MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 7 Fig. 04 Fig. 05 Fig. 06...

manual

MOUNTING – DISMOUNTING

ASSEMBLING – DISASSEMBLINGINSTRUCTION

TECHNICALINFORMATION

ET-USOET-USI

2

DSI Getränkearmaturen GmbH Oberster Kamp 20 59069 Hamm

Telefon: +49 (0) 23 85 772 100 Telefax: +49 (0) 23 85 772 249 Mail: [email protected] Internet: www.aalberts.com/dt

DSI SERVICE – TEAM

Sales Department DSI Hamm

Sales Department DSI International

Jessica KampmannDSI Hamm D.A.CH, Asia, USA, AfricaPhone: +49 (0) 23 85 772 212E-Mail: [email protected]

Sandra LeszynskyWestern Europe and UK, USA, Australia, AsiaPhone: +49 (0) 23 85 772 214E-Mail: [email protected]

Katja SpankeWestern EuropePhone: +49 (0) 23 85 772 215E-Mail: [email protected]

Iryna MatyakEastern EuropePhone: +49 (0) 23 85 772 216E-Mail: [email protected]

Joost SamynSales Representative Western EuropeMolenbergstraat 151700 DilbeekBelgiumPhone: +32 24 52 70 55Mobil: +32 49 134 39 00E-Mail: [email protected]

Touch and Pour Systems LtdPhilip HoltRufford HouseDarwin DriveSherwood Energy VillageNew OllertonNottinghamshireNG22 9GWUnited KingdomPhone: +44 (0) 1623 836814Fax: +44 (0) 1623 239224E-Mail: [email protected]

Keg ServiceTadeusz GonciarczykSales Representative Eastern Europe UL. Walowa 351-523 WroclawPolandPhone: +48 71 34 66 632Mobil: +48 50 51 54 152E-Mail: [email protected]

OJAOlaf JakobSales Representative Germany, Austria, SwitzerlandWortmannsweg 1444149 DortmundGermanyPhone: +49 (0) 231 22 50 740Fax: +49 (0) 231 22 50 741E-Mail: [email protected]

3

SAFETY AND QUALITY

Health and safety

Incorrect assembly/installation may damage the keg spear and poses the risk that components may occasionally come off during initial pressurization and can cause harm to product and person.

Quality

Specialised sealing systems made of high-grade materials are in daily utilisation with all our types of extractor tubes. Due to continuous improvement of our tech-nology we are able to equip all U-type systems with a five-year warranty.

4



LIST OF CONTENTS

1. Mounting Instruction

2. Dismounting Instruction

3. Disassembling Instruction

4. Assembling Instruction

5. Tool List

6. Technical Information

7. Connections

5

ET-USO ET-USI

MOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

1. Mounting Instruction

6




2. Check whether the keg neck is clean. Clean the keg neck from any contaminations.

1. Moisten the extractor tube with water.Fig. 01

Fig. 02

Fig. 033. Check whether the sealing ring is not damaged

and is positioned correctly.

3.1 ET-USO Tighten the support ring directly to the o-ring.

7

Fig. 04

Fig. 05

Fig. 06


5. Push in the extracor tube by hand. The safety latch will recess and click back after it has passed the keg neck.

4. Check the correct locking of the base plate and the rail shoring of the safety latch. Insert the extracor tube straight.

6. Tighten the extractor tube (rotate it clockwise) e.g. with the DSI screw-in/screw-out tool and torque-wrench. ET-USI: The mounting torque (continuous) have to be 80 +5 Nm. ET-USO: The mounting torque (continuous) have to be 65 +5 Nm.

8



Fig. 07


7. Remove the screw-in/screw-out tool. The keg is ready for use now.

9

DISMOUNTING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

2. Dismounting Instruction

ET-USO ET-USI

10




2. Unscrew the extractor tube (rotate it counter- clockwise) with the DSI screw-in/screw-out tool.

1. Decompress the keg, e.g. by means of the DSI decompression and removal tool.

3. Connect the removal tool like a normal dispense head and press down the handle till it clicks. The safety latch will recess.

