Motion-Controll… · Trajexia machine control system TJ2-MC64, TJ1-ML04, TJ1-ML16, TJ1-PRT,...
Transcript of Motion-Controll… · Trajexia machine control system TJ2-MC64, TJ1-ML04, TJ1-ML16, TJ1-PRT,...
Trajexia machine control systemTJ2-MC64, TJ1-ML04, TJ1-ML16, TJ1-PRT, TJ1-DRT, TJ1-CORT, TJ1-FL02, GRT1-ML2
HARDWARE REFERENCE MANUAL
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Cat. No. I57E-EN-01
Trajexia machine control system HARDWARE REFERENCE MANUAL
Cat. No.I57E-EN-01
Cat. No.I57E-EN-01
HARD III
Revision 1.0
NotiOMRby a qThe fthis mheed
Defi
TradPROFMECDevicCIP isCANoModbTrajeAll otment
publication may be reproduced, stored in a retrieval sys-r by any means, mechanical, electronic, photocopying, e prior written permission of OMRON. respect to the use of the information contained herein. nstantly striving to improve its high-quality products, the al is subject to change without notice. Every precaution of this manual. Nevertheless, OMRON assumes no s. Neither is any liability assumed for damages resulting tained in this publication.
WARE REFERENCE MANUAL
ceON products are manufactured for use according to proper procedures ualified operator and only for the purposes described in this manual.
ollowing conventions are used to indicate and classify precautions in anual. Always heed the information provided with them. Failure to
precautions can result in injury to people or damage to property.
nition of precautionary information
emarks and CopyrightsIBUS is a registered trademark of PROFIBUS International.
HATROLINK is a registered trademark of Yaskawa Corporation.eNet is a registered trademark of Open DeviceNet Vendor Assoc INC. a registered trademark of Open DeviceNet Vendor Assoc INC.pen is a registered trademark of CAN in Automation (CiA).usTCP is a registered trademark of Modbus IDA.xia is a registered trademark of OMRON.her product names, company names, logos or other designations ioned herein are trademarks of their respective owners.
/i
WARNINGIndicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
CautionIndicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury, or property damage.
© OMRON, 2010
All rights reserved. No part of this tem, or transmitted, in any form, orecording, or otherwise, without thNo patent liability is assumed withMoreover, because OMRON is coinformation contained in this manuhas been taken in the preparation responsibility for errors or omissionfrom the use of the information con
HARD IV
Revision 1.0
AboThis mContrPleascarefattemto rea/i
Name
Trajextrol syQUICGUID
TrajexcontroHARDEREN
TrajexcontroPROGMANU
Sigmmanu
SigmMECHinterfa
Sigmmanu
JUNMDrive
V7 In
55 1-OY Describes the installation and operation of F7Z Inverters
60 Describes the installation and operation of G7 Inverters
80001 Describes the installation and operation of the MECHATROLINK-II application module
600-08 Describes the installation and operation of MECHATROLINK-II interfaces for G7 and F7 Inverters
600-03 Describes the installation and operation of MECHATROLINK-II interfaces for V7 Inverters
Describes the installation and operation of MECHATROLINK-II input and output modules and the MECHATROLINK-II repeater
Describes FINS communications proto-col and FINS commands
Describes the installation and operation of Omron slice I/O units
Describes the installation and operation of G-series Servo Drives
Describes the installation and operation of Accurax G5 Servo Drives
Describes the use of Trajexia Studio programming software
Contents
WARE REFERENCE MANUAL
ut this manualanual describes the installation and operation of the Trajexia Machine
ol System.e read this manual and the related manuals listed in the following table
ully and be sure you understand the information provided before pting to install or operate the Trajexia Machine Control units. Be sure d the precautions provided in the following section.
Cat. No. Contents
ia motion con-stemK START E
I50E Describes how to get quickly familiar with Trajexia, moving a single axis using MECHATROLINK-II, in a test set-up.
ia machine l system WARE REF-CE MANUAL
I57E Describes the installation and hardware specification of the Trajexia units, and explains the Trajexia system philosophy.
ia machine l systemRAMMING AL
I58E Describes the BASIC commands to be used for programming Trajexia, commu-nication protocols and Trajexia Studio software, gives practical examples and troubleshooting information.
a-II Servo Drive al
SIEP S800000 15 Describes the installation and operation of Sigma-II Servo Drives
a-III with ATROLINK ce manual
SIEP S800000 11 Describes the installation and operation of Sigma-III Servo Drives with MECHA-TROLINK-II interface
a-V Servo Drive al
SIEP S800000-44SIEP S800000-46SIEP S800000-48
Describes the installation and operation of Sigma-V Servo Drives
A series Servo manual
TOEP-C71080603 01-OY Describes the installation and operation of JUNMA Servo Drives
verter TOEP C71060605 02-OY Describes the installation and operation of V7 Inverters
F7Z Inverter TOE S616-
G7 Inverter TOE S616-
JUSP-NS115 man-ual
SIEP C710
SI-T MECHATRO-LINK interface for the G7 & F7
SIBP-C730
ST-T/V7 MECHA-TROLINK interface for the V7
SIBP-C730
MECHATROLINK IO Modules
SIE C887-5
SYSMAC CS/CJ Series Communica-tions Commands
W342
Omron Smartslice GRT1-Series, slice I/O units, Operation manual
W455-E1
OMNUC G-Series user’s manual
I566-E1
Accurax G5 user’s manual
I572-E1
Trajexia Studio user manual
I56E-EN
Name Cat. No.
HARD V
Revision 1.0
FunDurincontrThis fcontrIn therelate/i
Verify
ConnProgrOpen
Type the cuType param
Func
Initial
WARE REFERENCE MANUAL
ctions supported by unit versionsg the development of Trajexia new functionality will be added to the oller unit after market release.unctionality is implemented in the firmware, and/or the FPGA of the oller unit. table below, the overview of the applicable functionality is shown d to the firmware and FPGA version of the TJ2-MC64.
the firmware and FPGA versions of the TJ2-MC64
ect the TJ2-MC64 to Trajexia Studio software. Refer to the amming Manual. the terminal window and type the following commands:
PRINT VERSION in the terminal window. The version parameter returns rrent firmware version number of the motion controller.PRINT FPGA_VERSION SLOT(-1) in the terminal window. The eter returns the current FPGA version number of the TJ2-MC64.
