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Motion Portfolio Rotec Seminar Pomorie 2019

Kinetix Family Overview

PUBLIC | Copyright ©2019 Rockwell Automation, Inc. | 2

Motion Portfolio

Kinetix® portfolio of products provides a comprehensive suite of servo drives, rotary motors, linear

motors and actuators. Integrated motion on EtherNet/IP extends the reach of the Integrated

Architecture ® system, providing one control engine, Logix and one development environment—

Studio 5000 ®—to meet the needs of Machine builders. This scalable motion systems provides a

single platform for machine builders, while the iTRAK ® enhances performance and increases

machine innovation.

Kinetix 350 Kinetix 5500Kinetix 300

Kinetix 6500Kinetix 5700

Linear Stages VP MotorMP-Series Motor

Electric CylindersICT

…Machine

builders

Addressing

the needs

of…

Servo Drive overview


Kinetix Drives Family

• Power ratings from 0.05kW single phase to 112kW

• Kinetix 5700 up to 112kW

• Kinetix 5500 up to 14.6kW

• Kinetix 6x00 up to 22kW

• Kinetix 3x0 up to 3kW

• Kinetix 3 up to 1.5kW


Kinetix 5000 Family of Servo Drives

overview

• Kinetix 5500 and Kinetix 5700

• System Integration and behavior

• Common Programming and User Experience

• Consistent Status and Diagnostics

• Common baseline firmware across drive family

• Features that create value

• Common Control Power Bus (24 VDC)

• Common Single cable technology simplifies wiring

• Small cabinet footprint

• Advanced Technology Integration

• Load Observer tuning-less control

• Vector Control Algorithms

• Integrated Safety Technology

5


Kinetix 5x00 Servo System

6

Snap fit bus systems, no tools

required for ease of installation.

Best in class power density, single and

dual axis servos. 40-70% cabinet

space reduction.

Features Integrated Safety —

controller based safety delivered via

EtherNet/IP

Kinetix 5700

Power Range: 1.6 to 112 kW

Voltage Range: 325 to 528VAC

Embedded run time tuning

technologies to dramatically reduce

commissioning time

Kinetix 5500

Power Range: 0.2 to 14.6 kW


Single Cable Technology – 60% less

wiring.Servo and vector motor control.


Kinetix 6x00 Servo System

Features Integrated Safety — drive

based safety

Kinetix 6500

Integrated motion on the EtherNet/IP

network

Safe speed monitoring

Safe torque-off control

Multi-axis drive system with a common

DC bus



Kinetix 6200

Integrated motion on the Sercos

network

Safe speed monitoring


Kinetix 6000

Integrated motion on the Sercos

network



Kinetix 3x0 and 3 Servo System

Kinetix 350


Voltage Range:

120/240V AC, single-phase

240V AC, three-phase


(325 to 528VAC)

Integrated motion on the EtherNet/IP

network


Kinetix 300


Voltage Range:

120/240V AC, single-phase



(325 to 528VAC)

Low-cost EtherNet/IP network solution


Kinetix 3

Power Range: 0.05 to 1.5 kW

Voltage Range: 170…264V AC

Modbus-RTU or I/O control

Component drive



Servo Motor overview


Kinetix rotary Motor Family

• Power ratings from 0.4Nm 230V to 400 Nm 460V

• VP series motors up to 28.66Nm

• MP series motors up to 141Nm

• RDD series direct drive up to 426Nm

• TL series up to 0.086…5.42Nm


VP series motors

Single cable design - reduces

installation time and inventory

VPL

Power Range: 0.4 to 32Nm

Low Inertia Servo Motor

Windings options matched to drive

ratings allow for optimized system

sizing and costs



VPF

Power Range: 0.72 to 19.4Nm

Food Grade Servo Motor

IP66, IP67

stainless shaft

VPS


Stainless Steel Servo Motor

5m cable out of motor to keep connector

out of wash-down area


MP series motors

Absolute multi-turn and single-

turn high resolution feedback

options

MPL

Peak torque of 0.74…278 Nm

IP50 minimum, without shaft seal IP66

with optional shaft seal and use of

environmentally sealed cable connectors.