Fig. 08

Fig. 09

Fig. 10

11


4. Take out the extractor tube and disconnect the removal tool.

Fig. 11

12



DISASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

3. Disassembling Instruction

ET-USO ET-USI

13

DISASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

1. Put the extractor tube in the tool. Make sure that the three pins of the tool fit into the three holes in the bottom of the extractor tube plate.

2. Pull the handle forward to compress the spring. Push the safety latch slightly inwards. Pull the body downwards and turn it anticlockwise until it is unlocked.

3. Move the body upwards and connect it to the tool by turning the body.

4. Push the handle backward. Take the subassy out. Take the body off.

5. Take off the remaining parts. The extractor tube is disassembled.

14



ASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

4. Assembling Instruction

ET-USO ET-USI

15

ASSEMBLING INSTRUCTION EXTRACTOR TUBE ET-USO / ET-USI

1. Replace the sealing ring on the body and the main seal. Assemble all parts at the tubing.

2. Connect the body to the assembling tool. Put the subassy in the tool. Make sure that the three pins of the tool fit into the three holes in the bottom of the extractor tube plate. Push the safety latch slightly inwards.

3. Pull the handle forward to compress the spring.

4. Pull the body downwards and turn it clock-wise until it is locked to the extractor tube plate. Make sure that the safety latch sticks through the big opening in the body.

5. Push the handle backward in order to tension the spring and take out the extractor tube. Please check the correct positions of the seals and the safety latch.

16



TOOLS EXTRACTOR TUBE ET-USO / ET-USI

5. Tool List

ET-USO ET-USI

17

TOOLS EXTRACTOR TUBE ET-USO / ET-USI

2. Screw-in/screw-out tool: part number: 611062

1. Removal- and decompresion tool: part number: 027985.1

3. Assembling/disassembling tool: part number 910464

18



TECHNICAL INFORMATION EXTRACTOR TUBE ET-USO / ET-USI

6. Technical Information

ET-USO ET-USI

19

TECHNICAL INFORMATION EXTRACTOR TUBE ET-USO

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A... + 28,90 was ... + 28,60;mounting torque 65 +5 Nm was 65 ±5 Nm 26.07.2016 lasko

-- REPL. BYREPL.NAMEDATEALTERATIONS

SHEETDRAWING NUMBER

DESIGN.

3D

NAMEDATE TITLE

MATERIAL

WEIGHTSCALE

ROUGHNESS

REMARKSPRODUCT

A2FORMATPROJ. METHOD

SHTS.

PROD. DEV. GERMANY

DIN ISO 2768-mH

Extractor Tube U SO 2"x14 tpi

000057

DIN EN ISO 1302

lasko05.09.2016

lasko29.04.2015

FILE NAME: 000057_ET-U SO_unbetätigt.asmDRAWING NAME: 000057_Masterdrawing ET U SO.dft

2D lasko07.09.2016

LAST

CHA

NG.

ÄM

3550

1

1,2:1 (1:1,25)LASTCHANGE

3 x

ÄM 3024

EDGESDIN EN ISO 13715

VOLUME

1

1

8

3

5

2

9BodyGehäuse[Stainless Steel]

Beer ValveBier Ventil[Stainless Steel]

Locking PlateBajonettscheibe[Stainless Steel]

Beer SpringBierfeder[Stainless Steel]

TubeSteigrohr[Stainless Steel]

7CO² SpringCO²-Feder[Stainless Steel]

4CO² ValveCO²-Dichtung[EPDM]