WARNINGFailure to read and understand the information provided in this manual may result in personal injury or death, damage to the pro-duct, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or opera-tions given.
tionality TJ2-MC64 Firmware version
TJ2-MC64 FPGA version
release V2.0077 7
Contents
HARDWARE REFERENCE MANUAL VI
Revision 5.0
1 Safety warnings and precautions................................................................................................................................................................ 11.1 Intended audience ............................................................................................................................................................................................................................11.2 General precautions .........................................................................................................................................................................................................................11.3 Safety precautions ............................................................................................................................................................................................................................11.4 Operating environment precautions..................................................................................................................................................................................................21.5 Application precautions.....................................................................................................................................................................................................................31.6 Unit assembly precautions................................................................................................................................................................................................................61.7 Conformance to EC Directives Conformance...................................................................................................................................................................................6
2 System philosophy....................................................................................................................................................................................... 72.1 Introduction .......................................................................................................................................................................................................................................72.2 Motion control concepts....................................................................................................................................................................................................................82.3 Servo system principles..................................................................................................................................................................................................................202.4 Trajexia system architecture .........................................................................................................................................................................................................232.5 Cycle time ......................................................................................................................................................................................................................................242.6 Program control and multi-tasking using BASIC programs only.....................................................................................................................................................312.7 Motion sequence and axes.............................................................................................................................................................................................................332.8 Motion buffers ...............................................................................................................................................................................................................................432.9 Mechanical system .........................................................................................................................................................................................................................45
3 Hardware reference .................................................................................................................................................................................... 463.1 Introduction .....................................................................................................................................................................................................................................463.2 All units ..........................................................................................................................................................................................................................................503.3 Power Supply Unit (PSU) ...............................................................................................................................................................................................................613.4 TJ2-MC64 .....................................................................................................................................................................................................................................633.5 TJ1-ML__........................................................................................................................................................................................................................................753.6 GRT1-ML2 ....................................................................................................................................................................................................................................1133.7 TJ1-PRT .......................................................................................................................................................................................................................................1293.8 TJ1-DRT .......................................................................................................................................................................................................................................1333.9 TJ1-CORT ....................................................................................................................................................................................................................................1373.10 TJ1-FL02 ......................................................................................................................................................................................................................................141
Revision history .............................................................................................................................................................................................. 160
Safety
HARD 1
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1
1.1This m(electinstal
1.2The uspeciBeformanuaviatiotheron livrepre
1.3
e positive and negative terminals of the bat-tteries, disassemble them, deform them by r throw them into a fire. xplode, combust or leak liquid.
must be taken by the customer to ensure f incorrect, missing, or abnormal signals gnal lines, momentary power interruptions, or
sult in serious accidents.
uits, interlock circuits, limit circuits, and similar st be provided by the customer as external cir-Trajexia motion controller. sult in serious accidents.
utput (I/O power supply to the TJ2) is over-ited, the voltage may drop and result in the off.As a countermeasure for such problems,
sures must be provided to ensure safety in the
go off due to overload of the output transistors ntermeasure for such problems, external st be provided to ensure safety in the system.
warnings and precautions
WARE REFERENCE MANUAL
Safety warnings and precautions
Intended audienceanual is intended for personnel with knowledge of electrical systems
rical engineers or the equivalent) who are responsible for the design, lation and management of factory automation systems and facilities.
General precautionsser must operate the product according to the performance fications described in this manual.e using the product under conditions which are not described in the al or applying the product to nuclear control systems, railroad systems, on systems, vehicles, safety equipment, petrochemical plants, and systems, machines and equipment that can have a serious influence es and property if used improperly, consult your OMRON sentative.
Safety precautions
WARNINGDo not attempt to take the Unit apart and do not touch any of the internal parts while power is being supplied. Doing so may result in electrical shock.
WARNINGDo not touch any of the terminals or terminal blocks while power is being supplied. Doing so may result in electric shock.
WARNINGNever short-circuit thteries, charge the baapplying pressure, oThe batteries may e
WARNINGFail-safe measures safety in the event ocaused by broken siother causes. Not doing so may re
WARNINGEmergency stop circsafety measures mucuits, i.e., not in the Not doing so may re
WARNINGWhen the 24 VDC oloaded or short-circuoutputs being turnedexternal safety measystem.
WARNINGThe TJ2 outputs will(protection).As a cousafety measures mu
Safety
HARD 2
Revision 1.0
ronment precautions
n the terminal block of the Power Supply Unit ed in this manual.esult in burning or malfunction.
nit in any of the following locations. in malfunction, electric shock, or burning.t to direct sunlight.t to temperatures or humidity outside the
in the specifications.t to condensation as the result of severe erature.t to corrosive or flammable gases.t to dust (especially iron dust) or salts.t to exposure to water, oil, or chemicals.t to shock or vibration.
d sufficient countermeasures when installing ing locations.
sufficient measures may result in malfunction.t to static electricity or other forms of noise.t to strong electromagnetic fields.t to possible exposure to radioactivity.to power supplies.
warnings and precautions
WARE REFERENCE MANUAL
1.4 Operating envi
WARNINGThe TJ2 will turn off the WDOG when its self-diagnosis function detects any error.As a countermeasure for such errors, external safety measures must be provided to ensure safety in the system.
WARNINGProvide safety measures in external circuits, i.e., not in the Tra-jexia Motion Controller (referred to as "TJ2"), in order to ensure safety in the system if an abnormality occurs due to malfunction of the TJ2 or another external factor affecting the TJ2 operation.Not doing so may result in serious accidents.
WARNINGDo not attempt to disassemble, repair, or modify any Units. Any attempt to do so may result in malfunction, fire, or electric shock.
CautionConfirm safety at the destination unit before transferring a program to another unit or editing the memory. Doing either of these without confirming safety may result in injury.
CautionUser programs written to the Motion Control Unit will not be auto-matically backed up in the TJ2 flash memory (flash memory func-tion).
CautionPay careful attention to the polarity (+/-) when wiring the DC power supply.A wrong connection may cause malfunction of the system.
CautionTighten the screws oto the torque specifiLoose screws may r
CautionDo not operate the UDoing so may result- Locations subjec- Locations subjec
range specified - Locations subjec
changes in temp- Locations subjec- Locations subjec- Locations subjec- Locations subjec
CautionTake appropriate ansystems in the followInappropriate and in- Locations subjec- Locations subjec- Locations subjec- Locations close
Safety
HARD 3
Revision 1.0
1.5
asures to ensure that the specified power with d frequency is supplied. Be particularly careful power supply is unstable. upply may result in malfunction.
kers and take other safety measures against ternal wiring. easures against short-circuiting may result in
to the Input Units in excess of the rated input
result in burning.
or connect loads to the Output Units in um switching capacity. ads may result in burning.
tional ground terminal when performing with-
e functional ground terminal may result in
class-3 ground (to 100Ω or less) when install-
class-3 ground may result in electric shock.
warnings and precautions
WARE REFERENCE MANUAL
Application precautions
CautionThe operating environment of the TJ2 System can have a large effect on the longevity and reliability of the system.Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the TJ2 System.Make sure that the operating environment is within the specified conditions at installation and remains within the specified condi-tions during the life of the system.
WARNINGDo not start the system until you check that the axes are present and of the correct type.The numbers of the Flexible axes will change if MECHATROLINK-II network errors occur during start-up or if the MECHATROLINK-II network configuration changes.Not doing so may result in unexpected operation.
WARNINGCheck the user program for proper execution before actually run-ning it in the Unit. Not checking the program may result in an unexpected operation.
CautionAlways use the power supply voltage specified in this manual. An incorrect voltage may result in malfunction or burning.
CautionTake appropriate methe rated voltage anin places where the An incorrect power s
CautionInstall external breashort-circuiting in exInsufficient safety mburning.
CautionDo not apply voltagevoltage. Excess voltage may
CautionDo not apply voltageexcess of the maximExcess voltage or lo
CautionDisconnect the funcstand voltage tests. Not disconnecting thburning.
