MOVIFIT® FC Technology Application Solution … – AMX1001 Application Solution 51 How to use this...

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Manual

MOVIFIT® FC – Function Level “Technology“ with PROFINET IO InterfaceApplication Solution “AMX1001“SW Mod: MSA1004A-AMX1001

Edition 07/2011 19329210 / EN

SEW-EURODRIVE—Driving the world

Contents

Contents1 General Information ............................................................................................ 5

1.1 How to use this documentation................................................................... 51.2 Structure of the safety notes ....................................................................... 5

1.2.1 Meaning of the signal words ........................................................ 51.2.2 Structure of the section-related safety notes ............................... 51.2.3 Structure of the embedded safety notes...................................... 5

1.3 Right to claim under warranty ..................................................................... 61.4 Exclusion of liability..................................................................................... 61.5 Applicable documentation........................................................................... 61.6 Copyright..................................................................................................... 71.7 Product names and trademarks.................................................................. 7

2 Safety Notes ........................................................................................................ 82.1 General information .................................................................................... 82.2 Target group ............................................................................................... 82.3 Designated use ........................................................................................... 92.4 Bus systems................................................................................................ 9

3 System Description........................................................................................... 103.1 Area of application .................................................................................... 10

4 Operating Modes............................................................................................... 114.1 Jog mode .................................................................................................. 11

4.1.1 Jog mode flow diagram.............................................................. 114.2 Inward conveyance (positioning) / outward conveyance .......................... 12

4.2.1 Inward conveyance operating mode (positioning) ..................... 134.2.2 Outward conveyance operating mode....................................... 134.2.3 Flow diagram for inward conveyance (positioning) / outward

conveyance................................................................................ 144.3 V/R mode .................................................................................................. 15

4.3.1 V/R mode flow diagram ............................................................. 16

5 Project Planning Information ........................................................................... 17

6 Startup................................................................................................................ 186.1 Prerequisites ............................................................................................. 186.2 Starting the application module................................................................. 186.3 Setting the application variant and parameters......................................... 19

6.3.1 Transparent ............................................................................... 196.3.2 Roller conveyor.......................................................................... 206.3.3 V/R mode................................................................................... 21

7 Download ........................................................................................................... 22

8 Operation and Diagnostics .............................................................................. 238.1 Monitor mode and control mode ............................................................... 23

8.1.1 Monitor mode............................................................................. 238.1.2 Control mode ............................................................................. 24

8.2 Diagnostic messages................................................................................ 258.2.1 Controller messages.................................................................. 25

Manual – AMX1001 Application Solution
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Contents

9 Process Data and Terminal Assignment ........................................................ 289.1 Transparent control ................................................................................... 28

9.1.1 Process output data (PCL to MOVIFIT®)................................... 289.1.2 Process input data (MOVIFIT® to PLC)..................................... 28

9.2 Controlling roller conveyor ........................................................................ 299.2.1 Terminal assignment ................................................................. 299.2.2 Process output data (PCL to MOVIFIT®)................................... 299.2.3 Process input data (MOVIFIT® to PLC)..................................... 30

9.3 V/R mode control ...................................................................................... 319.3.1 Terminal assignment ................................................................. 319.3.2 Process output data (PCL to MOVIFIT®)................................... 319.3.3 Process input data (MOVIFIT® to PLC)..................................... 32

Index................................................................................................................... 33

Manual – AMX1001
Application Solution

1How to use this documentationGeneral Information

AMX1001 Application Solution1 General Information1.1 How to use this documentation

The documentation is part of the product and contains important information. Thedocumentation is for everyone who works with this product.

The documentation must be accessible and legible. Make sure that persons responsiblefor the system and its operation, as well as persons who work independently with thesoftware and the connected units from SEW-EURODRIVE, have read through thedocumentation carefully and understood it. If you are unclear about any of the informa-tion in this documentation, or if you require further information, contact SEW-EURODRIVE.

1.2 Structure of the safety notes1.2.1 Meaning of the signal words

The following table shows the grading and meaning of the signal words for safety notes,notes on potential risks of damage to property, and other notes.

1.2.2 Structure of the section-related safety notesSection safety notes do not apply to a specific action, but to several actions pertainingto one subject. The used symbols indicate either a general or a specific hazard.