Pos. Quantity Art.-No. Title

1 1 000055 Down Tube UEC

2 1 026367.0 Locking Plate

3 1 026708.0 O-Ring 40,87 x 3,53

4 1 027531.9 CO2 Valve

5 1 027532.1 Beer Valve

6 1 027535.2 Washer

7 1 610769 Spring, CO2, UEC

8 1 610770 Spring, Beer, UEC

9 1 610771 Body U SO 2"x14tpi

10 1 611070 Safety Latch, flat

weight calculation ± 5% / Gewichtsberechnung ± 5%

m g = L. a. D. mm − 45 ∗ 0,315

mm + 340g

EN DE EN DE

Product Information Produktinformationen

Stroke and Passages

open Position

while Cleaning/ Filling

Hub und Öffnungsquerschnitte offene Position

während Reinigung/ Befüllen

according to DIN 6650, DIN 3542 and FDA regulations

Produkt nach DIN 6650, DIN 3542 und FDA Bestimmungen I

CO² valve + tube part 4 + part 1 - part 9 A 3mm 4-6 mm

CO² Dichtung + Steigrohr Pos. 4 + Pos. 1 - Pos. 9 A 3mm 4-6 mm

gastight gasdicht beer valve part 5 – part 4 B 4 mm Bierventil Pos. 5 – Pos. 4 B 4 mm

for specific length calculation keg drawing or H3-dimension is needed according to DIN 6647

Für konkrete Längenberechnung wird die Keg-Zeichnung oder das H3-Maß nach DIN 6647 benötigt

II

inside the beer valve part 5

C 64 mm² innerhalb des Bierventils Pos. 5

C 64 mm²

mounting torque: 65+5 Nm Anzugsdrehmoment: 65+5 Nm through inner tube part 5 – part 1 D 140 mm² innerhalb des Steigrohres

Pos. 5 - Pos. 1 D 140 mm²

temperature resistance short-time 135°C Temperaturbeständigkeit kurzfristig 135°C through inner tube Ø17,6 part 1

E 240 mm² innerhalb des Steigrohres Ø17,6 Pos. 1

E 240 mm²

for more information www.dispensegroup.com

für mehr Informationen www.dispensegroup.com

III in part 9 F 1560 mm² in Pos. 9 F 1560 mm²

10Safety LatchSicherheitsklinke[Stainless Steel]

Sealing RingGehäusedichtung[NBR]

Bottom of KegFassboden

Keg NeckFassmuffe

19Ø

E

O 48

O 43,5

O 11,5

2"x14tpi -0,005" [BS 84]

1217

L.a.D.

... ±

1 (se

e Dr

awin

g-No

. 000

058)

L.a.D.

... ±

1 (si

ehe

Zeich

nung

s-Nr

. 000

058)

(L.ü.A

. = L

.a.D.

+ 28

,90)

F

A

B

Stroke CO² ValeHub CO² Dichtung

Stroke Beer ValveHub Bierventil

C

D

thread to be greased with W-00015Gewinde beschichtet mit W-000015

Ø44,7 ± 0,2

6WasherDichtring[Stainless Steel]

A

Distance:Tube - Bottom of Keg

[mm]Abstand:

Rohr - Fassboden

closed position 14 geschlossene Position

while cleaning / filling 9 während Reinigung / Befüllen

open position 11 geöffnete Position

A A

customer-specific informationkundenspezifische Angaben

Art.-Nr.Part No.

L.a.D. [mm]

L.ü.A. [mm]Länge über alleslength over all

Länge ab Dichtkantelength to sealing

20



TECHNICAL INFORMATION EXTRACTOR TUBE ET-USI

This

draw

ing

is th

e pr

oper

ty o

f Di

spen

se S

yste

ms In

tern

atio

nal.

The

info

rmat

ion

is co

nfid

entia

l and

sho

uld

not

be c

opie

d fo

ran

y ot

her

purp

ose

with

out

the

prio

r wr

itten

per

miss

ion

of

DSI G

eträ

nkea

rmat

uren

Gmb

H.If

in d

oubt

, ple

ase

ask.

Samp

les

are

requ

ired

afte

r ea

ch r

evisi

on.

- - - -

-- REPL. BYREPL.NAMEDATEALTERATIONS

SHEETDRAWING NUMBER

DESIGN.

3D

NAMEDATE TITLE

MATERIAL

WEIGHTSCALE

ROUGHNESS

REMARKSPRODUCT

A2FORMATPROJ. METHOD

SHTS.