CautionAlways connect to aing the Units. Not connecting to a
Safety
HARD 4
Revision 1.0
wiring before turning on the power supply. result in burning.
result in burning.
after checking the terminal block completely.
inal blocks, expansion cables, and other vices are properly locked into place. y result in malfunction.
erse effect will occur in the system before ing mode of the system. sult in an unexpected operation.
nly after transferring to the new CPU Unit the nd table memory required for operation. sult in an unexpected operation.
s, be sure to confirm that the rating of a new
sult in malfunction or burning.
warnings and precautions
WARE REFERENCE MANUAL
CautionAlways turn off the power supply to the system before attempting any of the following. Not turning off the power supply may result in malfunction or elec-tric shock.- Mounting or dismounting expansion Units, CPU Units, or any
other Units.- Assembling the Units.- Setting dipswitches or rotary switches.- Connecting or wiring the cables.- Connecting or disconnecting the connectors.
CautionBe sure that all mounting screws, terminal screws, and cable con-nector screws are tightened to the torque specified in this manual.Incorrect tightening torque may result in malfunction.
CautionLeave the dust protective label attached to the Unit when wiring. Removing the dust protective label may result in malfunction.
CautionRemove the dust protective label after the completion of wiring to ensure proper heat dissipation. Leaving the dust protective label attached may result in malfunc-tion.
CautionUse crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.
CautionDouble-check all theIncorrect wiring may
CautionWire correctly. Incorrect wiring may
CautionMount the Unit only
CautionBe sure that the termitems with locking deImproper locking ma
CautionConfirm that no advchanging the operatNot doing so may re
CautionResume operation ocontents of the VR aNot doing so may re
CautionWhen replacing partpart is correct. Not doing so may re
Safety
HARD 5
Revision 1.0
erating in RUN mode when the power is ASIC program is set to Auto Run mode.
tatus-Words” of each GRT1-ML2 coupler.d to missing or incorrect I/O data.
atus of the connected MECHATROLINK-II program.sult in an unexpected operation.
is developed to exchange I/O data between and a CANopen network. t able to exchange motion commands. to exchange motion commands may result in n.
C64 in most cases is backwards compatible lications written for TJ1-MC__ must be tested ng on TJ2-MC64.sult in unexpected operation.
TJ1-ML__ units, do not swap the MECHA-his can result in different axis allocation. This injury and/or significant damage.
warnings and precautions
WARE REFERENCE MANUAL
CautionDo not pull on the cables or bend the cables beyond their natural limit. Doing so may break the cables.
CautionBefore touching the system, be sure to first touch a grounded metallic object in order to discharge any static build-up. Otherwise it might result in a malfunction or damage.
CautionUTP cables are not shielded. In environments that are subject to noise use a system with shielded twisted-pair (STP) cable and hubs suitable for an FA environment. Do not install twisted-pair cables with high-voltage lines.Do not install twisted-pair cables near devices that generate noise.Do not install twisted-pair cables in locations that are subject to high humidity.Do not install twisted-pair cables in locations subject to excessive dirt and dust or to oil mist or other contaminants.
CautionUse the dedicated connecting cables specified in operation manu-als to connect the Units.Using commercially available RS-232C computer cables may cause failures in external devices or the Motion Control Unit.
CautionOutputs may remain on due to a malfunction in the built-in transis-tor outputs or other internal circuits.As a countermeasure for such problems, external safety measures must be provided to ensure the safety of the system.
CautionThe TJ2 will start opturned on and if a B
CautionAlways check the “SNot doing so can lea
CautionAlways check the stdevices in a BASIC Not doing so may re
CautionThe TJ1-CORT unitthe Trajexia system The TJ1-CORT is noUsing the TJ1-CORTunexpected operatio
WARNINGAlthough the TJ2-Mwith TJ1-MC__, appcarefully when runniNot doing so may re
WARNINGWhen using multipleTROLINK-cables. Tcan result in serious
Safety
HARD 6
Revision 1.0
1.6
1.7
1.7.1
The c
EMCOMREMCmachstandused EMCDireccondiare inthat d
Low Alway1,500
C Directives
rs comply with EC Directives.r device in which a system is used complies must be installed as follows:
lled within a control panel.ouble insulation must be used for the DC he communications and I/O power supplies.
warnings and precautions
WARE REFERENCE MANUAL
Unit assembly precautions
Conformance to EC Directives Conformance
Concepts
oncepts for the directives EMC and Low Voltage are as follows:
DirectivesON devices that comply with EC Directives also conform to the related standards so that they can be more easily built into other devices or ines. The actual products have been checked for conformity to EMC ards. Whether the products conform to the standards in the system by the customer, however, must be checked by the customer. -related performance of the OMRON devices that comply with EC tives will vary depending on the configuration, wiring, and other tions of the equipment or control panel in which the OMRON devices stalled. The customer must, therefore, perform final checks to confirm evices and the over-all machine conform to EMC standards.
Voltage Directives ensure that devices operating at voltages of 50 to 1,000 VAC or 75 to VDC meet the required safety standards.
1.7.2 Conformance to E
The Trajexia Motion ControlleTo ensure that the machine owith EC directives, the system1. The system must be insta2. Reinforced insulation or d
power supplies used for t
CautionInstall the unit properly.Improper installation of the unit may result in malfunction.
CautionBe sure to mount the TJ1-TER supplied with the TJ2-MC64 to the right most Unit.Unless the TJ1-TER is properly mounted, the TJ2 will not function properly.
Syste
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2
2.1fig. 1The s
• S• C• P• M• M
A cleneces
2.1.1
MotiThe M
ServDefinperioavaila
CyclIs theMC64"CPU1ms a
CPUThe o
AXIS TYPEAXIS TYPE
UENCE
Servo Driver
MOTORPosition
LoopPosition
LoopSpeed LoopSpeed Loop
Torque Loop
Torque Loop
Servo Driver
MOTOR
ENC
Speed Loop
Torque Loop
ENC
AXIS TYPE
J1 ML__-
J1 FL02-
ORT
All otherServo Drivers
CPU s
First C
m philosophy
WARE REFERENCE MANUAL
System philosophy
Introductionystem philosophy is centred around the relationship between: ystem architectureycle timeDriverogram control and multi-taskingotion sequence and axesotion buffers
ar understanding of the relationship between these concepts is sary to obtain the best results for the Trajexia system.