This is the formal structure of a section safety note:

1.2.3 Structure of the embedded safety notesEmbedded safety notes are directly integrated in the instructions just before the descrip-tion of the dangerous action.

This is the formal structure of an embedded safety note:

• SIGNAL WORD Nature and source of hazard.

Possible consequence(s) if disregarded.

– Measure(s) to prevent the danger.

Signal word Meaning Consequences if disregardedDANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its envi-ronment

INFORMATION Useful information or tip: Simpli-fies the handling of the drive system.

SIGNAL WORDType and source of danger.

Possible consequence(s) if disregarded.• Measure(s) to prevent the danger.

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1 ight to claim under warrantyeneral Information

1.3 Right to claim under warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the documentation at hand. Therefore,read the documentation before you start working with the software and the connectedunits from SEW-EURODRIVE.

Make sure that the documentation is available to persons responsible for the machineryand its operation as well as to persons who work independently on the devices. Alsoensure that the documentation is legible.

1.4 Exclusion of liabilityYou must adhere to this documentation and the documentation of the connecteddevices from SEW-EURODRIVE to ensure safe operation and to achieve the specifiedproduct characteristics and performance features.

SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment orproperty resulting from non-observance of the documentation. In such cases, any liabil-ity for defects is excluded.

1.5 Applicable documentationObserve the following applicable fieldbus manual:

• MOVIFIT® Function Level "Technology" with PROFINET IO Interface

Make sure you always use the latest documentation and software version.

Our documentation is available in various languages for download from the SEWhomepage (www.sew-eurodrive.com). If you are unclear about any of the information inthis documentation, or if you require further information, please contact SEW-EURODRIVE.

If required, you can order printed copies of the documentation from SEW-EURODRIVE.

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1CopyrightGeneral Information

1.6 Copyright© 2011 – SEW-EURODRIVE. All rights reserved.

Unauthorized duplication, modification, distribution or any other use of the whole or anypart of this documentation is strictly prohibited.

1.7 Product names and trademarksAll brands and product names in this documentation are trademarks or registered trade-marks of their respective titleholders.

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2 eneral informationafety Notes

2 Safety Notes2.1 General information

The following basic safety notes must be read carefully to prevent injury to persons anddamage to property. The operator must ensure that the basic safety notes are read andadhered to.

Ensure that persons responsible for the machinery and its operation as well as personswho work independently have read through the documentation carefully and understoodit. If you are unclear about any of the information in this documentation or if you requirefurther information, please contact SEW-EURODRIVE.

The following safety notes refer to the use of the software. Also adhere to the supple-mentary safety notes in this document and in the documentation of the connecteddevices from SEW-EURODRIVE.

This document does not replace the detailed documentation of the connected devices.This documentation assumes that the user has access to and is familiar with thedocumentation for all connected units from SEW-EURODRIVE.

Never install or start up damaged products. Submit a complaint to the shipping companyimmediately in the event of damage.

During operation, the devices may have live, uninsulated, and sometimes moving orrotating parts as well as hot surfaces depending on their degree of protection.

Removing covers without authorization, improper use as well as incorrect installation oroperation may result in severe injuries to persons or damage to property. Refer to thedocumentation for additional information.

2.2 Target groupAny work with the software may only be performed by adequately qualified personnel.Qualified personnel in this context are persons who have the following qualifications:

• Appropriate instruction.

• Knowledge of this documentation and other applicable documentation.

• SEW-EURODRIVE recommends additional product training for products that areoperated using this software.

Any mechanical work on connected units may only be performed by adequately quali-fied personnel. Qualified staff in the context of this documentation are persons familiarwith the design, mechanical installation, troubleshooting and servicing of the productwho possess the following qualifications:

• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician(final examinations must have been passed).


Any electrical work on connected units may only be performed by adequately qualifiedelectricians. Qualified electricians in the context of this documentation are personsfamiliar with electrical installation, startup, troubleshooting and servicing of the productwho possess the following qualifications:

• Training in electrical engineering, e.g. as an electrician or mechatronics technician(final examinations must have been passed).


