Motion Controller Expansion Expansion Manual · 4.2.2 Line Driver Pic. 10 Encoder Line Driver...

MW4-ExMotion Controller Expansion

Expansion Manual

1. Introduction 3

2. Description 5

3. Technical Specifications 6

4. Electrical Specifications 8

5. Connectors Layout 16

6. Electrical Connections 18

7. Information on programming 25

MIM_MW4Ex_EN - 31/01/08

1. Introduction 4

1.1 Graphic Legend .................................................................................................41.2 Special Indications..............................................................................................41.3 Validity................................................................................................................51.4 Purpose..............................................................................................................51.5 Recommendation...............................................................................................51.6 Reference Manuals............................................................................................51.7 Reference Standards..........................................................................................5

2. Description 6

2.1 Product Code......................................................................................................6

3. Technical Specifications 7

3.1 Mechanical Sizes................................................................................................73.2 Wiring..................................................................................................................8

4. Electrical Specifications 9

4.1 Power supplied...................................................................................................94.2 Bidirectional counters.........................................................................................94.3 Analog ouputs.....................................................................................................114.4 Analog Inputs......................................................................................................124.6 Digital inputs in interrupt.....................................................................................144.7 Dip-switch setting................................................................................................154.8 Digital Outputs....................................................................................................16

5. Connectors layout 17

5.1 Connectors located in C1-667-Ex......................................................................185.2 Led......................................................................................................................18

6. Electrical connections 19

6.1 5-CN4: Encoder count........................................................................................196.2 5-CN5: Encoder count........................................................................................196.3 5-CN6: Encoder count........................................................................................206.4 5-CN7: Encoder count........................................................................................206.6 5-CN1: Digital Inputs..........................................................................................226.7 5-CN2: Digital Outputs........................................................................................246.8 5-CN3: Analog inputs.........................................................................................25

7. Information on programming 26

7.1 Board Identification.............................................................................................267.2 BUS Declaration.................................................................................................267.3 Interrupt Lines.....................................................................................................267.4 System Requirements........................................................................................26

1. IntroductionWe thank you for buying this QEM equipment. You can contact us at [email protected] and we will be pleased to receive your suggestion on this equipment and the attached manual.

1.1 Graphic Legend Failure to comply with this message may compromise the equipment integrity and/or lead to malfunction.

Note: important information for appropriate equipment operation.

For further information please refer to the manual indicated in the message.

For further information please refer to the page indicated in the message.

1.2 Special IndicationsThe copyright of this manual is reserved. Do not copy and do not reproduce any part of this docu-ment, in any form, without QEM'S previous written authorization. QEM does not provide any guarantee on contents and, in particular, declines any responsibility for what concerns suitability guarantee in case of special operating purpose. The information contained in this document can be chenged with no previous notification. QEM declines any responsibility in case of any mistake contained in this document. Registered trademarks :- QEM® is a registered trademark.- Microsoft® and MS–DOS® are registered trademarks and Windows® is a Microsoft Corporation's trademark.

Introduction MIM_MW4Ex_EN - 31/01/08 3 di 28

mailto:[email protected]

1.3 Validity

M: Manual; S: Equipment.

This document is entirely valid, errors and omissions excepted.ManualRelease Description Date

1.01.11.21.31.4

MMMMM

New manual.Updating to new graphical standard Connector table updatedCorrection of some valuesGeneral revision

18/05/200612/12/200628/03/200714/11/200731/01/2008

1.4 PurposeThis manual provides information for appropriate equipment operation.

1.5 RecommendationWe recommend to carefully copy and keep all parameters relevant to the equipment's setting and programming. This will facilitate any operation in case of technical support.

1.6 Reference ManualsThe documentation relevant to the equipment designed and sold by QEM has been devided into va-rious files in order to allow a quick consultation of information required.

MIM - Base: Installation and Maintenance ManualInformation on the equipment's hardware and firmware.

MIM - Exp: "Options or Expansions" ManualHardware information on the equipment options.

MDU: Operation ManualInformation on the application program installed in the equipment.

MIMAT: Technical Service ManualBasic information on: how to carry out wirings, adjusting prodedures, product para-meters and failure identification.

You can download the manuals at the website www.qem.it

1.7 Reference Standards

Resistance to vibrations in conformity with IEC 68-2-6

Resistance to shocks in conformity with IEC 68-2-27

Immunity to interferences in conformity with EN 50082-2

Emission levels in conformity with EN 50081-2

Introduction MIM_MW4Ex_EN - 31/01/08 4 di 28

http://www.qem.it/

2. DescriptionThe hardware provides the following features:

- 2/4 inputs for Line Driver or Push-Pull counting- 2 stop inputs.- 2 analog inputs,- Auxiliary supply OUT at 5Vdc and 24Vdc.