PROD. DEV. GERMANY

DIN ISO 2768-mH

Extractor Tube U SI 2"x14 tpi

000056

DIN EN ISO 1302

lasko12.08.2015

lasko29.04.2015

FILE NAME: 000056_ET-U SI_unbetätigt.asmDRAWING NAME: 000056_Masterdrawing ET U SI.dft

2D lasko27.08.2015

LAST

CHA

NG.

ÄM

-

1

1,2:1 (1:1,25)LASTCHANGE

- x

ÄM 3024

EDGESDIN EN ISO 13715

VOLUME

1

1

7

2

5

3

8BodyGehäuse[Stainless Steel]

Beer ValveBier Ventil[Stainless Steel]

Locking PlateBajonettscheibe[Stainless Steel]

Beer SpringBierfeder[Stainless Steel]

TubeSteigrohr[Stainless Steel]

6CO² SpringCO²-Feder[Stainless Steel]

4CO² ValveCO²-Dichtung[EPDM]

Pos. Quantity Art.-No. Title

1 1 000055 Down Tube UEC

2 1 026363.7 Sealing Ring

3 1 026367.0 Locking Plate

4 1 027531.9 CO2 Valve

5 1 027532.1 Beer Valve

6 1 610769 Spring, CO2, UEC

7 1 610770 Spring, Beer, UEC

8 1 610772 Body U SI 2"x14tpi

9 1 611070 Safety Latch, flat

weight calculation ± 5% / Gewichtsberechnung ± 5%

m g = L. a. D. mm − 45 ∗ 0,315g

mm + 370g

EN DE EN DE

Product Information Produktinformationen

Stroke and Passages

open Position

while Cleaning/ Filling

Hub und Öffnungsquerschnitte offene Position

während Reinigung/ Befüllen

according to DIN 6650, DIN 3542 and FDA regulations

Produkt nach DIN 6650, DIN 3542 und FDA Bestimmungen I

CO² valve + tube part 4 + part 1 - part 8 A 3mm 4-6 mm

CO² Dichtung + Steigrohr Pos. 4 + Pos. 1 - Pos. 8 A 3mm 4-6 mm

gastight gasdicht beer valve part 5 – part 4 B 4 mm Bierventil Pos. 5 – Pos. 4 B 4 mm

for specific length calculation keg drawing or H3-dimension is needed according to DIN 6647

Für konkrete Längenberechnung wird die Keg-Zeichnung oder das H3-Maß nach DIN 6647 benötigt

II

inside the beer valve part 5

C 64 mm² innerhalb des Bierventils Pos. 5

C 64 mm²

mounting torque: 80±5 Nm Anzugsdrehmoment: 80±5 Nm through inner tube part 5 – part 1 D 140 mm² innerhalb des Steigrohres

Pos. 5 - Pos. 1 D 140 mm²

temperature resistance short-time 135°C Temperaturbeständigkeit kurzfristig 135°C through inner tube Ø17,6 part 1

E 240 mm² innerhalb des Steigrohres Ø17,6 Pos. 1

E 240 mm²

for more information www.dispensegroup.com

für mehr Informationen www.dispensegroup.com

III in part 8 F 1560 mm² in Pos. 8 F 1560 mm²

9Safety LatchSicherheitsklinke[Stainless Steel]

Sealing RingGehäusedichtung[NBR]

O 44,4 +0,3-0,2

Distance: [mm] Abstand:closed position 14 geschlossene Positionwhile cleaning / filling 9 während Reinigung / Befüllenopen position 11 geöffnete Position

Bottom of KegFassboden

Keg NeckFassmuffe

19Ø

E

O 48

O 43,5

O 11,5

2"x14tpi -0,005" [BS 84]

1217

L.a.D.

... ±

1 (se

e Dr

awin

g-No

. 000

058)

L.a.D.

... ±

1 (si

ehe

Zeich

nung

s-Nr

. 000

058)

(L.ü.A

. = L

.a.D.

+ 29

,00)

F

A

B

Stroke CO² ValeHub CO² Dichtung

Stroke Beer ValveHub Bierventil

C

D

thread to be greased with W-00015Gewinde beschichtet mit W-000015

customer-specific informationkundenspezifische Angaben

Art.-Nr.Part No.

