MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 •...

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MOULDS & PLASTICS

Transcript of MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 •...

Page 1: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

MOULDS& PLASTICS

Page 2: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

THE GREEN COMPANY

Welcome to

70% Solar

Energy

Page 3: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

2013• Engineering & Tooling2014• ISO 90012015• 70% Solar Energy

History

1987 : Founding

Technical Office • Moulddesign &

Project management

1991 : 1st

Production Plant• Manufacturing our

own moulds

95% Export• Representatives in

North America and Germany

2000 : New Technology• ECP –Electro-

Chemical-Polishing

1992 -1999 : NEW MARKETS• South America

& North Africa

2009 : 2nd

Production Plant• Moving from Marinha

Grande to Maceira

2012: Expansion Injection Plant• 2 000m² of total

production area

2012-2017: 5M€ Investment New Tech & HR• 5 new CNC 5 axis • Production Cell• GOM digitalization• Qualified HR• 3 Injection Machines

2000-2009 : NEW GOALS• Exporting

worldwide

Ind. 4.0

Financial Strength• PME Líder(SME Leader 2011/12/13/14/15/16/17)• PMEExcelência (SME Excellence 2011/13/14/16/17)

Page 4: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

Plastic; Rubber; Die Casting;

Bi-Material;

Insert Moulding;

IML – In Mould Labelling;

Gas Assisted Injection;

Stack Moulds;

We offer high value in

KNOW HOW:PRODUCTS:

Innovative Solutions for complex challenges

Compact Mouldsfor smaller size machines

Efficient Mechanics for low maintenance

Shorter cycle-times for competitive markets

Profitable toolsfor increased revenue

Page 5: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

Main Markets

75%

10%

7%

5% 3%Automotive

Packaging & Houseware

Electronics & Home Appliances

Gardening/Piping & Irrigation

Medical/Health & Sports

Page 6: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

• Product Development & Engineering

• MoldFlow / Warpage Analysis

• Mould Design

• Tool Manufacturing

• ECP treatment

• Injection Tests & Serial Productions

• Reverse Engineering

• Dimensional Control (GOM SCAN Inspect)

High-End Integrated Solutions

SERVICES:

Page 7: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

• CAE/CAD/CAM tools(Latest Generation Software)• CADMOULD• 3DS Cimatron• Delcam

• Top Quality Machines• Robotized Milling/EDMCell• EDM-CNC & EDM-Wire• 5 axis CNCs• Milling capacity up to 2000x1200 & 3.000 kg• Spotting Press

• Injection Machines from 80t to 330t

• GOM Inspection SCAN(Quality check & Dimensional Control)

To best serve you with

Technologies: Proficient Team

• Technicians with more than 30 years of experience, working for the most demanding markets

• Poly-Skilled Workforce

• 25% of our team with high degree (engineer; PhD; etc.)

• Capacity to extend 2nd shift

Page 8: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

Hall 1 - Manufacturing

Main Equipments

• (5x) CNC 5 Axis

• (1x) CNC 4 Axis

• (5x) CNC 3 Axis• (2x) ECP

• (1x) EDM-Wire

• (2x) EDM-CNC

• (1x) Spotting Press

Page 9: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

5 AxisSpeed

Reliability

Page 10: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

Delivery times are our main goal!

Automated Production

Robotized CNC+EDM

Cell

Page 11: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

Accuracy

Quality is not a discussion!

Reflectors

• Ra = 12nm

• Radius = 0,2mm

• Cutting Tool Ø 0,3mm

• 5 Axis CNC machine

• Speed = 42.000 rpm

Page 12: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

Capacity

Mould Manufacture up to 10t

Page 13: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

Hall 3 - Injection

Injection Tests & Serial Productions From 80t up to 330t

Page 14: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

Policy

Overall satisfaction of Costumers and Employees, while providing

economic growth for all parties.

• It is our strategy to continuously invest in the newest Technologies

& the most qualified Employees.

• Our mission, to supply the most demanding markets.

• Our vision, to be a reference in excellency & quality.

Where to find decades of experience and academic partnerships

at your service!

Page 15: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

Warranty

According to the most demanding costumer specifications

• Mould Design & Tool Manufacture

• Quality of the final product

• Delivery times

• Competitive conditions

Page 16: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

ECP ELECTRO-CHEMICAL POLISHING

• It reduces surface roughness up to 7x, leaving a smooth surface.

• It removes heat affected layers, created by EDM.

• It eliminates micro-cracks &residual tension areas.

• It reduces part fatigue & increases lifespan.

• It does not require human intervention, ensuring the geometric rigor of lenses and optical parts. (A common cause of deformation in the finishingprocess).

This technology machine-polishes the most complex surfaces, using the electrode last used in the electro erosion process.

Page 17: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

ECP ELECTRO-CHEMICAL POLISHING

• The created smooth surface enhances plastic flow, reducing 30% of injection pressure.

• Injection machine can thus be smaller and take less time, with corresponding savings.

1

2

3

4

1. EDM Finishing (handle and flower)

2. ECP Finishing (handle and flower)

3. ECP Finishing (handle)EDM Finishing (flower)

4. ECP Finishing (flower)EDM Finishing (handle)

Page 18: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

HEALTH AND SPORTS

PORTFOLIO

Page 19: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

GARDENING, PIPING AND IRRIGATION SYSTEMS

PORTFOLIO

Page 20: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

PORTFOLIO

PACKAGING, HOUSEWARE AND ELECTRONICS

Page 21: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

AUTOMOTIVE COMPONENTS

PORTFOLIO

Page 22: MOULDS AND PLASTICS€¦ · & PLASTICS. THE GREEN COMPANY Welcome to 70% Solar Energy. 2013 • Engineering & Tooling 2014 • ISO 9001 2015 • 70% Solar Energy History 1987 : Founding

For more information

please visit us:

www.pmm-moldes.com

Or

please contact us:

[email protected]

Tel.: +351 244 545 790

Fax: +351 244 545 795

Thank you

for your time!