFORMATIONThe backplane bus is interrupted when MOVISAFE® UCS..B is removed.

1. The housing of the safety module is fitted with a spring-loaded clip at the bottomby which the module can be removed from the rail.

2. Insert a suitable screwdriver into the slot. The safety module is unlocked (see fol-lowing figure, pos. I).

3. Tilt the safety module to the front. Then lift it (see following figure, pos. II).

I

II

9007201341821067

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4 Mechanical installationExpansion of the basic modules


4.6 Expansion of the basic modules4.6.1 Maximum expansion stage

You can horizontally expand a basic module (UCS50B, 50B/PS, 50B/DP, 50B/PN,51B, 51B/PS) [1] with a maximum of 6 expansion modules (UCS61B and/or UCS62B)[2] and a maximum of 2 expansion modules with digital inputs/outputs (UCS63B) [3](example, see the following figure). The expansion modules (max. 8) must always beinstalled to the right of the basic module. It is not permitted to install another basicmodule with the basic module.

UCS63B

DI 01 02 03 04

DIO 03 04 05 06 DI 05 06 07 08

DI 09 10 11 12

STATUS

DIO 01 02 P1 P2

DIO 07 08 09 10

X38X48

X39X49

X18X28

X19X29

UCS63B

DI 01 02 03 04

DIO 03 04 05 06 DI 05 06 07 08

DI 09 10 11 12

STATUS

DIO 01 02 P1 P2

DIO 07 08 09 10

X38X48

X39X49

X18X28

X19X29

X33X43

X12 X13X23

X41X31

X21X11

DI 13 14 P1 P2

X6

DO K1 K2 02 03

ENTER

STATUSPSU

DI 01 02 03 04

DI 09 10 11 12

DI 05 06 07 08

UCS50B UCS62B

DI 05 06 07 08

DI 09 10 11 12

DI 01 02 03 04

STATUS

X8

X36X46

X16X26

X17

X7

16

59

X46X36

X16X26

X7

UCS61B

DI 09 10 11 12

DI 05 06 07 08

DI 01 02 03 04

STATUS

[2][1] [3]

4143868043

[1] 1 basic module (UCS50B, 50B/PS, 50B/DP, 50B/PN, 51B, 51B/PS)

[2] Maximum 6 expansion modules (UCS61B and/or UCS62B)

[3] Maximum 2 expansion modules with digital inputs/outputs (UCS63B)

INFORMATION• You must register the expansion modules in the MOVISAFE® Config UCS MA

software (see chapter "Addressing an expansion module").• If you use expansion modules, determine the PFH value of the entire logic (basic

module with expansion module) for safety assessment.• For the PFH values of the modules, refer to chapter "Technical data".

4.6.2 Backplane bus connectorThe backplane bus connectors (see following figure) are expandable, 5-pin plug con-nectors with spring contacts. If you install an expansion module with a basic module,the communication between the safety modules is realized via the backplane bus.The width of a backplane bus connector corresponds to a pitch of 25 mm. You cancombine multiple backplane bus connectors to individually adapt the length of thebackplane bus to the overall system.

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4Mechanical installationExpansion of the basic modules


Plug the backplane bus connectors onto the standard profile rail before mounting thesafety modules. When mounting the safety modules to the profile rail, contact is estab-lished with the backplane bus. The individual safety module slots are indicated byguide rails.

9007201341815691

The following table shows the number of the required backplane bus connectors. Ifyou use the basic module without expansion, no backplane bus connector is required.

MOVISAFE®

basic moduleNumber of required backplane bus connectors:

Per basic modulewith expansion

Per expansion moduleUCS61B UCS62B UCS63B

UCS50B 3 1 2 2

UCS50B/PS 4 1 2 2

UCS50B/DP 4 1 2 2

UCS50B/PN 4 1 2 2

UCS51B 5 1 2 2

UCS51B/PS 6 1 2 2

Example 1:Basic module: UCS50BExpansion modules:• 1 × UCS61B• 2 × UCS62B• 1 × UCS63BNumber of backplane bus connectors: 3 + 1 + (2 × 2) + 2 = 10Example 2:Basic module: UCS51BExpansion modules:• 2 × UCS61B• 1 × UCS62B• 2 × UCS63BNumber of backplane bus connectors: 5 + (2 × 1) + 2 + (2 × 2) = 13

INFORMATION• If you connect an expansion module to the basic module, all backplane bus slots

of the safety modules to be connected must be assigned.• Observe the information in chapter "Scope of delivery".

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4 Mechanical installationExpansion of the basic modules


4.6.3 Addressing an expansion moduleYou must address an expansion module before you can use it. The address is as-signed automatically during the configuration in MOVISAFE® Config UCS MA. The ad-dress of the expansion module is set using the address switch at the bottom of themodule (see following figure). The basic module is always assigned address 0.

2808061707

INFORMATIONIf the set address does not correspond to the address configured in MOVISAFE®

Config UCS MA, MOVISAFE® UCS..B triggers an alarm.

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5Electrical installationConnection and terminal description of the basic modules


5 Electrical installation5.1 Connection and terminal description of the basic modules5.1.1 Part numbers

• MOVISAFE® UCS50B: 18222382• MOVISAFE® UCS50B/PS: 18236324• MOVISAFE® UCS50B/DP: 28203666• MOVISAFE® UCS50B/PN: 28203674• MOVISAFE® UCS51B: 18224717• MOVISAFE® UCS51B/PS: 18236332

5.1.2 UCS50B, 50B/PS, 50B/DP und 50B/PN terminal description

INFORMATION• Connect the DC 24 V supply voltage to X11 and X12.• The following table lists all elements of the MOVISAFE® UCS..B safety modules.

Observe the type-specific differences between the individual safety modules (see"MOVISAFE® UCS..B for Multi-Axis Applications" operating instructions, chapter"Device structure").

Description LED/terminal FunctionLED STATUS STATUS Status of the MOVISAFE® UCS..B module

LED PSU PSU Power supply unit status

LED DI 01 – 14 01 – 14 Status of the respective digital input

LED P1, P2 P1, P2 Status of the respective pulse output

LED K1, K2 K1, K2 Status of the respective relay output

LED DO 02, 03 02, 03 Status of the respective digital output

RUN LED RUN PROFIsafe communication status

LED SYS-FAULT SYS-FAULT PROFIsafe connection status

PN LED (only with UCS50B/PN) PN PROFINET communication status

LED SYS-FAULT (only UCS50B/PN) SYS-FAULT Status internal communication with basicmodule

DP LED (only with UCS50B/DP) DP PROFIBUS communication status

7-segment display Status of the MOVISAFE® UCS..B module

Function key ENTER For error reset of the module and in status"4" for display of the CRC.

DIP switch S1: Backplane bus termina-tion (only UCS50B/DP, UCS50B/PN)

S1: ONS1: OFF

Backplane bus termination enabled.Backplane bus termination disabled.

DIP switch S2: PROFIBUS termination(only UCS50B/DP)

S2: ONS2: OFF

Termination on PROFIBUS enabled.Termination on PROFIBUS disabled.

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Description LED/terminal FunctionDIP switch S3 and S4: Address switchfor setting the PROFIBUS address (onlywith UCS50B/DP)

S3: High Byte Address switch PROFIBUS address: HighByte setting

S4: Low Byte Address switch PROFIBUS address: LowByte setting

XDP: PROFIBUS connection (only UC-S50B/DP)

XDP PROFIBUS fieldbus interface

XPN: PROFINET connection (only UC-S50B/PN)

XPN PROFINET fieldbus interface

X6: Service interface connection X6 Service interface for point-to-point connection(e.g. USB11A).

X11: Module voltage supply connection X11:1 DC 24 V

X11:2 DC 24 V

X11:3 0V24 reference potential


X12: Module voltage supply connection X12:1 DC 24 V

X12:2 DC 24 V



X13: Auxiliary output connection X13:1 N. C.

X13:2 N. C.

X13:3 DO 0.00 Auxiliary output 1


X21: Connection for digital inputs, pulseoutputs

X21:1 DI 0.13 Digital input 13 (suitable for OSSD)


X21:3 P1 Pulse output 1 for crossfault monitoring

X21:4 P2 Pulse output 2 for crossfault monitoring

X23: Connection for digital inputs X23:1 DI 0.01 Digital input 1 (suitable for OSSD)




X31: Connection digital outputs X31:1 DO 0.02_P High-side output 2

X31:2 DO 0.02_M Low-side output 2

X31:3 DO 0.03_P High-side output 3


X33: Connection for digital inputs orHTL incremental encoder

X33:1 DI 0.05 Digital input 5




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Description LED/terminal FunctionX41: Relay output connection X41:1 K 0.11 Relay output 1

X41:2 K 0.12

X41:3 K 0.21 Relay output 2

X41:4 K 0.22

X43: Connection for digital inputs X43:1 DI 0.09 Digital input 9 (suitable for OSSD)




XCS: CAN-S connection (PROFIsafe) XCS:1 CAN_High CAN-S (PROFIsafe), CAN high

XCS:2 CAN_Low CAN-S (PROFIsafe), CAN low

XCS:3 DGND CAN-S (PROFIsafe), CAN reference poten-tial

XCS:4 120 Ω CAN-S termination

XCD: CAN connection (standard) XCD:1 CAN_High CAN (standard), CAN high

XCD:2 CAN_Low CAN (standard), CAN low

XCD:3 DGND CAN (standard), CAN reference potential

XCD:4 120 Ω CAN termination

5.1.3 UCS51B and UCS51B/PS terminal description

INFORMATIONConnect the DC 24 V supply voltage to X11, X12, X13, and X14.

Description LED/terminal FunctionLED STATUS STATUS Status of the MOVISAFE® UCS..B module.

LED PSU PSU Power supply unit status.

LED DI 01 – 14 01 – 14 Status of the respective digital input.

LED DIO 01 – 20 01 – 20 Status of the respective configurable digital input/output.

LED P1, P2 P1, P2 Status of the respective pulse output.

LED K1, K2 K1, K2 Status of the respective relay output.

LED DO 02, 03 02, 03 Status of the respective digital output.

LED DO 03 – 06 03 – 06 Status of the respective auxiliary output.

RUN LED RUN PROFIsafe communication status.

LED SYS-FAULT SYS-FAULT PROFIsafe connection status.

7-segment display Status of the MOVISAFE® UCS..B module.

Function key ENTER For error reset of the module and in status "4" fordisplay of the CRC.

X6: Service interface connection X6 Service interface for point-to-point connection(e.g. USB11A).

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5 Electrical installationConnection and terminal description of the basic modules


Description LED/terminal FunctionX11: Module voltage supply con-nection

X11:1 DC 24 V

X11:2 DC 24 V



X12: Module voltage supply con-nection

X12:1 DC 24 V

X12:2 DC 24 V




X13:1 DC 24 V

X13:2 DC 24 V




X14:1 DC 24 V

X14:2 DC 24 V



X15: Auxiliary output connection X15:1 N. C.

X15:2 N. C.



X21: Connection for digital inputs,pulse outputs

X21:1 DI 0.13 Digital input 13 (suitable for OSSD).


X21:3 P1 Pulse output 1 for crossfault monitoring.


X22: Connection of configurable di-gital inputs/outputs as well as auxil-iary outputs

X22:1 DIO 0.01 Configurable digital input/output 1 (suitable forOSSD).


X22:3 DO 0.04 Auxiliary output 4.


X23: Connection of configurable di-gital inputs/outputs as well as auxil-iary outputs





X25: Connection for digital inputs X25:1 DI 0.01 Digital input 1 (suitable for OSSD).




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Description LED/terminal FunctionX31: Connection digital outputs X31:1 DO 0.02_P High-side output 2


X31:3 DO 0.03_P High-side output 3


X32: Configurable digital input/out-put connection










X35: Connection for digital inputs X35:1 DI 0.05 Digital input 5




X41: Relay output connection X41:1 K 0.11 Relay output 1

X41:2 K 0.12

X41:3 K 0.21 Relay output 2

X41:4 K 0.22











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5 Electrical installationConnection and terminal description of expansion modules


Description LED/terminal FunctionX45: Connection for digital inputs X45:1 DI 0.09 Digital input 9 (suitable for OSSD).




XCS: CAN-S connection(PROFIsafe)

XCS:1 CAN_High CAN-S (PROFIsafe), CAN high

XCS:2 CAN_Low CAN-S (PROFIsafe), CAN low

XCS:3 DGND CAN-S (PROFIsafe), CAN reference potential

XCS:4 120 Ω CAN-S termination

XCD: CAN connection (standard) XCD:1 CAN_High CAN (standard), CAN high

XCD:2 CAN_Low CAN (standard), CAN low

XCD:3 DGND CAN (standard), CAN reference potential

XCD:4 120 Ω CAN termination

5.2 Connection and terminal description of expansion modules5.2.1 Part numbers

• Axis expansion with an encoder interface, MOVISAFE® UCS61B: 18222390• Axis expansion with 2 encoder interfaces, MOVISAFE® UCS62B: 18222404• I/O expansion MOVISAFE® UCS63B: 18245412

5.2.2 Terminal description UCS61B/62B

INFORMATIONThe following table lists all elements of the MOVISAFE® UCS..B safety modules. Ob-serve the type-specific differences between the individual safety modules (see"MOVISAFE® UCS..B for Multi-Axis Applications" operating instructions, chapter"Device structure").

Description LED/terminal FunctionLED STATUS STATUS The LED shows the status of MOVISAFE®

UCS..B (see chapter "Operating states").

LED DI 01 – 12 01 – 12 Status of the respective digital input

X7, X8: Encoder connection(TTL, incremental, SIN/COS orSSI)

X7/X8: 1 – 9 Assignment varies depending on the encodertype (see chapter "Technical data")

X16: Connection for encodersupply voltage for encoder inter-face X7

X16:1 U_ENC_X.1 Encoder voltage supply for encoders directly con-nected to X7 encoder interface

X16:2 GND_ENC_X.1 Reference potential encoder supply voltage (op-tional)

X16:3 N. C.

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Description LED/terminal FunctionX17: Connection encodervoltage supply for encoder inter-face X8 (only for UCS62B)

X17:1 U_ENC_X.2 Encoder voltage supply for encoders directly con-nected to X8 encoder interface

X17:2 GND_ENC_X.2 Reference potential encoder supply voltage (op-tional)

X17:3 N. C.

X17:4 N. C.

X26: Connection digital inputs X26:1 DI X.01 Digital input 1 (suitable for OSSD)

X26:2 DI X.02 Digital input 2 (suitable for OSSD)



X36: Connection for digital in-puts or HTL proximity sensor

X36:1 DI X.05 Digital input 5/HTL proximity sensor input




X46: Connection digital inputs X46:1 DI X.09 Digital input 9 (suitable for OSSD)




INFORMATIONX = 1 – 6: Number of the expansion module (UCS61B or UCS62B).

5.2.3 Terminal description UCS63B

Description LED/terminal FunctionLED STATUS STATUS The LED shows the status of MOVISAFE® UCS..B

(see chapter "Operating states").

LED DI 01 – 12 01 – 12 Status of the respective digital input.

LED DIO 01 – 10 01 – 10 Status of the respective configurable digital input/output.

LED P1 – P2 P1 – P2 Status of the respective pulse output.

X18: Voltage supply connection X18:1 DC 24 V

X18:2 DC 24 V



X19: Auxiliary output connection X19:1 N.C.

X19:2 N.C.

X19:3 DO X.00 Auxiliary output 1

X19:4 DO X.01 Auxiliary output 2

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5 Electrical installationConnection and terminal description of expansion modules


Description LED/terminal FunctionX28: Connection of configurabledigital inputs/outputs as well aspulse outputs

X28:1 DIO X.01 Configurable digital input/output 1 (suitable forOSSD).




X29: Connection for digital inputs X29:1 DI X.01 Digital input 1 (suitable for OSSD).

X29:2 DI X.02 Digital input 2 (suitable for OSSD).



X38: Configurable digital input/output connection





X39: Connection for digital inputs X39:1 DI X.05 Digital input 5

X39:2 DI X.06 Digital input 6



X48: Configurable digital input/output connection





X49: Connection for digital inputs X49:1 DI X.09 Digital input 9 (suitable for OSSD).




INFORMATIONX = 1 – 2: Number of the expansion module (UCS63B).

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5Electrical installationInstallation


5.3 Installation5.3.1 Installation notes

The cable length for the digital inputs and outputs must usually not exceed 30 m. If thecable length exceeds 30 m, you must provide for measures to prevent unacceptableovervoltages. Appropriate measures include lightning protection for outer conductors,overvoltage protection of the plant on the inside as well as a protected cable routing.

5.3.2 Measures for electromagnetic compatibility (EMC)The MOVISAFE® UCS..B safety modules are intended for industrial use (based on theEMC test specifications EN 55011). MOVISAFE® UCS..B safety modules can be in-stalled in a control cabinet together with inverter technology without any problems. Arequirement for safe installation is that the electromagnetic compatibility of the entiresystem is ensured by appropriate measures. The following measures ensure desig-nated operation of the safety modules:• Make sure that the MOVISAFE® voltage supply cables and the converter's "switch-

ing cables" are routed separately.• Route the converter's signal cables, bus cables and power cables in separate

cable ducts. The minimum distance between the cable ducts should be 10 mm.• Route the cables for connecting the digital inputs and contact monitoring separ-

ately from one another.• All inductive loads (e.g. contactors, valves) in the immediate vicinity of the safety

modules must be equipped with appropriate suppressors or protective diodes.• Make sure that the converter technology in the immediate vicinity of the safety

modules complies with the EMC guidelines. Observe in particular the cable routingand shielding for the motor cable and braking resistor connection. Twist the DClink cables (e.g. between inverter and BST brake module or between inverter andregenerative power supply unit). Route the DC link cables separately from the en-coder and signal cables. Follow the installation guidelines of SEW‑EURODRIVEfor inverter technology.

• Note the following when connecting position and velocity sensors:– Use only shielded cables. The cable for transmitting signals must be suitable

for EIA485 standard (formerly RS485).– Ensure correct connection of the shield of position and velocity sensors on the

sensor end. Connect the shield additionally to the shield connection of the fre-quency inverter and to UCS..B over a large area at the PE connection (e.g.mounting plate or shield connection of encoder signal split box). Connecting theshield only to the 9-pin D-sub connector is not sufficient.

– Use prefabricated cables from SEW‑EURODRIVE or the DAE70B/71B encodersignal split box for splitting the signals of position and velocity sensors (seechapter "Optional cables for encoder system connection").

• Observe the following points for connection to a fieldbus system:– Use only shielded cables.– Use only connectors with a metal housing or a metalized housing.– Connect the shielding in the connector over a wide surface area.– Apply the shielding of the bus cable on both ends.– Avoid using plug connectors to extend fieldbus cables.

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5 Electrical installationVoltage supply of the UCS..B multi-axis safety modules


5.3.3 Installation exampleThe following figure shows the connection of braided shields in practice:

[1] [2] [3]

3779830539

[1] Shield of encoder cable connected to shield plate of control components

[2] Mechanical cable relief

[3] Shield of motor cable connected to shield plate of power components

5.4 Voltage supply of the UCS..B multi-axis safety modulesThe MOVISAFE® UCS..B safety modules for multi-axis applications are partlyequipped with multiple voltage supply connections for DC 24 V (see SELV or PELV,EN 50178). All voltage supplies must always be connected.The following conditions must be taken into account for project planning and installa-tion of the power supply unit:• It is essential that you observe the minimum and maximum tolerances of the sup-

ply voltage.

Nominal voltage ToleranceMinimum (-15%) Maximum (+15%)

DC 24 V DC 24 V -15% = DC 20.4 V DC 24 V +15% = DC 27.6 V

• To achieve a rather low residual ripple of the supply voltage, we recommend usinga 3-phase power supply unit or an electronically controlled unit. The power supplyunit must meet the requirements in EN 61000-4-11 (voltage dip).

• The voltage supply supplies the internal electronics of the safety modules as wellas the actuators connected to the outputs.

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5Electrical installationDigital input connection


• Always ensure safe electrical insulation against the voltage supply system (e.g. AC230 V). For this purpose, select power supply units that comply with DIN EN 60742or DIN EN 50178. When selecting the unit, make sure it has equipotential bondingbetween PE and DC 0 V on the secondary side.

• Fuse the voltage supplies on the primary side with max. 2 A. In the event of ahigher power demand, you may as well fuse the connections of the voltage sup-plies separately. In this case, you must strictly observe the maximum fusing of theindividual connections.– UCS50B basic module:

Connection Technicaldata

Comment

X11 DC 24 V,max. 2 A

Voltage supply of the UCS..B module and the outputsDO 0.02_P/_M and DO 0.03_P/_M.


Voltage supply of the UCS..B module.

– UCS51B basic module:Depending on the current consumption, X11 and X12 or X13 and X14 can befused together with 2 A.

Connection Technicaldata

Comment


Voltage supply of the UCS..B module and the outputsDO 0.02_P/_M and DO 0.03_P/_M.


Voltage supply of the UCS..B module and of the out-puts configured as DIO 0.01 to DIO 0.10.


Voltage supply of the UCS..B module and of the out-puts configured as DIO 0.11 to DIO 0.20.


UCS..B module voltage supply

• The external voltage insulation strength of the MOVISAFE® UCS..B safety mod-ules is DC 32 V (fused with suppressor diodes at the input).

5.5 Digital input connectionMOVISAFE® UCS..B is equipped with safe digital inputs. The safe digital inputs aresuited for connecting single- or dual-channel sensors, partly with output signal switch-ing device (OSSD) according to EN 61131-2 type 2. For the OSSD capability of an in-put, refer to chapters "Plug connectors of basic module" and "Plug connectors of ex-pansion module".The connected signals must have a "high" level of DC 24 V (DC +15 V to DC +30 V)and a "low" level of DC 0 V (DC −3 V to DC +5 V). The inputs are equipped with inputfilters.For cables longer than 30 m, suitable measures must be taken to prevent voltageflashover caused, for example, by a high power density (elimination of errors). Thiscan be achieved by choosing suitable cables and/or cable routing.

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5 Electrical installationDigital input connection


If you do not use the pulse outputs, you must provide for external measures, espe-cially an appropriate cable routing, to prevent a short circuit in the external wiringbetween different inputs and against the supply voltage of the UCS..B safety modules.Generally the digital inputs are designed for safety-related use only in combinationwith the pulse outputs (see chapter "Using pulse outputs").Each digital input of MOVISAFE® can be configured separately for the following signalsources:• Digital input is assigned to pulse P1 of the same module.• Digital input is assigned to pulse P2 of the same module.• Digital input is assigned to DC 24 V continuous voltage.An internal diagnostic function checks cyclically whether the binary functions, includingthe input filters, are working properly. When a fault is detected, MOVISAFE® goes intoalarm status. At the same time, all MOVISAFE® outputs are deactivated (see chapter"Diagnostics").

INFORMATIONTriggered safety functions or alarm messages can be acknowledged as follows:• Using the "ENTER" button of the MOVISAFE®.• With a configurable reset (pulse length > 150 ms and < 3 s) at the digital input DI

0.01 – DI 0.12.• With active PROFIsafe communication only via F-Bus reset (bit length > 150 ms

and < 3 s).• The F-bus reset must not be parameterized on bit 0.• If the reset is configured as an alarm reset at an input, the F-bus reset has not

function.

Fault messages can only be acknowledged by switching MOVISAFE® off and onagain. For a list of fault and alarm messages, refer to the software interfaceMOVISAFE® Config UCS MA and the "MOVISAFE® UCS..B" system manual.Depending on the required performance level, you can use digital inputs individually orcombined in groups. The MOVISAFE® Config UCS software interface provides vari-ous, predefined input elements for this purpose (see chapter "Description of input ele-ments").MOVISAFE® UCS..B is equipped with completely isolated signal processing paths foreach digital input. MOVISAFE® UCS..B ensures comprehensive diagnostic functionsfor the input subsystem to achieve as high as possible DC values (Diagnostic Cover-age). The diagnostics functions are executed permanently or optionally (crossfaultmonitoring by means of pulse detection). You can use the diagnostic coverage valuesfor the input sensors in chapter "Diagnostic values" for a safety-relevant evaluation ofthe overall system.Digital inputs of basic module and expansion module:

Digital inputs Achievableperform-ance Level(PL)

Note

DI X.01 to DI X.04DI X.01 to DI X.04

PL e Suitable for all kinds of input elements with orwithout pulse, achievable PL, depending onMTTFd of the input elements and error elimina-tions in the external cabling. 20

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Note

DI X.05 to DI X.08 PL e 1-channel with pulse:• Predominantly high-level required

(THigh > 100 × TLow)• At least one request/day due to the applica-

tion• Fault detection on request

PL d 1-channel without pulse:• Short circuit fault exclusion between the sig-

nals and after VCC

• Fault detection on request

PL e 2-channel:• At least one request/day due to the applica-


DI X.13, DI X.14 PL e Use of pulse 1 and pulse 2.

