Motor and gear engineering specialized in design, engineering and manufacturing of gears and...
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Motor & Gear Engineering, INC.
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
45,000 SF Production Facility
45 years of Rich and
Comprehensive Experience in
Business
45 Mechanics & Machinists
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Motor & Gear Facility Capacity
Multi-Bay Production Capability
Multiple Shifts to Provide Efficient Reliability Support
Maintenance and Repairing Teams operating with tight turnaround times
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Motor & Gear Facility Capacity
AC and DC - Motor Repair & Replacement
Servo Motors & Generator Repair
Gear Repair & Replacement
Gearbox Rebuild, Redesign, Replacement
Hydraulic Pump Servicing (Municipal / WWTP pumps)
Hydraulic Cylinders
Crane Support: Drums, Gearboxes, Motors, Breaks, Drives
Miscellaneous Specialty Equipment
Reverse Engineering Capabilities for Unsupported Equipment
Field Design, Push/Pull Servicing
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Product Support AreasGeneral Needs
Electric Motor - Reconditioning / Rewinding
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Meg-ohm and Hi-Voltage surge testing to determine rewind vs. recondition status
Testing for loss, bearing fits are inspected Shaft checked for run-out Stators and rotors tested to determine
whether final repair actions needed
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Servo Motor Repair
1. Winding & ‘structural’ tests similar to standard motors
2. Mitchell-3000 or equal testing equipment for diagnostics of encoders, resolvers and other repair needs
3. Most high-end Servo support groups have 100+ software downloads in memory to use
4. Savvy customers should always check if their support supplier has their servo packages already downloaded
High precision machining equipment allows for production of previous OEM equipment, parts that need to be reverse engineered.
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
CustomMachine Shop
A wide variety of machining tools allow for internal completion of almost any machining job.
Gear production capacity & flexibility are critical to cover requirements and specifications of the maintenance team
Capability of Gear Cutting
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Gear Testing & Grinding
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Gear testing on an M&M gear tester allows for reverse engineering of older boxes. The Hoffler™ Grinders (2) allow for production of AGMA Class-10/12 gears, standard in most of the newer gear boxes.
Benefits Of Gear Grinding
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Our grinders provide option to “Kiss Grind”
They are significantly cost-effective
Gear Box Rebuilds
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Gearbox inspection & repair consists of:
Initial Teardown & Steam Cleaning of all the
components
Inspection of the housing & gears to repair/ replace them as per the need
Replacement of all the mechanical seals & bearings
Priming & painting with epoxy paint
Reassembly and test run (with video recording) 4 hours prior to the final delivery
Master Distributor of Flender Gearboxes
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Master Distributor for Flender Motor Gearboxes Targeting Southeast US
Repair Center for Flender Motor Gearboxes Gearbox Components are Kept in Stock
All Assembly is Performed in a Clean Room Cavex, Simo (Master) & FSE Models are Available
Redesigning Obsolete Units
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
This mixer gearbox, for a local WWTP, was obsolete, with no alternative replacement components available. M&G engineers reworked the layout and performance requirements to upgrade output and fit within the established gearbox footprint & partnering equipment requirements. Gearing, motor and custom machine work were all developed for this project.
Hydraulic Pumps & Cylinders
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Repair of new hydraulic cylinders
Fabrication of new hydraulic cylinders
Testing to 3,000 psi with custom rod end
Testing of air actuators with pressurize argon gas to ensure an airtight fit on all rebuilds.
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Municipal Pump Repair
Municipal pump repair contracts include documented stage by stage progress recording for final as-built reporting. These follow up reports will be supplied as requested to all the customers
Before After Before After
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Pumps & Grinders
Powder Coating Pump Volute
Field Install of Pumps/Motors
Authorized service center for KSB, Ebara, and ABS pumps
Field installation & follow-up services
Grinders (Franklin Miller - Whopper Choppers / Muffin Monster) service at Wastewater Treatment Plants
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Hydraulic Pump Diagnostics
Housing
Compensator
Rear cover
Swash plate
Piston shoes
Cylinder block
Valve plate
Damaged bearing
Drive shaft
Side cover
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Specific Diagnostics for Maintenance Teams
Bearingfailure
Dark burned-out marks
Shine on surfaces indicates partwear
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Crane Support Services
Cast Gear Replacement
Drum Gear Upgrades
RethreadingDrums
SpecialtyCrane Hooks
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Specialty Equipment
Metso Paper Machine: Worm gearbox, 4-support gear boxes, control panel, oiling system. Visual Indicator and Potentiometer rebuilt. Protective Column ground, new viewing windows manufactured and
installed.
Tregaskiss Reamer: Circuit board testing, cutter replacement, drive belt replacement, spindle repair, air motor replacement, limit switch testing
Steinweg Rebar Equip: National rebuilder: cutting arm, bend shaft hydraulics, control programing software, and circuit board repair
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
QC Testing: Formatted & Recorded
Submersible Pumps 4 Hour Gearbox run tests High Pressure Blowers
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Engineering Design, Push/Pull Services
Busy maintenance teams need design support, pull & push service, laser alignment support, vibratory testing
3545 McCall Place, Suite B Doraville, GA 30340 Phone: 770-454-9001Fax: 770-454-9092
Fast Track Field Outage Projects
Thank You For Your Interest
We provide comprehensive support and act as an operational partner to the Top Maintenance teams. You are welcome to visit our state-of-the-art facility anytime
and seek our assistance for any service repair or new product needs.
Motor & Gear Engineering www.motorgearengineer.com
3545 McCall Place, Suite B
Doraville, GA 30340
Phone: 770-454-9
Fax: 770-454-9092