Glossary
on sequence otion Sequence is responsible for controlling the position of the axes.
o period es the frequency at which the Motion Sequence is executed. The servo d must be set according to the configuration of the physical axes. The ble settings are 0.25ms, 0.5ms, 1ms or 2ms.
e time time needed to execute one complete cycle of operations in the TJ2-. The cycle time is divided in 4 time slices of equal time length, called slots". The cycle time is 1ms if SERVO_PERIOD=0.25ms, 0.5ms or nd 2ms if the SERVO_PERIOD=2ms.
slots perations executed in each CPU slot are:
MOTION SEQ
Position Loop
Position Loop
Buffer & profile
gererator
Buffer & profile
gereratorProgram Buffer
BASIC PROGRAMSProcess 0
Process 1
Process 2
…
Process 21
Comms
TJ2-MC64
T
T
EthernetFINS
Ethernet
TJ1 PRT/DRT/C-
MC I/O
ProfibusDeviceNETCANopen
Built-in Via TJ1-ML__
PLC TASKS
lot Operation
PU slot BASIC and/or PLC executionMotion Network update (if SERVO_PERIOD=0.25ms)
Syste
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ProgA pro
ProcIs a pBASIprogror LoCPU houseEachfor in
2.2The T1. P2. C3. E
This sBASI
CoorPositcoordconnecoord
Secon
Third
Fourth
CPU s
m philosophy
WARE REFERENCE MANUAL
ram gram is a piece of BASIC code.
ess rogram in execution with a certain priority assigned. Low Priority C programs get assigned to process 0 to 19 and High Priority BASIC ams get assigned to Process 20 and 21. First the process priority, High w, and then the process number, from high to low, will define to which slot the process will be assigned. Process 22 to 24 are for internal keeping.
PLC task will get assigned to process 27 to 42. Process 25 and 26 are ternal housekeeping of the PLC engine.
Motion control conceptsJ2-MC64 offers these types of positioning control operations:oint-to-Point (PTP) controlontinuous Path (CP) controllectronic Gearing (EG) control.
ection introduces some of the commands and parameters used in the C programming of the motion control application.
dinate systemioning operations performed by the TJ2-MC64 are based on an axis inate system. The TJ2-MC64 converts the position data from either the cted Servo Drive or the connected encoder into an internal absolute inate system.
d CPU slot BASIC and/or PLC executionMotion Network update (if SERVO_PERIOD=0.25ms or 0.5ms)
CPU slot Internal houskeepingMotion Network update (if SERVO_PERIOD=0.25ms)
CPU slot BASIC and/or PLC executionMotion Network update (all SERVO_PERIODs)
lot Operation
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The edefineuse oparamusingto zer
fig. 2A motakespoint.that isof relmove
2.2.1
In poaxis. • R• A• C• C
50 100A
MOVE(50)
MOVEABS(50)
MOVE(60)
MOVEABS(30)
m philosophy
WARE REFERENCE MANUAL
ngineering unit that specifies the distances of travelling can be freely d for each axis separately. The conversion is performed through the f the unit conversion factor, which is defined by the UNITS axis eter. The origin point of the coordinate system can be determined
the DEFPOS command. This command re-defines the current position o or any other value.
ve is defined in either absolute or relative terms. An absolute move the axis (A) to a specific predefined position with respect to the origin A relative move takes the axis from the current position to a position defined relative to this current position. The figure shows an example
ative (command MOVE) and absolute (command MOVEABS) linear s.
PTP control
int-to-point positioning, each axis is moved independently of the other The TJ2-MC64 supports the following operations:elative movebsolute moveontinuous move forwardontinuous move reverse.
0
MOVE(30)
Syste
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Relafig. 3To mo
commmoveSuppno. 0paramdecel1 willAt stasamemove
The mreleva/i
Definfig. 4The s
the timdefineto 10 to zerrate hdistansegmthe sp
50 100 A
MOVEABS(100) AXIS(0)MOVEABS(50) AXIS(1)
Param
UNITS
ACCE
DECE
SPEE
3 4 5 6A
ACCEL=10DECEL=10SPEED=10MOVE(40)
m philosophy
WARE REFERENCE MANUAL
tive and absolute movesve a single axis either the command MOVE for a relative move or the and MOVEABS for an absolute move is used. Each axis has its own characteristics, which are defined by the axis parameters.ose a control program is executed to move from the origin to an axis (A) coordinate of 100 and axis no. 1 (B) coordinate of 50. If the speed
eter is set to be the same for both axes and the acceleration and eration rate are set sufficiently high, the movements for axis 0 and axis be as shown in the figure.rt, both the axis 0 and axis 1 moves to a coordinate of 50 over the duration of time. At this point, axis 1 stops and axis 0 continues to to a coordinate of 100.
ove of a certain axis is determined by the axis parameters. Some nt parameters are:
ing movespeed profile in this figure shows a simple MOVE operation. Axis A is e, axis B is the speed. The UNITS parameter for this axis has been
d for example as meters. The required maximum speed has been set m/s. In order to reach this speed in one second and also to decelerate o speed again in one second, both the acceleration as the deceleration ave been set to 10 m/s2. The total distance travelled is the sum of ces travelled during the acceleration, constant speed and deceleration ents. Suppose the distance moved by the MOVE command is 40 m, eed profile is given by the figure.
0
50
B
eter Description
Unit conversion factor
L Acceleration rate of an axis in units/s2
L Deceleration rate of an axis in units/s2
D Demand speed of an axis in units/s
0
10
1 2
B
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MoveThe fthe a• T• T• T• T
/i
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ACCEL=5DECEL=10SPEED=10MOVE(40)
3 4 5 6A
ACCEL=10DECEL=5SPEED=10MOVE(40)
Accele
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wo speed profiles in these figures show the same movement with an eration time respectively a deceleration time of 2 seconds. Again, Axis he time, axis B is the speed.
calculationsollowing equations are used to calculate the total time for the motion of xes.he moved distance for the MOVE command is D.he demand speed is V.he acceleration rate is a.he deceleration rate is d.
0
10
1 2
B
0
10
1 2
B
ration time =
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Const
Total t
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inuous movesORWARD and REVERSE commands can be used to start a uous movement with constant speed on a certain axis. The ARD command moves the axis in positive direction and the RSE command in negative direction. For these commands also the arameters ACCEL and SPEED apply to specify the acceleration rate emand speed.movements can be cancelled by using either the CANCEL or DSTOP command. The CANCEL command cancels the move for one nd RAPIDSTOP cancels moves on all axes. The deceleration rate is DECEL.
CP control
nuous Path control enables to control a specified path between the nd end position of a movement for one or multiple axes. The TJ2- supports the following operations:
inear interpolationircular interpolationAM control.
ration distance =
eration time =
eration distance =
ant speed distance =
ime =
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A
1
2
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ar interpolationplications it can be required for a set of motors to perform a move tion from one position to another in a straight line. Linearly interpolated s can take place among several axes. The commands MOVE and EABS are also used for the linear interpolation. In this case the ands will have multiple arguments to specify the relative or absolute for each axis.ider the three axis move in a 3-dimensional plane in the figure. It sponds to the MOVE(50,50,50) command. The speed profile of the n along the path is given in the diagram. The three parameters D, ACCEL and DECEL that determine the multi axis movement are from the corresponding parameters of the base axis. The MOVE and computes the various components of speed demand per axis.
he time axis, B is the speed axis.
B
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CAMfig. 9Addit
to dean axThe sparamThe faxis,
2.2.3
Electlinkedopera• E• L• L• A
0 50
50
A
B
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lar interpolationy be required that a tool travels from the starting point to the end point arc of a circle. In this instance the motion of two axes is related via a ar interpolated move using the MOVECIRC command.ider the diagram in the figure. It corresponds to the MOVECIRC(-,-50,0,0) command. The centre point and desired end point of the tory relative to the start point and the direction of movement are fied. The MOVECIRC command computes the radius and the angle of n. Like the linearly interpolated MOVE command, the ACCEL, DECEL PEED variables associated with the base axis determine the speed along the circular move.
control
ional to the standard move profiles the TJ2-MC64 also provides a way fine a position profile for the axis to move. The CAM command moves is according to position values stored in the TJ2-MC64 Table array. peed of travelling through the profile is determined by the axis eters of the axis.
igure corresponds to the command CAM(0,99,100,20). A is the time B is the position axis.