PL d Without pulse/with pulse 1 or pulse 2 on both in-puts. Fault detection on request.

Digital input on the basic and expansion module (DIO configured as input):


Note

DIO X.01 to DIOX.20(only UCS51B andUCS63B)

- 1-channel without pulse (auxiliary input).

PL e 2-channel without pulse:• At least one request/day due to the applica-

tion• Fault detection only on request

PL d 2-channel without pulse:• Less than one request/day due to the applic-

ation• Fault detection on request

PL e 1-channel with pulse:• Predominantly high-level required

(THigh > 100 × TLow)• At least one request/day due to the applica-


PL d 1-channel with pulse:• Less than one request/day

PL e 2-channel with pulse 1 and pulse 2.

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5 Electrical installationWiring of the outputs


INFORMATION• X = 0: Basic module• X = 1 – 8: 1. to 8. Expansion module

5.5.1 Use of the pulse outputsIn addition to the digital inputs, MOVISAFE® UCS.B offers 2 pulse outputs P1 and P2at the basic module and at each expansion module. The pulse outputs are DC 24 Voutputs that are intended exclusively for monitoring the digital inputs of the respectivemodule. The pulse outputs must not be used for other functions within the application.The frequency at both pulse outputs P1 and P2 is 125 Hz each.Observe the following points during project planning:• The connected cables must not exceed the length of 30 m. The pulse outputs must

only be loaded with a total current of 250 mA.• Pulse P1 and pulse P2 must be used for one specific module each. It is not pos-

sible to mix the pulses of basic and expansion modules.• The inputs of the axis modules can only be supplied by the pulse outputs of the

basic module.

INFORMATIONWithout using pulsing, the digital inputs can be connected as follows:• With single-channel, self-monitoring sensors, you can establish structures up to

category 2. This means you can achieve a performance level in accordance withEN ISO 13849-1.

• With dual-channel sensors without function test within 24 hours, you can establishstructures up to category 3. This means you can achieve a performance level inaccordance with EN ISO 13849-1.

• With dual-channel sensors and function test within 24 hours, you can establishstructures up to category 4. This means you can achieve a performance level inaccordance with EN ISO 13849-1. Note that external measures, in particular suit-able cable routing, must be taken to prevent short circuits in the external wiringbetween different inputs and against the supply voltage of MOVISAFE® UCS..B.

5.6 Wiring of the outputs5.6.1 General information

MOVISAFE® UCS..B offers outputs on the basic module and on the expansion mod-ules. Comprehensive diagnostics functions in the output subsystem ensure high DCvalues.Make sure that elements for switching amplification, such as relays, contactors, etc.,are included in the switch-off circuit. You can use the DC values for the output sensorsin chapter "Diagnostic values" for a safety-relevant evaluation of the overall system.If the device-internal diagnostic function is enabled, it will cyclically check the digitaloutputs for proper functioning. During this plausibility check, the digital output isswitched to its inverse value for the duration of the check (< 500 μs). This means asourcing digital output is briefly switched to DC 0 V potential, and a sinking digital out-put is briefly switched to DC 24 V potential. There is no diagnostics at the auxiliaryoutputs.

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5Electrical installationWiring of the outputs


The relay outputs are checked for plausibility during each switching cycle. The relayoutputs have to be tested (switched) cyclically to maintain the safety function. A testshould be performed at least once per year. For increased demands, the test cycle isto be determined based on the application.Auxiliary outputs on the basic or expansion module are not tested and are not permit-ted for safety technology applications.When using the configurable digital inputs/outputs as digital output, you can enable ordisable the internal diagnostics function via the MOVISAFE® Config UCS MA software.In the dialog window of the "Device configuration",• Dynamic

means that the internal diagnostics function at the output is enabled. Using theoutput on Touchprobe inputs may cause an unintended switching and is thereforeprohibited. This includes, for example, the digital inputs of the frequency inverters.

• Staticmeans that the internal diagnostics function at the output is disabled. This allowsfor using the output on Touchprobe inputs.

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INFORMATION• Crossfaults and short circuits in the external wiring of the digital outputs are not

detected. This is the reason why you have to rule out crossfaults or short circuitsaccording to EN ISO 13849-2 table D.4 for a safety-related use of a digital output.

• For a safety assessment of switching amplifiers in the switch-off circuit, e.g. relayor contactor, the manufacturer's specification (MTTFd value, FIT value, B10d

value, etc.) must be used.• When used for safety purposes, the proper functioning of switching amplifiers, e.g.

relays or contactors, must be monitored via suitable feedback contacts.• Fault exclusions are permitted according to the relevant standards. The specified

boundary conditions must be permanently ensured.• If an fault is detected, MOVISAFE® UCS..B switches to alarm/error state and in-

dicates this state (see chapter "Diagnostics").• If you use switching amplification elements in safety circuits, you must monitor

their functionality via suitable feedback contacts etc. Suitable feedback contactsare contacts that are connected with the contacts in the cut-off circuit in a forced-switching manner.

• The switching capacity of the external switching amplifiers must be tested cyclic-ally. The test interval between 2 checks must be specified by the applicationbased on request and ensured via suitable measures. Suitable measures can beorganizational (power off/on at the start of the shift) or technical (automatic, cyc-lical switching).

• You must observe the DC values as well as corresponding conditions (seechapter "Diagnostics values").

• Applications with frequent request of safe disconnection should be tested at shortintervals, e.g. at the start of a shift once a day. A test should at least be performedcyclically once a year.

• The diagnostics function of the outputs is performed in group control and singlecontrol. The standard outputs are not tested.

• The high-side (DO 0.02_P, DO 0.03_P) and low-side (DO 0.02_M, DO 0.03_M)outputs may not be used for safety tasks individually. Use for safety tasks is onlypermitted in high-side/low-side combination.

• The internal diagnostics function at the output DO2_P and DO3_P is always act-ive. Using the output on Touchprobe inputs may cause an unintended switchingand is therefore prohibited. This includes, for example, the digital inputs of the fre-quency inverters.

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5.6.2 Connection of outputs at the basic moduleIf a configurable digital input/output is configured as output, it acts as a safe digital out-put. Depending on the required performance level, you can use the digital or relay out-puts individually or combined in groups.

Sourcing digitaloutput

Sourcing and sink-ing digital output

Relay output Relay output

UCS..B

DO 0.02_P

UCS..B

DO 0.02_P

DO 0.02_M

K 0.11

K 0.12

UCS..B

K 0.11

K 0.12

K 0.21

K 0.22

UCS..B

Output Output type AchievableperformanceLevel (PL)

Requirements

DO 0.00 to DO0.01

Auxiliary output - -

DO 0.04 to DO0.07(Only for UC-S51B, UC-S51B/PS)


DO 0.02_Pwith DO0.02_M

Digital output PL e -

DO 0.02_P Auxiliary output - -

DO 0.02_M Auxiliary output - -

DO 0.03_Pwith DO0.03_M

Digital output PL e -

DO 0.03_P Auxiliary output - -

DO 0.03_M Auxiliary output - -

DIO 0.01 toDIO 0.20(Only for UC-S51B, UC-S51B/PS)

Digital output, 1-channel,static1)

PL c Fault detection/error re-sponse according tocat. 2.


PL e Outputs of differentgroups.


PL d Outputs of the samegroup with short circuitfault exclusion at bothoutputs.

Digital output, 1-channel,dynamic2)

PL d -


PL e

K 0.1 with K0.2

Relay output PL e -2014

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Requirements

K 0.1 Auxiliary output - -

K 0.2 Auxiliary output - -1) Static: No pulse test at output2) Dynamic: Pulse test at output with test duration ≤ 500 µs

INFORMATION• The configurable digital outputs of UCS51B and UCS51B/PS are assigned to

groups internally:– Group 1: DIO 0.01 to DIO 0.06– Group 2: DIO 0.07 to DIO 0.10– Group 3: DIO 0.11 to DIO 0.16– Group 4: DIO 0.17 to DIO 0.20

• For safety-relevant applications, use only external switching elements with a min-imum holding current of > 1.2 mA.

• Digital outputs DIO without pulse test do not detect crossfaults and short circuits inthe external wiring. For safe outputs, crossfaults and short circuit therefore have tobe prevented according to EN ISO 13849-2 table D.4.

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Permitted capacitive and inductive load at safe outputsThe safe outputs have OSSD characteristics. This means that the safe outputs arecyclically scanned and the status is read for testing the cut-off capability.The cut-off capability test is carried out according to the following criteria:• After disconnection of the output, the output voltage must not exceed 5.6 V.• The permitted voltage level must be reached after a minimum of 400 µs.• If the required voltage level is reached, the test was successful. The output is re-

activated without any delay.• If the required voltage level is not reached within 400 µs, an alarm is triggered and

all safe outputs (second channel for safe outputs!) are deactivated.The following figure shows the ideal [1] and typical [2] sequence.

2ττ 3τ 4τ

[1]

[2]

5.6 V

≤ 400 µs

9705090827

[1] Ideal sequence[2] Typical sequence

For determining the maximally permitted capacitance of inductance observe the timeconstant τ of the real RC and RL element at the output. This RC or RL element de-termines the real discharging curve.The voltage level of 5.6 V is reached safely after 3 τ. The following applies:• 3 τ ≤ 350 µs• τ ≤ 100 µsWith τ = R × C = L/R, the maximum capacitive or inductive load that can be used incombination with its ohmic load can be determined:• Cmax = τ/R = 10−4/R

or• Lmax = τ × R = 10−4 × RTypical values for the capacitance C = 20 nF and for series inductance L = 100 mH.

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Using the safe outputs to activate the STO safety functionThe safe digital outputs or the safe relay outputs can be used to control the STO (SafeTorque Off) safety function of MOVIDRIVE® B, MOVITRAC® B (X17) and MOVIAXIS®

(X7/X8) (see following figures).

NOTICEPower consumption at terminal X17 of MOVIDRIVE® B and MOVITRAC® B too high.Component parts of MOVISAFE® could be destroyed, or malfunctions of the STOsafety function could occur.• Note the specific power consumption at terminal X17 of MOVIDRIVE® B and

MOVITRAC® B. Refer to the "Functional Safety" manual for the respectiveproduct.

Use of the safe digital outputs

INFORMATIONOutputs DO 0.02_P/_M and DO 0.03_P/_M can drive the following maximum numberof devices, depending on the required current:• 2 MOVIDRIVE® B/MOVITRAC® B• 2 MOVIDRIVE® B/MOVITRAC® B and 2 safety-related BST brake modules

MOVIDRIVE® B / MOVITRAC® B

DGND

VO24

SOV24

SVI24

1

2

3

4

X17

DO 0.02_P

DO 0.02_M

DO 0.03_P

DO 0.03_M

X31

1

2

3

4

MOVISAFE® UCS5.B

18014400603857803

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X31

X21

1

2

3

4

1

2

3

4

NC

C

RGND

+24V

4

3

2

1

X7

MOVISAFE® UCS5.B MOVIAXIS®

DO 0.02_P

DO 0.02_M

[1]

1

2

3

4

DI 0.01

DI 0.02

DI 0.03

DI 0.04

DI 0.13

DI 0.14

P1

P2

DO 0.03_P

DO 0.03_M

MXA81

18014400603899915

[1] X23 with MOVISAFE® UCS50B, 50B/PS, 50B/DP and 50B/PN

X25 with MOVISAFE® UCS51B and 51B/PS

X31

X21

1

2

3

4

1

2

3

4

2

NC

C

RGND

+24V

4

3

1

X7

MOVISAFE® UCS5.B MOVIAXIS®

DO 0.02_P

DO 0.02_M

[1]

1

2

3

4

DI 0.01

DI 0.02

DI 0.03

DI 0.04

DI 0.13

DI 0.14

P1

P2

DO 0.03_P

DO 0.03_M

MXA82

2

NC

C

RGND

+24V

4

3

1

X8

18014401297218059

[1] X23 with MOVISAFE® UCS50B, 50B/PS, 50B/DP and 50B/PN

X25 with MOVISAFE® UCS51B and 51B/PS

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Use of the safe relay outputs

MOVIDRIVE® B / MOVITRAC® B

DGND

VO24

SOV24

SVI24

1

2

3

4

X17

K 0.11

K 0.12

K 0.21

K 0.22

X41

1

2

3

4

MOVISAFE® UCS5.B

18014401290315019

Use of configurable digital inputs/outputs

X32

X21

1

2

3

4

1

2

3

4

2

NC

C

RGND

+24V

4

3

1

X7

2

NC

C

RGND

+24V

4

3

1

X7

MOVISAFE® UCS51B MOVIAXIS®

DIO 0.03

DIO 0.04

DIO 0.13

DIO 0.14

P1

P2

DIO 0.05

DIO 0.06

MXA81

MOVIAXIS® MXA81

18014403653976203

INFORMATIONWith single-channel disconnections, you have to make certain fault assumptions andprovide for corresponding fault exclusions.

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2

NC

C

RGND

+24V

4

3

1

X8

X32

X21

1

2

3

4

1

2

3

4

2

NC

C

RGND

+24V

4

3

1

X7

MOVISAFE® UCS51B MOVIAXIS®

DIO 0.03

DIO 0.04

DIO 0.13

DIO 0.14

P1

P2

DIO 0.05

DIO 0.06

MXA82

18014403653980683

5.6.3 Connection of outputs at the expansion moduleIf a configurable digital input/output is configured as output, it acts as a safe digital out-put. Depending on the required performance level, you can connect digital outputs viaone or two channels.

Sourcing digital outputUCS..B

DIO X.01

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5 Electrical installationConnection of position and velocity sensors



Requirements

DO X.00 toDO X.01


DIO X.01 toDIO X.10


PL c Fault detection/error re-sponse according to cat.2.


PL e Outputs of differentgroups.


PL d Outputs of the samegroup with short circuitfault exclusion at bothoutputs.


PL d -


PL e -

1) Static: No pulse test at output2) Dynamic: Pulse test at output with test duration ≤ 500 µs

• The configurable digital outputs are assigned to groups internally:– Group 1: DIO X.01 to DIO X.06– Group 2: DIO X.07 to DIO X.10

• X = 1: 1st I/O expansion module• X = 2: 2nd I/O expansion module

INFORMATION• For safety-relevant applications, use only external switching elements with a min-

imum holding current of > 1.2 mA.• Digital outputs DIO without pulse test do not detect crossfaults and short circuits in

the external wiring. For safety outputs, crossfaults and short circuit must be ex-cluded according to EN ISO 13849-2, table D.4.

5.7 Connection of position and velocity sensors5.7.1 Before you start

NOTICEDo not plug in or remove encoder connections during operation.Electrical equipment in the MOVISAFE® UCS..B safety module or in the encoder canbe destroyed.De-energize connected encoders and MOVISAFE® UCS..B before you plug in or re-move the encoder connections. This means that the DC 24 V supply voltage of theUCS..B safety module and the encoder must be switched off. To de-energize theencoder, it may be necessary to switch off the supply voltage of the device(MOVIDRIVE® B or MOVIAXIS®) as well as the DC 24 V control voltage. 20

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5Electrical installationConnection of position and velocity sensors


For fault detection in the encoder system, there are several diagnostics measures im-plemented in the MOVISAFE® UCS..B safety modules depending on the selected en-coder configuration. They are activated automatically when selecting the encoder typeand the encoder combination in the MOVISAFE® Config UCS MA software interface.You can use the diagnostic coverage values for the encoder sensors in chapter "Dia-gnostic values" for a safety-relevant evaluation of the overall system.

INFORMATION• Observe the notes in chapters "General installation notes for encoders" and

"Voltage supply for encoder systems".• The activation of the position processing requires at least one SSI absolute en-

coder.• All monitoring functions use an internal digit format for the input fields. This may

automatically convert the entered values to the internal digit format.

5.7.2 General installation notes for encoders• Observe the notes in chapter "Measures for electromagnetic compatibility (EMC)".• Maximum length of encoder cables:

100 m with a capacitance per unit length ≤ 120 nF/km.• Core cross section: 0.2 – 0.5 mm2

• Use shielded cables with twisted pair conductors and make sure they are groun-ded on both ends over a large surface area:– At the encoder in the cable gland or in the encoder plug– At the metal clamp/strain relief at the bottom of the inverter or to the equipoten-

tial bonding• With single encoders, you have to at least provide for a fault exclusion for the

mechanic structure.• With 2 encoders, the encoders must not impact on each other. This refers to both

the electrical and mechanical part.• The mechanical connection of the encoder must be positive and must not com-

prise wearing parts (chains, toothed belts etc.).• If you use 2 encoders, you have to configure the encoder with the higher resolution

as encoder 1 (process encoder), and the encoder with the lower resolution as en-coder 2 (reference encoder).

• If 2 SSI encoders are used, encoder 1 is process encoder.

5.7.3 Assignment of the encoder types to the MOVISAFE® UCS..B multi-axis safety moduleYou can connect the following conventional encoder types to the safety modules de-pending on the respective module:• TTL• HTL 1Z/2Z (counting input for HTL proximity sensors)• SIN/COS• SSI (binary or gray code)

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The connected encoders are parameterized using the MOVISAFE® Config UCS MAsoftware interface. The following table shows the connection options of the differentencoders to the corresponding encoder interfaces of the safety modules.

Safety module Encoder interface designD-sub socket Terminal

X7 X8 X36UCS50BUCS50B/PSUCS50B/DPUCS50B/PN

- - -

UCS51BUCS51B/PS

- - -

UCS61B TTLSIN/COSSSI

- HTL 1ZorHTL 2Z

UCS62B TTLSIN/COSSSI

TTLSIN/COSSSI

HTL 1ZorHTL 2Z

UCS63B - - -

MOVISAFE® UCS..B detects the following faults of the safety-relevant signals of anencoder system:• Short circuits between the safety-relevant signals• Interruptions of the safety-relevant signals• Stuck-at-0 or stuck-at-1 on one or all safety-related signalsFurther, specific diagnostics are enabled depending on the encoder configuration. Forthe specification of the encoder interfaces and the implemented diagnostics, refer tochapter "Specification of the encoder interfaces".

5.7.4 Combination of different encoder types with MOVISAFE® UCS..B multi-axisThe MOVISAFE® UCS..B safety modules always need a redundant encoder signal.Whether this encoder signal comes from 1 or 2 encoders depends on the requiredperformance level and the safety function. The encoder system is selected in the userinterface of the MOVISAFE® Config UCS MA software. You can choose between asingle-encoder concept and a double-encoder concept.

Single-encoder conceptSingle-encoder concepts require a safety-rated encoder. Single-encoder conceptmeans that one encoder is used to monitor the safe movement. It is not possible touse the encoder signal for controlling an inverter and for safe monitoring of the move-ment at the same time. In this case, use the suitable prefabricated encoder cable tosplit the encoder signal between inverter and safety module.

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Double-encoder conceptDouble-encoder concepts can be implemented using diverse standard encoders.Double-encoder concept means that 2 encoders are used to monitor the safe move-ment. The safety module compares the two encoder signals, which reduces the re-quirements on the individual encoder. The safety functions that can be implementedare selected in the user interface of the MOVISAFE® Config UCS MA software de-pending on the configured encoder system.

UCS61B Safety functionEncoder 1 Encoder 2 SEL SLP SCA SSX SLI SDI SLS SOS ECS EOS DEMTTL - x x x x x x x x

TTL HTL 1Z x x x x x x

TTL HTL 2Z x x x x x x x x

- -

HTL 1Z HTL 1Z x x x x x x

HTL 2Z HTL 2Z x x x x x x x x

SIN/COS - x x x x x x x x

SIN/COS HTL 2Z x x x x x x x x

SSI HTL 2Z x x x x x x x x x x x

UCS62B(Single-axis monitoring)

Safety function

Encoder 1 Encoder 2 SEL SLP SCA SSX SLI SDI SLS SOS ECS EOS DEMTTL TTL x x x x x x x x

TTL SSI x x x x x x x x x x x

- -

SIN/COS TTL x x x x x x x x x

SIN/COS SIN/COS x x x x x x x x

SIN/COS SSI x x x x x x x x x x x

SSI SSI x x x x x x x x x x x

UCS62B1)

(Double-axis monitor-ing)

Safety function

Encoder 1 Encoder 2 SEL SLP SCA SSX SLI SDI SLS SOS ECS EOS DEMTTL - x x x x x x x x



- -

HTL 1Z HTL 1Z x x x x x x

HTL 2Z2) HTL 2Z x x x x x x x x

SIN/COS - x x x x x x x x

SIN/COS HTL 2Z x x x x x x x x2014

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UCS62B1)

(Double-axis monitor-ing)

Safety function

Encoder 1 Encoder 2 SEL SLP SCA SSX SLI SDI SLS SOS ECS EOS DEMSSI HTL 2Z x x x x x x x x x x x1) Identical selection for axis 1 and 2.2) Only one axis can be monitored.

• There must be at least one signal from the SSI absolute encoder to activate posi-tion processing.

• When using SSI absolute encoders, bear in mind that velocities are calculatedfrom the position signals. This is why the encoder needs a suitable resolution andreproducibility.

• In a system prone to slip, observe the assignment of the process sensor in the en-coder configuration in MOVISAFE® Config UCS MA:– The process sensor is relevant for internal calculation and checking of limit val-

ues. It determines the switch-off point for the implemented safety function.– The reference sensor is relevant for the plausibility of encoder data. This

sensor is referenced to the process sensor.• If position processing is not enabled, the reference sensor is automatically adjus-

ted to the process sensor. The adjustment is made cyclically after a specific dis-tance or number of revolutions. You determine the track length until the next ad-justment as follows:– Read the measuring length in the encoder configuration in MOVISAFE® Config

UCS MA (e.g. 500 revolutions)– Calculate the interval for adjustment: 1/4 × measuring length

(e.g. 1/4 × 500 rev = 125 rev)Result: The reference sensor is adjusted to the process sensor every 125 revolu-tions.The following sample values are obtained for encoder adjustment depending onthe selected user unit.

Measuring dis-tance

User unit Adjustment

Linear mm/s 2500 mm

m/s 12.5 m

Rotational Degree/s 125 degrees

1/s 125 rev

1/min 125 rev

• SEW‑EURODRIVE recommends not to exceed a maximum resolution ratio of1:10000 between "encoder 1" and "encoder 2".

• If you change the encoder configuration at a later date in the MOVISAFE® ConfigUCS MA software interface, the existing parameters for the monitoring functionsmight no longer be compatible with the new encoder configuration. In this case,check the parameterization and the value ranges of all used monitoring functions.

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5.7.5 Connection of HTL proximity sensorsHTL proximity sensors are connected to the UCS61B and UCS62B axis modules viaterminal X36 (DI X.05 – DI X.08). The digital inputs are used as counting inputs. Thecircuit logic of the HTL proximity sensors must be debounced. When using HTL en-coders, the signals are always to be read-in with standard and complementary track(A, B and A, B with a phase shift of 90°).The connection assignment of HTL proximity sensors varies depending on the selec-ted encoder combination. When selecting HTL 1Z (1 counter) only one track is readper encoder, with HTL 2Z (2 counters), two tracks are read. It is important that the as-signment matches your configuration. The assignment is indicated in the user inter-face of the MOVISAFE® Config UCS MA software.When using HTL proximity sensors, bear in mind that the encoder voltage supply isnot monitored by the safety module. You therefore have to include the possibility of asupply voltage failure in the possible sources of error for the whole system. You haveto make sure that a violation of the values specified for the encoder voltage supply willbe detected as an error or can be ruled out.

INFORMATIONLow-resolution HTL proximity sensors are not suited for resolution of low speeds.

Below an example of two typical connection combinations.1. Connection of an HTL proximity sensor with the combination 1Z/1Z.

[3]

1

2

3

4

[1]

[2]

A (Ā)

B (B) L +

L -

L +

L -

MOVISAFE® UCS..B

DI X.05

DI X.06

DI X.07

DI X.08

13808990731

[1] HTL proximity sensor 1


[3] X36 with UCS61B, UCS62B

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2. Connection of an HTL proximity sensor with the combination 2Z/2Z.

[3]

1

2

3

4

[1]

[2]

A (Ā)

B (B)

A (Ā)

B (B)

L +

L -

L +

L -

MOVISAFE® UCS..B

DI X.05

DI X.06

DI X.07

DI X.08

13808994059




3. Encoder connection (SSI, TTL, or SIN/COS) in combination with an HTL proximitysensor 2Z. The encoder (SSI, TTL, or SIN/COS) is connected to X7 or X8. The fol-lowing figure shows the connection of the HTL proximity sensor 2Z.

[2]

1

2

3

4

[1]A (Ā)

B (B)

L +

L -

L +

L -

MOVISAFE® UCS..B

DI X.05

DI X.06

DI X.07

DI X.08

15989046923

[1] HTL proximity sensor


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5.7.6 Connection of SSI encodersSSI encoders can be connected to MOVISAFE® UCS..B and to MOVIDRIVE® B orMOVIAXIS® via split cable or encoder signal split box in parallel. Depending on thedevice in use (MOVIDRIVE® or MOVIAXIS®) and the used encoder option card, youhave to observe the following settings when parameterizing the SSI interface. Thetable shows an exemplary parameterization for SSI encoder with 24 bit position. Incase of deviating absolute position, adapt Data Length and Data Index accordingly.