2.1 Product CodeMW4 - E x / yy

2.1.1 Models provided

Model Bidirectional counts

+/- 10 Voutputs

Digitalinputs

Digital outpu-ts

Analog inputs

Power sup-plied

MW4EA 4 PP/LD

(300Khz) 4 (16 bit) 16 8 2 (12bit)

EB 2PP/LD(300 Khz) 2 (16 bit) 16 8 2 (12bit)

5 Vdc / 0,1A

24Vdc / 0,8 A

Description MIM_MW4Ex_EN - 31/01/08 5 di 28

Firmware version (00 = uninstalled)

E = CPU technological level x = equipment hardware version

Hardware model

3. Technical SpecificationsOperating temperature 0 ÷ 50 °C with no ventilation

Relative humidity 90% with no condensate

Altitude 0 - 2000 m a.s.l.

Atmosphere No corrosive gas

Carriage and storage temperature -25 ÷ +70 °C

Protection degree IP20 (in conformity with EN 60529)

Resistance to vibrations in conformity with IEC 68-2-6

Resistance to shocks in conformity with IEC 68-2-27

Immunity to interferences in conformity with EN 50082-2

Emisson levels in conformity with EN 50081-2

3.1 Mechanical Sizes

Sizes in mm.

3.1.1 EA, EB hardware version

Technical Specifications MIM_MW4Ex_EN - 31/01/08 6 di 28

3.2 WiringRefer to technical notes on terminals (Weidmuller) BLZF and B2L.

Connectors

Family Wire section with no pointing devices

Wire section with pointing devices Features

Fila singola

BLZF 0,3 ÷ 1,50 mm2 0,3 ÷ 1 mm2

Fila doppia

B2L 0,3 ÷ 1,00 mm2 0,3 ÷ 0,5 mm2

Spring contact

Pointing devices prevent short-circuits.

Devices

Pic. 1 Uncover the wire for 10 mm

Pic. 2: You are recommended to use the following type of pointing devices :

Wire section Brand Model0,3 mm2 Cembre PKE 308

0,5 mm2 Cembre PKE 508BM BM00601

1 mm2 Cembre PK 108BM BM00603

Pic. 3: Use a screwdriver having: a =2,5; b ≥7mm.

Pic. 4: Use “Cembre ND#4” cod. 2590086 type pliers.

Procedure

a) Introduce the screwdriver; b) Insert the wire; c) Remove the screwdriver.

Warnings

Pic. 5 Do not use any short-pointed screwdriver b) <7 mm

Pic. 6 Do not turn screwdri-ver.

Technical Specifications MIM_MW4Ex_EN - 31/01/08 7 di 28

4. Electrical Specifications

For what concerns pin configuration of connectors refer to Electrical Connections chapter on pg. 18

4.1 Power suppliedPOWER SUPPLIED MAX CURRENT

24Vdc 800 mA

5Vdc 100 mA

4.2 Bidirectional countersPush Pull Line-Driver

Maximum frequency 300 KHz

Minimum time between one PH A front and the subsequent PH B one

1 µs

PH Z minimum aquisition (hardware) time 5 µs

Optoinsulation 1500 Vrms

Logic state voltage 0 < 1,5 V < 0,8 V

Logic state voltage 1 > 22,5 V > 2 V

Maximum operating voltage 26,5 V 5 V

Internal voltage drop 2,0 V

Input resistance 1000 Ω 330 Ω

Maximum length of transducer-connecting cable 50 m

4.2.1 Push Pull

Pic. 7 Input Push-Pull

Pic. 8 Encoder Push Pull connection

Electrical Specifications MIM_MW4Ex_EN - 31/01/08 8 di 28

4.2.2 Line Driver

Pic. 10 Encoder Line Driver connection

4.2.3 Simulated Encoder

Pic. 11: Connection with simulated Encoder


Pic. 9 Input Line Driver

Motor Driver Output R5 V12 V18 V24 V

0 Ω820 Ω1,5 KΩ2 KΩ

4.3 Analog ouputsType of connection Common mode

Insulation 1500 Vrms

Voltage range (minimum off load) +/-10V (±200mV) V

Max. offset * variation + / - 5 mV

Resolution 16 bit

Maximum current 1 mA

Output variation depending on the load 95 µs / µA • = A software compensation of offset drifts can be performed.