EG control
ronic Gearing control allows you to create a direct gearbox link or a move between two axes. The MC Unit supports the following tions.lectronic gearboxinked CAMinked movedding axes
-50
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thereCONto linkIn the/i
A
2:11:1
1:2Axes
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tronic gearboxJ2-MC64 is able to have a gearbox link from one axis to another as if
is a physical gearbox connecting them. This can be done using the NECT command in the program. In the command the ratio and the axis to are specified. figure, A is the Master axis, and B is the CONNECT axis.
B
Ratio CONNECT command
0 1
1:1 CONNECT(1,0) AXIS(1)
2:1 CONNECT(0.5,0) AXIS(1)
1:2 CONNECT(2,0) AXIS(1)
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link thCAMaxis pconneIn thepositi
Linkfig. 12The M
masteconstbe paThe lA. TB. SC. MD. SE. M
A
B
A
E
D
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ed CAM controlto the standard CAM profiling tool the TJ2-MC64 also provides a tool to e CAM profile to another axis. The command to create the link is called
BOX. The travelling speed through the profile is not determined by the arameters of the axis but by the position of the linked axis. This is like cting two axes through a cam. figure, A is the Master axis (0) position, and B is the CAMBOX Axis (1) on.
ed moveOVELINK command provides a way to link a specified move to a r axis. The move is divided into an acceleration, deceleration and
ant speed part and they are specified in master link distances. This can rticularly useful for synchronizing two axes for a fixed period.abels in the figure are:ime axis.peed axis.aster axis (1).ynchronized.OVELINK axis (0).
B
C
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A
A
A
BASE(0)ADDAX(2)FORWARDMOVE(100) AXIS(2)MOVE(-60) AXIS(2)
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ng axesery useful to be able to add all movements of one axis to another. One ble application is for instance changing the offset between two axes by an electronic gearbox. The TJ2-MC64 provides this possibility by the ADDAX command. The movements of the linked axis will consists movements of the actual axis plus the additional movements of the r axis. figure, A is the time axis and B is the speed axis.
B
B
B
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Other operations
elling movesrmal operation or in case of emergency it can be necessary to cancel rrent movement from the buffers. When the CANCEL or RAPIDSTOP ands are given, the selected axis respectively all axes will cancel their
nt move.
in search encoder feedback for controlling the position of the motor is
ental, it means that all movement must be defined with respect to an point. The DATUM command is used to set up a procedure whereby J2-MC64 goes through a sequence and searches for the origin based ital inputs and/or Z-marker from the encoder signal.
registrationJ2-MC64 can capture the position of an axis in a register when an occurs. The event is referred to as the print registration input. On the or falling edge of an input signal, which is either the Z-marker or an the TJ2-MC64 captures the position of an axis in hardware. This on can then be used to correct possible error between the actual on and the desired position. The print registration is set up by using the ST command.osition is captured in hardware, and therefore there is no software ead and no interrupt service routines, eliminating the need to deal with ssociated timing issues.
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a subof twoIn the
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MERGE=0
MERGE=1
A
B
A
B
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ing moves MERGE axis parameter is set to 1, a movement is always followed by sequent movement without stopping. The figures show the transitions moves with MERGE value 0 and value 1. figure, A is the time axis and B is the speed axis.
ed speed movesn commands (like MOVE) use the axis SPEED parameter when being ted. The force-speed motion commands (like MOVESP) use the E_SPEED speed paramater which is stored in the motion buffer
her with the move command. This allows for controlling the speed per n command.
ingng moves the axes at a constant speed forward or reverse by manual tion of the digital inputs. Different speeds are also selectable by input. to the FWD_JOG, REV_JOG and FAST_JOG axis parameters.
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23
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Servo system principleservo system used by and the internal operation of the TJ2-MC64 are described in this section.
Semi-closed loop system
ervo system of the TJ2-MC64 uses a semi-closed or inferred closed ystem. This system detects actual machine movements by the rotation motor in relation to a target value. It calculates the error between the t value and actual movement, and reduces the error through feedback.
Internal operation of the TJ2-MC64
ed closed loop systems occupy the mainstream in modern servo ms applied to positioning devices for industrial applications. The figure s the basic principle of the servo system as used in the TJ2-MC64.he TJ2-MC64 performs actual position control. The main input of the ntroller is the Following Error, which is the calculated difference
etween the demand position and the actual measured position.he Position Controller calculates the required speed reference output etermined by the Following Error and possibly the demanded position nd the measured position. The speed reference is provided to the ervo Drive.he Servo Drive controls the rotational speed of the servo motor rresponding to the speed reference. The rotational speed is
roportional to the speed reference.he rotary encoder generates the feedback pulses for both the speed edback within the Servo Drive speed loop and the position feedback ithin the TJ2-MC64 position loop.
abels in the figure are:J2-MC64.ervo system.emand position.osition control.peed reference.
A
C 1
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The sreferemotio
fig. 16The mpositiThe FpositiErrorgain vcorreC is t• P
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• DTchin
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Kp
Ki
Kd
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Kov ∆∆
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peed control.otor.ncoder.easured speed.easured position.
Position loop algorithm in the CPU
ervo system controls the motor by continuously adjusting the speed nce to the Servo Drive. The speed reference is calculated by the n control algorithm of the TJ2-MC64, which is explained in this section.otion control algorithm uses the demand position (A), the measured
on (D) and the Following Error (B) to determine the speed reference. ollowing Error is the difference between the demanded and measured on. The demand position, the measured position and the Following are represented by the axis parameters MPOS, DPOS and FE. Five alues have been implemented for the user to be able to configure the
ct control operation for each application.he output signal.roportional gainhe proportional gain Kp creates an output Op that is proportional to the ollowing Error E.p = Kp · Ell practical systems use proportional gain. For many just using this gain rameter alone is sufficient. The proportional gain axis parameter is lled P_GAIN.tegral gainhe integral gain Ki creates an output Oi that is proportional to the sum f the Following Errors that have occurred during the system operation.i = Ki · ΣEtegral gain can cause overshoot and so is usually used only on stems working at constant speed or with slow accelerations. The tegral gain axis parameter is called I_GAIN.erivative gainhe derivative gain Kd produces an output Od that is proportional to the ange in the Following Error E and speeds up the response to changes error while maintaining the same relative stability.