DeviceEncoder op-tion

SSI interface settingFrame Length Data Length Data Index

MOVIAXIS® XGS11A 25 24 1

MOVIDRIVE® B DEU21B 25 24 1

DIP11B 27 24 3

DEH21B 27 24 3

The SSI clock frequency of the devices must be set as follows:• MOVIDRIVE® B setting with DEH21B option:

P952 Clock frequency: 30 – 50%• MOVIDRIVE® B setting with DEU21B option:

Parameter Clock frequency: 125 kHz• MOVIAXIS® setting:

Parameter Clock frequency: 125 kHz

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5.7.7 Measuring error during speed measurementMOVISAFE® UCS..B measures the speed up to a frequency of 500 steps/s using thetime measuring method. Frequencies higher than 500 steps/second are measured us-ing the frequency measuring method. Both measuring methods are subject to a meas-uring error as shown below.If you operate your application within this speed range, take the measuring error intoaccount when dimensioning the switch-off limits of the safety functions. The measur-ing error can be reduced by selecting a suitable encoder or by making suitable en-coder settings in MOVISAFE® Config UCS MA.

0%

5%

10%

15%

20%

25%

30%

1 5

10

20

50

100

200

500

1000

2000

5000

10000

20000

50000

Me

as

uri

ng

err

or

in %

Steps/s

2811251467

Example 1: Speed monitoring• PPR count: 256 steps/rev• Required switch-off limit: 120 rev/min• Steps per second for the required switch-off limit:

256 steps/rev × 120 rev/min × 1/60 min/s = 512 steps/s• Resulting measuring error according to the illustration: approx. 25%• Required switch-off limit: 120 1/min × 1.25 = 150 rev/minExample 2: Reducing the measuring error with a higher PPR count:• PPR count: 1024 steps/rev• Required switch-off limit: 120 rev/min• Steps per second for the required switch-off limit:

1024 steps/s × 120 rev/min × 1/60 min/s = 2048 steps/s• Resulting measuring error according to the illustration: approx. 6.5%• Required switch-off limit: 120 rev/min × 1.065 ≈ 127 rev/min

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5.7.8 Voltage supply for encoder systems

NOTICEThe encoder system is connected to more than one voltage supply.More than one voltage supply can result in a destruction of the encoder. Undetectedvoltage dips can lead to a failure of the safety functions.

An encoder system on an axis expansion module for monitoring movements and posi-tions. Note that the axis expansion module does not provide a voltage supply for theencoder system.There are 2 ways to implement the voltage supply for the encoder system:• Splitting the signal via a split cable/encoder signal split box using prefabricated

cables

UCS62B

UCS62B

DI 05 06 07 08

DI 09 10 11 12

DI 01 02 03 04

X8

X36X46

X16X26

X17

X7

16

59

STATUS

X33X43

X12 X13X23

X41X31

X21X11

STATUSPSU

DI 01 02 03 04

UCS50B

DI 09 10 11 12

DI 05 06 07 08

DI 13 14 P1 P2

X6

DO K1 K2 02 03

ENTER

UCS61B

X46X36

X16X26

X7

UCS61B

DI 09 10 11 12

DI 05 06 07 08

DI 01 02 03 04

STATUS

UCS50B/51B

MOVISAFE®

X12

Power

1 0

S

B

U

S

C E

1 2

3 4

S1

S2

1 2

EURODRIVE

S3

S4

0

3

9

8

7

6 5

4

2

1

0

3

9

8

7

6 5

4

2

1

EURODRIVE

X12

16

59

16

59

X13

19

815

MO

VIA

XIS

®

MO

VIA

XIS

®

MO

VIA

XIS

®

1

2

3

4

5

6

7

8

9

10

11

1

2

3

4

5

EURODRIVE

X12

16

59

X13

19

815

MO

VIA

XIS

®

1

2

3

4

5

6

7

8

9

10

11

1

2

3

4

5

EURODRIVE

X12

1

5

X13

19

815

MO

VIA

XIS

®

1

2

3

4

5

6

7

8

9

10

11

1

2

3

4

5

MOVIAXIS®

8...

CMP

CMP

CMP

DC 12V

DC 12V

DC 12V

DC 12V

DC 12V

DC 12V

[1]

21

5147483403

If the signals are split between the axis expansion module (UCS61B, UCS62B) [1] andfrequency inverter (e.g. MOVIAXIS®) the encoder voltage supply is carried out via thefrequency inverter. The prefabricated cables route the encoder voltage supply to thecorresponding axis expansion module [1] for monitoring purposes. Terminals X16 andX17 of the axis expansion module are not connected in this connection type.• Direct connection of the encoder system to the axis expansion module (without

signal splitting)

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UCS62B:

UCS62B

DI 05 06 07 08

DI 09 10 11 12

DI 01 02 03 04

X8

X36X46

X16X26

X17

X7

16

59

STATUS

X33X43

X12 X13X23

X41X31

X21X11

STATUSPSU

DI 01 02 03 04

UCS50B

DI 09 10 11 12

DI 05 06 07 08

DI 13 14 P1 P2

X6

DO K1 K2 02 03

ENTER

UCS61B: X16

X46X36

X16X26

X7

UCS61B

DI 09 10 11 12

DI 05 06 07 08

DI 01 02 03 04

STATUS

UCS50B/51B

MOVISAFE®

CMP

CMP

CMP

DC 5V

DC 12V

DC 24V

X17

DC 5V

DC 12V

DC 24V

X16UCS62B:

5148485515

If the encoder system is connected directly to the axis expansion module, the encoderis supplied with voltage via the axis-expansion module (UCS61B/62B). In this case,connect the required encoder voltage to terminals X16 and X17 of the respective axisexpansion module (UCS61B/62B). The encoder voltage is monitored in the axis ex-pansion module. The encoder voltage supply must be fused with max. 2 A.The encoder supply voltage is monitored internally with a tolerance range. You canadjust the internal monitoring to the encoder supply voltage using the MOVISAFE®

Config UCS MA software interface. A violation of the tolerance limits results in an errorand disables the outputs. The following settings are available in MOVISAFE® ConfigUCS MA:

Settings in MOVISAFE® ConfigUCS MA

Minimum voltage Maximum voltage

V V V5 4.4 5.6

8 7 8.8

10 8 12

12 10 14

20 16 24

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Settings in MOVISAFE® ConfigUCS MA

Minimum voltage Maximum voltage

V V V24 20 29

INFORMATION• Ensure safe galvanic isolation of the encoder supply voltage to the AC 230 V or

AC 400 V supply system. For this purpose, select power supply units that complywith VDE 0551, EN 60742 or DIN EN 0160.

• Provide for an equipotential bonding between PE and DC 0 V of the encoder sup-ply voltage.

• The encoder voltage to be monitored can be parameterized separately for eachencoder interface (X7, X8) in MOVISAFE® Config UCS MA.

• It is not possible to disable voltage monitoring.• When using HTL proximity sensors, bear in mind that the encoder voltage supply

is not monitored by the safety module. You therefore have to include the possibil-ity of a supply voltage failure in the possible sources of error for the whole system.You have to make sure that a violation of the specified encoder supply voltagevalues will be detected as an error or can be ruled out.

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5.7.9 Connection options for an encoder systemAn encoder system can be connected as follows:• Using prefabricated cables• Using the encoder signal split box DAE70B/71BThe following overview shows the connection options for an encoder system.

Encoder signal split boxes

Designation Description Connection Part number IconDAE70B Encoder signal split box

for incremental encoder(INK).

• X26: TF temperature sensor• X70: Encoder connection• X71: MOVIDRIVE® B/

MOVIAXIS®

• X72: MOVISAFE® UCS..B/DCS..B

18243797

DAE70B

INK

91

815

M

X72

X71

X70

1

8

9

15

1

59

6

DAE71B Encoder signal split boxfor absolute encoder(SSI).

• X26: TF temperature sensor• X70: Encoder connection• X71: MOVIDRIVE® B/

MOVIAXIS®

• X72: MOVISAFE® UCS..B/DCS..B

18243800

DAE71B

SSI

91

815

M

X72

X71

X70

1

8

9

15

1

59

6

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Designation Description Connection Part number IconDAE72B Encoder signal split box

for resolver (RES).• DIP switches 1 – 8:

Changeover MOVIDRIVE® B/MOVIAXIS®

• X70: Resolver connection• X71: MOVIDRIVE® B/

MOVIAXIS®

• X72: MOVISAFE® UCS14B/PS

22322232

DAE71B

SSI

91

815

M

X72

X71

X70

1

8

9

15

1

59

6

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Connection cables for encoder signal split boxesThe connection cables can be configured from 0.8 m to 6 m.

Designa-tion

Description Connection Part number Icon

DAE80B Connection between en-coder signal split box andMOVIDRIVE® B.

MOVIDRIVE® B:• DEH11B:X15• DEH21B:X15• DEU21B:X15

18132650

[I] [II]

DAE81B Connection between en-coder signal split box andMOVIAXIS®.

MOVIAXIS®:• MXA:X13• XGH11A:X63• XGS11A:X64

18166261

[I] [II]

DAE82B Connection between en-coder signal split box andMOVISAFE® UCS..B.(Not for connectionDAE71B:X72 to UCS14B/PS:X7-2, X8-2).

MOVISAFE®:• UCS..B:X7• UCS..B:X8

18131123

[I] [II]

DAE83B Connection between en-coder signal split box andMOVISAFE® DCS..B.

MOVISAFE®:• DCS..B:X84• DCS..B:X85

18131115

[I] [II]


MOVIDRIVE® B:• DEH21B:X62• DIP11B:X62

18143210

[I] [II]

DAE85B Connection betweenDAE71B encoder signalsplit box and MOVISAFE®

UCS14B/PS.

MOVISAFE®:• UCS..B:X7-2• UCS..B:X8-2

18174345

[I] [II]


MOVIDRIVE® B:• DEU21B:X14

18157351

[I] [II]

DAE87B Connection betweenDAE72B encoder signalsplit box and MOVISAFE®

UCS14B/PS.

MOVISAFE®:• UCS..B:X7-2• UCS..B:X8-2

18177131

[I] [II]

DAE88B Connection betweenDAE72B encoder signalsplit box andMOVIDRIVE® B (Use onlywith UCS14B/PS).

MOVIDRIVE® B:• DEH21B:X15

18177735

[I] [II]

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Designa-tion

Description Connection Part number Icon

DAE89B Connection betweenDAE72B encoder signalsplit box and MOVIAXIS®

(Use only with UCS14B/PS).

MOVIAXIS®:• MXA:X13

18177743

[I] [II]

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Cable sets for encoder signal split boxThe connection cables for the cable sets are delivered with a fixed length of 1.5 m.

Designa-tion

Description Connection Part num-ber

Icon

Cable set 1 • For splitting the SIN/COSand TTL signals for thefollowing device combina-tion:– MOVIDRIVE® B with

DEH11B, DEH21B orDEU21B andMOVISAFE® UCS..B

• For splitting the SSI sig-nals for the followingdevice combination:– MOVIDRIVE® B with

DEU21B andMOVISAFE® UCS..B

Includes followingcables:• DAE80B• DAE82B

18246907

Cable set 2 • For splitting the SIN/COSand TTL signals for thefollowing device combina-tion:– MOVIDRIVE® B with

DEH11B, DEH21B orDEU21B andMOVISAFE® DCS..B

• For splitting the SSI sig-nals for the followingdevice combination:– MOVIDRIVE® B with

DEU21B andMOVISAFE® DCS..B


18246915

Cable set 3 For splitting the SIN/COS,TTL and SSI signals forMOVIAXIS® and MOVISAFE®

UCS..B.Note:Not for SSI encoder connec-tion to X7-2/X8-2 (with UC-S14B/PS).


18166342

Cable set 4 For splitting the SSI signalsfor the following device com-bination:• MOVIDRIVE® B with

DIP11B and DEH21B andMOVISAFE® DCS..B


28203038

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Designa-tion


Icon


DIP11B and DEH21B andMOVISAFE® UCS..B

Note:Not for SSI encoder connec-tion to X7-2/X8-2 (with UC-S14B/PS).


28203046


DEU21B and MOVISAFE®

UCS..B


28215044


DEU21B and MOVISAFE®

DCS..B


28215052

Cable set 8 For splitting the resolver sig-nals for the following devicecombination:• MOVIDRIVE® B with

DER21B and MOVISAFE®

UCS14B/PS


28221338

Cable set 9 For splitting the resolver sig-nals for the following devicecombination:• MOVIAXIS® and

MOVISAFE® UCS14B/PS


28230914

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Split cables and adapter cablesThe length of the adapter cables and the B-side of the split cables can be configuredfrom 0.5 m to 6 m.

[II][I] [III]

[A] [B]

1982596747

[A] A-side with fixed length (0.8 m)

[B] B-side with variable length (0.5 m to 6 m)

[I] Encoder card connection

[II] Encoder connection

[III] Connection of MOVISAFE® UCS..B

Split cable for MOVISAFE® UCS..B

INFORMATIONThe DAE split cable for splitting SSI encoder signals are not compatible withUCS14B/PS:X7‑2 and UCS14B/PS:X8‑2. In this case, use the encoder signal splitbox with the corresponding cable set.

Designa-tion


Icon

DAE50B Splitting of SIN/COSand TTL encoder sig-nals.

MOVIDRIVE® B:• DEH11B:X14• DER11B:X14• DEU21B:X14

18114474

DAE52B Splitting of SIN/COSand TTL encoder sig-nals (without TFcable).

MOVIDRIVE® B:• DEH11B/21B:X15• DEU21B:X15

18114490

DAE53B Splitting of SIN/COSand TTL encoder sig-nals (with TF cable).

MOVIDRIVE® B:• DEH11B/21B:X15• DEU21B:X15MOVIAXIS®:• MXA:X13• XGH11A:X63• XGS11A:X64

18114504

DAE54B Splitting of SSI en-coder signal.

MOVIDRIVE® B:• DIP11B:X62• DEH21B:X62

18114512

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5Electrical installationPROFIsafe connection of MOVISAFE UCS..B/PS multi-axis


Designa-tion


Icon



18114520

DAE56B Encoder simulation ad-apter.

MOVIAXIS®:• XGH11A:X62• XGS11A:X62

18114644

DAE57B Adapter for direct con-nection of SIN/COS,TTL encoder or en-coder simulation of en-coder option card toMOVISAFE® UCS..B.

MOVIDRIVE® B:• DEH11B:X14• DER11B:X14• DEU21B:X14

18114652

DAE58B Adapter for direct con-nection of SSI encoderto MOVISAFE®

UCS..B.

Cable (D-sub 9 to D-sub 9)with resistors.MOVISAFE® UCS..B:• X7, X8

18119190


UCS..B.

Cable (D-sub 15 to D-sub 9)with resistors.Encoder voltage pin 13.MOVISAFE® UCS..B:• X7, X8

18119204


UCS..B.

Cable (D-sub 15 to D-sub 9)with resistors.Encoder voltage pin 15.MOVISAFE® UCS..B:• X7, X8

18120431


MOVIAXIS®:• XGS11A:X64

18120423



18157378

5.8 PROFIsafe connection of MOVISAFE® UCS..B/PS multi-axisPROFIsafeconnectionofMOVISAFEUCS..B/PSmulti-axis

5.8.1 Connecting the UCS..B/PS optionThe UCS..B/PS option allows for connecting a fieldbus to a higher-level controller.Two CAN communication interfaces are available for connection to PROFIsafe andSBus for exchanging diagnostics data. UCS..B/PS can be connected to a controller(e.g. DHF..B or DHR..B) or to the DFS12B/22B options via CAN-S. The process im-age for PROFIsafe can be configured using the MOVISAFE® Config UCS MA soft-ware.

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5 Electrical installationPROFIsafe connection of MOVISAFE UCS..B/PS multi-axis


Example of a fieldbus connection to PROFIsafe:

PROFIsafe

PROFIBUS / PROFINET

F-PLC

DHR21B/41B / DHF21B/41B

DFS12B / DFS22B

DHR21B/41B / DHF21B/41B

DFS12B / DFS22B

120 Ω 120 Ω

120 Ω 120 Ω

UCS..B/PS UCS..B/PS

PROFIsafe

CAN-S

PROFIsafe

CAN-S

4110988939

• CAN-S sample circuit with one MOVISAFE® UCS..B/PS module and a DHF..B orDHR..B controller:

MOVISAFE®

UCS..B/PS

DHF..B

DHR..B

XCS

1 2 3 4

X38

H LT

120

6573117707

Observe the following information on the CAN‑S sample circuit:• The fieldbus connection must be terminated with 120 Ω at the first and last station.

The UCS..B/PS option already comes equipped with an integrated 120 Ω resistor.To enable termination, connect a wire jumper from terminal XCS:4 to terminalXCS:1 (PROFIsafe). Wiring an 120 Ω resistor is necessary for terminating the con-troller (for example DHx41B).

• Use a 2×2-core twisted pair and shielded copper cable (data transmission cablewith braided copper shield). Connect the shield to the ground potential (PE) andmake sure it is connected over a wide area at both ends. The cable must meet thefollowing specifications:– Core cross section: 0.25 mm2 – 0.75 mm2

– Cable resistance: 120 Ω at 1 MHz 2014

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– Capacitance per unit length: ≤ 40 pF/m at 1 kHzSuitable cables are CAN or DeviceNet™ cables.

• The permitted total cable length is 80 m at a baud rate of 500 kBaud.• There must not be any potential shift between the devices connected via fieldbus.

Take suitable measures to avoid potential shift, such as connecting the deviceground connectors using a separate cable.

• Point-to-point wiring is not permitted.

5.8.2 XCS communication interface• CAN-S description

Interface for safe communication via PROFIsafe. The safety bus (CAN-S) is imple-mented on MOVISAFE® based on PROFIBUS or PROFINET via a gateway.

• Suitable gateways (CAN master)MOVI‑PLC®:– DHF21B/41B (PROFIsafe via PROFIBUS)– DHR21B/41B (PROFIsafe via PROFINET)Safe fieldbus interface:– DFS12B (PROFIsafe via PROFIBUS)– DFS22B (PROFIsafe via PROFINET)

• Maximum number of modules per gatewayYou can use a maximum of one module per gateway.

• CAN-S address15 (fixed setting).

• PROFIsafe address (F destination)1 to 65534.

• Data transmission

PROFIBUS PROFIsafeGateway PROFIsafe data widthDHF41B (MOVI‑PLC®/CCU) 12 bytes

BidirectionalDHF21B (MOVI‑PLC®/CCU) 12 bytes

DFS12B 8 bytes

PROFINET PROFIsafeGateway PROFIsafe data widthDHR41B (MOVI‑PLC®/CCU) 12 bytes

BidirectionalDHR21B (MOVI‑PLC®/CCU) 12 bytes

DFS22B 8 bytes

• F-bus configurationCan be configured via MOVISAFE® Config UCS MA.

• Options– Program download– Safety data set (SDS) activation

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– Safe exchange of logic and process data to the higher-level controller– Diagnostic functions of MOVISAFE® Config UCS MA (such as SCOPE)– Data backup in the event of device replacement

• Baud rate500 kBaud

5.8.3 Configuring the PROFIsafe input profile (PII)The PROFIsafe input profile is available for the PROFIsafe inputs of the F-PLC. TheUCS..B/PS option lets you transmit logic and process data, such as the status of asafety function, the current speed or current position, to a higher-level safety controllerfor further processing.In the user interface of the MOVISAFE® Config UCS MA software, you define thenumber of bits required for logic and process data. The selection is limited by thebandwidth available depending on the selected gateway (for DFS12B/22B: 8 bytes =64 bits, with DHR/DHF21B/41B: 12 bytes = 96 bits). With DHR/DHF21B/41B, you canaccess the first 8 bytes (bit 0 – 63) bit-by-bit and the following 4 bytes in the F‑PLC.With DFS21B/22B, you can access the first 4 bytes (bit 0 – 31) bit-by-bit and the fol-lowing 4 bytes in the F‑PLC. The UCS..B/PS option monitors the bandwidth and pre-vents it from being exceeded. For detailed programming information, refer to the on-line help of the MOVISAFE® Config UCS MA software.The following information can be chosen as process data in the MOVISAFE® ConfigUCS MA software:

Process data Source Data widthCurrent position

Axis 1 and/or 216, 24 bits

Configurable datalength

Current velocity 8, 16 bits

Current SLP teach-in position SLP 1 and/orSLP 2 16, 24 bits

SLP stop position

The following table shows the process image inputs (PII) from perspective of thehigher-level controller.

PII Bit Use0 0 DI01

1 1 DI02

2 2 DI03

3 3 DI04

4 4 DI05

5 5 DI06

6 6 DI07

7 7 DI08

8 0 DI09

9 1 DI10

10 2 DI11

11 3 DI12

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PII Bit Use13 5 SSx 1 return

14 6 SLI 1 return

15 7 SDI 1 return

16 0 Return EMU 1

17 1 SOS 1 return

18 2 SLS 1 return

19 3 SLS 2 return

20 4 SLS 3 return

21 5 SLS 4 return

22 6 SLS 5 return

23 7 SLS 6 return

24 0 SLS 7 return

25 1 SLS 8 return

26 2 SOS 2 return

27 3 Return EMU 2

28 4 SDI 2 return

29 5 SLI 2 return

30 6 SSx 2 return

31 7 SEL 1 return (only relevant with active position processing)

32 0 SCA 1 return

33 1 SCA 2 return

34 2 SCA 3 return

35 3 SCA 4 return

36 4 -

37 5 -

38 6 -

39 7 -

40 – 63 24 bit process data

64 – 95 32 bit process data (only available with controller)

5.8.4 Configuring the PROFIsafe output profile (PIO)The PROFIsafe output profile is available for the PROFIsafe outputs of the F-PLC.Like the PROFIsafe input profile, the PROFIsafe output profile lets you transmit logicand process data, such as activating a safety function or specifying a position, to theUCS..B/PS safety module via a higher-level safety controller.In the user interface of the MOVISAFE® Config UCS MA software, you define thenumber of bits required for logic or process data. The selection is limited by the band-width available depending on the selected gateway (for DFS12B/22B: 8 bytes =64 bits, with DHR/DHF21B/41B: 12 bytes = 96 bits). With DHR/DHF21B/41B, you canaccess the first 8 bytes (bit 0 – 63) bit-by-bit and the following 4 bytes in the F‑PLC.20

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With DFS21B/22B, you can access the first 4 bytes (bit 0 – 31) bit-by-bit and the fol-lowing 4 bytes in the F‑PLC. The UCS..B/PS option monitors the bandwidth and pre-vents it from being exceeded. For detailed programming information, refer to the on-line help of the MOVISAFE® Config UCS MA software.The following table shows the process image outputs (PIO) from perspective of thehigher-level controller.

PIO Bit Use0 0 DO0.02P/M

1 1 DO0.03P/M

2 2 K1/K2

3 3 DO00

4 4 DO01

5 5

6 6

7 7

8 0 Reset

9 1 Enable CCW SLI 1

10 2 Enable CCW SLI 2

11 3 Enable CW SLP (only relevant with active position processing)

12 4 Enable CCW SLP (only relevant with active position processing)

13 5 Enable SSx 1

14 6 Enable CW SLI 1

15 7 Enable CW SDI 1

16 0 Enable CCW SDI 1

17 1 Enable SOS 1

18 2 Enable SLS 1

19 3 Enable SLS 2

20 4 Enable SLS 3

21 5 Enable SLS 4

22 6 Enable SLS 5

23 7 Enable SLS 6

24 0 Enable SLS 7

25 1 Enable SLS 8

26 2 Enable SOS 2

27 3 Enable CCW SDI 2

28 4 Enable CW SDI 2

29 5 Enable CW SLI 2

30 6 Enable SSx 2

31 7 Enable SEL 1 (only relevant with active position processing)

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PIO Bit Use33 1 Enable SCA 2

34 2 Enable SCA 3

35 3 Enable SCA 4

36 4 -

37 5 -

38 6 -

39 7 -

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5 Electrical installationSBus connection of MOVISAFE UCS..B/PS multi-axis


5.9 SBus connection of MOVISAFE® UCS..B/PS multi-axisSBusconnectionofMOVISAFEUCS..B/PSmulti-axis

5.9.1 Connecting the UCS..B/PS optionExample of a fieldbus connection to CAN (SBus):• SBus sample circuit with 2 MOVISAFE® UCS..B/PS modules and a DHF..B or

DHR..B controller:

PROFIsafeDHF21B/41B

DHR21B/41B

UCS..B/PS UCS..B/PS

120 Ω

UCS..B/PS

12

0 Ω

CANopen (SBus)

4110992651

• CAN-S sample circuit with one MOVISAFE® UCS..B/PS module and a DHF..B orDHR..B controller:

MOVISAFE®

UCS..B/PS

XCD

1 2 3 4

MOVISAFE®

UCS..B/PS

XCD

1 2 3 4

X33

1

2

3

DHF..B

DHR..B

120

6574261003

Please note the following regarding the sample circuits:• The fieldbus connection must be terminated with 120 Ω at the first and last station.