Speeds up to 8000 rpm

Integral 24V brake option

Power Range: 0.26 to 163 Nm


MPF

Peak torque of 3.61…48.6 Nm

IP66/IP67 with shaft seal

Stainless-steel fasteners and shaft

Food-grade grease on shaft seal

MPS

Peak torque of 11.1…27.1 Nm

Meets requirements for IP66, IP67 and

IP69K for 1200 psi wash-down


The TL-Series (Bulletin TL)

Only available in metric frame

sizes

32, 40, and 53 ISO15552

TL-Series motor

TL-Series (Bulletin TLY)

equipped with circular plastic

Connectors

Continuous stall torque 0.086…5.42

4500, 5000, and 6000 rpm

Peak stall torque 0.22…13Nm


Kinetix drives Motor Compatibility

14

K5700 K5500 K350 K300 K6000 K6200 K6500 K3

VPL X X

VPF X X

VPS X X

MPL X X1) X X X X X

MPF X X1) X X X X X

MPS X X1) X X X X X

MPM X X1) X X X X X

TL X

TLY X X X

Linear Motor Overview


Linear Motor Family

• Power ratings:

• MP and TL-Series Electric Cylinders up to 14769N

• Linear stages up to 5469N

• Linear motors up to 5246N


MP Series Electric Cylinders

32, 40, and 53 ISO15552

pneumatic frame sizes

Speeds up to 1 m/sec

stroke lengths up to 800mm

High resolution absolute feedback

100% duty cycle rating

24V DC holding brakes available

MPI MP-Series Heavy-Duty

Electric Cylinders Frame

Sizes: 64, 83, 110 & 144mm

Max. Forces: up to 14679N 100%

duty cycle rated Available with 230

or 460 VAC

Durable white food grade epoxy

coating, smooth body design

MP and TL-Series Electric Cylinders

TL Series Electric Cylinders

Pneumatic class frames: 32,40

and 63

Stainless steel rod, multi-turn ABS

feedback

stroke lengths up to 800mm

100% duty cycle rated, lubricated

for life


MP-Series Ball screw-drive

Linear

Peak forces to 1212 N

Peak velocities to 1124 mm/s

Stroke lengths from 120…1020

mm

MP-Series Integrated Linear

Stages

Peak forces to 601 N

Peak velocities to 5000 mm/s


mm

Linear stages

LDAT-Series Linear Thruster

High velocities, up to 5 m/s, and

acceleration, 49 m/s2

Peak forces ranging from

168…5469 N


mm


MP-Series Integrated Multi-axis Linear Stage

Your choice of direct-drive linear

motor or ball screw actuation

Center Stacked

is often used in applications where

you need to pick an object from one

line and place it on a perpendicular

line

Ease of machine design with the

availability of CAD and Solid

Models

Factory-supplied cable

management that is field

replaceable for ease of

maintenance

Center Stacked X/Y

is often used to position your work

piece under a stationary object such

as a camera or dispenser head

Cartesian X/Y

used when you need to perform an

operation on a work piece from

above such as picking and placing,

dispensing, or scanning.


LDL-Series Linear Servo Motors

3 Frame Sizes

30, 50, and 75

Peak Force of up to 1977 N

Max Amplifier Input of 230 Vac

LDx Linear motor overview

LDC-Series Linear Servo Motors

5 Frame Sizes

30, 50, 75, 100 and 150

Peak Force of up to 5246 N

Max Amplifier Input of 460 Vac

St. Steel Magnet Covers

IP65 component rating

Two windings (high & low speed)

CE Certified & UL Recognition

Thermal Sensor Protection

Hall Effect Sensor

Both flying leads and DIN connectors


Kinetix drives linear Motor Compatibility

K5700 K5500 K350 K6500 K300 K6000 K6200 K3

TL Series Electric Cylinders

TLAR X4) X4) X4)

MP Series Electric Cylinders X2) X2) X X X X XMPI MP-Series Heavy-Duty

Electric Cylinders X2) X2) X X X X X

LDAT-Series Linear Thruster X X1)2) X X X X XMP-Series Ball screw-drive

Linear X2) X2) X X X X X

MP-Series Integrated Linear

Stages X X X X X

LDL X4) X4) X4)

LDC X3) X3) X3) X3) X3) X3)