L.a.D. [mm]

L.ü.A. [mm]Länge über alleslength over all

Länge ab Dichtkantelength to sealing

21

CONNECTION EXTRACTOR TUBE ET-USO / ET-USI

6. Connection

ET-USO ET-USI

22



CONNECTION EXTRACTOR TUBE ET-USO

U-Type Connection System SO

kunze17.01.2014

This

draw

ing

is th

e pr

oper

ty o

f Di

spen

se S

yste

ms In

tern

atio

nal.

The

info

rmat

ion

is co

nfid

entia

l and

sho

uld

not

be c

opie

d fo

ran

y ot

her

purp

ose

with

out

the

prio

r wr

itten

per

miss

ion

of

DSI G

eträ

nkea

rmat

uren

Gmb

H.If

in d

oubt

, ple

ase

ask.

Samp

les

are

requ

ired

afte

r ea

ch r

evisi

on.

- - - -

---ORIGIN REPL. BYREPL.NAMEDATEALTERATIONS

SHEETDRAWING NUMBER

NORM

APPR.

DRAWN

NAMEDATE TITLE

MATERIAL

WEIGHTSCALEROUGHNESSREMARKSPRODUCT

A4

FORMATPROJ. METHOD

SHTS.

PROD. DEV. DE

D-910494

VOLUME

1

2

BOTTOM VIEWDISPENSE HEAD

Dispense Head

max.

26,5

38,6 u0

,5

O 31,7 ±0,1

O 41,4 ±0,3

Extractor Tube

7°he

lical

23

kunze23.01.2014

This

draw

ing

is th

e pr

oper

ty o

f Di

spen

se S

yste

ms In

tern

atio

nal.

The

info

rmat

ion

is co

nfid

entia

l and

sho

uld

not

be c

opie

d fo

ran

y ot

her

purp

ose

with

out

the

prio

r wr

itten

per

miss

ion

of

DSI G

eträ

nkea

rmat

uren

Gmb

H.If

in d

oubt

, ple

ase

ask.

Samp

les

are

requ

ired

afte

r ea

ch r

evisi

on.

- - - -

---ORIGIN REPL. BYREPL.NAMEDATEALTERATIONS

SHEETDRAWING NUMBER

NORM

APPR.

DRAWN

NAMEDATE TITLE

MATERIAL

WEIGHTSCALEROUGHNESSREMARKSPRODUCT

A4

FORMATPROJ. METHOD

SHTS.

PROD. DEV. DE

D-910495

VOLUME

U-Type Connection System SI

1

2

BOTTOM VIEWDISPENSE HEAD

Dispense Head

max.

26,5

38,6 u0

,5

O 31,7 ±0,1

O 41,4 ±0,3

Extractor Tube

7°he

lical

CONNECTION EXTRACTOR TUBE ET-USI

24

DSI

07.

2018

· ©

DSI

Get

ränk

earm

atur

en G

mb

H ·

All

righ

ts r

eser

ved

Germany


Phone: +49 (0) 23 85 772 100 Fax: +49 (0) 23 85 772 249

[email protected] www.dispensegroup.com

United Kingdom

Touch and Pour Systems Ltd Rufford House Darwin Drive Sherwood Energy Village New Ollerton Nottinghamshire NG22 9GW

Phone: +44 (0) 1623 836814 Fax: +44 (0) 1623 239224

[email protected] www.tapsystems.co.uk

ITALY

Vin Service S.r.l. Via G.Falcone 26/34 24050 Zanica - Bergamo - Italy Phone: +39 (035) 672 361 Fax: +39 (035) 672 699

[email protected] www.vinservice.com

USA

Taprite 3248 Northwestern Drive San Antonio Texas 78238

Phone: +1 (210) 523 08 00 Fax: +1 (210) 520 30 35

[email protected] www.taprite.com

MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 7 Fig. 04 Fig. 05 Fig. 06...

Documents

Transcript of MOUNTING – DISMOUNTING ASSEMBLING – DISASSEMBLING ...€¦ · 7 Fig. 04 Fig. 05 Fig. 06...