The UCS..B/PS option already comes equipped with an integrated 120 Ω resistor.To enable termination, connect a wire jumper from terminal XCD:4 to terminalXCD:1 (CAN). Wiring an 120 Ω resistor is necessary for terminating the controller(for example DHx41B).

• Use a 2×2-core twisted pair and shielded copper cable (data transmission cablewith braided copper shield). Connect the shield to the ground potential (PE) andmake sure it is connected over a wide area at both ends. The cable must meet thefollowing specifications:– Core cross section: 0.25 mm2 – 0.75 mm2

– Cable resistance: 120 Ω at 1 MHz– Capacitance per unit length: ≤ 40 pF/m at 1 kHzSuitable cables are CAN or DeviceNet™ cables.

• The permitted total cable length depends on the set baud rate:– 250 kBaud: 160 m– 500 kBaud: 80 m– 1000 kBaud: 40 m

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5Electrical installationSBus connection of MOVISAFE UCS..B/PS multi-axis


• There must not be any potential shift between the devices connected via fieldbus.Take suitable measures to avoid potential shift, such as connecting the deviceground connectors using a separate cable.

• Point-to-point wiring is not permitted.

5.9.2 XCD communication interface• CAN-D description

Interface for non-safe communication with a higher-level controller via CAN(SBus). The interface allows for transmitting diagnostic data and is not permittedfor safety-relevant use.

• Suitable gateways (CAN master)MOVI‑PLC®:– DHF21B/41B (SBus on PROFIBUS)– DHR21B/41B (SBus on PROFINET)

• SBus addressThe SBus address (address range 1 to 63) can be set using the DIP switches S1to S6 (see chapter "Setting baud rate and address for standard communication").

• Data transmission

PROFIBUSGateway Data width of diagnostic dataDHF41B (MOVI‑PLC®) 20 bytes

UCS..B → MOVI‑PLC®

DHF21B (MOVI‑PLC®) 20 bytes

PROFINETGateway Data width of diagnostic dataDHR41B (MOVI‑PLC®) 20 bytes

UCS..B → MOVI‑PLC®

DHR21B (MOVI‑PLC®) 20 bytes

• Options– Program download– Data set activation– Transmission of 16 bytes of diagnostic data (logic data).– Diagnostic functions of MOVISAFE® Config UCS MA (such as SCOPE)– Data backup in the event of device replacement

• Baud rateThe baud rate (125 kBaud, 250 kBaud, 500 kBaud or 1 MBaud) is set using theDIP switches S7 and S8 (see chapter "Setting baud rate and address for standardcommunication").

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5.9.3 Setting the baud rate and address for standard communicationThe baud rate and SBus address are set on the MOVISAFE® UCS..B/PS safety mod-ules using DIP switches. The DIP switches are located behind the front cover of theUCS..B/PS option.Proceed as follows to open the front cover:1. The front cover of the UCS..B/PS option can be opened via a recess (figure I).2. Insert a suitable screwdriver into the recess and press the screwdriver slightly

downward (figure II).3. The front cover can be unlatched and pivoted upwards (figure III).

UCS10B

X6

DI 01 02 03 04

DO K1 K2 02 03 DI 05 06 07 08

DI 09 10 11 12

ENTER

STATUS

DI 13 14 P1 P2

X31X41

X32X42

X11X21

X12X22 XCS

XCD

/PS

RUN

SYSFault

I II III

4116224139

4. The DIP switches for setting the baud rate and SBus address are located behindthe opened front cover. The following figure shows an example of the set SBus ad-dress 3 (DIP switch S1 (20) and S2 (21) = ON) and the baud rate 500 kBaud (DIPswitch S7 and S8 = OFF).

UCS..B/PS option DIP switch Description

12

34

OFF

12

34

OFF

UCS..B/PS

S1

S2

S3

S4

S8

S7

S6

S5

S1 – S6 Setting the SBus address:

S1 20 → Significance 1×1 = 1


S3 22 → Significance 4×0= 0




S7, S8 Setting the baud rate:

S7:OFF / S8:OFF 500 kBaud (delivery state)

S7:ON / S8:OFF 125 kBaud

S7:OFF / S8:ON 250 kBaud

S7:ON / S8:ON 1000 kBaud

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5Electrical installationSBus connection of MOVISAFE UCS..B/PS multi-axis


5. Close the front cover once you have set the DIP switches. To do so, tilt down thefront cover (figure I). Use your finger to press the front cover until it audibly snapsin place (figure II).

CLACK

I II

4116227595

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5.9.4 SBus data frameWith the PS option, logic and process data are transmitted together and are addition-ally packed in a MOVILINK® message.This way, the logic data are transferred via SBus with 3 process data words via agateway directly to the higher-level controller or 10 process data words are read in acontroller (e.g. MOVI‑PLC®). The SBus address and baud rate are set using the DIPswitches on the front of the PS option.Process data word 1 (bits 0 – 3) always contains the current status of the basic mod-ules. This status is also indicated on the 7-segment display. The bit position of the lo-gic data can be freely configured.Parameters 15900.0 to 15909.0 are available as 16-bit values each for parameter ac-cess to the logic data.

Diagnostics Processdata word

Bit High byte assignment Low byte assignment

PS module dia-gnostics

0 0 – 15 MOVILINK® status word

UCS..B diagnostics 1 0 – 3 Status

4 1

5 – 7 Life bit

8 – 15 In case of alarm or error:• 0: Basic module• 1: Expansion module 1• 2: Expansion module 2• 3: Expansion module 3• 4: Expansion module 4• 5: Expansion module 5• 6: Expansion module 6• 7: Expansion module 7• 8: Expansion module 8

2 0 – 15 Diagnostic data (bits 8 – 15) Diagnostic data (bits 0 – 7)

High byte error code1) Low byte error code1)

3 (withRUNstatus)

15 0

0 – 14 Diagnostic data (bits 24 – 30) Diagnostic data (bits 16 – 23)

15 1

0 – 14 High byte ECS/ICS code Low byte ECS/ICS code

4 0 – 15 Diagnostic data (bits 40 – 47) Diagnostic data (bits 32 – 39)

5 0 – 15 0 Diagnostic data (bits 48 – 55)

6 0 – 15 0 0

7 0 – 15 0 0

8 0 – 15 0 0

9 0 – 15 0 01) For status "alarm" and "error". 20

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5Electrical installationPROFIBUS connection of MOVISAFE UCS50B


It is not possible to adjust the process image of the logic data for access via 3 processdata words. All 10 process data words logic data are always transferred in the setupmentioned above. However, the gateway can read only the first 3 process data words.To ensure that the error code is also transferred with gateways with 3 process datawords, in the status "alarm" and "error", the error code is transferred with process dataword 2.

5.10 PROFIBUS connection of MOVISAFE® UCS50BPROFIBUSconnectionofMOVISAFEUCS50B

5.10.1 MOVISAFE® UCS50B/DPIn addition to monitoring functions, the UCS50B/DP module can also be used to trans-mit diagnostic messages via PROFIBUS DP. A maximum number of 8 data objectscan be received and sent. Parameterize the modules as PROFIBUS stations (slave).The corresponding GSD file is available for download from the SEW‑EURODRIVEwebsite (www.sew‑eurodrive.com). The PROFIBUS baud rate from 9.6 kBaud to12 MBaud is detected automatically. The PROFIBUS message can transmit a max-imum of 128 bytes.Example of a PROFIBUS fieldbus connection:

PROFIsafePLC

UCS50B/DP120 Ω

12

0 Ω

PROFIBUS

UCS50B/DPUCS50B/DP

6977747211

INFORMATION• The PROFIBUS connection must be terminated with 120 Ω at the first and last

station. The UCS50B/DP diagnostic module already comes equipped with an in-tegrated 120 Ω resistor. To enable PROFIBUS termination, set DIP switch S2 onthe diagnostic module to ON.

• To enable termination on the backplane bus, set DIP switch S1 on the diagnosticmodule to ON.

• The data transmission cable and the PROFIBUS plug-in connection have to bedesigned according to the assembly specifications of the PNO (PROFIBUS userorganization).


• Voltage is supplied via the basic module.

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5 Electrical installationPROFIBUS connection of MOVISAFE UCS50B


XDP communication interface• Description

Interface for standard communication via PROFIBUS.• Setting the PROFIBUS address.

The PROFIBUS address of the diagnostic module can be set as required using ad-dress switches S3 and S4. Set the required address parameters in hexadecimalformat.Example 1: PROFIBUS address 5

Address switch Function Setting (hex)S3 High byte 0

S4 Low byte 5

• Example 2: PROFIBUS address 46

Address switch Function Setting (hex)S3 High byte 2

S4 Low byte E

• Data transmissionTransmission of a maximum of 128 bytes of diagnostic data (logic data + processdata).

• Baud rate9.6 kBaud to 12 MBaud. The baud rate is detected automatically.

• Cycle time: 20 ms

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5Electrical installationPROFIBUS connection of MOVISAFE UCS50B


Data frameThe transmission of logic data and process data is configured and activated via thesignal channel block in MOVISAFE® Config UCS MA. A maximum of 56 bits of logicdata and 12 bytes of process data can be transmitted per axis module (max. 12 axes).The status message of the UCS is sent in the first byte of logic data. If the respectivemodule address is present (module address 0 = byte 0, module address 1 = byte20, ...), the status byte is transferred.

Block Byte Bit position 0 – 7Signal channelbit ID

Address Signal channel data bit ID

Status data 0, 20,40, 60,80, 100,120

Bit 0 - 3 1 = Input2 = Startup3 = Startup bus4 = Run5 = Stop6 = Failure7 = Alarm

Bit 4 0x1 (fixed value)

Bit 5 - 7 Life bit

Logic data Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7Bit ID 1 – 56 1 – 7 49 – 56 41 – 48 33 – 40 9 – 16 1 – 8 25 – 32 17 – 24

Bit ID 57 – 112 21 – 27 105 – 112

97 – 104 89 – 96 65 – 72 57 – 64 81 – 88 73 – 80

Bit ID 113 – 168 41 – 47 161 – 168

153 – 160

145 – 152

121 – 128

113 – 120

137 – 144

129 – 136

Bit ID 169 – 224 61 – 67 217 – 224

209 – 216

201 – 208

177 – 184

169 – 176

193 – 200

185 – 192

Bit ID 225 – 280 81 – 87 273 – 280

265 – 272

257 – 264

233 – 240

225 – 232

249 – 256

241 – 248

Bit ID 281 – 336 101 – 107

329 – 336

321 – 328

313 – 320

289 – 296

281 – 288

305 – 312

297 – 304

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5 Electrical installationPROFIBUS connection of MOVISAFE UCS50B




Bit ID 337 – 392 121 – 127

385 – 392

377 – 384

369 – 376

345 – 352

337 – 344

361 – 368

353 – 360

Process dataMax. 6 axis mod-ulesModule address1 – 6Maximum of 96bits per axismodule

Axis module with address 1

8 Process data (data bit 0 – 7)












28 – 39 Axis module with address 2 (assignment of the data bits see example "Axismodule with address 1").




108 – 119

Axis module with address 6 (assignment of the data bits see example "Axismodule with address 1").

The following information can be selected as process data in the MOVISAFE® ConfigUCS MA software:

Process data Source Data length in bitsCurrent position Axis 1 and/

or 216, 20, 24


Current velocity 08, 12, 16

Current SLP position (teach-in) SLP1 and/or SLP2

16, 20, 24

Error and operating messages 16 Data length cannot beconfigured

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5Electrical installationPROFINET connection of MOVISAFE UCS50B/PN


INFORMATIONIf the device is in alarm or error state, the associated alarm or error message is dis-played in bytes 6 and 7 (data bits 16 – 30). The status bit (byte 6, bit 7) changes to"1". This means that any configured logic data information will be overwritten. Afterhaving acknowledged the alarm or error state, the error code in bytes 6 and 7 is re-placed with the current logic data.

5.11 PROFINET connection of MOVISAFE® UCS50B/PNPROFINETconnectionofMOVISAFEUCS50B/PN

5.11.1 MOVISAFE® UCS50B/PNYou can use the UCS50B/PN diagnostic module for standard communication. It allowsfor transmitting a maximum of 128 bytes (logic data + process data) from the CANbackplane bus of the UCS..B modules to a higher-level controller via PROFINET.Parameterize the modules as PROFINET stations (slave). The corresponding GSDMLfiles are available for download from the SEW‑EURODRIVE homepage(www.sew‑eurodrive.com).

INFORMATION• The data transmission cable and the PROFINET plug-in connection have to be

designed according to the assembly specifications of the PNO (PROFIBUS userorganization).


• Voltage is supplied via the basic module.

XPN communication interface• Description

Interface for standard communication via PROFINET.• PROFINET IP address

IP address and device name are configured by the higher-level controller.• Data transmission

Transmission of a maximum of 128 bytes of diagnostic data (logic data + processdata).

• Ethernet data rate100 Mbit/s in full duplex mode.

• 100 m maximum line length.

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5 Electrical installationPROFINET connection of MOVISAFE UCS50B/PN


Data frameThe transmission of logic data and process data is configured and activated via thesignal channel block in MOVISAFE® Config UCS MA. A maximum of 56 bits of logicdata and 12 bytes of process data can be transmitted per axis module (max. 12 axes).The status message of the UCS is sent in the first byte of logic data. If the respectivemodule address is present (module address 0 = byte 0, module address 1 = byte20, ...), the status byte is transferred.



Status data 0, 20,40, 60,80, 100,120

Bit 0 - 3 1 = Input2 = Startup3 = Startup bus4 = Run5 = Stop6 = Failure7 = Alarm

Bit 4 0x1 (fixed value)

Bit 5 - 7 Life bit

Logic data Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7Bit ID 1 – 56 1 – 7 49 – 56 41 – 48 33 – 40 9 – 16 1 – 8 25 – 32 17 – 24

Bit ID 57 – 112 21 – 27 105 – 112

97 – 104 89 – 96 65 – 72 57 – 64 81 – 88 73 – 80

Bit ID 113 – 168 41 – 47 161 – 168

153 – 160

145 – 152

121 – 128

113 – 120

137 – 144

129 – 136

Bit ID 169 – 224 61 – 67 217 – 224

209 – 216

201 – 208

177 – 184

169 – 176

193 – 200

185 – 192

Bit ID 225 – 280 81 – 87 273 – 280

265 – 272

257 – 264

233 – 240

225 – 232

249 – 256

241 – 248

Bit ID 281 – 336 101 – 107

329 – 336

321 – 328

313 – 320

289 – 296

281 – 288

305 – 312

297 – 304

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5Electrical installationPROFINET connection of MOVISAFE UCS50B/PN




Bit ID 337 – 392 121 – 127

385 – 392

377 – 384

369 – 376

345 – 352

337 – 344

361 – 368

353 – 360

Process dataMax. 6 axis mod-ulesModule address1 – 6Maximum of 96bits per axismodule

Axis module with address 1













28 – 39 Axis module with address 2 (assignment of the data bits see example "Axismodule with address 1")




108 – 119

Axis module with address 6 (assignment of the data bits see example "Axismodule with address 1")

The following information can be selected as process data in the MOVISAFE® ConfigUCS MA software:

Process data Source Data length in bitsCurrent position Axis 1 and/

or 216, 20, 24


Current velocity 08, 12, 16

Current SLP position (teach-in) SLP1 and/or SLP2

16, 20, 24

Error and operating messages 16 Data length cannot beconfigured

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5 Electrical installationPROFINET connection of MOVISAFE UCS50B/PN


INFORMATIONIf the device is in alarm or error state, the associated alarm or error message is dis-played in bytes 6 and 7 (data bits 16 – 30). The status bit (byte 6, bit 7) changes to"1". This means that any configured logic data information will be overwritten. Afterhaving acknowledged the alarm or error state, the error code in bytes 6 and 7 is re-placed with the current logic data.

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6StartupGeneral startup information


6 Startup6.1 General startup information6.1.1 Requirements

• The following requirements must be fulfilled to ensure successful startup:– The system must be configured correctly.– The MOVISAFE® Config UCS MA software must be installed. The latest re-

lease is available on the internet on the SEW‑EURODRIVE website or on theMOVISAFE® Software ROM.For detailed configuration notes and a description of the parameters, refer tothe online help in the MOVISAFE® Config UCS MA software.

– The MOVISAFE® Assist UCS software must be installed. The latest release isavailable on the internet on the SEW‑EURODRIVE website or on theMOVISAFE® Software ROM.

– Adobe Acrobat Reader Version 6.0 or higher must be installed.

INFORMATIONThe software MOVISAFE® Config UCS MA and MOVISAFE® Assist UCS is classifiedas not safety-relevant due to the validation to be performed. MOVISAFE® Config UCSMA and MOVISAFE® Assist UCS are not presented at TÜV (Technical Inspection As-sociation) for testing and are thus not certified.

• Installation prerequisites for installation and operation of the MOVISAFE® ConfigUCS MA software:– Operating system: Microsoft Windows® 8, 7, Vista, XP or 2000– Microsoft .NET Framework 3.5

Microsoft .NET Framework 3.5 has various new features that are incrementallybased on .NET Framework 2.0 and 3.0 and include .NET Framework 2.0Service Pack 1 and .NET Framework 3.0 Service Pack 1.

– Microsoft .NET Framework 3.5 Service Pack 1Microsoft .NET Framework 3.5 Service Pack 1 is a complete cumulative updatethat comprises many new features that are incrementally based on .NETFramework 2.0, 3.0 and 3.5. Further, it contains a cumulative service update forthe subcomponents of .NET Framework 2.0 and .NET Framework 3.0.

– Required hard disk space: about 100 MB– RAM: 512 MB or more recommended

• Installation prerequisites for installation and operation of the MOVISAFE® AssistUCS software:– Operating system: Microsoft Windows® 8, 7, Vista, XP or 2000– Microsoft .NET Framework 3.5

Microsoft .NET Framework 3.5 has various new features that are incrementallybased on .NET Framework 2.0 and 3.0 and include .NET Framework 2.0Service Pack 1 and .NET Framework 3.0 Service Pack 1.

– Microsoft .NET Framework 3.5 Service Pack 1Microsoft .NET Framework 3.5 Service Pack 1 is a complete cumulative updatethat comprises many new features that are incrementally based on .NETFramework 2.0, 3.0 and 3.5. Further, it contains a cumulative service update forthe subcomponents of .NET Framework 2.0 and .NET Framework 3.0.

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6 StartupGeneral startup information


– Required hard disk space: about 100 MB– RAM: 512 MB or more recommended– Version: 01-04-xx-xx-00 and higher

• Additional requirements for using the UCS..B/PS option with PROFIsafe fieldbusconnection via PROFIBUS or PROFINET:– MOVITOOLS® MotionStudio version 6.20 or later– MOVISAFE® Config UCS MA compilation date 1 Jul 2015 or later– DHR21B/41B and DHF21B/41B controllers (firmware version 16 and higher)

with fieldbus connection (firmware version 16 or higher)– GSD file (PROFIBUS) or GSDML file (PROFINET):

Download from www.sew‑eurodrive.com

INFORMATIONWith the software MOVISAFE® Config UCS MA, you can enable or disable fieldbuscommunication (UCS..B/PS option). The additional requirements are not necessarywhen fieldbus communication is disabled.

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6StartupCommunication and establishing a connection


6.1.2 Startup steps• Make sure that the following tasks have been performed properly and in accord-

ance with the application:– Installation of MOVISAFE® UCS..B– Wiring– Terminal assignment– the safety cut-outs

• Provide for suitable measures to prevent the motor from starting up unintentionally.Take additional safety measures depending on the application to prevent possibleinjuries to people and damage to machinery.

• Switch on the line voltage and the DC 24 V supply voltage, if applicable.• Parameterize and program MOVISAFE® UCS..B to suit your application.• Perform a validation (see chapter "Validation"). Create an acceptance protocol

(see chapter "Acceptance protocol").

6.2 Communication and establishing a connection6.2.1 RS485 interface X6

The RS485 interface X6 of MOVISAFE® UCS..B is implemented as RJ10 socket. It al-lows parameterization and diagnostics of the basic modules using the Windows®-based software interface MOVISAFE® Config UCS MA.The PC can be connected with the parameterization and diagnostic interface X6 ofMOVISAFE® UCS..B using the interface adapter USB11A (USB to RS485).In RUN mode, the logic is processed in MOVISAFE® UCS..B. Parameterization/pro-gramming is only possible in STOP mode. You can set MOVISAFE® back to RUNmode once you have sent the configuration and the message "Configuration success-fully written to flash" has appeared.

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6 StartupMOVISAFE® Assist UCS


6.2.2 XCD or XCS communication interfacesCommunication via MOVITOOLS® MotionStudio software is possible with PROFIsafeconnection via XCD or XCS communication interfaces.

9007203351276043

With MOVITOOLS® MotionStudio• Display device and diagnostic data of the UCS..B option in the parameter tree.• Realize parameter access to device and diagnostic data.• Access MOVISAFE® Config UCS MA or MOVISAFE® Assist UCS. Connection set-

tings are set automatically in MOVISAFE® Config UCS MA or MOVISAFE® AssistUCS.

• Manage data (read and send configuration file).• Transfer a configuration to the UCS..B option.• Enable safety data sets (SDS) to transfer a configuration.

6.3 MOVISAFE® Assist UCSMOVISAFE® AssistUCS

Using the MOVISAFE® Assist UCS software, you can change already approved para-meters (e.g. SLS limit value) of already pre-validated software modules without usinga license dongle. Only the adjusted parameters are considered in the final validation.

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6StartupMOVISAFE® Assist UCS


This requires a software module that has been created and validated usingMOVISAFE® Config UCS MA (incl. license dongle). For additional information, refer tothe online help of the respective software.

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7 ValidationProcedure


7 Validation

DANGERCorrect function of the safety functions and the logic of the user program are notguaranteed without validation.Severe or fatal injuries.• Validate each safety function as well as the logic of the user program used in

MOVISAFE® UCS..B.

To make sure that the implemented safety functions function properly, the user mustcheck and document the parameters and connections after startup and parameteriza-tion. This is supported in the MOVISAFE® Config UCS MA or MOVISAFE® Assist UCSsoftware in the form of a acceptance protocol.The MOVISAFE® concept relies on the following basic assumptions:Parameter data and PLC data that are stored in the flash memory of MOVISAFE®

UCS.B cannot change automatically. Online tests and corresponding signatures en-sure this by implementing basic measures on the module. However, the configurationcannot be evaluated by the module. This concerns the parameterization for thesensors, as well as threshold and limit values.Validation is completed with the acceptance protocol.

7.1 ProcedureAfter successful startup, the user must confirm that the data of the acceptance pro-tocol match the parameters of the module. The user must validate and protocol theparameterized values for the measuring section, sensors and monitoring functions in-dividually by performing a function test. Further, in MOVISAFE® Config UCS MA youmust proof and protocol the programmed PLC functions in terms of a code inspectionfor each link.All limit values of the MOVISAFE® UCS..B must be tested by exceeding each limitvalue and then triggering the defined state (safe state = STO + brake, de-energized).It might be necessary to consider this in the machine and system control.

7.2 Acceptance protocol7.2.1 Structure of the acceptance protocol

The file contains the following information:• Editable header data• Encoder configuration• Parameters of the monitoring functions• The IL code of the programmed PLC functions

7.2.2 Creating the acceptance protocolYou can generate an individual acceptance protocol in MOVISAFE® Config UCS MAor MOVISAFE® Assist UCS and save the PDF file. You can then edit and print thePDF file. 20

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7ValidationAcceptance protocol


7.2.3 Entries in the acceptance protocolYou can enter general information about the application (header data) in the accept-ance protocol. You can use the first page of the acceptance protocol to enter generalinformation on the system (system designation, customer, supplier, setup operator,etc.). On the second page of the acceptance protocol, you can enter more detailed in-formation on the system/machine. This data is for information only but the content andscope should be coordinated with the approval authorities/inspector. Page 3 and fol-lowing of the acceptance protocol contain the itemization for the safety check.The MOVISAFE® Config UCS MA software automatically enters the following informa-tion in the PDF file:• Manufacturer: SEW‑EURODRIVE GmbH & Co KG• Type: MOVISAFE® UCS..B• Parameterized values of the safety functionsAll the other entries must be entered manually by the inspector:• Date: of the day when the configuration data set was created• CRC signature: of the verified data set• Read-off serial number identical to the serial number on the nameplate:

The inspector responsible confirms that the read-off serial number in MOVISAFE®

Config UCS MA is identical with the serial number on the nameplate attached toMOVISAFE® UCS..B.