1) with TTK50, Linear Abs, 9V

2) DSL Converter Kit is required

3) Only with encoder option: sin-cos with Hall

4) 230V only

Independent Moving Cart


MagneMover® Lite

Differentiators:

• Easy design and setup

• “Erector set” modularity

• Integrated merge/diverge

• Integrated bearings

• Customizable for IP69K and

hygienic design

Key Markets:Life Sciences, General Assembly,

Food and Bev, Consumer Products

Differentiators:

• Higher thrust and speeds

• Flexible layout w/ variable motor

spacing provides cost

efficiencies

• Balance of standard and

customer designed features

Key Markets:Logistics, Life Sciences, General

Conveyance, Consumer Products

Differentiators:

• Highest thrust

• Capable of moving 5000 kg+

• Different size options add

flexibility

• Can be hermetically sealed and

operated underwater

Key Markets:Automotive, Entertainment, Logistics,

Harsh Environment

Differentiators:

• Deterministic closed loop servo

performance

• Automatic synchronization with

other motion axes

• High dynamic performance and

force

Key Markets:Food and Bev, Consumer Products,

General Assembly, Life Sciences

Independent Moving Cart BU

Independent Moving Carts are a game changing alternative to traditional conveyor systems used in industrial automation. A modular,

flexible and highly controllable transport and positioning solution for large and small payloads, LSMs use electromagnetic force to

propel, position, and track payloads through automated manufacturing, assembly and process automation applications. The result is a

system with increased throughput and efficiency and a lower cost of ownership than conventional automation systems.

QuickStick® QuickStick® HT iTRAK®


iTRAK System

Increase Production

• High speeds up to 5 m/s

• High acceleration up to 10g

• Quick product changeover

• Independent mover control

Use Less Space

• High power density

• Reduced mechanics

• Direct drive movers

• Integral part of machine

frame

Lower Maintenance Time

• No moving cables

• Built in lubrication system

• No belts or chains to tension

• Operator control changeover

Mechanical Standardization

• Standardized mechanical system

provides greater design flexibility

• Higher value machine from design to

production

Integrated Architecture

• Synchronizes with Kinetix drives, motors

and encoders

• One standard control and design

environment Studio 5000


MagneMover LITE• Modular conveyor system for small payloads

• Vehicle propulsion and position sense

• Integrated guidance and sliding vehicle (Puck)

• Integrated switches

• Freestanding or machine mount capable

• CE, UL (U.S. & Canada)

• Nominal Capabilities

• Payload: 1-2kg (Sliding pucks)

• 2.5-5kg (Precision rail)

• 10kg (Wheeled pucks)

• Speed: 2 m/s

• Acceleration: 2 m/s2

• Minimum Vehicle: 62mm x 62mm

90° CurveSwitch

Standard Puck

250mm Straight

Tandem Puck

Switch

Wheeled Puck


QuickStick Family

• Modular propulsion system for moderate to very large payloads

• Vehicle propulsion and position sense

• Scalable magnet arrays to match application

• Software support for switches

• 2 versions: QuickStick and QuickStick High Thrust (HT)

• CE, UL (U.S. & Canada)