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2Designated useSafety Notes

• Knowledge of the relevant safety regulations and laws.

• Knowledge of the other standards, guidelines, and laws mentioned in this documen-tation.

The above mentioned persons must have the authorization expressly issued by thecompany to operate, program, configure, label and ground units, systems and circuits inaccordance with the standards of safety technology.

All work in further areas of transportation, storage, operation and waste disposal mustonly be carried out by persons who are trained appropriately.

2.3 Designated useThis application solution provides the user with an easy-to-use and guided startupstandard solution based on the principle of "rapid/creep positioning".

2.4 Bus systemsA bus system makes it possible to adapt frequency inverters and/or motor starters to theparticulars of the machinery within wide limits. This results in the risk that a change ofparameters that cannot be detected externally can result in unexpected, though notuncontrolled, system behavior.

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3 rea of applicationystem Description

3 System Description3.1 Area of application

Objectives The goal is to develop an application solution for positioning applications for horizontalas well as for forward and backward movements (V/R).

This application solution provides the user with an easy-to-use and guided startupstandard solution based on the principle of "rapid/creep positioning".

Characteristics The applications solution has the following features:

• Rapid/creep positioning

• Control via fieldbus (PROFINET IO)

• Jog mode

• User-guided startup and diagnostics

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4Jog modeOperating Modes

4 Operating Modes4.1 Jog modeFunctional description

After having selected a direction of rotation, the drive is moved in the correspondingdirection at the intended creep speed until the selection is revoked. The direction isselected via:

• Jog positive (CW)

• Jog negative (CCW)

If no direction is selected or both directions are selected at the same time, the drive willstop.

4.1.1 Jog mode flow diagramThe following figure shows the actual speed of the drive against the status of the inputand output signals in jog mode:

1234

Mode

Actual speed

Jog positive

Jog negative

Creep speed active

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4 ward conveyance (positioning) / outward conveyanceperating Modes

4.2 Inward conveyance (positioning) / outward conveyanceThe following figure shows a typical application example for rapid/creep positioning:

In this roller conveyor, longer track sections are subdivided into segments.

Decentralization of positioning takes load off the central controller. The independenceof bus runtimes allows for a high degree of positioning accuracy. This ensures a quick,segment-wise transfer of the conveyed material.

4157801867

[1] Rapid/creep speed sensor [A] Rapid movement[2] Stop sensor [B] Slow movement[3] Motor in position sensor

Stop

[A]

[1] [2] [3][B]

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4Inward conveyance (positioning) / outward conveyanceOperating Modes

4.2.1 Inward conveyance operating mode (positioning)Functional description

With the rising edge of the start bit, the drive is moved to reach rapid speed along theacceleration ramp. If rapid/creep speed changeover is not set, the drive is moved atcreep speed.

Upon activating the rapid/creep speed sensor, the drive is decelerated to the creepspeed along the deceleration ramp. Upon activating the stop or motor in positionsensor, the drive comes to a standstill along the stop ramp.

4.2.2 Outward conveyance operating modeFunctional description

With the rising edge of the start bit, the drive is moved to reach rapid speed along theacceleration ramp. If rapid/creep speed changeover is not set, the drive is moved atcreep speed. The drive comes to a standstill along the deceleration ramp when the startbit is revoked.


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4 ward conveyance (positioning) / outward conveyanceperating Modes

4.2.3 Flow diagram for inward conveyance (positioning) / outward conveyance

Actual speed

Mode

Start

Rapid/creep speedchangeover

Start detected

Rapid/creep speed sensor

Stop sensororMotor in position sensor

Rapid speed active

Creep speed active

In position

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4V/R modeOperating Modes

4.3 V/R modeThe following figure shows a typical application of V/R mode:

In this mode, positioning is performed according to the same principle as for inwardconveyance. However, the direction in which positioning is to be carried out has to bespecified by the jog control bits.