Qmove C1-667-Ex side (A) Driver

Pic. 13 Connection with driver

Important: Perform the connection of a driver having differential outputs as shown in the picture.


Pic. 12 Output analog

A software library is provided for offset compensation

4.4 Analog InputsSpecifications

Voltage input AI01 0 ÷ 10 Vdc Max + 14V

Voltage input AI02 0 ÷ 5 Vdc Max + 7 V300 KΩ

Current input AI02 0 ÷ 20 mA Max 30 mA 249 KΩ

C.M.R.R. (common mode rejection) 80 dB @ 1Khz

Updating speed 4 ms

Resolution 12 bit

Thermal variation error (0÷60 °C) Less than +/- 0.25%

Non-linearity error 0.01 %

Quantizing error +/- 1 bit

Electrical diagram

Input Voltage 0/10 Volt

Potentiometer input

P = Between 1KΩ and 5KΩ


4.5 Digital InputsType of polarization NPN / PNP

Minimum acquisition time (hardware) 3 ms

Optoinsulation 1500 Vrms

Logic state voltage 0 < 3 V

Logic state voltage 1 > 10,5 V

Maximum operating voltage 26,5 V


Input resistance 3300 Ω

Pic. 15 Inputs NPN Pic. 16 Inputs PNP


Pic. 14 Inputs

4.6 Digital inputs in interrupt4.6.1 SpecificationsOptoinsulation 2500 Vrms

Maximum operating voltage 26,5 Vdc


Logic state voltage 0 < 1,5 V

Logic state voltage 1 > 22,5 V

Minimum acquisition time (hardware) 50 µs / 3 msec (selected through dip)

4.6.2 Electrical diagram

Inputs PNP through external supply.

Input PNP through internal supply.

Inputs NPN through external supply.

Input NPN through internal supply.


4.7 Dip-switch setting

5-SW1: selection of minimum activation time 5.INP15 and 5.INP162-SW1 Dip Number Description

1

2Unused

3 5.INP15 OFF = 50 micro sec.ON = 3 milli sec.

4 5.INP16 OFF = 50 micro sec.ON = 3 milli sec.


4.8 Digital Outputs4.8.1 StaticOptoinsulation 1500 Vrms

Max. operating voltage 35 Vac/dc


Nominal current 70 mA

Flowing current 20 µA

Time for switching from ON to OFF 120 µs (max.)

Time for switching from ON to OFF 8 µs (max.)

Pic. 17 Digital output


5. Connectors layout

The black circle on the connector identifies: pin 1 / 1A.CN: connectorSW: switch

The black circle on the connector identifies: pin 1 for single-row connectors; pin 1A for double-row connectors.

Slot Connector name Description

5 5-CN15-CN25-CN3 5-CN4 5-CN5 5-CN6 5-CN7 5-SW1

Digital inputs + out 24 VacDigital outputsAnalog inputs + out 5 VdcInput counter 1 + analog output 1“ “ 2 + “ “ 2“ “ 3 + “ “ 3“ “ 4 + “ “ 4Dip-switch for interrupt digital inpunt setting

Connectors layout MIM_MW4Ex_EN - 31/01/08 16 di 28

5.1 Connectors located in C1-667-Ex

HardwareModel

Slot5

5-C

N1

5-C

N2

5-C

N3

5-C

N4

5-C

N5

5-C

N6

5-C

N7

5-SW

1

MW4--EA

MW4-EB - -

5.2 LedLed Description+5V ext. ON = 5V supply

+24V ext. ON = 24V supply

+5V int. ON = internal supply

Connectors layout MIM_MW4Ex_EN - 31/01/08 17 di 28

6. Electrical connections6.1 5-CN4: Encoder count

PIN Name Description Address

1A

1BINTERNAL

BRIDGE1B TO 1A

1A TO 1B-

2A 0V 0V encoder -

2B PHZ

3A PHB

3B PHA

Encoder Push Pull *

1.INT07

5.CNT01

5A PHZN

5B PHZ

6A PHBN

6B PHB

7A PHAN

7B PHA

Encoder Line Driver *

1.INT.07

5.CNT01

4A GA0

4B AO1Analog output

-

5.AN01

* Note: you can use only one of the two types of Bidirectional Counter each time.