Capabilities

• Payload: 5kg – 100kg

• Speed: 2.5 m/s

• Acceleration: 9.8 m/s2

• IP65

Capabilities

• Payload: 100kg – 4,500kg+

• Speed: 3.5 m/s

• Acceleration: 60 m/s2

• IP67-IP69

• External motor controller

QuickStick System Components


MagneMotion Product FamilySpecification Comparison

Max Speed 2 m/s 2.5 m/s 3.5 m/s

Thrust 6.0 N/cycle 15.9 N/cycle 182.0 N/cycle

Scalable Arrays Limited (1 or 2) Yes Yes

Stationary RepeatabilityCalibratedPrecision Locator

± 0.5 mm± 0.1 mm± 0.05 mm

± 0.5 mm± 0.1 mm

NA

± 1 mm± 0.5 mm

NA

Tracking Error± 2.0 mm

NA NA@ 2 m/s

Environmental Protection IP65/69K IP65 IP67/68/69

Minimum Vehicle Length 62mm 150mm 248mm

Integrated Guideways Yes Roadmap No

Minimum Curve Radius 125mm 700mm 750mm

Switches Yes Yes* Yes*

3D-Layouts No No No


Kinetix Linear Motion Solutions

iTRAK®


The Value of iTRAK to ManufacturersIncreased Throughput

Traditional Machines

Process options are limited

Continuous and intermittent motion cannot coexist

Mechanical drivetrains limit speed

iTRAK Based Machine

Faster machines because of new capabilities

Continuous and intermittent processes can be mixed for

maximum productivity

Linear motors improve throughput


The Value of iTRAK to ManufacturersImproved Production Flexibility

Traditional Machine

Long production runs required for profitability

Complex supply chain

Hard scheduling requirements

iTRAK Based Machine

Shorter production runs are possible, getting closer to

Just In Time manufacturing

Realize full potential of Connected Enterprise

Flexible production scheduling


Technology Basis

Magnets move over independently energized coils

Magnets and movers have no intelligence

Coils are stationary

No flexing cable wear or need for slip rings

Absolute positions are measured with closed loop servo control

Technology can be applied to straight or curved motors


iTRAK Value Proposition

• End Users

• Increased production rates

• Reduced downtime for changeovers

• Reduced machine footprint

• Shorter runs can still be profitable

• Reduced periodic maintenance

• OEMs

• Market leading machine output

• Increased flexibility with a single design

• Greater focus on adding value for End Users

• Differentiated machine design


iTRAK ® components

Drive and Motor Sections

Mover

s

Bearing

Rails Machine Frame

Power and Control

Module

Track Plates: Top

and Bottom


iTRAK Configurations

Orientation

Horizontal

Vertical

Stand-Up 90o

Modular & Scalable

Oval

Rectangle Square

Linear / Straight


iTRAK Mover

• Standard mover and bearing designs are

available

• Suitable for most applications

• Long life through lubrication

• Uses high strength steel vee wheels

• Customers can design their own

• Build to suit your application

• Differentiate your machine

• Position Magnets opposite pole for consecutive

movers for better position sensingMotor Magnet

Position Magnet

Vee Rollers

Bearing Track

Carriag

e

Magnet Width: 50, 100, 150 mm

Magnet Length: 50, 100 mm

Options


iTRAK Linear Module Sections

• Standard length of 400 mm

• Stainless steel motor cover for durability

• Wash-down IP65 to be part of the machine

• Three coil lengths for the right amount of force (50, 100, 150 mm)

• Velocity Loop control (2 mSec)

Communication

PowerMultiphase Drives

Multiphase CoilsPosition Feedback Sensor


iTRAK Curve Module Sections

• Standard arc length of 400 mm

• Radius of 254 mm

• Quarter-turn curves make layouts

adjustable

• Stainless steel motor cover for

durability

• Wash-down IP65 to be part of the

machine

• Three coil lengths for the right amount

of force (50, 100, 150 mm)

• Dedicated catalog numbers for Left and

Right turns

• Velocity Loop control (2 mSec)

Power

Communication

Multiphase

Drives

Multiphase CoilsPosition Feedback Sensor


iTRAK Gateway• Industrial PC

• Supports 1 physical Ethernet Connection with 6 fixed IP addresses192.168.1.244-249

• Limited to 96 movers (with the six Logix connections)

• Limited to 64 section amplifiers

• RS485 connection to each section

• Position Loop control (2 mSec)

Ethernet

Linear Section Linear Section Curve Section

RS485


iTRAK Product Range

• Speeds up to 7 m/s

• IP65

• Stop Repeatability - 35µm

• Up to 10g Acceleration

• Up to 100kg Payloads

• Tolerances are based on supplied mechanics

• Mover tolerance in straight section 0.5 mm position error

• Mover tolerance in curves section 8 – 12 mm

Type Width Length Fpeak Fcont Vcorner Vmax

Linear W050 L050 80 40 3.5 7

Linear W050 L100 160 80 3.5 7

Curve W050 L050 60 30 5.5 7

Curve W050 L100 120 60 5.5 7

Linear W100 L050 160 80 1.75 4

Linear W100 L100 320 160 1.75 4

Curve W100 L050 120 60 2.75 4

Curve W100 L100 240 120 2.75 4

Linear W150 L050 300 150 1.5 2.5

Linear W150 L100 600 300 1.5 2.5

Curve W150 L050 225 112.5 1.75 2.5

Curve W150 L100 450 225 1.75 2.5


Application Examples

• High Speed Collating Machine

• iTRAK transfers incoming product to a continuous motion end load cartoner

• Accepts product with random spacing and syncs it

• First production unit sold, now taking orders

IndeCart® 2

“Enables new

performance levels and

creative solutions to

packaging line needs.”