4164589707

[1] Sensor open (R) [A] Rapid movement[2] Sensor "Almost open" (VR) [B] Slow movement[3] Sensor "Almost closed" (RV)[4] Sensor closed (V)

Stop

[A]

[B]

[1] [2] [3] [4]


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4 /R modeperating Modes

4.3.1 V/R mode flow diagram

1234

Actual speed

Mode

Start

Jog positive

Jog negative

Rapid/creep speedchangeover

Start detected

SensorAlmost closed (RV)

Sensor closed (V)

Rapid speed active

Sensor Almost open (VR)

Sensor open (R)

Creep speed active

In Position positive

In Position negative

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5Project Planning Information

5 Project Planning Information

PC and software In order to use the application module, you require a PC with a Windows-based operat-ing system and MOVITOOLS® MotionStudio version 5.70 or higher.

Controller The application module is used with the following controller:

• MOVIFIT® "Technology" function level with PROFINET IO interface

Inverter With this controller, the application module is used only with the decentralizedMOVIFIT® FC inverter.

Nameplateinformation

The nameplate on the EBOX indicates the application module installed on delivery.

For the "AMX1001" application module, you find the entry "MSA1004A-AMX1001" forSW Mod [1] as shown in the following figure:

Requirement Correct configuration and proper installation of the units are required for successfullystarting up and operating the application modules with the Application Configurator.

You find detailed configuration information in the documentation of the respective units(see chapter "Other applicable documentation").

4173499531[1] Designation of the application module

[1]

Type : MTF11A005-503-E21A-00SO# : 01.1267109904.0001.09SW-Mod : MSA1004A-AMX1001Status : 11 12 13 10 11 -- -- 10 12

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6 rerequisitestartup

6 Startup6.1 Prerequisites

Check the inverter installation, the encoder connection, and the controller installationbased on the installation information in the documents of the units.

6.2 Starting the application moduleStart the startup wizard in Motion Studio. The wizard lets you perform startup, load asaved configuration, or change to monitor/control mode if you have already performedstartup.

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6Setting the application variant and parametersStartup

6.3 Setting the application variant and parameters6.3.1 Transparent

In the "Parameter" window, you can select the application variant for the applicationsolution via the "Active application" checkbox.

In "Transparent" mode, the application solution operates as a gateway. The threeprocess data words relevant for the power section are transferred in a transparentmanner. The assignment of the individual words depends on the startup parameters(parameter tree) of the power section.

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6 etting the application variant and parameterstartup

6.3.2 Roller conveyor

In roller conveyor mode, the application solution implements rapid/creep positioning forone direction. You can choose from the operating modes jog, inward conveyance andoutward conveyance.

The following settings are required for operation:

• Logic of the limit switches (NC contact/NO contact)

• Speeds for the respective operating states

• Ramps for the start and stop events

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6Setting the application variant and parametersStartup

6.3.3 V/R mode

In V/R mode, the application solution implements rapid/creep positioning for twodirections. You can choose from the operating modes jog and V/R mode.

The following settings are required for operation:

• Logic of the limit switches (NC contact/NO contact)

• Speeds for the respective operating states

• Ramps for the start and stop events

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7 ownload

7 Download

In the "Download" window, startup is completed.

The following control elements are available:

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Control element Function

[Save configuration] button The [Save configuration] button lets you save setting parameters to a configuration file to have them available for other startup procedures.

[Create documentation] button

The [Create documentation] button lets you create a PDF file, which you can print out. All setting parameters are stored.

IEC program" radio button Enabling "Download series IEC Program" lets you transfer the IEC program again in the event of a repeated startup.

[Finish] button The [Finish] button lets you transfer the IEC program and the setting parameters to the MOVIFIT® Technology unit. Once you have finished startup, the user interface changes to monitor mode.

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8Monitor mode and control modeOperation and Diagnostics

8 Operation and Diagnostics8.1 Monitor mode and control mode8.1.1 Monitor mode

Monitor mode lets you monitor the functions of the application solution.

The process input and output data is displayed in the upper part of the window inhexadecimal notation.

This data is displayed as plain text in the lower part of the window:


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Process output data Function

PO1: Controller Control word of the controller

PO2: Binary outputs Control of the digital outputs

PO3: Control word Control word of the application module

Process input data Function

PI1: Controller Status word of the controller

PI2: Binary inputs Current status of the binary inputs

PI3: Status word Status word of the application module

Control element Function

[Control] button Pressing the [Control] button lets you change to control mode.