• Identical to option:Here, the responsible inspector confirms that the CRC displayed in MOVISAFE®

Config UCS MA or MOVISAFE® Assist UCS is identical to the one stored inMOVISAFE® UCS..B. This CRC signature consists of a five-digit number that isdisplayed in the connection dialog of the software interface when a connection hasbeen established with MOVISAFE® UCS..B.

• Signature of the inspector• Approval of the function

INFORMATION• The correct program data and parameter data must be loaded to create the ac-

ceptance protocol for validation.• All listed parameters and program instructions must be validated on the system/

machine and confirmed in the acceptance protocol in writing.• The inspector must validate all the configured data in the printed acceptance pro-

tocol. To do so, the inspector must verify all the set limit values of the monitoringfunctions used by performing a function test.

• During validation after startup using the MOVISAFE® Assist UCS software, the ad-justed parameters and safety functions must be validated.

• The printed out IL code must be validated, see chapter "Appendix", subchapter "ILinstruction list". The macro functions are exceptions. They are internally tested byMOVISAFE® UCS..B. Only the input connections must be checked for macro func-tions. Macro functions concern e.g. two-hand control.

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7 ValidationDetermining/checking the response times for validation


7.3 Determining/checking the response times for validationThe total response time of the drive system has to be determined to assess the slow-ing-down path of the machine. For this purpose, all the response times of the affectedcomponents (electronic and mechanical) must be determined. The following exampleillustrates this.

X12

Power

1 0

S

B

U

S

C E

1 2

3 4

S1

S2

1 2

EURODRIVE

S3

S4

0

3

9

8

7

6 5

4

2

1

0

3

9

8

7

6 5

4

2

1

EURODRIVE

X12

16

59

16

59

X13

19

815

MO

VIA

XIS

®

MO

VIA

XIS

®

MO

VIA

XIS

®

1

2

3

4

5

6

7

8

9

10

11

1

2

3

4

5

MXA81A MXP80A MXM80A

MOVIAXIS®

UCS50/51B

X33X43

X12 X13X23

X41X31

X21X11

STATUSPSU

DI 01 02 03 04

UCS50B

DI 09 10 11 12

DI 05 06 07 08

DI 13 14 P1 P2

X6

DO K1 K2 02 03

ENTER

UCS62B

UCS62B

DI 05 06 07 08

DI 09 10 11 12

RUN

DI 01 02 03 04

X8

X36X46

X16X26

X17

X7

16

59

MOVISAFE®

DR

BE

DAE..B

DAE..B

XG

S11

A

X6

4X

62

X6

1

XGS11A

19

815

16

59

12

34

5

BST

EURODRIVE

V1 V2V1 V2V1 V2V1 V2V1 V2

SIN/COSSIN/COS

4349532171

The following components are used:• MOVIAXIS® MXP80A with the following option card:

– XGS11A as encoder interface• Safety-related BST brake module• DR.. motor with integrated brake (BE20) and SIN/COS encoder• Additional external SIN/COS encoder• UCS50B safety module (basic module)• UCS62B axis expansion module

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7ValidationDetermining/checking the response times for validation


7.3.1 Example 1The drive is monitored for safe speed (SLS safety function). Once the velocity is ex-ceeded, the drive is de-energized immediately via the UCS50B safety module. The 2SIN/COS encoders are read into MOVISAFE® UCS..B.The total response time is calculated as follows:

Description Responsetime

Response time of the active monitoring function (here: SLS) includingdisconnection of the digital output (tCycle = 16 ms)

16 ms

STO disconnection path in MOVIAXIS®:

Time until the output stage is disconnected (STO terminal X7) inMOVIAXIS®

5 ms

Brake disconnection path via BST (parallel to STO):

BST response time 6 ms

Brake application time of the connected BE20 brake 20 ms

This results in a total response time for the SLS safety function of:1. STO disconnection path in MOVIAXIS®

UCS50B + STO = 16 ms + 5 ms = 21 ms2. Brake disconnection path via BST

UCS50B + BST + BE20 = 16 ms + 6 ms + 20 ms = 42 ms

7.3.2 Example 2Example 1 serves as a basis. Example 2 uses the SS1 safety function instead of STO.In addition an overspeed distance monitoring is activated.The total response time is calculated as follows:

Description Responsetime

Processing and activation of the overspeed including overspeed dis-tance monitoring in UCS50B

16 ms

Time until overspeed distance monitoring is exceeded in UCS50B 120 ms

Delayed disconnection of the digital output in UCS50B (SS1 time) 560 ms

STO disconnection path in MOVIAXIS®:

Time until the output stage is disconnected (STO terminal X7) inMOVIAXIS®

5 ms

Brake disconnection path via BST (parallel to STO):

BST response time 6 ms

Brake application time of the connected BE20 brake 20 ms

This results in a total response time for the SLS safety function of:1. STO disconnection path in MOVIAXIS®

UCS50B + STO = 696 ms + 5 ms = 701 ms2. Brake disconnection path via BST

UCS50B + BST + BE20 = 696 ms + 6 ms + 20 ms = 722 ms

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7 ValidationValidation of the performance level according to EN ISO 13849-1


INFORMATION• The total response time becomes longer when using overspeed distance monitor-

ing of the SLS safety function. For an example of how to calculate the responsetime of overspeed distance monitoring, refer to the "Calculating the response timewith overspeed distance monitoring" chapter.

• The total response time becomes longer when using an SS1/SS2 safety function.• To reduce the response time, the associated safe outputs can be disabled dir-

ectly, depending on the status of a safety function. You find more information inthe online help of MOVISAFE® Config UCS MA.

• You find the response times of the various components in the technical data of therelevant component documentation.

7.4 Validation of the performance level according to EN ISO 13849-1It has to be checked whether the required performance level (PLr), which was determ-ined in the risk assessment, is achieved by the chosen system for each safety functionused. SEW‑EURODRIVE recommends to check the calculation using the SISTEMAsoftware tool (free of charge) of the employer's liability insurance association.SEW‑EURODRIVE provides a component library which can be used as basis for thecalculation. SEW‑EURODRIVE offers corresponding services to support the systemcheck by calculation.If you use another method to validate the performance level, you can use the charac-teristic safety values specified in the "Appendix" chapter.

INFORMATIONThe latest version of the component library is available via the SEW‑EURODRIVEhomepage (www.sew‑eurodrive.de).

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8OperationMeaning of the 7-segment display


8 Operation8.1 Meaning of the 7-segment display

The 7-segment display is used to indicate the status of MOVISAFE®.

7-segmentdisplay/status

Mode Description

b BUSSTARTUP

Synchronization of backplane bus. Check if expansionmodules are present.

1 STARTUP Synchronization between both processor systems andcheck of the configuration/firmware data.

2 SENDCONFIG

Distribution of the configuration/firmware data and an-other check of this data. Range check of the configura-tion data.

3 STARTUPBUS

Initialization of the bus system (PROFIsafe) for theUCS..B/PS option.• UCS..B/PS option configured via XCD or XCS com-

munication interface and safety data set (SDS) notyet enabled.

• MOVISAFE® UCS..B/PS with expansion modulewaits for integration in PROFIsafe

• MOVISAFE® UCS..B/PS without expansion modulewaits for integration in PROFIsafe. Status "3" in-stead of "b0003" is displayed in the 7-segment dis-play.

4 RUN Normal operation of the MOVISAFE® module. The pro-gram is executed cyclically.

5 STOP In STOP mode, parameters and program data can beloaded externally.

. RUN BUS An active PROFIsafe interface is indicated by an lit uplight in the right lower corner of the 7-segment display.• On

F-bus configuration loaded.

F FAILURE A fault can only be reset by switching the module offand then on again (see chapter "Error and alarm mes-sages").

A ALARM An alarm can be reset via a digital input or by pressingthe "ENTER" pushbutton on the front panel (see thechapter on "Error and alarm messages").

E ECS-ALARM An ECS alarm can be reset via digital inputs or bypressing the "ENTER" pushbutton on the front panel(see the chapter on "Error and alarm messages").

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8 OperationMeaning of the status LED


INFORMATION• In states b, 1, 2, 3 and 5, the outputs are automatically switched off by the firm-

ware.• In status 4, the implemented MOVISAFE® program is processed and the con-

figured outputs are switched.• In status F and A, all outputs are disabled. If MOVISAFE® UCS..B is restarted

after a reset, the outputs are enabled in status 4 and switched as programmed. Ifa reason for an error or alarm is still present, the outputs are disabled again and acorresponding error or alarm message is issued.

• In status E, only a message is issued. The outputs are not disabled.

8.2 Meaning of the status LEDThe status LED indicates the system status of MOVISAFE®. The meaning of thestatus LED on the basic module and the expansion module is identical.

LED display DescriptionFlashing green • System OK. The configuration loaded via X6 was set to

"Validated" by MOVISAFE® Config UCS MA.• System OK. The configuration loaded via XCD or XCS

communication interface was enabled by the safety dataset (SDS).

Flashing yellow • System OK. The configuration loaded via X6 has not yetbeen set to "Validated" by MOVISAFE® Config UCS MA.

• System OK. The configuration loaded via XCD or XCScommunication interface has not been enabled yet by thesafety data set (SDS).

Flashing red Alarm

Flashing red Failure

8.3 Meaning of the PSU LEDThe PSU LED (Power Supply Unit) indicates the status of the power supply unit of theMOVISAFE®.

LED display DescriptionFlashing green Module supply voltage applied.

8.4 Meaning of the ENTER function key• You can use the ENTER function key to acknowledge a pending alarm on the

safety module.• In status 4 (RUN), pressing the ENTER function key for about 3 seconds displays

the three CRC codes of the current device configuration in the 7-segment display.

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8OperationOperating states


8.5 Operating states8.5.1 Switch-on sequences

Each time MOVISAFE® UCS..B is restarted successfully, the following 4 phases arerun through and displayed in the 7-segment display on the front of the device.

7-seg-ment dis-play

Mode Description

b BUSSTARTUP

Synchronization of backplane bus. Check if expansionmodules are present.With PROFIsafe: Module not reintegrated.

1 STARTUP Synchronization between both processor systems andcheck of the configuration/firmware data.

2 SENDCONFIG

Distribution of the configuration/firmware data and anothercheck of this data. Range check of the configuration data.

3 STARTUPBUS

Configuration must be enabled after transferring (only withselection via MOVITOOLS® MotionStudio).• MOVISAFE® UCS..B/PS with expansion module waits

for integration in PROFIsafe.• MOVISAFE® UCS..B/PS without expansion module

waits for integration in PROFIsafe. Status "3" insteadof "b0003" is displayed in the 7-segment display.

4 RUN Watchdog is active, i.e. all outputs can be switched.

. PROFIsafestatus

• OffF-Bus not in use.

• OnF-bus configuration loaded.

INFORMATIONThe firmware automatically disables the outputs for all operating modes except forRUN. In "RUN" mode (display "4"), the state of the outputs depends on the imple-mented PLC program.

8.5.2 LED display on the basic module

LED DI 01 – 14

LED display DescriptionFlashing green Signal present at digital input.

LED P1, P2

LED display DescriptionFlashing green The pulse output is available.

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8 OperationOperating states


LED DIO 01 – 20

LED display DescriptionFlashing green • Configured as input:

Signal present at digital input• Configured as output:

Digital output has tripped

LED DO K1, K2

LED display DescriptionFlashing green The relay output has tripped.

LED DO 02, 03

LED display DescriptionFlashing green The digital output has tripped.

LED DO 04 – 07

LED display DescriptionFlashing green The auxiliary output has tripped.

8.5.3 LED display on the expansion module

LED DI 01 – 12

LED display DescriptionFlashing green Signal present at digital input.

LED P1, P2

LED display DescriptionFlashing green The pulse output is available.

LED DIO 01 – 10

LED display DescriptionFlashing green • Configured as input:

Signal present at digital input• Configured as output:

Digital output has tripped

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9ServiceFunction test


9 Service9.1 Function test

The proper functioning of the safety functions has to be checked once a year to en-sure the safety of the module. This is done by testing the function or switch-off of themodules used in the parameterization (inputs, outputs, monitoring functions, and logicmodules).

9.2 Modification/changes to the device• Hardware changes

Changes to the MOVISAFE® UCS.B module may only be carried out bySEW‑EURODRIVE.

• Firmware modificationsOnly SEW‑EURODRIVE is authorized to make changes to the firmware.

• RepairOnly SEW‑EURODRIVE is authorized to repair MOVISAFE® UCS..B.

INFORMATIONThe safety certification and any right to claim under limited warranty become void ifthe user manipulates the device internally (e.g. replacing components or printed cir-cuit boards, welding parts).

9.3 Replacement of the basic module9.3.1 Preparations

The following components are required to perform the necessary steps for replacingthe basic module:• MOVISAFE® Config UCS MA programming software• Interface adapter for connecting the basic module with the PC, see chapter "Com-

munication and establishing a connection".Observe the following points:• The acceptance protocol of the original startup procedure must be on hand.• The configuration (original program) must be available if the basic module to be

exchanged can no longer be addressed or if an SSI encoder is connected. Notethat SSI parameterization has changed as of version 01-04-xx-xx-00. It is notbackward compatible.

• If the configuration is inhibited, you need the password to unlock it.• The hardware and software version of the new basic module must be higher than

or the same as that of the old basic module. The hardware and software version islisted on the nameplate of the basic module. If the SSI signal is split, check if thedevice to be replaced has FW version 2 or lower.

• The CRC codes (3) from the basic module must be identical with those of the con-figuration and the acceptance protocol.

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9 ServiceReplacement of the basic module


INFORMATION• The 3 different CRC codes are indicated with a letter and 5 digits.

– Program CRC (P XXXXX)– Parameter CRC (C XXXXX)– Overall CRC (L XXXXX)

• After pressing the <ENTER> key for more than 3 seconds, the CRC codes aredisplayed at the basic module. As an alternative, it is possible to display them inMOVISAFE® Config UCS MA (menu [Connection] > [Diagnostics] > [System in-formation]).

• The CRC codes of the configuration are displayed in the plan management inMOVISAFE® Config UCS MA.

9.3.2 Replacing the basic module

INFORMATION• Encoder and connection cables may only be connected or disconnected while the

voltage supply is switched off.• Unlocking the configuration is not required for reading and transmitting the binary

file.

Proceed as follows:1. Start the MOVISAFE® Config UCS MA software and select the respective basic

module.2. Use the PC to establish a connection with the basic module (menu [Connection] >

[Connect]).3. Read the current configuration from the basic module (menu [Connection] > [Valid-

ation] > [Read UCS binary file...]).4. Save the read configuration after the transmission is complete.5. Disconnect the connection with the basic module (menu [Connection] > [Discon-

nect]).6. Switch off the voltage supply of the basic module.7. Disconnect all connection cables from the basic module.8. Remove the basic module from the standard profile rail.9. Install the new basic module on the standard profile rail.10. Connect all connection cables to the new basic module.11. Switch on the voltage supply of the new basic module.12. Use the PC to establish a connection with the new basic module (menu [Connec-

tion] > [Connect]).13. Send the configuration saved under point 3 to the new basic module (menu [Con-

nection] > [Validation] > [Send UCS binary file to UCS...]).14. After the transmission is complete, start the new basic module (menu [Connection]

> [Start]).

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9ServiceReplacing the axis expansion module


9.3.3 Concluding measuresAfter the new basic module has been installed and configured, the following finalmeasures must be taken:1. Perform a visual inspection (correct installation, swapped connections, etc.)2. Read the CRC codes (3) from the new basic module. They must be identical to

those in the acceptance protocol.3. Enter the transmission counter in the acceptance protocol.4. Enter the serial number of the new basic module in the acceptance protocol.5. Confirm the changes in the acceptance protocol with date, name, and signature.

9.4 Replacing the axis expansion module9.4.1 Preparation

The following must be considered for performing the necessary steps for replacing anaxis expansion module:• The acceptance protocol of the original startup procedure must be on hand.• The hardware and software version of the new axis expansion module must be

higher than or the same as that of the old axis expansion module. The hardwareand software version is listed on the nameplate of the axis expansion module.

Additionally, for replacing an axis expansion module with absolute encoder and en-abled position monitoring, you require:• MOVISAFE® Config UCS MA programming software.• License dongle for MOVISAFE® Config UCS.• Interface adapter for connecting the basic module with the PC, see chapter "Com-

munication and establishing a connection".• The acceptance protocol of the original startup procedure must be on hand.• The configuration (original program) must be on hand.• If the configuration is inhibited, you need the password to unlock it.• The CRC codes (3) from the basic module must be identical with those of the con-

figuration and the acceptance protocol.

INFORMATION• Encoder and connection cables may only be connected or disconnected while the

voltage supply is switched off.• When using prefabricated encoder cables, the voltage can be supplied by the fre-

quency inverter. In this case, you must also switch off the voltage supply of thefrequency inverter.

9.4.2 Replacing the axis expansion module

1. Switch off the voltage supply of the basic module, expansion module and the en-coders connected to the expansion module.

2. Disconnect all encoder and connection cables from the axis expansion module.3. Remove the axis expansion module from the standard profile rail. This interrupts

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9 ServiceReplacing the axis expansion module


4. Read the device address from the bottom of the axis expansion module.5. Set the same device address on the new axis expansion module.6. Install the new axis expansion module on the standard profile rail. This re-estab-

lishes the connection to the backplane bus.7. Connect all encoder and connection cables to the new axis expansion module.8. Switch on the voltage supply of the basic and expansion modules.

9.4.3 Concluding measuresAfter the new axis expansion module has been installed and connected, the followingfinal measures must be taken:1. Enter the serial number of the new axis expansion module in the acceptance pro-

tocol.2. Confirm the changes in the acceptance protocol with date, name, and signature.If you use an SSI absolute encoder with the position processing enabled, you mustadditionally provide for the measures illustrated in chapter "SSI absolute encoder re-placement with enabled position processing".

INFORMATIONWhen replacing an expansion module, no new CRC code is generated. This means avalidation is not necessary after the replacement.If the encoder configuration needs to be adapted after the axis expansion module hasbeen replaced, e.g. offset setting for SSI absolute encoders, the revision of the en-coder settings causes a change of the CRC codes.

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9ServiceReplacing an SSI absolute encoder


9.5 Replacing an SSI absolute encoderTwo cases are distinguished when replacing an SSI absolute encoder:

Position processing in UCS..B ApplicationNot active Simple speed monitoring:

• No encoder offset necessary

Active (without EOS safety function) Positions are monitored:• Adjust/recalculate the required encoder

offset (usually with rotary encoders).

Active (with EOS safety function) Positions are monitored:• The adaptation/recalculation of the re-

quired encoder offset (usually with rotaryencoders) is realized in the configuration(original program) of EOS.

9.5.1 Replacing the SSI absolute encoder with inactive position processing

PreparationAn SSI absolute encoder may only be replaced by the same encoder type.

Replacing an SSI absolute encoderProceed as follows to replace an SSI absolute encoder without active position pro-cessing:1. Before replacing the encoder, switch off the mains voltage and the DC 24 V supply

voltage.2. Disconnect terminal X17 on MOVIDRIVE® B or MOVITRAC® B device, or terminal

X7/X8 on MOVIAXIS®. This prevents the motor or brake from being enabled unin-tentionally during encoder replacement.

3. Replace the encoder in the application. Make sure that the encoder type is thesame.

4. Switch the DC 24 V supply voltage and the mains voltage back on.5. Re-connect terminal X17 (on MOVIDRIVE® B /MOVITRAC® B) or X7/X8 (on

MOVIAXIS®).6. Connect MOVISAFE® UCS..B with your PC, see chapter "Communication and es-

tablishing a connection".7. Start the MOVISAFE® Config UCS MA software and establish a connection with

the basic module.8. Use the SCOPE function to check the plausibility of the transmitted position and

velocity of your encoder.

INFORMATIONAn empty program is sufficient to check the plausibility with the SCOPE function. Se-lect the basic module (UCS50B/51B) as well as the axis expansion module (UC-S61B/62B) because the full SCOPE functionality is only available modules with en-coder interface.

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9 ServiceReplacing an SSI absolute encoder


Concluding measuresOnce the new SSI absolute encoder has been installed and connected, perform avisual inspection (correct installation, swapped encoder connections, etc.).

9.5.2 Replacing the SSI absolute encoder with active position processing

PreparationThe following components are required to perform the necessary steps for replacingan SSI absolute encoder when position processing is active:• MOVISAFE® Config UCS MA programming software.• Dongle for MOVISAFE® Config UCS MA.• Interface adapter for connecting the basic module with the PC, see chapter "Com-

munication and establishing a connection".Observe the following points:• The SSI absolute encoder may only be replaced by the same encoder type.• The acceptance protocol of the original startup procedure must be on hand.• The configuration (original program) must be on hand.• If the configuration is inhibited, you need the password to unlock it.• The CRC codes (3) from the basic module must be identical with those of the con-

figuration and the acceptance protocol.

Replacing an SSI absolute encoderProceed as follows to replace an SSI absolute encoder with active position pro-cessing:1. Before replacing the encoder, switch off the mains voltage and the DC 24 V supply





MOVIAXIS®).6. Connect MOVISAFE® UCS..B with your PC, see chapter "Communication and es-

tablishing a connection".7. Start the MOVISAFE® Config UCS MA software and establish a connection with


velocity of your encoder. If the displayed position is identical with the position inthe application, no adjustments are necessary and you can proceed with step 18.

9. If the position of the application is not identical with the displayed position, openthe original program in the MOVISAFE® Config UCS MA software. The followingchanges cause the CRC to be calculated again.

10. Open the encoder dialog and enter the value "0" in the "Offset" edit box.11. Save this new configuration under another name. 20

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12. Send the new configuration to the basic module.13. Start the sent configuration.14. Use the SCOPE function to check the displayed position of the encoder.15. Re-open the encoder dialog and calculate the offset of the new SSI absolute en-

coder for the application.16. Save the adjusted configuration and send it to the basic module.17. Start the sent configuration and check the displayed position and speed of the SSI

encoder again using the SCOPE function.18. Check the displayed values for plausibility with the real values of the application.

INFORMATIONMOVISAFE® Config UCS MA offers a calculation aid for calculating the offset. Youcan start the calculation aid in the dialog for the encoder setting, next to the offsetentry.

Concluding measuresOnce the new SSI absolute encoder has been installed and connected, take the fol-lowing measures:1. Perform a visual inspection (correct installation, swapped connections, etc.)2. Read the CRC codes (3) from the basic module. Enter the CRC codes in the ac-

ceptance protocol.3. Enter the transmission counter in the acceptance protocol.4. Enter the new offset value in the acceptance protocol.5. Archive the changed configuration together with the original configuration.6. Confirm the changes in the acceptance protocol with the date, your name and your

signature.

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9 ServiceReplacing an SSI absolute encoder


9.5.3 Replacing the SSI absolute encoder with active position processing with EOS function

PreparationThe SSI absolute encoder may only be replaced by the same encoder type.

Replacing an SSI absolute encoderProceed as follows to replace an SSI absolute encoder with active position pro-cessing with EOS safety function:1. Before replacing the encoder, switch off the mains voltage and the DC 24 V supply





MOVIAXIS®).6. Move the application to the defined position for referencing of the SSI absolute en-

coder.7. Start the MOVISAFE® Config UCS MA software and establish a connection with


velocity of your encoder.

INFORMATIONAn empty program is sufficient to check the plausibility with the SCOPE function. Se-lect the basic module (UCS50B/51B) as well as the axis expansion module (UC-S61B/62B) because the full SCOPE functionality is only available safety moduleswith encoder interface.

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9ServiceTypes of error and alarm messages


9.6 Types of error and alarm messagesMOVISAFE® UCS..B basically distinguishes between 4 types of messages as follows.

Mes-sage

Description Impact on thesystem

Reset conditionUCS..B

Fault The last active process is theoperation of the 7-segmentdisplay via system A. SystemB is in stop mode.1)

All outputs are dis-abled.

Switching MOVISAFE®

off and then on again.

Alarm Functional error caused by ex-ternal process. Both systems(A, B) continue to run cyclic-ally.

With parameterizableinput or <ENTER> but-ton on MOVISAFE®.

ECS When using the ECS functionblock in the programming in-terface, encoder alarm mes-sages will be indicated with "E"instead of "A"1).

The ECS functionblock returns "0"as result.

ICS When using the ICS functionblock in the programming in-terface, alarm messages,based on the digital inputs ofthe axis expansion module,will be indicated with "E" in-stead of "A"1).

The ICS functionblock returns "0"as result.

1) Error detection in system A (odd-numbered) and system B (even-numbered).

9.6.1 Display of error or alarm messagesErrors should not occur during normal operation of the module. Error messages onMOVISAFE® UCS..B are distinguished as shown in the following overview.

Display Explanationb_ _ _ _ A 4-digit error number is issued.