6.2 5-CN5: Encoder countPIN Name Description Address

1A

1BINTERNAL

BRIDGE1B TO 1A

1A TO 1B-

2A 0V 0V encoder -

2B PHZ

3A PHB

3B PHA

Encoder Push Pull *

1.INT08

5.CNT02

5A PHZN

5B PHZ

6A PHBN

6B PHB

7A PHAN

7B PHA


1.INT.08

5.CNT02

4A GA0

4B AO1Analog output

-

5.AN02


Electrical connections MIM_MW4Ex_EN - 31/01/08 18 di 28


1A

1BINTERNAL

BRIDGE1B TO 1A

1A TO 1B-

2A 0V 0V encoder -

2B PHZ

3A PHB

3B PHA

Encoder Push Pull *

1.INT03

5.CNT03

5A PHZN

5B PHZ

6A PHBN

6B PHB

7A PHAN

7B PHA


1.INT.03

5.CNT03

4A GA0

4B AO1Analog output

-

5.AN03

• Note: you can use only one of the two types of Bidirectional Counter each time.


1A

1BINTERNAL

BRIDGE1B TO 1A

1A TO 1B-

2A 0V 0V encoder -

2B PHZ

3A PHB

3B PHA

Encoder Push Pull *

1.INT04

5.CNT04

5A PHZN

5B PHZ

6A PHBN

6B PHB

7A PHAN

7B PHA


1.INT.04

5.CNT04

4A GA0

4B AO1Analog output

-

5.AN04



6.5 Example of connection

ONLY CONNECT ONE OF THE TWO ENCODERS.


6.6 5-CN1: Digital Inputs

PIN Name Description Address

1 PL1 -

2 I1

Digital inputs (PNP)

5.INP013 I2 5.INP024 I3 5.INP035 I4 5.INP046 I5 5.INP057 I6 5.INP068 I7 5.INP079 I8 5.INP0810 I9 5.INP0911 I10 5.INP1012 I11 5.INP1113 I12 5.INP1214 I13 5.INP1315 I14 5.INP14

16 PL2 Polarization (I15 ÷ I16) -

17 I15Digital inputs / Interrupt *

5.INP1518 I16 5.INP1619 24Vdc

OUT 24 Volt **-

20 0V -

Polarization (I1 ÷ I14)

* = For inputs 15 and 16 you can select the minimum acquisition time through switch 5.-SW1.** = Voltage supplied


6.7 5-CN2: Digital Outputs

PIN Name Description Address1 COM -2 O1 5.OUT013 O2 5.OUT024 O3 5.OUT035 O4 5.OUT046 O5 5.OUT057 O6 5.OUT068 O7 5.OUT079 O8 5.OUT08

Common (O1÷O8)

Digital outputs

Example of connection


6.8 5-CN3: Analog inputs

Terminal Name Description Address1 +5V -2 GA -

3 -

4 AI02 5.AI025 AI01 5.AI01

OUT +5 Vdc.Common

Select input AI02

Disconnect: input (0÷5V)Connect to GA: corrent input

Analog input

6.8.1 Selection of analog inlet operating modeThe hardware selectoin of input AI02 (voltage or current) is performed through selection terminal.

Input Mode Range TypeAI01 Voltage 0 ÷ +10V 2

AI02Voltage 0 ÷ 5V 3

Current 0 ÷ 20 mA 3


7. Information on programming7.1 Board IdentificationFrom QVIEW 5.x development environment, you can identify the boards installed by “MONITOR-BUS” menu.In Qview 5.0 build 8, boards are not identified through their name (as it is carried out in the configuration file), but through a numeral identification code (IDxx).

Slot Board name ID5 1MW4E 21

7.2 BUS DeclarationIn the configuraton unit, the BUS declaration should have the following structure:

BUS:

1 1667E xx (xx = firmware version, example: 01)2 1ES2E 003 . .4 1SM4E 00

5 1MW4E 00

7.3 Interrupt LinesYou can use interrupt lines of MW4E board, through the following correspondence:

count 1: 5.CNT01 line 7




7.4 System RequirementsFor the equipment operation, you should use S1-LIB5001 (or upper) libraries.

Information on programming MIM_MW4Ex_EN - 31/01/08 25 di 28

QEM S.r.l.S.S. 11 Signolo n. 36,36054 Montebello Vic. NoVicenza – ITALY

Tel. +39 0444 440061Fax + 39 0444 440229

http:\\www.qem.ite-mail: [email protected]

La marcatura CE dello strumento non solleva l' Installatore dal recepimento e adempimento degli obblighi normativi di riferi-mento al proprio prodotto.


Motion Controller Expansion Expansion Manual · 4.2.2 Line Driver Pic. 10 Encoder Line Driver...

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