A B
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• STpFOTmg
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d = Kd · ∆Eerivative gain may create a smoother response. High values may lead oscillation. The derivative gain axis parameter is called D_GAIN.utput speed gainhe output speed gain Kov produces an output Oov that is proportional to e change in the measured position Pm and increases system damping.ov = Kov · ∆Pmhe output speed gain can be useful for smoothing motions but will enerate high Following Errors. The output speed gain axis parameter is lled OV_GAIN.
peed feed forward gainhe speed feedforward gain Kvff produces an output Ovff that is roportional to the change in demand position Pd and minimizes the ollowing Error at high speed.vff = Kvff · ∆Pdhe parameter can be set to minimise the Following Error at a constant achine speed after other gains have been set. The speed feed forward ain axis parameter is called VFF_GAIN.
efault settings are given in the table along with the resulting profiles. ional values are allowed for gain settings.
Position loop algorithm in the Servo Drive
to the Servo Drive manual for details.
Default value
rtional gain 0.1
al gain 0.0
tive gain 0.0
t speed gain 0.0
feedforward gain 0.0
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The mfollow• R• R• C• E• S• E
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Trajexia system architecture ystem architecture of the Trajexia is dependant upon thesepts:
rogram control otion Sequence otion buffers ommunicationeripherals
e concepts depend upon the value set in the SERVO_PERIOD eter. The relationship between the value of SERVO_PERIOD and the nt concepts of the system architecture are describes as follows.
Program control
ams make the system work in a defined way. The programs are written nguage similar to BASIC and control the application of the axes and les. 22 Programs can be executed in parallel. The programs can be set at system power-up, started and stopped from other programs and ted from Trajexia Studio / CX-Motion Pro. ams execute commands to move the axes, control inputs and outputs ake communication via BASIC commands.
Motion sequence
otion sequence controls the position of all 64 axes with the actions as s: eading the Motion buffereading the current Measured Position (MPOS)alculating the next Demanded Position (DPOS)xecuting the Position loop if it is done in the CPUending the Axis referencerror handling
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All inpAOUTrajeBASIoutpu
2.5fig. 17All pr
time i• 2• 5
The pSERV Cycle time = 1ms
2 3 4
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Motion buffers
n buffers are the link between the BASIC commands and the Axis ol loop. When a BASIC motion command is executed, the command is d in one of the buffers. During the next motion sequence, the profile rator executes the movement according to the information in the buffer. the movement is finished, the motion command is removed from the . The TJ2-MC64 can have up to 64 motion buffers, which is defined by IMIT_BUFFERED system parameter.
Communication
of BASIC communication commands are used to configure the unications. When the Trajexia is a communication slave (as in the IBUS communication) it is only necessary to configure the unication in an initial task. The values are exchanged from the ured global variables in a transparent way. When the Trajexia is a unications master, the BASIC communication commands are used to
and read.
Peripherals
uts and outputs are used with the set of parameters (IN, OP, AIN, T). The inputs and outputs are automatically detected and mapped in xia. Inverters are considered a peripheral device and have a set of C commands to control them. Various MECHATROLINK-II input and t modules can be connected to a TJ1-ML__ unit.
Cycle time ocesses in the Trajexia system are based on the cycle time. The cycle s divided into four CPU slots:50µs time intervals for a SERVO_PERIOD of 0.25, 0.5 and 1.0ms00µs time intervals for a SERVO_PERIOD of 2.0ms
rocesses that can be carried out in each time interval depends on the O_PERIOD that is set.
250µs
1
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fig. 18The o
In eaBASIproceExamExec• C• C• C
SpecrunnipritorExamExecPLC:• C• C• C
Cycle time = 2 ms2 3 4
CPU s
CPU s
CPU s
CPU s
CPU s
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perations executed in each CPU slot are:
ch of the three CPU slots (1, 2 and 4) the type (High or Low priority C programs or PLC) is executed which comes first in the list. Only sses of that type will then be executed in that slot.ple 1
uting one High and two Low priority BASIC programs.PU slot 1: Low priority BASIC programs executed alternatingPU slot 2: High priority BASIC program executedPU slot 4: High priority BASIC program executed
ial case: in case both Low and High priority BASIC programs are ng in parallel to the PLC, CPU slot 1 executes the Low and High ity BASIC programs alternately.ple 2
uting one High and two Low priority BASIC programs in parallel to the
PU slot 1: Running High and low priority BASIC programs alternatelyPU slot 2: PLCPU slot 4: High priority BASIC program executed
500 µs
1
lot Operation
lot 1 Execute whichever comes first in the list:• Low priority BASIC Program, or• High priority BASIC Program, or• PLC
lot 2 Execute whichever comes first in the list:• PLC, or• High priority BASIC Program, or• Low priority BASIC Program
lot 3 System processes
lot 4 Execute whichever comes first in the list:• High priority BASIC Program, or• PLC, or• Low priority BASIC Program
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Servo period
ERVO_PERIOD can be set at 0.25, 0.5, 1 or 2ms. The processes that lace within the cycle time depend on the setting of the O_PERIOD parameter. The SERVO_PERIOD parameter is a Trajexia eter that must be set according to the system configuration.
actory setting is 1ms (SERVO_PERIOD=1000). A change is set only a restart of the TJ2-MC64.
o period rulesumber of axes and MECHATROLINK-II devices in the Trajexia system mines the value of the SERVO_PERIOD system parameter. are 3 types of MECHATROLINK-II devices that are supported by the C64 units:
ervo Driveshe TJ2-MC64 considers Servo Drives as axes.vertersy default, Inverters are not considered as axes, although this can be anged by command.
O units and slice bus couplershe TJ2-MC64 does not consider I/O units (analog and digital, counter nd pulse) and slice bus couplers as axes.
ust obey the most restrictive rules when you set the SERVO_PERIOD eter. An incorrect value of the SERVO_PERIOD parameter results in orrect detection of the MECHATROLINK-II devices.
NoteThe Motion sequence execution depends on setting of the SERVO_PERIOD parameter.
NoteOnly the Sigma-V Servo Drive support the 0.5 ms transmission cycle.
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SERV
1.
0.25 m
2.
0.5 m
1.0 m
2.0 m
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ost restrictive rules are given in the tables below. For each unit the lists the maximum number of devices the unit can control at the given O_PERIOD setting.
O_PERIOD TJ2-MC641
Total number of axes: real + virtual
TJ1-ML16 TJ1-ML04
s2
MECHATROLINK-II does not support 0.25 ms
16 axes N/A N/A
s 32 axes 4 devices 4 devices
s 64 axes 8 devices 4 devices
s 64 axes 16 devices 4 devices
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• 1• 3• S
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dress43
xis 2 Axis 3 Axis 4
Address44
Address45
Terminator
Servo Driver
X1
6
78
9 0 1
23
45
X1
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9 0 1
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X1
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9 0 1
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iguration examples
ple 1x TJ2-MC64x TJ1-ML04x G-Series Servo DriveERVO_PERIOD = 1ms
C64 Supports 0.25ms SERVO_PERIOD with 3 axes.L04 Supports 0.5ms SERVO_PERIOD with 3 devices.
ries supports 1ms SERVO_PERIOD. This is the limiting factor.
Ad
A
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• 2• 1• S
TJ1-MTJ1-MG-Se
3
11
Axis 4
Axis 12
Axis 5
Axis 13
Axis 6
Axis 14
Axis 7
Axis 15
ess Address4D
Address4E
Address4F
Address50
Terminator
Servo Drive
ess Address45
Address46
Address47
Address48
Terminator1
23
4
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1
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ple 2x TJ2-MC64x TJ1-ML166x G-Series Servo DriveERVO_PERIOD = 1ms
C16 supports 0.25ms SERVO_PERIOD with 16 axes. L16 supports 1ms SERVO_PERIOD with 8 devices.
ries supports 1ms SERVO_PERIOD.