F, A, E _ _ _ _ A 4-digit error message is issued if only one MOVISAFE® basicmodule is used.

F, A, E _ _ _ _ _ A 5-digit error message is issued if one MOVISAFE® basicmodule and additional expansion modules are used.The first digit of the error message has the following meaning:• 0: Basic module• 1: Expansion module with logic address 1• ....• 8: Expansion module with logic address 8

INFORMATIONFor a list of all fault and alarm messages, refer to the software interface MOVISAFE®

Config UCS MA and the "MOVISAFE® UCS..B" system manual.

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9 ServiceDisposal


9.7 DisposalObserve currently applicable national regulations.Dispose of the following materials separately in accordance with the country-specificregulations in force, as:• Electronics scrap• Plastics• Sheet metal• Copper

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10Technical dataGeneral technical data


10 Technical data10.1 General technical data

MOVISAFE® UCS..B, all sizesProtection class IP20 (EN 60529)

Interference immunity Meets EN 55011 and EN 61000-6-2

Interference emission Meets EN 61000‑6‑4 (EN 55011)

Ambient temperature 0 °C – 50 °C

Storage temperature -10 °C – 70 °C

Climate class 3k3 according to EN 60721-3-3

Service life 90000 h1)

1) At ambient temperature of 50 °C

10.2 Power consumption of the safety modules

Safety module Maximum power consumptionUCS50B, UCS50B/PS, UCS50B/DP,UCS50B/PN

3.2 W

UCS51B, UCS51B/PS 3.2 W

UCS61B, UCS62B 2.4 W

UCS63B 3.8 W

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10 Technical dataTechnical data of the inputs


10.3 Technical data of the inputsType 1 according to EN 61131-2.

Digital inputsDI 0.01 to DI 0.04 Nominal voltage DC 24 V

Nominal input current 0.02 A

High level DC 15 V – DC 30 V

Low level DC -3 V to DC +5 V

OSSD-suitable Yes

DI 0.05 to DI 0.08 Nominal voltage DC 24 V




OSSD-suitable No

DI 0.09 to DI 0.14 Nominal voltage DC 24 V




OSSD-suitable Yes

DI X.01 to DI X.12 Nominal voltage DC 24 V




OSSD-suitable Yes

DIO X.01 to DIO X.20 Nominal voltage DC 24 V




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10.4 Technical data: Outputs

Digital outputsDO X.00 to DO X.01DO X.04 to DO X.07

Output voltage DC 24 V

Nominal output current 0.1 A

DO X.02_P Output voltage DC 24 V


DO X.02_M Output voltage GND


DO X.03_P Output voltage DC 24 V


DO X.03_M Output voltage GND


DIO X.01 to DIO X.20 Output voltage DC 24 V


Relay outputsK 0.1 Current-carrying capacity

of the relay contactUmax = DC 24 V, Imax = 2 A andUmax = AC 230 V, Imax = 2 A

Max. switching frequency 2800000 (an nominal load)

K 0.2 Current-carrying capacityof the relay contact

Umax = DC 24 V, Imax = 2 A andUmax = AC 230 V, Imax = 2 A

Max. switching frequency 2800000 (an nominal load)

Pulse outputsP1 Output voltage DC 24 V with fixed pulse pat-

tern

Nominal output current 0.25 A (sum P1 + P2)

P2 Output voltage DC 24 V with fixed pulse pat-tern

Nominal output current 0.25 A (sum P1 + P2)

INFORMATION• X = 0: Basic module• X = 1 – 8: 1. to 8. expansion module

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10 Technical dataSafety characteristics basic modles


10.5 Safety characteristics basic modles10.5.1 MOVISAFE® UCS50B, UCS50B/DP, UCS50B/PN

Characteristic values according toEN 62061/IEC 61508 EN ISO 13849-1

Safety class/underlying standards SIL 3 according toIEC 61508

PL e

System structure 1oo2D 2 channels (corres-ponds to category 4)

Operating mode selection "High demand" accordingto IEC 61508

Probability of dangerous failure perhour (PFHd value)

1.4 × 10-9 1/h

Mission time/service life 20 years

Proof test interval 20 years -

Safe state Value "0" for all safety-related F-DO process val-ues (output disabled)

Safety function • STO, SS1, SS2, SOS, SLA, SAR, SLS,SSR, SLP, SLI, SDI, SCA, SSM according toIEC 61800‑5‑21)

• Safe logic processors• Safe digital inputs/outputs• Safe relay output

1) The safety functions partly require the use of an axis expansion module.

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10Technical dataSafety characteristics basic modles


10.5.2 MOVISAFE® UCS50B/PS



PL e



Probability of dangerous failureper hour (PFHd value)

1.4 × 10-9 1/h



Safe state Value "0" for all safety-related F-DO process val-ues (output disabled)


• Safe logic processors• Safe digital inputs/outputs• Safe relay output• Safe communication via CAN-S


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10 Technical dataSafety characteristics basic modles


10.5.3 MOVISAFE® UCS51B



PL e




1.6 × 10-9 1/h



Safe state Value "0" for all safety-related F-DO processvalues (output disabled)


• Safe logic processors• Safe digital inputs/outputs• Safe relay output


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10Technical dataSafety characteristics axis expansion modules


10.5.4 MOVISAFE® UCS51B/PS



PL e


Operating mode selection "High demand" accord-ing to IEC 61508


1.6 × 10-9 1/h




Safety function • STO, SS1, SS2, SOS, SLA, SAR, SLS,SSR, SLP, SLI, SDI, SCA, SSM accordingto IEC 61800‑5‑21)

• Safe logic processors• Safe digital inputs/outputs• Safe relay output• Safe communication via CAN-S


10.6 Safety characteristics axis expansion modules10.6.1 MOVISAFE® UCS61B



PL e




1.2 × 10-9 1/h



Safe state -

Safety function • Safe digital inputs• Safe encoder evaluation20

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10.6.2 MOVISAFE® UCS62B



PL e




1.2 × 10-9 1/h



Safe state -

Safety function • Safe digital inputs• Safe encoder evaluation

10.7 Safety characteristics expansion module10.7.1 MOVISAFE® UCS63B



PL e




1.1 × 10-9 1/h

Mission time / service life 20 years



Safety function Safe digital inputs/outputs

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10Technical dataResponse times of MOVISAFE


10.8 MOVISAFE® response timesResponsetimes ofMOVISAFE

The response time is an important safety-relevant value and must be considered forany application. The following section lists response times for individual functions. Ifthis data is insufficient for a specific application, you have to perform a measurementto validate the actual behavior.

INFORMATION• On startup or after a fault or alarm reset, the outputs can be active for the duration

of the response time depending on the configuration. You have to take this intoaccount when planning the safety function.

• You have to specify the response times for each safety function and comparethem with the actual value according to the following information.

• Be especially careful if you use filter functions. The filter length or filter time cansignificantly increase the response time. Take this into account for the safety-re-lated planning.

• If the "filter distance monitoring" filter is used, the response time will increase de-pending on the set error distance.

• For critical applications, you must perform measurements to validate the time be-havior.

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10 Technical dataResponse times of MOVISAFE


10.8.1 Response times of the basic modulesThe calculation of response times for MOVISAFE® UCS..B multi-axis modules isbased on the cycle time of the system. The cycle time (tCycle) can be configured in 3steps via the MOVISAFE® Config UCS software and depends on the number of ex-pansion modules.• 16 ms to max. 3 expansion modules (for UCS..B)• 16 ms to max. 2 expansion modules (for UCS..B/PS)• 24 ms to max. 4 expansion modules (for UCS..B)• 24 ms to max. 5 expansion modules (for UCS..B/PS)• 32 ms to max. 8 expansion modulesThe specified response times correspond to the maximum runtime for the specific ap-plication within MOVISAFE®. Depending on the application, additional application-specific response times, e.g. for filter functions or the sensors and actuators usedhave to be added to obtain the total runtime.

Cycle time in ms (according to MOVISAFE® Config UCS con-figuration)

16 24 32

Function Response timein ms

Activation of a monitoring function via ENABLE with subsequentswitch-off of a digital output.

161) 24 1) 32 1)

Activation of a monitoring function via ENABLE with subsequentswitch-off of a relay output.

39 1) 47 1) 55 1)

Response of an activated monitoring function and disconnec-tion of a digital output (including PLC processing for position andvelocity processing).

36 1) 56 1) 70 1)

Response of an activated monitoring function and disconnec-tion of a relay output (including PLC processing for position andvelocity processing).

59 1) 79 1) 93 1)

Activation of a digital input and connection of a digital output. 32 48 64

Activation of a digital input and connection of a relay output. 42 58 74

Deactivation of a digital input and disconnection of a digital out-put.

32 48 64

Deactivation of a digital input and disconnection of a relay output. 55 71 87

Mean value filter (speed filter)(Setting, see encoder configuration in MOVISAFE® Config UCS.This runtime only affects monitoring functions in conjunction withposition, velocity or acceleration, not the logic processing)

0, 16, 24, 32, 40,48, 56, 64

1) When the mean value filter is activated, the response time increases according to the filter value

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10Technical dataResponse times of MOVISAFE


10.8.2 Response times of the expansion modulesThe calculation of response times for MOVISAFE® UCS..B is based on the cycle timeof the system. The cycle time (tCycle) is 16, 24 or 32 ms depending on the configurationin the MOVISAFE® Config UCS software. The specified response times correspond tothe maximum runtime for the specific application within MOVISAFE®. Depending onthe application, additional application-specific response times, e.g. for filter functionsor the sensors and actuators used have to be added to obtain the total runtime.

Function Designa-tion

Responsetime in ms

Time for an input signal at the basic module to the PII(e.g. activation of a monitoring function).

tIN-BASE tcycle

Time for an input signal at the expansion module to thePAE (e.g. activation of a monitoring function).

tIN-ERW tcycle + 6

Processing time PAE to PAA in the basic module (e.g.disconnection in the PAE via monitoring function or in-put).

tPLC tcycle

Activating/deactivating a digital output in the basicmodule after a change in the process image output.

tOUT-BASE 0

Activating/deactivating a digital output in the expansionmodule after a change in the process image output.

tOUT-ERW tcycle + 8

Evaluation of the total response timeExample 1:• Input on expansion module• Activation of a safety function (e.g. SLS)• Processing in PLC• Switching an output on the basic moduletRESPONSE = tIN-ERW + tPLC + tOUT-BASE

tRESPONSE = tcycle + 6 ms + tcycle + 0 ms = (2 × tcycle) + 6 msExample 2:• Input on basic module• Activation of a safety function (e.g. SLS)• Processing in PLC• Switching an output on the expansion moduletRESPONSE = tIN-BASE + tPLC + tOUT-ERW

tRESPONSE = tcycle + tcycle + tcycle + 8 ms = (3 × tcycle) + 8 msExample 3:• Input on expansion module• Activation of a safety function (e.g. SLS)• Processing in PLC• Switching an output on the expansion moduletRSPONSE = tIN-ERW + tPLC + tOUT-ERW

tRESPONSE = tcycle + 6 ms + tcycle + tcycle + 8 ms = (3 × tcycle) + 14 ms

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10 Technical dataResponse times of MOVISAFE


10.8.3 Response times for Fast_ChannelFast_Channel refers to a MOVISAFE® characteristic that allows for a faster responseto a safety function with speed requirements than in normal cycle (16/24/32 ms). Theresponse time of the Fast_Channel is made up of a 2 ms sampling time and a 2 msresponse time for signaling on the backplane bus of the module. 6 ms can be expec-ted as maximum response time of the Fast-Channel.

INFORMATION• The function can be activated in the safety functions SLS and SOS in

MOVISAFE® Config UCS MA.• Disconnection during the mentioned response time (when a speed threshold is ex-

ceeded) is only possible when the encoder system provides sufficient resolution.The smallest resolvable switching threshold of the Fast_Channel requires at least2 edge changes at the selected encoder system within 2 ms.

• Fast_Channel is only possible in conjunction with digital outputs.

10.8.4 Response times for overspeed distance monitoringIf you use the "overspeed distance monitoring" filter for speed monitoring in SLS orSCA safety functions, the total response time of the MOVISAFE® UCS..B increases bythe response time (runtime) of the filter. The filter shifts the set speed threshold up-wards. For the application, you have to take into account the additional response timeas well as the resulting speed in the event of a disconnection via MOVISAFE® UCS..B.SEW differentiates between the following two cases: The safety function performs adisconnection once the configured permitted distance has been reached.1. Faulty acceleration beyond the monitored velocity.

ts

atR

FUCS=

×+ ×

22

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10Technical dataDiagnostic values


10.9 Diagnostic valuesThe diagnostic values specify the diagnostic coverage (DC value) that can be as-sumed for calculating the performance level.

10.9.1 Digital inputs

INFORMATION• Refer to the manufacturer's specifications (MTTFd, FIT values, etc.) for a safety-

relevant assessment of the sensor subsystem.• The DC values listed in the table should be applied conservatively to ensure com-

pliance with the boundary conditions ("Comment" column).• Fault exclusions are permitted according to the relevant standards. The specified

boundary conditions must be permanently ensured.• If several sensor systems are required for an individual safety function to work

properly, their partial value must be combined correctly according to the selectedmethod.

Input elementproperties

Parameterized/opera-tional tests

DC value Definition of themeasure

Comment

A1) B2) C3) D4)

1-channel x x > 60% Cyclical test pulse bychanging the inputsignals dynamically.

A sufficiently high test ratemust be ensured.

x > 90% Cyclical test pulse bychanging the inputsignals dynamically.

Only effective if pulse as-signment is active.

x x x 90 – 99% Cyclical test pulse bychanging the inputsignals dynamically.

DC depends on frequencyof start/cyclical tests.DC = 90Test only in intervals of > 4weeks.DC = 99Test at least 1 × per day/or100 times the request rate.

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10 Technical dataDiagnostic values


Input elementproperties

Parameterized/opera-tional tests

DC value Definition of themeasure

Comment

A1) B2) C3) D4)

2 channels > 90% Cross comparison ofinput signals with dy-namic test if short cir-cuits cannot be detec-ted (with multiple in-puts/outputs).

With fault exclusion, shortcircuit possible up to DC =99.

x x 90 – 99% Cyclical test pulse bychanging the inputsignals dynamically.

DC depends on frequencyof start/cyclical tests.

x > 99% Cross comparison ofinput signals and in-termediate results inthe logic (L) and tem-poral monitoring of thelogical program run aswell as detection ofstatic failures andshort circuits (withmultiple inputs/out-puts).

Only effective if pulse as-signment is active.

x > 99% Plausibility check, forexample using the NOand NC contacts = an-tivalent signal compar-ison of input elements.

Only effective in conjunctionwith active time monitoringfunction for input element.

1) A = Cross fault test2) Time monitoring (< 3 s)3) Start test4) Cyclical test during operation

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10Technical dataDiagnostic values


10.9.2 Digital outputs

INFORMATION• Use the manufacturer's specification (MTTFd, FIT values, B10d value, etc.) for a

safety assessment of the output subsystem when using external elements in theswitch-off circuit, e.g. for switching amplification.

• The DC values listed in the table should be applied conservatively to ensure com-pliance with the boundary conditions ("Comment" column).

• Fault exclusions are permitted according to the relevant standards. The specifiedboundary conditions must be permanently ensured.

• When using elements to amplify signals in safety circuits, the function of theseelements must be monitored using suitable feedback contacts, etc. (see wiring ex-amples). Suitable feedback contacts are contacts that are connected with the con-tacts in the cut-off circuit in a forced-switching manner.

Measure DC value Comment UseMonitoring of the outputs via achannel without dynamic test.

0 – 90% DC depends on switchingfrequency.When using elements toamplify switching (externalrelays or contactors), themeasure is only effectivetogether with the feedbackfunction of switch contacts.

Monitoring of electromech-anical, pneumatic, or hy-draulic actuators/outputs

Redundant disconnection path withmonitoring of one of the drive com-ponents

> 90% When using elements toamplify switching (externalrelays or contactors), themeasure is only effectivetogether with the feedbackfunction of switch contacts.

Monitoring of outputs withdirect function as safety cir-cuit, or monitoring of safetycircuits with elements toamplify switching or pneu-matic/hydraulic controlvalves in conjunction withfeedback function of theirswitching status.

Cross comparison of output signalsand direct and intermediate resultsin the logic (L) and temporal moni-toring of the logical program run aswell as detection of static failuresand short circuits (with multiple in-puts/outputs).

> 99% When using elements toamplify switching (externalrelays or contactors), themeasure is only effectivetogether with the feedbackfunction of switch contacts(EMU function).Applications with frequentrequest of the safe discon-nection should be tested atshort intervals (e.g. at thestart of a shift, once aweek). A test should atleast be performed cyclic-ally once a year.

Monitoring of outputs withdirect function as safety cir-cuit, or monitoring of safetycircuits with elements toamplify switching in conjunc-tion with feedback functionof their outputs.

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10 Technical dataDiagnostic values


10.9.3 General diagnostics for encoder interfaceGeneral assessment of the diagnostics coverage (DC) for sensors for position and/orvelocity detection according to EN ISO 13849-1.

Measure DC value Comment UseCross comparison of input signalsand direct and intermediate res-ults in the logic (L) and temporalmonitoring of the logical programrun as well as detection of staticfailures and short circuits (withmultiple inputs/outputs).

> 99% Use only for:• Dual-channel sensor sys-

tems (2 separate sensors)• Dual-channel subsystem of

sensors (incremental en-coders)

• Diagnostics for the single-and dual-channel subsys-tem of specifically suitedsensor systems (SIN/COSencoders)

• Dynamic operation/nostandstill monitoring

Monitoring of dual-channelsensor systems or the rel-evant subsystem of sensorsfor dynamic operation. Donot use for standstill moni-toring!

Cross comparison of input signalswithout dynamic test.

60 – 99% The DC value depends on thefollowing factors: frequency ofthe dynamic state, which isstandstill or movement, andthe quality of the monitoringmeasure (60 – 90% for incre-mental encoders, 95 – 99% forSIN/COS encoders).

Monitoring of dual-channelsensor systems or subsys-tem of sensors for non-dy-namic operation. To beused in particular for stand-still monitoring.

Monitoring of some sensor char-acteristics (response time, rangeof analog signals, such as elec-trical resistance, capacitance)

> 60% Diagnostics of specific sensorcharacteristics. Only for usewith velocity and positionsensors (see chapter "Con-necting position and velocitysensors").

Monitoring of the single-channel subsystem ofsingle-channel sensors.

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10Technical dataSpecification of encoder interfaces


INFORMATION• Refer to the manufacturer's specifications (MTTFd, FIT values, etc.) for a safety-

relevant assessment of the sensor subsystem.• If the manufacturer requires specific diagnostic measures to ensure the specified

safety-relevant values, these measures must be checked according to the previ-ous table with respect to the specific encoder. If you are in doubt, please contactthe manufacturer.

• The DC values listed in the table should be applied conservatively to ensure com-pliance with the boundary conditions ("Comment" column).

• An estimate of the frequency of the dynamic state might be necessary to determ-ine the DC value for safety functions with standstill monitoring. A DC value of 90%can be assumed as guide value.

• Fault exclusions are permitted according to the relevant standards. The specifiedboundary conditions must be permanently ensured.

• If several sensor systems are required for an individual safety function to workproperly, their partial value must be combined correctly according to the selectedmethod. This also applies to a combination of sensors (such as safely reducedspeed with open safety door = door contact + encoder for speed detection).

• A sufficiently low tolerance with respect to the cut-off thresholds of the individualsafety functions must be ensured by selecting a suitable resolution of the sensorsystem.

10.10 Specification of encoder interfaces10.10.1 Absolute encoder

Connection to X7 or X8

Data interface SSI

Frame Length 10 to 31 Bit (variable configuration)

Data Length 10 to 28 Bit (variable configuration)

Status Length 0 to 5 bits (variable configuration) For evaluating error, warningand operating states

Data format Binary or gray code

Physical Layer RS422-complatible

Slave operation(listener)

• Max. external clock rate: 200 kHz• Min. clock pulse off time: 30 µs• Max. clock pulse off time: 1 ms

Master mode Clock rate: 150 kHz

Diagnostics Parameter Fault thresholdSupply voltage monitoring Configurable to

5 V, 8 V, 10 V,12 V, 20 V or24 V

±20% ±2% (measuringtolerance)

Monitoring of the difference levels atthe input

RS485 level ±20% ±2% (measuringtolerance)

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10 Technical dataSpecification of encoder interfaces


Diagnostics Parameter Fault thresholdClock rate monitoring 100 kHz < f < 350 kHz

Plausibility velocity compared to posi-tion

ΔP > 2 × v × tΔP = position changev = current velocityt = 8 ms

10.10.2 TTL encoderConnection to X7 or X8

Physical Layer RS422-complatible

Measuring signal A/B

Track with 90° phase difference

Max. input fre-quency

200 kHz


5 V, 8 V, 10 V,12 V, 20 V or24 V


Monitoring of the difference levels atthe input

RS485 level ±20% ±2% (measuringtolerance)

Monitoring of the input frequency sep-arated for track A and B

ΔP > 4 incrementsΔP = position change

10.10.3 SIN/COS encodersConnection to X7 or X8

Physical Layer ±0.5 Vpp (without voltage offset)

SIN/COS measuringsignal

Track with 90° phase difference


200 kHz


5 V, 8 V, 10 V,12 V, 20 V or24 V


Amplitude monitoring(SIN2 + COS2 = constant)

1 Vpp 65% of 1 Vpp ±2.5%(measuring tolerance)

Monitoring the SIN/COS phase 90 ° ±30 ° ±5% (measuringtolerance)

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10Technical dataPlug connectors of basic module


10.10.4 HTL proximity sensorConnection to:• X32 for UCS50B• X36 for UCS51B

Signal level DC 24 V/0 V


6 kHz, circuit logic of the HTL proximity sensor must be de-bounced.

10.11 Plug connectors of basic module10.11.1 Pin assignment X6

Type: RJ10 plug connector

X6 Signal description Specification• Parameter setting and diagnostic interface• Point-to-point connection

(e.g. USB11A)

Asynchronous, RS485Baud rate: 38.4 kBaudData bit: 8Parity: noneStop bit: 1

10.11.2 Pin assignment X11

UCS50BType: 4-pin Phoenix terminal, max. core cross section 1.5 mm2.

Coding Ter-minal

Assign-ment

Signal description Specification

1 2 3 4 1 DC 24 V DC 24 V supply voltage DC 20.4 V – 27.6 V

2 DC 24 V

3 0V24 0 V reference potential -

4 0V24


Coding Ter-minal

Assign-ment


1 2 3 4 1 DC 24 V DC 24 V supply voltage DC 20.4 V – 27.6 V

2 DC 24 V


4 0V24

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10 Technical dataPlug connectors of basic module




Coding Ter-minal

Assign-ment


3 41 2 1 DC 24 V DC 24 V supply voltage DC 20.4 V – 27.6 V

2 DC 24 V


4 0V24


Coding Ter-minal

Assign-ment



2 DC 24 V


4 0V24



Coding Ter-minal

Assign-ment


41 2 3 1 N. C. - -

2 N. C.

3 DO 0.00 Auxiliary output 1 DC 24 V, 0.1 A



Coding Ter-minal

Assign-ment



2 DC 24 V


4 0V24

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Coding Terminal Assign-ment



2 DC 24 V


4 0V24





3 41 2 1 N. C. - -

2 N. C.




UCS50B4-pin Phoenix terminal, max. core cross section 1.5 mm2.

Coding Ter-minal

Assign-ment


1 2 3 4 1 DI 0.13 Digital input 13 DC 24 V, suitablefor OSSD

2 DI 0.14 Digital input 14 DC 24 V, suitablefor OSSD

3 P1 Pulse output 1 for crossfaultmonitoring

24 V with fixedpulse patternMax. 0.25 A (sumP1 + P2)


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Coding Ter-minal

Assign-ment


3 41 2 1 DI 0.13 Digital input 13 DC 24 V, suitablefor OSSD

2 DI 0.14 Digital input 14 DC 24 V, suitablefor OSSD


24 V with fixedpulse patternMax. 0.25 A (sumP1 + P2)




Coding Ter-minal

Assign-ment


1 2 3 4 1 DIO 0.01 Configurable digital input/output 01

DC 24 V, 0.25 A,suitable for OSSD

2 DIO 0.02 Configurable digital input/output 02






Coding Ter-minal

Assign-ment

Signal descrip-tion

Specification

4321 1 DI 0.01 Digital input 01 DC 24 V, suitable forOSSD

2 DI 0.02 Digital input 02 DC 24 V, suitable forOSSD



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Coding Ter-minal

Assign-ment


4321 1 DIO 0.11 Configurable digital input/output 11









Signal descrip-tion

Specification

1 2 3 4 1 DI 0.01 Digital input 01 DC 24 V, suitable forOSSD





UCS50B, UCS51BType: 4-pin Phoenix terminal, max. core cross section 1.5 mm2.

