MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 •...
Transcript of MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 •...
MOULDS& PLASTICS
THE GREEN COMPANY
Welcome to
70% Solar
Energy
2013• Engineering & Tooling2014• ISO 90012015• 70% Solar Energy
History
1987 : Founding
Technical Office • Moulddesign &
Project management
1991 : 1st
Production Plant• Manufacturing our
own moulds
95% Export• Representatives in
North America and Germany
2000 : New Technology• ECP –Electro-
Chemical-Polishing
1992 -1999 : NEW MARKETS• South America
& North Africa
2009 : 2nd
Production Plant• Moving from Marinha
Grande to Maceira
2012: Expansion Injection Plant• 2 000m² of total
production area
2012-2017: 5M€ Investment New Tech & HR• 5 new CNC 5 axis • Production Cell• GOM digitalization• Qualified HR• 3 Injection Machines
2000-2009 : NEW GOALS• Exporting
worldwide
Ind. 4.0
Financial Strength• PME Líder(SME Leader 2011/12/13/14/15/16/17)• PMEExcelência (SME Excellence 2011/13/14/16/17)
Plastic; Rubber; Die Casting;
Bi-Material;
Insert Moulding;
IML – In Mould Labelling;
Gas Assisted Injection;
Stack Moulds;
We offer high value in
KNOW HOW:PRODUCTS:
Innovative Solutions for complex challenges
Compact Mouldsfor smaller size machines
Efficient Mechanics for low maintenance
Shorter cycle-times for competitive markets
Profitable toolsfor increased revenue
Main Markets
75%
10%
7%
5% 3%Automotive
Packaging & Houseware
Electronics & Home Appliances
Gardening/Piping & Irrigation
Medical/Health & Sports
• Product Development & Engineering
• MoldFlow / Warpage Analysis
• Mould Design
• Tool Manufacturing
• ECP treatment
• Injection Tests & Serial Productions
• Reverse Engineering
• Dimensional Control (GOM SCAN Inspect)
High-End Integrated Solutions
SERVICES:
• CAE/CAD/CAM tools(Latest Generation Software)• CADMOULD• 3DS Cimatron• Delcam
• Top Quality Machines• Robotized Milling/EDMCell• EDM-CNC & EDM-Wire• 5 axis CNCs• Milling capacity up to 2000x1200 & 3.000 kg• Spotting Press
• Injection Machines from 80t to 330t
• GOM Inspection SCAN(Quality check & Dimensional Control)
To best serve you with
Technologies: Proficient Team
• Technicians with more than 30 years of experience, working for the most demanding markets
• Poly-Skilled Workforce
• 25% of our team with high degree (engineer; PhD; etc.)
• Capacity to extend 2nd shift
Hall 1 - Manufacturing
Main Equipments
• (5x) CNC 5 Axis
• (1x) CNC 4 Axis
• (5x) CNC 3 Axis• (2x) ECP
• (1x) EDM-Wire
• (2x) EDM-CNC
• (1x) Spotting Press
5 AxisSpeed
Reliability
Delivery times are our main goal!
Automated Production
Robotized CNC+EDM
Cell
Accuracy
Quality is not a discussion!
Reflectors
• Ra = 12nm
• Radius = 0,2mm
• Cutting Tool Ø 0,3mm
• 5 Axis CNC machine
• Speed = 42.000 rpm
Capacity
Mould Manufacture up to 10t
Hall 3 - Injection
Injection Tests & Serial Productions From 80t up to 330t
Policy
Overall satisfaction of Costumers and Employees, while providing
economic growth for all parties.
• It is our strategy to continuously invest in the newest Technologies
& the most qualified Employees.
• Our mission, to supply the most demanding markets.
• Our vision, to be a reference in excellency & quality.
Where to find decades of experience and academic partnerships
at your service!
Warranty
According to the most demanding costumer specifications
• Mould Design & Tool Manufacture
• Quality of the final product
• Delivery times
• Competitive conditions
ECP ELECTRO-CHEMICAL POLISHING
• It reduces surface roughness up to 7x, leaving a smooth surface.
• It removes heat affected layers, created by EDM.
• It eliminates micro-cracks &residual tension areas.
• It reduces part fatigue & increases lifespan.
• It does not require human intervention, ensuring the geometric rigor of lenses and optical parts. (A common cause of deformation in the finishingprocess).
This technology machine-polishes the most complex surfaces, using the electrode last used in the electro erosion process.
ECP ELECTRO-CHEMICAL POLISHING
• The created smooth surface enhances plastic flow, reducing 30% of injection pressure.
• Injection machine can thus be smaller and take less time, with corresponding savings.
1
2
3
4
1. EDM Finishing (handle and flower)
2. ECP Finishing (handle and flower)
3. ECP Finishing (handle)EDM Finishing (flower)
4. ECP Finishing (flower)EDM Finishing (handle)
HEALTH AND SPORTS
PORTFOLIO
GARDENING, PIPING AND IRRIGATION SYSTEMS
PORTFOLIO
PORTFOLIO
PACKAGING, HOUSEWARE AND ELECTRONICS
AUTOMOTIVE COMPONENTS
PORTFOLIO
For more information
please visit us:
www.pmm-moldes.com
Or
please contact us:
Tel.: +351 244 545 790
Fax: +351 244 545 795
Thank you
for your time!