Address49
Axis 0
Axis 8
Axis 1
Axis 9
Axis 2
Axis 10
Axis
Axis
Address4A
Address4B
Addr4C
Address41
Address42
Address43
Addr44
X1
6
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9 0 1
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X1
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X1
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X
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X
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• 1• 8• 1• 3• S
TJ1-MlimitinG-SeSI-T sMEC
Exam
fig. 22• 1• 1• 2• 1• 5• S
TJ1-MMECTJ1-MTJ1-FSigm
Address41
Address42
Address43
Address44
Address45
Address46
Address47
Address48
X1
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78
9 0 1
23
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X1
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Address44
Address45
Address46
Address47
Axis 8Axis 7 Axis 1Axis 0
Axis 3 Axis 4 Axis 5 Axis 6
X1
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9 0 1
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X1
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9 0 1
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X1
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X1
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ple 3x TJ2-MC64x TJ1-ML16x G-Series Servo Drivex F7Z Inverter with SI-T interfacex MECHATROLINK-II I/OsERVO_PERIOD = 2.0ms
L16 supports 2.0ms SERVO_PERIOD with 12 devices. This is the g factor.ries Servo Drive supports 1.0ms SERVO_PERIOD.upports 1ms.
HATROLINK-II I/Os support 1.0ms.
ple 4
x TJ2-MC64x TJ1-ML16x TJ1-FL02x TJ1-PRT (does not influence in the SERVO_PERIOD)x G-Series Servo DriveERVO_PERIOD = 1.0ms
C16 supports 0.5ms SERVO_PERIOD with 9 axes (5 HATROLINK-II servo axes and 4 TJ1-FL02 axes)
L16 supports 1.0ms SERVO_PERIOD with 5 devicesL02 supports 0.5ms SERVO_PERIOD (2 axes each module)
a-II supports 1.0ms SERVO_PERIOD.
Address61
Address21
Address62
Address63
I/O Memory Allocations
0 31 32 95 96 159 160
Address43
Axis 2
X1
6
78
9 0 1
23
45
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The "This tMC64you p
2.6.3fig. 23 Each
accorproce
lot 2 Slot 3
Cycle time
Slot 4CPU s
CPU s
CPU s
CPU s
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Program control and multi-tasking using BASIC programs only
rajexia system has programs, processes and multi tasking control.
Program control
rajexia system can control 22 processes that are written as BASIC ams. When the program is set to run, the program is executed.sses 0 to 19 are low priority, 20 and 21 are high priority.
Processes
Terminal Window" of Trajexia Studio has its own process (process 22). erminal window is used to write direct BASIC commands to the TJ2- independent to other programs. These commands are executed after ress the Enter button.
Multi-tasking
cycle time is divided into 4 time slots. User processes run in 3 slots ding to the priority and type of the process. The rules which type of ss is is run in which slot are defined in the table below.
Slot 1 Slot Operation
lot 1 Execute whichever comes first in the list:• Low priority BASIC Program, or• High priority BASIC Program, or• PLC
lot 2 Execute whichever comes first in the list:• PLC, or• High priority BASIC Program, or• Low priority BASIC Program
lot 3 System processes
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2.6.4fig. 24In the
low-pprocepriorieveryThereproceIn thepriorithan In theslots averasame
CPU s
CPU s
1ms 1ms
20YS 21 200 SYS 21 202 SYS
1ms 1ms
21YS 21 210 SYS 21 212 SYS
1ms 1ms
0YS 1 02 SYS 1 02 SYS
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WARE REFERENCE MANUAL
ch of the three CPU slots (1, 2 and 4) the type (High or Low priority C programs or PLC) is executed which comes first in the list. Only sses of that type will then be executed in that slot. Processes of the type will be executed alternately.
Multi-tasking examples
example 1, there are two high-priority processes (20 and 21) and 3 riority processes (0, 1 and 2). The first slot will execute low-priority sses (first in the list). The second and fourth slots will execute the high-ty processes. In this example the high-priority processes are executed cycle. The low-priority processes are executed once every 3 cycles. fore the high-priority processes run 3 times faster than the low-priority sses. middle example, there is only one high-priority process (21). The high-ty process now runs twice every cycle and theerfore runs 6 times faster the low-priority processes. lower example, there are no high-priority processes. Therefore, all can be used for the low-priority processes. All 3 processes get (in ge) the same number of slots per cycle and therefore run with the speed.
lot 4 Execute whichever comes first in the list:• High priority BASIC Program, or• PLC, or• Low priority BASIC Program
lot Operation
2
3
121 202 SYS
1ms 1ms
211 S
21 212 SYS
1ms 1ms
211 S
1 02 SYS
1ms 1ms
12 S
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2.7fig. 25Motio
actuaThe aTraje• T
is• T
(S
All noATYPEvery
The mperio1. T
se2. R3. L4. C5. C6. E
co7. U
block
Speedcommand
Speedcommand
Speed loop
ON
OFF
Torqueloop
M
E
Servo Drive
m philosophy
WARE REFERENCE MANUAL
Motion sequence and axesn sequence is the part of the TJ2-MC64 that controls the axes. The l way that the motion sequence operates depends on the axis type. xis type can be set and read by the parameter ATYPE. At start-up the
xia system automatically detects the configuration of the axes. he default value for the parameter ATYPE for MECHATROLINK-II axes 40 (MECHATROLINK-II position).he default value for the parameter ATYPE for the TJ1-FL02 axes is 44 ervo axis with an incremental encoder).
n allocated axes are set as a virtual axis. The value for the parameter E is 0. axis has the general structure as shown in fig. 25.
otion sequence which will be executed at the beginning of each servo d will contain the following elements:ransfer any moves from BASIC process buffers to motion buffers (see ction 2.8).
ead digital inputs.oad moves. (See note.)alculate speed profile. (See note.)alculate axis positions. (See note.)xecute position servo. For axis 0 this also includes the Servo Drive mmunications. (See note.)
pdate outputs.
•
•
Profile generatorProfile generator
+
-
Position loop
Demandedposition
Measuredposition
Followingerror
+
-
Position loop
Demandedposition
Measuredposition
Followingerror
AXIS PARAMETER
NoteEach of these items will be performed for each axis in turn before moving on to the next item.
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2.7.1fig. 26The p
for eaThe pprogr
2.7.2
The pdevia(DPO
2.7.3
• TdacomBdP
• Ifig
• IfF---
Profile generator
Demand Position
m philosophy
WARE REFERENCE MANUAL
Profile generator
rofile generator is the algorithm that calculates the demanded position ch axis. The calculation is made every motion sequence.rofile is generated according to the motion instructions from the BASIC ams.
Position loop
osition loop is the algorithm that makes sure that there is a minimal tion between the measured position (MPOS) and the demand position S) of the same axis.