Coding Ter-minal

Assign-ment


1 2 3 4

1 DO 0.02_P High-side output 2 DC 24 V, 0.5 A

2 DO 0.02_M Low-side output 2 DGND, 0.5 A

3 DO 0.03_P High-side output 3 DC 24 V, 0.25 A

4 DO 0.03_M Low-side output 3 DGND, 0.25 A

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Coding Ter-minal

Assign-ment


1 2 3 4











Coding Ter-minal

Assign-ment


1 2 3 4

1 DI 0.05 Digital input 05 DC 24 V





Coding Ter-minal

Assign-ment


1 2 3 4









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Coding Ter-minal

Assign-ment


1 2 3 4






UCS50B, UCS51BType: 4-pin Phoenix terminal, max. core cross section 1.5 mm2.

Coding Ter-minal

Assign-ment


1 2 3 4

1 K 0.11 Relay output DC 24 V, 2 A orAC 230 V, 2 A2 K 0.12 Relay output

3 K 0.21 Relay output DC 24 V, 2 A orAC 230 V, 2 A4 K 0.22 Relay output

10.11.16 Pin assignment X42Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm2.

Coding Ter-minal

Assign-ment


1 2 3 4


DC 24 V, 0.25 A,suitable forOSSD







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Coding Ter-minal

Assign-ment

Signal descrip-tion

Specification

1 2 3 4






Coding Ter-minal

Assign-ment


1 2 3 4











Coding Ter-minal

Assign-ment

Signal descrip-tion

Specification

1 2 3 4




4 DI 0.12 Digital input 12 DC 24 V, suitable forOSSD 20

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10.11.19 Pin assignment XDP

UCS50B/DPType: D-sub socket

XDP PIN Signal

1

5

6

9

1 N.C.

2 N.C.

3 Data B

4 N.C.

5 GND bus

6 +5 V bus

7 N.C.

8 Data A

9 N.C.

10.11.20 Pin assignment XPN

UCS50B/PNType: RJ45 plug connector

XPN PIN Signal Description

1 8

1 TD+ Transmit data +

2 TD− Transmit data −

3 RD+ Receive data +

4 N.C. N.C.

5 N.C. N.C.

6 RD− Receive data −

7 N.C. N.C.

8 N.C. N.C.

10.11.21 Pin assignment XCS

UCS50B/PS and UCS51B/PSType: 4-pole Phoenix terminal, max. core cross section 1.5 mm2 (AWG16).



1 2 3 4 1 CAN_High CAN-S Connection toPROFIsafe via gate-way2 CAN_Low

3 GND

4 N.C. - 120 Ω terminating res-istor for CAN-S

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10 Technical dataPlug connectors axis expansion module


INFORMATIONA cable bridge between pins 1 and 4 terminate the CAN-S with 120 Ω.

10.11.22 Pin assignment XCD

UCS50B/PS and UCS51B/PSType: 4-pin Phoenix terminal, max. core cross section 1.5 mm2.

Coding Ter-minal

Assign-ment


1 2 3 4 1 CAN_High CAN (SBus) SBus communication

2 CAN_Low

3 GND

4 N.C. - 120 Ω terminating res-istor for CAN

INFORMATIONA cable bridge between pins 1 and 4 terminate the CAN with 120 Ω.

10.12 Plug connectors axis expansion module10.12.1 Pin assignment encoder interface X7/X8

Type: D-sub socket

X7/X8 PIN TTL encoder SIN/COS encoder SSI encoder

1

5

6

9

1 N.C. N.C. N.C.

2 DGND DGND DGND

3 N.C. N.C. N.C.

4 B SIN- Pulse –

5 A COS+ DATA+

6 A COS- DATA−

7 N.C. N.C. N.C.

8 B SIN+ Pulse +

9 Us Us Us

INFORMATIONThe internal resistance of the encoder interface X7/X8 is adjusted to a signal splitbetween SEW frequency inverter and safety module UCS..B. If the encoder is con-nected directly, you must use a load impedance (typical value = 120 Ω). The load im-pedance must be installed between pin 5 and 6 with SSI encoders and between pin 5and 6 as well as pin 8 and 4 for TTL incremental encoders and SIN/COS encoders.Adjustment of the resistance value might be necessary according to the specificationof the encoder supplier. 20

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10Technical dataPlug connectors axis expansion module




Coding Ter-minal

Assignment Signal description Specification

4321 1 U_ENC_1 Encoder supplyvoltage X7

DC 5 V – DC 24 V

2 GND_ENC_1 Reference potential forencoder supply voltageX7

-

3 N. C. - -

4 N. C. - -


Coding Ter-minal

Assignment Signal description Specification

3 41 2 1 U_ENC_1 Encoder supplyvoltage X7

DC 5 V – DC 24 V

2 GND_ENC_1 Reference potential forencoder supply voltageX7

-

3 N. C. - -

4 N. C. - -


UCS62BType: 4-pin Phoenix terminal, max. core cross section 1.5 mm2

.

Coding Terminal Assignment Signal description Specification4321 1 U_ENC_2 Encoder supply

voltage X8DC 5 V – DC 24 V

2 GND_ENC_2 Reference potential forencoder supplyvoltage X8

-

3 N. C. - -

4 N. C. - -

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10 Technical dataPlug connectors axis expansion module




Coding Ter-minal

Assign-ment


1 2 3 4 1 DI X.01 Digital input 01 DC 24 V, suitable forOSSD

2 DI X.02 Digital input 02 DC 24 V, suitable forOSSD




Coding Ter-minal

Assign-ment







HTL counting inputSignal level DC 24 V / 0 V

Pulse frequency Max. 6 kHz (switching logic debounced)

Coding Ter-minal

Assign-ment


1 2 3 4

1 DI X.05 Digital input 05/HTLcounting input

DC 24 V


DC 24 V


DC 24 V


DC 24 V

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10Technical dataPlug connectors of expansion module



Coding Ter-minal

Assign-ment


1 2 3 4





10.13 Plug connectors of expansion module10.13.1 Pin assignment X18

Type: 4-pin Phoenix terminal, max. core cross section 1.5 mm2.

Coding Ter-minal

Assign-ment


1 2 3 4

1 DC 24 V DC 24 V supply voltageDC 20.4 V – 27.6 V

2 DC 24 V


4 0V24


Coding Ter-minal

Assign-ment


3 41 2 1 N. C. - -

2 N. C. - -

3 DO X.00 Auxiliary output 1 DC 24 V, 0.1 A

4 DO X.01 Auxiliary output 2 DC 24 V, 0.1 A

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10 Technical dataPlug connectors of expansion module



Coding Ter-minal

Assign-ment


1 2 3 4 1 DIO X.01 Configurable digital input/output 01

DC 24 V, 0.25 A

2 DIO X.02 Configurable digital input/output 02

DC 24 V, 0.25 A

3 P1 Pulse output 1 for cross-fault monitoring

24 V with fixedpulse patternMax. 0.25 A (sumP1 + P2)Clock frequency:125 Hz

4 P2 Pulse output 2 for cross-fault monitoring


Coding Ter-minal

Assign-ment







Coding Ter-minal

Assign-ment


1 2 3 4


DC 24 V, 0.25 A


DC 24 V, 0.25 A


DC 24 V, 0.25 A


DC 24 V, 0.25 A

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10Technical dataPlug connectors of expansion module



Coding Ter-minal

Assign-ment


1 2 3 4






Coding Ter-minal

Assign-ment


1 2 3 4


DC 24 V, 0.25 A


DC 24 V, 0.25 A


DC 24 V, 0.25 A


DC 24 V, 0.25 A

10.13.8 Pin assignment X494-pin Phoenix terminal, max. core cross section 1.5 mm2.

Coding Ter-minal

Assign-ment


1 2 3 4





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10 Technical dataDimension drawing


10.14 Dimension drawing

TB

H

X33X43

X12 X13X23

X41X31

X21X11

DI 13 14 P1 P2

X6

DO K1 K2 02 03

ENTER

STATUSPSU

DI 01 02 03 04

DI 09 10 11 12

DI 05 06 07 08

UCS50B

4129898891

MOVISAFE® Size (H × D × W) Weight Fasteningmm kg

UCS50B 100 × 115 × 67.5 0.45

Mounted to standard profile rail

UCS50B/PS 100 × 115 × 90 0.54

UCS50B/DP 100 × 115 × 90 0.55

UCS50B/PN 100 × 115 × 90 0.55

UCS51B 100 × 115 × 112.5 0.69

UCS51B/PS 100 × 115 × 135 0.78

UCS61B 100 × 115 × 22.5 0.21

UCS62B 100 × 115 × 45 0.31

UCS63B 100 × 115 × 45 0.3020

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11MOVISAFE® UCS..B declaration of conformity


11 MOVISAFE® UCS..B declaration of conformity

EU Declaration of ConformityTranslation of the original text 901260211/EN

SEW-EURODRIVE GmbH & Co. KGErnst-Blickle-Straße 42, D-76646 Bruchsaldeclares under sole responsibility that the following products

Bruchsal

a) Authorized representative for issuing this declaration on behalf of the manufacturerb) Authorized representative for compiling the technical documents

Place Date

08.04.2016

Managing Director TechnologyJohann Soder

a) b)

Safety-related component of the productrange

MOVISAFE® UCS50BMOVISAFE® UCS50B/DPMOVISAFE® UCS50B/PNMOVISAFE® UCS50B/PSMOVISAFE® UCS51BMOVISAFE® UCS51B/PSMOVISAFE® UCS61BMOVISAFE® UCS62BMOVISAFE® UCS63B

are in conformity with

Machinery Directive 2006/42/EC(L 157, 09.06.2006, 24-86)

EMC Directive 2004/108/EC (valid until April 19, 2016) 4)2014/30/EU (valid as of April 20, 2016) 4)(L 96, 29.03.2014, 79-106)

Applied harmonized standards: EN ISO 13849-1:2008/AC:2009EN 13850:2008EN 62061:2005/AC:2010/A1:2013EN 50178:1997EN 60204-1:2006/A1:2009/AC:2010 (in part)EN 61800-5-1:2007EN 61800-5-2:2007EN 61800-5-3:2004/A1:2012EN 61000-6-2:2005EN 61000-6-4:2007/A1:2011EN 55011:2009/A1:2010

Applied non-harmonized standards: IEC 61508 Parts 1-7:20104) According to the EMC Directive, the listed products are not independently operable products. EMC assessment is only possible

after these products have been integrated in an overall system. For the assessment, the product was installed in a typical plantconfiguration.

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12 AppendixReference tables of the inputs and outputs


12 Appendix12.1 Reference tables of the inputs and outputs

The following reference tables list the designations of the inputs and outputs in thisdocumentation and the MOVISAFE® Config UCS software interface.

12.1.1 Inputs on the basic moduleUCS50B/51B:

Designation inDocumenta-tion

MOVISAFE® ConfigUCS

Function

DI 0.01 E 0.1 Digital input 1














P1 Pulse 1 Pulse output 1


UCS51B:



Function

DIO 0.01 EAE 0.1 Configurable digital input/output 1








DIO 0.09 EAE 0.9 Configurable digital input/output 9 2014

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12AppendixReference tables of the inputs and outputs




Function












12.1.2 Inputs on the axis expansion moduleUCS61B/62B:



Function

DI X.01 E X.1 Digital input 1












INFORMATIONX = 1 – 6: Number of the expansion module (UCS61B or UCS62B)

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12.1.3 Inputs on the I/O expansion moduleUCS63B:



Function













DIO X.01 EAE X.1 Configurable digital input/output 1












INFORMATIONX = 1 – 2: Number of the expansion module (UCS63B)

12.1.4 Outputs on the basic moduleUCS50B/51B:



Function

DO 0.00 A 0.1 Auxiliary output 2014

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12AppendixReference tables of the inputs and outputs




Function

DO 0.01 A 0.2 Auxiliary output

DO 0.02_P AD 0.0_P Auxiliary output In combination:Safe outputDO 0.02_M AD 0.0_M Auxiliary output

DO 0.03_P AD 0.1_P Auxiliary output In combination:Safe outputDO 0.03_M AD 0.1_M Auxiliary output

K 0.1 AK 0.1 Basis Relay 1 In combination:Safe relay outputNO contact

K 0.2 AK 0.2 Basis Relay 2

NO contact

UCS51B:



Function





DIO 0.01 EAA 0.1 Configurable digital input/output 1



















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Function


12.1.5 Outputs on the I/O expansion moduleUCS63B:



Function

DO X.00 A X.1 Auxiliary output

DO X.01 A X.2 Auxiliary output

DIO X.01 EAA X.1 Configurable digital input/output 1












INFORMATIONX = 1 – 2: Number of the expansion module (UCS63B)

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Index

IndexNumerical

7-segment display, description.......................... 121

A

Abbreviations used.............................................. 12Acceptance protocol .......................................... 116

Creation........................................................ 116Structure....................................................... 116

Addressing an expansion module ....................... 48Attachment ........................................................ 170

Abbreviations used......................................... 12

B

Backplane bus connector .................................... 46Status LED, meaning ........................................ 122

C

Checking the Performance Level ...................... 120Combination of different encoder types............... 74

Double-encoder concept ................................ 75Single-encoder concept.................................. 74

Communication and establishing a connection . 113RS485 interface X6 ...................................... 113

Communication interfaceXCS................................................................ 93XDP.............................................................. 104

Configuring the PROFIsafe input profile (PII) ...... 94Configuring the PROFIsafe output profile (PIO).. 95Connecting digital inputs

Using pulse outputs P1 and P2 ...................... 62Connecting the position and velocity sensors ..... 72

Assignment of the encoder types to the safetymodule............................................................ 73Combination of different encoder types.......... 74HTL proximity sensors.................................... 77Measuring error during speed measurement . 80Voltage supply for encoder systems .............. 81

ConnectionUCS50B, 50B/PS, 50B/DP, 50B/PN, 51B, 51B/PS basic modules........................................... 49UCS61B, 62B, 63B expansion modules......... 54

Connection of HTL proximity sensors ................. 77Connection of outputs ......................................... 62

Connection of outputs at the basic module ......... 65Using the safe outputs to control the STO safetyfunction........................................................... 68

Connection of outputs at the expansion module . 71Connection options for an encoder system

Connection cables for encoder signal split boxes 86Encoder signal split boxes.............................. 84

Copyright notice .................................................. 11

D

Definitions............................................................ 12Designated use ................................................... 15Determining/checking the response times ........ 118Device structure ............................................ 18, 40

Basic module UCS50B................................... 24Basic module UCS51B................................... 34Nameplate ...................................................... 23Scope of delivery............................................ 18Type designation ............................................ 18UCS50B/DP basic module ....................... 28, 30UCS50B/PN basic module ............................. 32UCS50B/PS basic module ............................. 26UCS51B/PS basic module ............................. 36UCS61B single-axis expansion module ......... 38UCS62B 2-axis expansion module................. 39UCS63B I/O expansion .................................. 40

Diagnostic values .............................................. 147Digital inputs................................................. 147Digital outputs............................................... 149Encoder interface ......................................... 150

Digital inputs, connection .................................... 59Dimension drawing

Standard profile rail ........................................ 42UCS..B ......................................................... 168

Double-encoder concept ..................................... 75

E

Electrical connection, safety notes ...................... 16Electrical installation............................................ 49

Connecting digital inputs ................................ 59Connecting the position and velocity sensors 72Connection and terminal description of the UC-S61B, 62B, 63B diagnostic modules .............. 54

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Connection and terminal description of UCS50B,50B/PS, 50B/DP, 51B, 51B/PS basis modules ... 49Connection of outputs .................................... 62Example of EMC-compliant installation.......... 58Measures for electromagnetic compatibility ... 57Voltage supply of the safety modules............. 58

Electromagnetic compatibility, measures ............ 57Embedded safety notes....................................... 10EMC-compliant installation

Installation example........................................ 58Encoder signal split boxes................................... 84

Cable sets ...................................................... 88Connection cable............................................ 86

ENTER function key, meaning .......................... 122ENTER, meaning of the function key ................ 122Error and alarm messages

Display options ............................................. 133Types............................................................ 133

Exclusion of liability ............................................. 11Expansion of the basic modules

Addressing an expansion module .................. 48Backplane bus connector ............................... 46Maximum expansion stage............................. 46

F

Fieldbus connection of MOVISAFE® UCS..B/PS toPROFIsafeConfiguring the PROFIsafe input profile......... 94Configuring the PROFIsafe output profile ...... 95Connection example....................................... 91Setting address for standard communication 100Structure SBus data frame ........................... 102XCS communication interface ........................ 93

G

General informationOther applicable documentation..................... 11

General technical data ...................................... 135

H

Hazard symbolsMeaning.......................................................... 10

I

InformationDesignation in the documentation .................... 9

InstallationMechanical ..................................................... 41

Installation clearance........................................... 43With backplane bus connector ....................... 43Without backplane bus connector .................. 43

Installation MOVISAFE® UCS..B, step-by-step ... 44Installation, notes ................................................ 16Integrated safety technology

Safety functions.............................................. 22

L

LED displays on the basic module .................... 123LED DI 01 – 14............................................. 123LED DIO 01 – 20 .......................................... 124LED DO 02, 03 ............................................. 124LED DO 04 – 07 ........................................... 124LED DO K1, K2 ............................................ 124LED P1, P2................................................... 123

LED displays on the expansion module ............ 124LED DI 01 – 12............................................. 124LED displays DIO 01 – 10 ............................ 124LED P1, P2................................................... 124

LED PSU, meaning ........................................... 122License dongle .................................................... 20

M

Measuring error during speed measurement ...... 80Mechanical installation .................................. 41, 48

Dimension drawing – standard profile rail ...... 42Expansion of the basic modules..................... 46General installation notes............................... 41Installation clearance...................................... 43Step-by-step instruction for installing MO-VISAFE® UCS..B ............................................ 44Step-by-step instruction for removing MO-VISAFE® UCS..B ............................................ 45

MOVISAFE® response times ............................. 143Basic modules .............................................. 144Calculating the response time with overspeeddistance monitoring ...................................... 146Expansion modules ...................................... 145Fast_Channel ............................................... 146

MOVISAFE® UCS..BStep-by-step installation ................................. 44Step-by-step removal ..................................... 45

MOVISAFE® UCS..B declaration of conformity . 169MOVISAFE® UCS..B device properties ............... 21

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MOVISAFE® UCS..B device replacementReplacement of the basic module ................ 125Replacing the expansion module ................. 127

MOVISAFE® UCS50B, device structure .............. 24MOVISAFE® UCS50B/DP, device structure .. 28, 30MOVISAFE® UCS50B/PN, device structure ........ 32MOVISAFE® UCS50B/PS, device structure ........ 26MOVISAFE® UCS51B, unit structure................... 34MOVISAFE® UCS51B/PS, device structure ........ 36MOVISAFE® UCS61B, unit structure................... 38MOVISAFE® UCS62B, unit structure................... 39MOVISAFE® UCS63B, unit structure................... 40

N

Nameplate of MOVISAFE® UCS..B ..................... 23Notes

Meaning of the hazard symbols ..................... 10

O

Operating states ................................................ 123LED display on the basic module ................. 123LED display on the expansion module ......... 124Switch-on sequences ................................... 123

Operation........................................................... 121Description of the 7-segment display ........... 121Meaning of the ENTER function key ............ 122Meaning of the status LED........................... 122Operating states ........................................... 123

Operation, safety notes ....................................... 17Other applicable documentation.......................... 11

P

Part numberUCS50B, 50B/PS, 50B/DP, 50B/PN, 51B, 51B/PS basic modules........................................... 49UCS61B, 62B, 63B expansion modules......... 54

Plug connectors of axis expansion module MO-VISAFE® UCS..B multi-axis.......................... 162X16, pin assignment..................................... 163X26, pin assignment..................................... 164X36, pin assignment..................................... 164X46, pin assignment..................................... 165X7/X8, pin assignment ................................. 162

Plug connectors of axis expansion module MO-VISAFE® UCS62B multi-axisX17, pin assignment..................................... 163

Plug connectors of basic module MOVISAFE®

UCS..B multi-axis ......................................... 153X11, pin assignment..................................... 153X12, pin assignment..................................... 154X13, pin assignment..................................... 154X21, pin assignment..................................... 155X23, pin assignment..................................... 156X33, pin assignment..................................... 158X42, pin assignment..................................... 159X43, pin assignment..................................... 160X6 pin assignment........................................ 153XCD, pin assignment.................................... 162XCS, pin assignment.................................... 161XDP, pin assignment.................................... 161XPN, pin assignment.................................... 161

Plug connectors of basic module MOVISAFE® UC-S50B/51B multi-axisX31, pin assignment..................................... 157X41, pin assignment..................................... 159

Plug connectors of basic module MOVISAFE® UC-S51B multi-axisX14, pin assignment..................................... 155X15, pin assignment..................................... 155X22, pin assignment..................................... 156X25, pin assignment..................................... 157X32, pin assignment..................................... 158X35, pin assignment..................................... 159X45, pin assignment..................................... 160

Plug connectors of expansion module MOVISAFE®

UCS..B multi-axis ......................................... 165X18 Pin assignment ..................................... 165X19, pin assignment..................................... 165X28 pin assignment...................................... 166X29, pin assignment............................. 166, 167X38, Pin assignment .................................... 166X48, pin assignment..................................... 167X49, pin assignment..................................... 167

Power consumption of the safety modules........ 135Prefabricated cables

Structure of split and adapter cables.............. 90Product names .................................................... 11PROFIBUS connection of MOVISAFE® UCS50B.....

103Data frame.................................................... 105Description ................................................... 103XDP communication interface ...................... 10420

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PROFINET connection of MOVISAFE® UCS50B/PN ................................................................ 107Data frame.................................................... 108Description ................................................... 107XPN communication interface ...................... 107

PROFIsafe connection of MOVISAFE® UCS..B/PSmulti-axis ........................................................ 91

R

Removal MOVISAFE® UCS..B, step-by-step ...... 45Replacing an SSI absolute encoder

With active position processing .................... 130With inactive position processing ................. 129

Replacing the absolute encoder (SSI)............... 129Replacing the basic module .............................. 125Replacing the expansion module ...................... 127Replacing the SSI absolute encoder ................. 129Rights to claim under limited warranty ................ 10RS485 interface, X6 .......................................... 113

S

Safety characteristicsMOVISAFE® UCS50B .................................. 138MOVISAFE® UCS51B .................................. 140MOVISAFE® UCS61B, UCS62B .................. 141MOVISAFE® UCS63B .................................. 142

Safety functions................................................... 22Safety notes ........................................................ 14

Definitions....................................................... 12Designated use .............................................. 15Designation in the documentation .................... 9Electrical connection ...................................... 16General........................................................... 14Installation ...................................................... 16Meaning of the hazard symbols ..................... 10Operation........................................................ 17Structure of embedded................................... 10Structure of the section-related ........................ 9Target group................................................... 14Transport, storage .......................................... 15

SBus connection of MOVISAFE® UCS..B/PSConnection example....................................... 98

Scope of delivery MOVISAFE® UCS..B............... 18Scope of delivery, optional .................................. 20Section-related safety notes.................................. 9Service .............................................................. 125

Error and alarm messages ........................... 133Function test................................................. 125Modification/changes to the device .............. 125Replacement of the basic module ................ 125Replacing the expansion module ................. 127SSI absolute encoder replacement .............. 129Waste disposal ............................................. 134

Setting address for standard communication withPROFIsafe.................................................... 100

Signal words in safety notes.................................. 9Single-encoder concept....................................... 74Split cables and adapter cables

Basic structure................................................ 90DAE50B/52B/53B/54B/55B/56B/57B/58B/59B/60B/61B............................................................ 90

StartupCommunication and establishing a connection ... 113General information...................................... 111PROFIBUS connection of MOVISAFE® UCS50B 103PROFINET connection of MOVISAFE® UC-S50B/PN....................................................... 107PROFIsafe connection of MOVISAFE® UCS..B/PS multi-axis .................................................. 91Requirements ............................................... 111Startup steps ................................................ 113

Storage notes ...................................................... 15Structure SBus data frame ................................ 102Switch-on sequences ........................................ 123

T

Target group........................................................ 14Technical data ........................................... 135, 168

Calculating the response time with overspeeddistance monitoring ...................................... 146Diagnostic values ......................................... 147Dimension drawing....................................... 168General technical data ................................. 135MOVISAFE® response times........................ 143MOVISAFE® UCS50B safety characteristics 138MOVISAFE® UCS51B safety characteristics 140MOVISAFE® UCS61B, UCS62B safety charac-teristics ......................................................... 141MOVISAFE® UCS63B safety characteristics 142Power consumption of the safety modules... 135Response times for Fast_Channel ............... 146 20

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Response times of the basic modules.......... 144Response times of the expansion modules.. 145

Technical data of MOVISAFE® UCS..B multi-axisPlug connectors of axis expansion module .. 162Plug connectors of expansion module ......... 165Plug connectors of the basic module ........... 153Technical data of inputs ............................... 136

Terminal descriptionExpansion module UCS63B........................... 56UCS50B, 50B/PS, 50B/DP, 50B/PN basic mod-ules................................................................. 49UCS51B, 51B/PS basic modules ................... 51UCS61B/62B expansion modules .................. 54

Trademarks ......................................................... 11

Transport notes ................................................... 15Type designation MOVISAFE® UCS..B, Structure ...