Customer Testimonial

http://youtu.be/p-DgOnUCJ_M

http://youtu.be/p-DgOnUCJ_M



• Simplex/Duplex Form, Fill and Seal Pouching Machine

• iTRAK makes it “pitch-less”

• Capable of handling large one-up pouches or small two-up pouches

• Machine footprint & changeover times drastically reduced with iTRAK

• First production unit sold, now taking orders

“This technology

will forever change

the way that

pouching is done.”

Innopouch K400

Roger Calabrese, Competence

Center Manager, KHS

http://www.khs.com/en.html

http://www.khs.com/en.html

http://youtu.be/GFehVXrWUmE

http://youtu.be/GFehVXrWUmE


iTRAK® Sample Application



• High-Speed Case Packing Machine

• Pouches are lined up with robot to optimize cycle time

• Vastly increased throughput

• First production units sold, now taking orders

HSP-400

“You have to see it to believe it. Packaging stand up pouches at these speeds really benefits from the use of this new technology.”

Dale Andersen, President and CEO of Delkor

http://www.delkorsystems.com/hsp-400_high-speed_case-packer_video.php

http://www.delkorsystems.com/hsp-400_high-speed_case-packer_video.php



• High Speed Case Packing Machine

• iTRAK handles the cases using two carriers to carry each box

• This allows the machine to handle any size box without tool changes

• Machine footprint & changeover times drastically reduced with iTRAK

• Introduced at Interpack 2014

CL 175

“This cartoning machine is the most popular system among the ones proposed by Cama and it is now showcased in a totally new version, which includes the no-chains intelligent track system…”Riccardo Panepinto, Operations

Director at Cama Group

http://youtu.be/Z4uxNQrGpMg

http://youtu.be/Z4uxNQrGpMg


Cama


iTRAK® Sample Application


iTRAK Logix Integration

Agenda

50


iTRAK Runs on Logix Platform

5

iTRAK

Racetrack

Gateway


iTRAK System

Section 8

Section 1 Section 2

Section 6 Section 5

Section 0

Section 7

Section 3

Section 4

Section 9

Gateway

RS485

Logix Controller

Ethernet


iTRAK Logix Requirements

• Logix Controller L6x, L7x, (EN2T, EN2TR, and EN3TR), L8x, L3xERM

• V20 or higher

• 6 Generic Class 1 Ethernet I/O connections

• Utilizes Cip Sync (IEEE 1588 Precision Time Protocol)

• For L6x or L7x, Ethernet module must be set for Time Sync and Motion

• Limit of 96 Axes

5


iTRAK Movers are Driven By Virtual Axes

• 1 Virtual axis for each mover

• All motion commands available

• MAPC, MAM, MATC etc.

• Full synchronization with all objects

• Motion Group Servos, I/O, etc.

54


iTRAK Generic I/O Connection

• Class one connection configuration

• 6 fixed IP addresses used by Gateway

• 192.168.1.249 for Axes 0 – 15

• 192.168.1.248 for Axes 16 – 31

• 192.168.1.247 for Axes 32 – 47

• 192.168.1.246 for Axes 48 – 63

• 192.168.1.245 for Axes 64 – 80

• 192.168.1.244 for Axes 81 - 96

5555


iTRAK Time Sychronization

• Class 1 EtherNet/IP connection between Logix and iTRAK Gateway for real time data

• Utilizes CIP Sync (IEEE 1588 Precision Time Protocol)

• Provides time synchronization over EtherNet/IP with sub-microsecond accuracy

• Use application code in Logix to handle the iTRAK motion in real time

• Inter- / Extrapolation algorithm within the iTRAK system

• Extrapolation position in between coarse updates

• Handles any missed motion coarse updates up to 2

• CIP Sync allows us to utilize EtherNet/IP infrastructure and topologies


Topologies for CIPSync enabled system

Examples for

topologies with

different devices on

the same network.

Questions?

www.rockwellautomation.com

Thank you!

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