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8 onitor mode and control modeperation and Diagnostics

8.1.2 Control mode

In control mode, you can control the functions of the application solution.

You can change the state of the bits in the control word and the digital outputs. Click therespective buttons for this purpose.


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Control elements Function

[Monitor] button Pressing the [Monitor] button lets you change to monitor mode.

[Update] button Pressing the [Update] button transfers the modified setpoints to the MOVIFIT® Technology unit.

[Stop] button Pressing the [Stop] button stops the axis immediately along the rapid stop ramp.

[Output stage inhibit] button Pressing the [Output stage inhibit] button immediately sets output stage inhibit.

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8Diagnostic messagesOperation and Diagnostics

8.2 Diagnostic messagesDiagnostic messages are divided into three categories: Error, status, and warning.

A code is issued for all messages. The plain text is described in the tables of thischapter.

An exception are device-specific messages. You find the plain texts of these messagesin the documentation of the connected units.

8.2.1 Controller messagesError messages

Code Designation Possible cause Remedy

001 Configuration: No connection to internal power section

No connection can be established with the internal power section (for example with MOVIPRO® SDC).

Consult SEW-EURODRIVE SERVICE

002 "External IO" error Short circuit or overload of the digital inputs/outputs of the device.

Check the cabling and project planning.

003 Configuration: no IPOS present An IPOS® program, which had not been released, was loaded to the internal power section.

Perform another startup with a released IPOS® application module.

005 Process data stopped to lower-level devices (GATEWAY)

Process data communication to lower-level devices was stopped.

• Check connection cables• Check communication

settings: – Is the SBus address

correct?– Has the proper interface

(SNI, SBus) been set?– Has "Drive Startup for

MOVI-PLC®" been performed?

006 Parameter channel: Error reading/writing parameter from device

An error occurred while reading/writing parameters via the parameter channel.

Check control signals (see chapter "Process data of the controller"):• Are subchannel and

subaddress correct?• Is the index of the parameter

correct?

010 Configuration: No configuration available No configuration files were found on the controller.

Create a new configuration and load it to the controller.

011 Configuration: Unable to establish connection with configured devices

The controller is unable to establish a connection with the configured device.

• Check connection cables• Check communication

settings: – Is the SBus address

correct?– Has the proper interface

(SNI, SBus) been set?– Has "Drive Startup for

MOVI-PLC®" been performed?

020 Data management: Upload failed Unable to transfer datasets from the devices to the controller because the connection with one or several devices was lost.

Check whether all devices, which are selected for data transfer in the data management tool, are accessible.

021 Data management: Upload failed -> write protection of SD active

Unable to write datasets to the SD card.The reason might be that write protection of the SD card was activated or that the memory is full.

• Remove write protection from SD card

• Check required memory requirement

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8 iagnostic messagesperation and Diagnostics

022 Data management: Download failed Unable to transfer the datasets from the controller to the devices because the connection was lost.

Check whether all devices, which are selected for data transfer in the data management tool, are accessible.

023 Data management: Safe stop / controller inhibit required

Unable to transfer (save) datasets because "Controller inhibit" / "safe stop" condition is required.

Stop the device and enable "Controller inhibit" / "Safe stop".

099 Internal system error Device signals a general system error

To rectify the error, refer to the notes about the inverter state, online unit status in MOVITOOLS® MotionStudio, and the information provided in the documentation of the concerned device.

110 Actuator voltage overload DO00 (MOVIPRO) The device connected to the binary output exceeds the permit-ted values of the specification.

• Check the cabling and project planning.

• Check the specification in the documentation of the devices.

111 Actuator voltage overload DO00 (MOVIFIT)




120 Sensor voltage overload group 1 (MOVIFIT / MOVIPRO)

Short circuit / overload of digital inputs/outputs

Check the cabling and project planning.

121 Sensor voltage overload group 2 (MOVIFIT / MOVIPRO)

122 Sensor voltage overload group 3

123 Sensor voltage overload group 4


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8Diagnostic messagesOperation and Diagnostics

Messages – condition

Messages – warning

Code Designation Condition Procedure

000 System startup The controller boots. Wait until booting is finished.

001 Ready OK -

010 Data management: Upload active The devices are sending datasets to the controller.

Wait (the process may take several minutes).