18

V

Validation........................................................... 120Acceptance protocol..................................... 116Checking the Performance Level ................. 120Determining/checking response times ......... 118Procedure..................................................... 116

Voltage supply for encoder systems ................... 81Voltage supply of the safety modules.................. 58

X

X6, RS485 interface .......................................... 113

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13 Address list


13 Address listAlgeriaSales Algiers REDUCOM Sarl

16, rue des Frères ZaghnouneBellevue16200 El Harrach Alger

Tel. +213 21 8214-91Fax +213 21 8222-84http://[email protected]

ArgentinaAssemblySales

Buenos Aires SEW EURODRIVE ARGENTINA S.A.Ruta Panamericana Km 37.5, Lote 35(B1619IEA) Centro Industrial GarínProv. de Buenos Aires


AustraliaAssemblySalesService

Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043


Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill ParkNew South Wales, 2164

Tel. +61 2 9725-9900Fax +61 2 [email protected]

AustriaAssemblySalesService

Vienna SEW-EURODRIVE Ges.m.b.H.Richard-Strauss-Straße 241230 Wien

Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]

BangladeshSales Bangladesh SEW-EURODRIVE INDIA PRIVATE LIMITED

345 DIT RoadEast RampuraDhaka-1219, Bangladesh

Tel. +88 01729 [email protected]

BelarusSales Minsk Foreign unitary production enterprise SEW-

EURODRIVERybalkoStr. 26220033 Minsk

Tel. +375 17 298 47 56 / 298 47 58Fax +375 17 298 47 54http://[email protected]

BelgiumAssemblySalesService

Brussels SEW-EURODRIVE n.v./s.a.Researchpark Haasrode 1060Evenementenlaan 73001 Leuven


Service CompetenceCenter

IndustrialGears

SEW-EURODRIVE n.v./s.a.Rue de Parc Industriel, 316900 Marche-en-Famenne


BrazilProductionSalesService

São Paulo SEW-EURODRIVE Brasil Ltda.Estrada Municipal José Rubim, 205 – RodoviaSantos Dumont Km 49Indaiatuba – 13347-510 – SP

Tel. +55 19 [email protected]

AssemblySalesService

Rio Claro SEW-EURODRIVE Brasil Ltda.Rodovia Washington Luiz, Km 172Condomínio Industrial ConparkCaixa Postal: 32713501-600 – Rio Claro / SP


Joinville SEW-EURODRIVE Brasil Ltda.Rua Dona Francisca, 12.346 – Pirabeiraba89239-270 – Joinville / SC


BulgariaSales Sofia BEVER-DRIVE GmbH

Bogdanovetz Str.11606 Sofia

Tel. +359 2 9151160Fax +359 2 [email protected]

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CameroonSales Douala SEW-EURODRIVE S.A.R.L.

Ancienne Route BonabériP.O. BoxB.P 8674Douala-Cameroun

Tel. +237 233 39 02 10Fax +237 233 39 02 10info@sew-eurodrive-cm

CanadaAssemblySalesService

Toronto SEW-EURODRIVE CO. OF CANADA LTD.210 Walker DriveBramalea, ON L6T 3W1


Vancouver SEW-EURODRIVE CO. OF CANADA LTD.Tilbury Industrial Park7188 Honeyman StreetDelta, BC V4G 1G1


Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue LegerLasalle, PQ H8N 2V9


ChileAssemblySalesService

Santiago deChile

SEW-EURODRIVE CHILE LTDALas Encinas 1295Parque Industrial Valle GrandeLAMPASantiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile

Tel. +56 2 2757 7000Fax +56 2 2757 7001http://[email protected]

ChinaProductionAssemblySalesService

Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 78, 13th Avenue, TEDATianjin 300457

Tel. +86 22 25322612Fax +86 22 25323273http://[email protected]


Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021


Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd.No. 9, JunDa RoadEast Section of GETDDGuangzhou 510530


Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd.10A-2, 6th RoadShenyang Economic Technological Develop-ment AreaShenyang, 110141


Taiyuan SEW-EURODRIVE (Taiyuan) Co,. Ltd.No.3, HuaZhang Street,TaiYuan Economic & Technical DevelopmentZoneShanXi, 030032

Tel. +86-351-7117520Fax [email protected]

Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd.10A-2, 6th RoadNo. 59, the 4th Quanli Road, WEDA430056 Wuhan


Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd.No. 12 Jinye 2nd RoadXi'An High-Technology Industrial DevelopmentZoneXi'An 710065


SalesService

Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong RoadKowloon, Hong Kong

Tel. +852 36902200Fax +852 [email protected]

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ColombiaAssemblySalesService

Bogota SEW-EURODRIVE COLOMBIA LTDA.Calle 17 No. 132-18Interior 2 Bodega 6, Manzana BSantafé de Bogotá


CroatiaSalesService

Zagreb KOMPEKS d. o. o.Zeleni dol 1010 000 Zagreb


Czech RepublicAssemblySalesService

Hostivice SEW-EURODRIVE CZ s.r.o.Floriánova 2459253 01 Hostivice


Drive ServiceHotline / 24Hour Service

+420 800 739 739 (800 SEW SEW) ServiceTel. +420 255 709 632Fax +420 235 358 [email protected]

DenmarkAssemblySalesService

Copenhagen SEW-EURODRIVEA/SGeminivej 28-302670 Greve

Tel. +45 43 95 8500Fax +45 43 9585-09http://[email protected]

EgyptSalesService

Cairo Copam Egyptfor Engineering & AgenciesBuilding 10, Block 13005, First Industrial Zone,Obour City Cairo

Tel. +202 44812673 / 79 (7 lines)Fax +202 44812685http://[email protected]

EstoniaSales Tallin ALAS-KUUL AS

Reti tee 475301 Peetri küla, Rae vald, Harjumaa

Tel. +372 6593230Fax +372 6593231http://[email protected]

FinlandAssemblySalesService

Hollola SEW-EURODRIVE OYVesimäentie 415860 Hollola


Service Hollola SEW-EURODRIVE OYKeskikankaantie 2115860 Hollola


ProductionAssembly

Karkkila SEW Industrial Gears OySantasalonkatu 6, PL 803620 Karkkila, 03601 Karkkila


FranceProductionSalesService

Hagenau SEW-USOCOME48-54 route de SoufflenheimB. P. 2018567506 Haguenau Cedex

Tel. +33 3 88 73 67 00Fax +33 3 88 73 66 00http://[email protected]

Production Forbach SEW-USOCOMEZone industrielleTechnopôle Forbach SudB. P. 3026957604 Forbach Cedex

Tel. +33 3 87 29 38 00

Brumath SEW-USOCOME1 Rue de Bruxelles67670 Mommenheim Cedex

Tel. +33 3 88 37 48 00


Bordeaux SEW-USOCOMEParc d'activités de Magellan62 avenue de Magellan – B. P. 18233607 Pessac Cedex

Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09 20

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FranceLyon SEW-USOCOME

75 rue Antoine Condorcet38090 Vaulx-Milieu

Tel. +33 4 74 99 60 00Fax +33 4 74 99 60 15

Nantes SEW-USOCOMEParc d’activités de la forêt4 rue des Fontenelles44140 Le Bignon

Tel. +33 2 40 78 42 00Fax +33 2 40 78 42 20

Paris SEW-USOCOMEZone industrielle2 rue Denis Papin77390 Verneuil I'Étang

Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88

GabonSales Libreville SEW-EURODRIVE SARL

183, Rue 5.033.C, Lalala à droiteP.O. Box 15682Libreville

Tel. +241 03 28 81 55+241 06 54 81 33http://[email protected]

GermanyHeadquartersProductionSales

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 4276646 BruchsalP.O. BoxPostfach 3023 – D-76642 Bruchsal


Production / IndustrialGears

Bruchsal SEW-EURODRIVE GmbH & Co KGChristian-Pähr-Str. 1076646 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-2970

Production Graben SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 176676 Graben-NeudorfP.O. BoxPostfach 1220 – D-76671 Graben-Neudorf

Tel. +49 7251 75-0Fax +49 7251-2970

Östringen SEW-EURODRIVE GmbH & Co KG, WerkÖstringenFranz-Gurk-Straße 276684 Östringen


Service CompetenceCenter

Mechanics /Mechatronics

SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 176676 Graben-Neudorf


Electronics SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 4276646 Bruchsal


Drive TechnologyCenter

North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-4230823 Garbsen (Hannover)


East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 108393 Meerane (Zwickau)


South SEW-EURODRIVE GmbH & Co KGDomagkstraße 585551 Kirchheim (München)


West SEW-EURODRIVE GmbH & Co KGSiemensstraße 140764 Langenfeld (Düsseldorf)


Drive Center Berlin SEW-EURODRIVE GmbH & Co KGAlexander-Meißner-Straße 4412526 Berlin

Tel. +49 306331131-30Fax +49 [email protected]

Ludwigshafen SEW-EURODRIVE GmbH & Co KGc/o BASF SEGebäude W130 Raum 10167056 Ludwigshafen

Tel. +49 7251 75 3759Fax +49 7251 75 [email protected]

Saarland SEW-EURODRIVE GmbH & Co KGGottlieb-Daimler-Straße 466773 Schwalbach Saar – Hülzweiler


Ulm SEW-EURODRIVE GmbH & Co KGDieselstraße 1889160 Dornstadt


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GermanyWürzburg SEW-EURODRIVE GmbH & Co KG

Nürnbergerstraße 11897076 Würzburg-Lengfeld


Drive Service Hotline / 24 Hour Service 0 800 SEWHELP0 800 7394357

Great BritainAssemblySalesService

Normanton SEW-EURODRIVE Ltd.DeVilliers WayTrident ParkNormantonWest YorkshireWF6 1GX


Drive Service Hotline / 24 Hour Service Tel. 01924 896911

GreeceSales Athens Christ. Boznos & Son S.A.

12, K. Mavromichali StreetP.O. Box 8013618545 Piraeus

Tel. +30 2 1042 251-34Fax +30 2 1042 251-59http://[email protected]

HungarySalesService

Budapest SEW-EURODRIVE Kft.Csillaghegyí út 13.1037 Budapest

Tel. +36 1 437 06-58Fax +36 1 437 06-50http://[email protected]

IcelandSales Reykjavik Varma & Vélaverk ehf.

Knarrarvogi 4104 Reykjavík

Tel. +354 585 1070Fax +354 585)1071http://[email protected]

IndiaRegistered OfficeAssemblySalesService

Vadodara SEW-EURODRIVE India Private LimitedPlot No. 4, GIDCPOR Ramangamdi • Vadodara - 391 243Gujarat



Chennai SEW-EURODRIVE India Private LimitedPlot No. K3/1, Sipcot Industrial Park Phase IIMambakkam VillageSriperumbudur - 602105Kancheepuram Dist, Tamil Nadu


Pune SEW-EURODRIVE India Private LimitedPlant: Plot No. D236/1,Chakan Industrial Area Phase- II,Warale, Tal- Khed,Pune-410501, Maharashtra


IndonesiaSales Medan PT. Serumpun Indah Lestari

Jl.Pulau Solor no. 8, Kawasan Industri MedanIIMedan 20252

Tel. +62 61 687 1221Fax +62 61 6871429 / +62 61 6871458 / +6261 [email protected]@yahoo.comhttp://www.serumpunindah.com

Jakarta PT. Cahaya Sukses AbadiKomplek Rukan Puri Mutiara Blok A no 99,SunterJakarta 14350


Jakarta PT. Agrindo Putra LestariJL.Pantai Indah Selatan, Komplek Sentra In-dustri Terpadu, Pantai indah Kapuk Tahap III,Blok E No. 27Jakarta 14470

Tel. +62 21 2921-8899Fax +62 21 [email protected]://www.aplindo.com

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IndonesiaSurabaya PT. TRIAGRI JAYA ABADI

Jl. Sukosemolo No. 63, Galaxi Bumi PermaiG6 No. 11Surabaya 60111

Tel. +62 31 5990128Fax +62 31 [email protected]://www.triagri.co.id

Surabaya CV. Multi MasJl. Raden Saleh 43A Kav. 18Surabaya 60174

Tel. +62 31 5458589Fax +62 31 [email protected]://www.cvmultimas.com

IrelandSalesService

Dublin Alperton Engineering Ltd.48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11


IsraelSales Tel Aviv Liraz Handasa Ltd.

Ahofer Str 34B / 22858858 Holon


ItalyAssemblySalesService

Milan SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,1420020 Solaro (Milano)

Tel. +39 02 96 980229Fax +39 02 96 980 999http://[email protected]

Ivory CoastSales Abidjan SEW-EURODRIVE SARL

Ivory CoastRue des Pêcheurs, Zone 326 BP 916 Abidjan 26

Tel. +225 21 21 81 05Fax +225 21 25 30 [email protected]://www.sew-eurodrive.ci

JapanAssemblySalesService

Iwata SEW-EURODRIVE JAPAN CO., LTD250-1, Shimoman-no,IwataShizuoka 438-0818

Tel. +81 538 373811Fax +81 538 373814http://[email protected]@sew-eurodrive.co.jp

KazakhstanSales Almaty SEW-EURODRIVE LLP

291-291A, Tole bi street050031, Almaty

Tel. +7 (727) 350 5156Fax +7 (727) 350 5156http://[email protected]

Tashkent SEW-EURODRIVE LLPRepresentative office in Uzbekistan96A, Sharaf Rashidov street,Tashkent, 100084


Ulaanbaatar IM Trading LLCNarny zam street 62Sukhbaatar district,Ulaanbaatar 14230

Tel. +976-77109997Fax [email protected]

KenyaSales Nairobi SEW-EURODRIVE Pty Ltd

Transnational Plaza, 5th FloorMama Ngina StreetP.O. Box 8998-00100Nairobi

Tel. +254 791 398840http://[email protected]

LatviaSales Riga SIA Alas-Kuul

Katlakalna 11C1073 Riga


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LebanonSales (Lebanon) Beirut Gabriel Acar & Fils sarl

B. P. 80484Bourj Hammoud, Beirut


Sales (Jordan, Kuwait ,Saudi Arabia, Syria)

Beirut Middle East Drives S.A.L. (offshore)Sin El Fil.B. P. 55-378Beirut


LithuaniaSales Alytus UAB Irseva

Statybininku 106C63431 Alytus


Luxembourgrepresentation: Belgium

MacedoniaSales Skopje Boznos DOOEL

Dime Anicin 2A/7A1000 Skopje

Tel. +389 23256553Fax +389 23256554http://www.boznos.mk

MalaysiaAssemblySalesService

Johor SEW-EURODRIVE SDN BHDNo. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia


MexikoAssemblySalesService

Quéretaro SEW-EURODRIVE MEXICO S.A. de C.V.SEM-981118-M93Tequisquiapan No. 102Parque Industrial QuéretaroC.P. 76220Querétaro, México


SalesService

Puebla SEW-EURODRIVE MEXICO S.A. de C.V.Calzada Zavaleta No. 3922 Piso 2 Local 6Col. Santa Cruz BuenavistaC.P. 72154Puebla, México

Tel. +52 (222) 221 248http://[email protected]

MongoliaTechnical Office Ulaanbaatar IM Trading LLC

Narny zam street 62Union building, Suite A-403-1Sukhbaatar district,Ulaanbaatar 14230

Tel. +976-77109997Tel. +976-99070395Fax +976-77109997http://imt.mn/[email protected]

MoroccoSalesService

Bouskoura SEW-EURODRIVE MoroccoParc Industriel CFCIM, Lot 55 and 59Bouskoura

Tel. +212 522 88 85 00Fax +212 522 88 84 50http://[email protected]

NamibiaSales Swakopmund DB Mining & Industrial Services

Einstein StreetStrauss Industrial ParkUnit1Swakopmund


NetherlandsAssemblySalesService

Rotterdam SEW-EURODRIVE B.V.Industrieweg 1753044 AS RotterdamPostbus 100853004 AB Rotterdam

Tel. +31 10 4463-700Fax +31 10 4155-552Service: 0800-SEWHELPhttp://[email protected]

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New ZealandAssemblySalesService

Auckland SEW-EURODRIVE NEW ZEALAND LTD.P.O. Box 58-42882 Greenmount driveEast Tamaki Auckland


Christchurch SEW-EURODRIVE NEW ZEALAND LTD.30 Lodestar Avenue, WigramChristchurch


NigeriaSales Lagos Greenpeg Nig. Ltd

Plot 296A, Adeyemo Akapo Str. Omole GRAIkeja Lagos-Nigeria

Tel. +234-701-821-9200-1http://[email protected]

NorwayAssemblySalesService

Moss SEW-EURODRIVE A/SSolgaard skog 711599 Moss


PakistanSales Karachi Industrial Power Drives

Al-Fatah Chamber A/3, 1st Floor Central Com-mercial Area,Sultan Ahmed Shah Road, Block 7/8,Karachi

Tel. +92 21 452 9369Fax +92-21-454 [email protected]

ParaguaySales Fernando de la

MoraSEW-EURODRIVE PARAGUAY S.R.LDe la Victoria 112, Esquina nueva AsunciónDepartamento CentralFernando de la Mora, Barrio Bernardino


PeruAssemblySalesService

Lima SEW EURODRIVE DEL PERU S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima


PhilippinesSales Makati P.T. Cerna Corporation

4137 Ponte St., Brgy. Sta. CruzMakati City 1205

Tel. +63 2 519 6214Fax +63 2 890 [email protected]://www.ptcerna.com

PolandAssemblySalesService

Łódź SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 592-518 Łódź


Service Tel. +48 42 293 0030Fax +48 42 293 0043

24 Hour ServiceTel. +48 602 739 739 (+48 602 SEW SEW)[email protected]

PortugalAssemblySalesService

Coimbra SEW-EURODRIVE, LDA.Av. da Fonte Nova, n.º 863050-379 Mealhada


RomaniaSalesService

Bucharest Sialco Trading SRLstr. Brazilia nr. 36011783 Bucuresti


RussiaAssemblySalesService

St. Petersburg ЗАО «СЕВ-ЕВРОДРАЙФ»а. я. 36195220 Санкт-Петербург

Tel. +7 812 3332522 / +7 812 5357142Fax +7 812 3332523http://[email protected]

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Sambiarepresentation: South Africa

SenegalSales Dakar SENEMECA

Mécanique GénéraleKm 8, Route de RufisqueB.P. 3251, Dakar


SerbiaSales Belgrade DIPAR d.o.o.

Ustanicka 128aPC Košum, IV floor11000 Beograd

Tel. +381 11 347 3244 / +381 11 288 0393Fax +381 11 347 [email protected]

SingaporeAssemblySalesService

Singapore SEW-EURODRIVE PTE. LTD.No 9, Tuas Drive 2Jurong Industrial EstateSingapore 638644

Tel. +65 68621701Fax +65 68612827http://[email protected]

SlovakiaSales Bratislava SEW-Eurodrive SK s.r.o.

Rybničná 40831 06 Bratislava

Tel.+421 2 33595 202, 217, 201Fax +421 2 33595 200http://[email protected]

Košice SEW-Eurodrive SK s.r.o.Slovenská ulica 26040 01 Košice

Tel. +421 55 671 2245Fax +421 55 671 2254Mobile +421 907 671 [email protected]

SloveniaSalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 143000 Celje

Tel. +386 3 490 83-20Fax +386 3 490 [email protected]

South AfricaAssemblySalesService

Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive HouseCnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013


Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITEDRainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442

Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED48 Prospecton RoadIsipingoDurbanP.O. Box 10433, Ashwood 3605


Nelspruit SEW-EURODRIVE (PROPRIETARY) LIMITED7 Christie CrescentVintoniaP.O.Box 1942Nelspruit 1200


South KoreaAssemblySalesService

Ansan SEW-EURODRIVE KOREA CO., LTD.7, Dangjaengi-ro,Danwon-gu,Ansan-si, Gyeonggi-do, Zip 425-839


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South KoreaBusan SEW-EURODRIVE KOREA CO., LTD.

28, Noksansandan 262-ro 50beon-gil,Gangseo-gu,Busan, Zip 618-820

Tel. +82 51 832-0204Fax +82 51 832-0230

SpainAssemblySalesService

Bilbao SEW-EURODRIVE ESPAÑA, S.L.Parque Tecnológico, Edificio, 30248170 Zamudio (Vizcaya)


Sri LankaSales Colombo SM International (Pte) Ltd

254, Galle RaodColombo 4, Sri Lanka

Tel. +94 1 2584887Fax +94 1 2582981

SwazilandSales Manzini C G Trading Co. (Pty) Ltd

PO Box 2960Manzini M200


SwedenAssemblySalesService

Jönköping SEW-EURODRIVE ABGnejsvägen 6-8553 03 JönköpingBox 3100 S-550 03 Jönköping


SwitzerlandAssemblySalesService

Basel Alfred lmhof A.G.Jurastrasse 104142 Münchenstein bei Basel


TaiwanSales Taipei Ting Shou Trading Co., Ltd.

6F-3, No. 267, Sec. 2Tung Huw S. RoadTaipei

Tel. +886 2 27383535Fax +886 2 27368268Telex 27 [email protected]://www.tingshou.com.tw

Nan Tou Ting Shou Trading Co., Ltd.No. 55 Kung Yeh N. RoadIndustrial DistrictNan Tou 540

Tel. +886 49 255353Fax +886 49 [email protected]://www.tingshou.com.tw

TanzaniaSales Daressalam SEW-EURODRIVE PTY LIMITED TANZANIA

Plot 52, Regent EstatePO Box 106274Dar Es Salaam


ThailandAssemblySalesService

Chonburi SEW-EURODRIVE (Thailand) Ltd.700/456, Moo.7, DonhuarohMuangChonburi 20000


TunisiaSales Tunis T. M.S. Technic Marketing Service

Zone Industrielle Mghira 2Lot No. 392082 Fouchana


TurkeyAssemblySalesService

Kocaeli-Gebze SEW-EURODRİVE HareketSistemleri San. Ve TIC. Ltd. StiGebze Organize Sanayi Böl. 400 Sok No. 40141480 Gebze Kocaeli

Tel. +90 262 9991000 04Fax +90 262 9991009http://[email protected]

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UkraineAssemblySalesService

Dnipropetrovsk ООО «СЕВ-Евродрайв»ул. Рабочая, 23-B, офис 40949008 Днепропетровск


UruguayAssemblySales

Montevideo SEW-EURODRIVE Uruguay, S. A.Jose Serrato 3569 Esqina CorumbeCP 12000 Montevideo


USAProductionAssemblySalesService

SoutheastRegion

SEW-EURODRIVE INC.1295 Old Spartanburg HighwayP.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Production +1 864 439-9948Fax Assembly +1 864 439-0566Fax Confidential/HR +1 864 949-5557http://[email protected]


NortheastRegion

SEW-EURODRIVE INC.Pureland Ind. Complex2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


MidwestRegion

SEW-EURODRIVE INC.2001 West Main StreetTroy, Ohio 45373


SouthwestRegion

SEW-EURODRIVE INC.3950 Platinum WayDallas, Texas 75237


WesternRegion

SEW-EURODRIVE INC.30599 San Antonio St.Hayward, CA 94544


Wellford SEW-EURODRIVE INC.148/150 Finch Rd.Wellford, S.C. 29385

[email protected]

Additional addresses for service provided on request!

UzbekistanTechnical Office Tashkent SEW-EURODRIVE LLP

Representative office in Uzbekistan96A, Sharaf Rashidov street,Tashkent, 100084


VietnamSales Ho Chi Minh

CityNam Trung Co., LtdHuế - South Vietnam / Construction Materials250 Binh Duong Avenue, Thu Dau Mot Town,Binh Duong ProvinceHCM office: 91 Tran Minh Quyen StreetDistrict 10, Ho Chi Minh City

Tel. +84 8 8301026Fax +84 8 [email protected]://www.namtrung.com.vn

Hanoi MICO LTDQuảng Trị - North Vietnam / All sectors except Construction Materials8th Floor, Ocean Park Building, 01 Dao DuyAnh St, Ha Noi, Viet Nam

Tel. +84 4 39386666Fax +84 4 3938 [email protected]://www.micogroup.com.vn

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SEW-EURODRIVE—Driving the world

SEW-EURODRIVE GmbH & Co KGP.O. Box 302376642 BRUCHSALGERMANYPhone +49 7251 75-0Fax +49 7251 [email protected]

MOVISAFE® UCS..B Multi-Axis Safety Modules · Operating Instructions – MOVISAFE9 ® UCS..B...

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