011 Data management: Upload finished All datasets have been sent to the controller.

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012 Data management: Download active The controller is sending datasets to the devices.

Wait (the process may take several minutes).

013 Data management: Download finished All datasets have been sent to the devices.

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014 Data management: Control via inactive process data detected.

In order to control the data management functions via the process data, you have to enable them.

• In MOVITOOLS® Motion-Studio, select [Startup] / [Data Management]

• Enable the option "Enable control of the data manage-ment function via process data"

020 Auto configuration is being executed Refer to the setting information for bit 4 in chapter "Process data of the controller"

100 Undervoltage 24 V-S (MOVIFIT) Value falls below the lower limit for the actuator voltage at outputs DO00 through DO03

• Make sure the outputs are supplied with a sufficiently high voltage

• Check the cabling

101 No frequency voltage applied (+24V-P) Missing 24V_P for the integrated power section (FC) or for the lower-level MOVIMOT units.

• Check the cabling and project planning.

• Is the device in safe stop condition?


000 No warning OK -

001 Simulation active During configuration in the Application Configuration, axes were configured with enabled "Simulation" check box. Consequently, the axes are not controlled for real operation.

If you want the drives to turn, you have to disable simulation permanently in the axes area. Or you disable simulation until the next restart by means of the control bit in the process data.

002 Control mode via PD monitor active The axes connected to the controller are no longer controlled via the process data of the higher-level controller.

For ending control mode, refer to the chapter "Monitor and control mode".

003 Simulation active and control mode via PD monitor See codes 001 and 002

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9 ransparent controlrocess Data and Terminal Assignment

9 Process Data and Terminal Assignment9.1 Transparent control9.1.1 Process output data (PCL to MOVIFIT®)

9.1.2 Process input data (MOVIFIT® to PLC)

Word Designation Bit Function

PO1 Controller 0 Download dataset

1 Upload dataset

2 Upload dataset and auto reload

3 Simulation mode off

4 Auto configuration off

5 Reserved

6 Reboot system

7-15 Reserved

PO2 Binary outputs 0 Digital output DO00

1 Digital output DO01



4-15 Reserved

PO3 Power section PO1 0-15 Parameter tree 870: Setpoint description PO1




PI1 Controller 0 Maintenance switch (mains OFF)

1 Toggle

2 Reserved

3 Reserved

4 Dataset available

5 Configuring autoreload

6 Warning (1 = warning)

7 Error (1 = error)

8-15 Code for status/warning/error of the controller

PI2 Binary inputs 0-15 Digital inputs DI00 – DI15

PI3 Power section PI1 0-15 Parameter tree 873: Actual value description PI1



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9Controlling roller conveyorProcess Data and Terminal Assignment

9.2 Controlling roller conveyor9.2.1 Terminal assignment

9.2.2 Process output data (PCL to MOVIFIT®)

Input Function

DI00-DI01 Reserved

DI02 Rapid/creep speed sensor

DI03 Reserved

DI04 Stop sensor

DI05 Reserved

DI06 Motor in position sensor

DI07-DI15 Reserved


PO1 Controller control word

0 Download dataset

1 Upload dataset




5 Reserved

6 Reboot system

7-15 Reserved





4-15 Reserved

PO3 Control word 0 1 = Controller inhibit / 0 = Enable

1 1 = Enable / 0 = Rapid stop

2 1 = Enable / 0 = Stop

3 Reserved

4 Reserved

5 Reserved

6 Error reset

7 Rapid/creep speed changeover (1 = rapid speed / 0 = creep speed)

8 Start

9 Jog positive

10 Jog negative

11 Mode 20 00 = Mode 0: Reserved01 = Mode 1: Jog mode10 = Mode 2: Inward conveyance11 = Mode 3: Outward conveyance

12 Mode 21

13 Reserved

14 Reserved

15 Release brake without drive enable

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9 ontrolling roller conveyorrocess Data and Terminal Assignment



PI1 Controller status word

0 Maintenance switch (mains OFF)

1 Toggle

2 Reserved

3 Reserved

4 Dataset available



7 Error (1 = error)



PI3 Status word 0 Ready for operation

1 Start detected

2 Rapid speed active

3 Creep speed active

4 Reserved

5 Inverter malfunction (1 = error)

6 In position

7 Reserved

8-15 Inverter/error state

CP


9V/R mode controProcess Data and Terminal Assignment

9.3 V/R mode control9.3.1 Terminal assignment

9.3.2 Process output data (PCL to MOVIFIT®)

Input Function

DI00-DI01 Reserved

DI02 Almost closed (RV)

DI03 Reserved

DI04 Closed (V)

DI05-DI07 Reserved

DI08 Almost open (VR)

DI09 Reserved

DI10 Open (R)

DI11-DI15 Reserved


PO1 Controller control word

0 Download dataset

1 Upload dataset




5 Reserved

6 Reboot system

7-15 Reserved





4-15 Reserved


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9 /R mode controlrocess Data and Terminal Assignment


PO3 Control word 0 1 = Controller inhibit / 0 = Enable

1 1 = Enable / 0 = Rapid stop

2 1 = Enable / 0 = Stop

3 Reserved

4 Reserved

5 Reserved

6 Error reset

7 Rapid/creep speed changeover (1 = rapid speed / 0 = creep speed)

8 Start

9 Jog positive

10 Jog negative

11 Mode 20 000 = Mode 0: Reserved001 = Mode 1: Jog mode010 = Mode 2: Reserved011 = Mode 3: Reserved100 = Mode 4: V/R mode101 = Mode 5: Reserved110 = Mode 6: Reserved111 = Mode 7: Reserved

12 Mode 21

13 Mode 22

14 Reserved

15 Release brake without drive enable



PI1 Controller status word

0 Maintenance switch (mains OFF)

1 Toggle

2 Reserved

3 Reserved

4 Dataset available



7 Error (1 = error)



PI3 Status word 0 Ready for operation

1 Start detected

2 Rapid speed active

3 Creep speed active

4 Reserved

5 Inverter malfunction (1 = error)

6 In-position positive

7 In-position negative

8-15 Inverter/error state

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Index

Index

AApplicable documentation........................................6Application module, characteristics (general) ........10

BBus system ..............................................................9

CConfiguration

Document...........................................................22Roller conveyor ..................................................20V/R mode ...........................................................21

Control mode .........................................................23Copyright..................................................................7

DDocumentation, applicable.......................................6Download ...............................................................22Downloading the configuration to the controller .....22

EEmbedded safety notes ...........................................5Error codes

Controller ...........................................................25Exclusion of liability ..................................................6

FFlow diagram

Inward conveyance (positioning) / outward conveyance........................................................14Jog mode ...........................................................11V/R mode ...........................................................16

IInward conveyance ................................................12Inward conveyance (mode 2).................................13

JJog mode (mode 1) ................................................11

LLiability .....................................................................6Liability for defects ...................................................6

MMonitor mode.........................................................23

NNotes

Designation in the documentation .......................5

OOperating mode

Inward conveyance (positioning) .......................13Jog mode...........................................................11Outward conveyance .........................................13

Operating modesCharacteristics ...................................................10

Outward conveyance .............................................12Outward conveyance (mode 3)..............................13

PPositioning .............................................................12Prerequisites

Startup ...............................................................18Product names.........................................................7

RRapid/creep positioning .........................................12Roller conveyor......................................................12

SSafety notes.............................................................8

Designation in the documentation .......................5General information .............................................8Structure of the embedded safety notes..............5Structure of the section-related safety notes .......5

Section-related safety notes ....................................5Setting

Roller conveyor..................................................20V/R mode...........................................................21

Setting application variants and parameters..........19Signal words in the safety notes ..............................5Software

Benefits..............................................................10Characteristics ...................................................10Description.........................................................10

Starting the application module .............................18

33

34

Index

StartupPrerequisites ......................................................18

Status codes, controller .........................................25

TTarget group ............................................................8Trademarks..............................................................7

UUser interface

Download ...........................................................22

Use, designated.......................................................9

VV/R mode...............................................................15

WWarning codes

Controller ...........................................................25

Manual – AMX1001
Application Solution

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MOVIFIT® FC Technology Application Solution … – AMX1001 Application Solution 51 How to use this...

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