Axis sequence
he motion controller applies motion commands to an axis array that is efined with the BASE command. If the motion command concerns one xis, it is applied to the first axis in the BASE array. If the motion mmand concerns more than one axis, and makes an orthogonal ove, the axes are taken from the array in the order defined by the ASE command. For more information on the BASE command and the efinition of the axis sequence in an axis array, refer to the Trajexia rogramming Manual, chapter 3 (BASIC commands). SERVO=OFF for one axis, the motion commands for that axis are nored. the Following Error (FE) in one axis exceeds the parameter value ELIMIT, the next action occurs:
WDOG is set to OFF and all axes stop.SERVO for the axis that causes the error goes to OFF.The current move is cancelled and removed from the buffer.
Basic Program..................MOVE(1000)..................
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ATYP
0
40
41
42
43
44
45
46
47
48
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Type of axis
E Applicable to Name Description
All axes Virtual axis Internal axis with no physical output. It is the only valid setting for non-allocated axes. That is, those that are not MECHATROLINK-II ser-vos or a flexible axis.
MECHATRO-LINK-II Servo Drives con-nected to a TJ1-ML__
MECHATRO-LINK-II Posi-tion
Position loop in the Servo Drive. TJ2-MC64 sends position reference to the Servo Drive via MECHATROLINK-II.
MECHATRO-LINK-II Speed (Default)
Position loop in the Trajexia. TJ2-MC64 sends speed reference to the Servo Drive via MECHATROLINK-II.
MECHATRO-LINK-II Torque
Position loop in the Trajexia. TJ2-MC64 sends torque reference to the Servo Drive via MECHATROLINK-II.
External Drive connected to a TJ1-FL02
Stepper output Pulse and direction outputs. Position loop is in the Drive. TJ1-FL02 sends pulses and receives no feed back.
Servo axis (Default) Encoder
Analogue servo. Position loop is in the TJ2-MC64. The TJ1-FL02 sends speed reference and receives position from an incremental encoder.
Encoder out-put
The same as stepper, but with the phase differ-ential outputs emulating an incremental encoder.
Absolute Tam-agawa
The same as servo axis but the feed back is received from a Tamagawa absolute encoder.
Absolute EnDat
The same as servo axis but the feed back is received from an EnDat absolute encoder.
Absolute SSI The same as servo axis but the feed back is received from an SSI absolute encoder.
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Virtufig. 27The m
• Avi
• Amare
49
60
ATYP
ator
EASUREDOSITION
DEMANDPOSITION
=
m philosophy
WARE REFERENCE MANUAL
al axis ATYPE=0 ain use cases of a virtual axis are:
s perfect master axis of the machine. All the other axes follow this rtual master axis.s auxiliary axis to split a complex profile into two or more simple ovements, each assigned to a virtual axis. These movements can be dded together with the BASIC command ADDAX then assigned to a al axis
ML__ Inverter as axis
Inverters (with built-in encoder interface) are controlled on the MECHATROLINK-II bus as servo axes.
External Drive connected to a TJ1-FL02
Stepper input Pulse and direction inputs.
E Applicable to Name Description
Profile gener
MP
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MECfig. 28With
settinthe S
MECfig. 29With
SpeerecomcompWith 0x400recom
ME
TJ1-ML__ SERVO
SERVO = OFF
ML-IIPosition
command
loop
Followingerror
Speedcommand
Position Loop
Speed Loop
Torque Loop
SERVO
ME
SERVO = OFF
TJ1-ML__
Speedcommand
ML-IISpeed
command
Speed Loop
Torque Loop
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WARE REFERENCE MANUAL
HATROLINK-II position ATYPE=40 SERVO = ON, the position loop is closed in the Servo Drive. Gain gs in the TJ2-MC64 have no effect. The position reference is sent to ervo Drive.
HATROLINK-II speed ATYPE=41 SERVO = ON, the speed loop is closed in the TJ2-MC64.d reference is sent to the Servo Drive. This setting is not mended, since there is one cycle delay in the loop (DPOS(n) is
ared with MPOS(n-1)).SERVO = OFF, the speed reference is sent via S_REF command. 00000 means maximum speed of the servomotor. This is the mended setting.
Profile generator
TJ1-MC__
+
_
SERVO = OFF
Trajexia Position Loop is deactivated(Gains are not used!)
Demandedposition
Measuredposition
Position
NoteAlthough MPOS and FE are updated, the real value is the value in the Servo Drive. The real Following Error can be monitored by the DRIVE_MONITOR parameter by setting DRIVE_CONTROL = 2.
NoteThe MECHATROLINK-II position ATYPE = 40 is the recom-mended setting to obtain a higher performance of the servo motor.
+
_
SERVO = OFF
TJ1-MC__
Position loop
Demandedposition
Measuredposition
Profile generator
Followingerror
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MECfig. 30With
refereWith comm
StepThe ptrain apositi
SERVO
ME
SERVO = OFF
TJ1-ML__
Torque LoopML-II
Torque command
Torquecommand
m philosophy
WARE REFERENCE MANUAL
HATROLINK-II torque ATYPE=42 SERVO = ON, the torque loop is closed in the TJ2-MC64. The torque nce in the Servo Drive depends on the FE and the gain.
SERVO = OFF, the torque reference is sent directly via the T_REF and. 0x40000000 is the maximum torque of the servomotor.
per output ATYPE=43 osition profile is generated and the output from the system is a pulse nd direction signal. This is useful to control a motor via pulses or as a
on reference for another motion controller.
+
_
SERVO = OFF Position loop
Demandedposition
Measuredposition
Profile generator
Followingerror
TJ1-MC__
NoteTo monitor the torque in the servo in DRIVE_MONITOR, set DRIVE_CONTROL=11.
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Servfig. 31With
and inTJ2-M
fig. 32With read.be us
wingor
SpeedCommand
Encoder Signal
10V+_
TJ1-FL02 DRIVE
SERVO = OFF
ME
MeasuredPosition
TJ1-MC__ TJ1-FL02
m philosophy
WARE REFERENCE MANUAL
o axis ATYPE=44 SERVO = ON this is an axis with an analogue speed reference output cremental encoder feedback input. The position loop is closed in the C64 which sends the resulting speed reference to the axis.
SERVO = OFF, the position of the external incremental encoder is The analogue output can be set with BASIC commands only and can ed for general purposes.
FolloErr
DemandedPosition
MeasuredPosition
Position loop
+
_
TJ1-MC__
SERVO = OFF
Profile generator
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Encofig. 33The p
increma pos
AbsoWith absolTJ2-MWith encodonly aSee f
AbsoWith absolMC64With read.be usSee f
TJ1-FL02
m philosophy
WARE REFERENCE MANUAL
der output ATYPE=45osition profile is generated and the output from the system is an ental encoder pulse. This is useful to control a motor via pulses or as
ition reference for another motion controller.
lute Tamagawa encoder ATYPE=46 SERVO = ON, this is an axis with analogue speed reference output and ute Tamagawa encoder feedback. The position loop is closed in the C64 and the resulting speed reference is sent to the axis.
SERVO = OFF, the position of the external absolute Tamagawa er is read. The analogue output can be set with BASIC commands nd can be used for general purposes.
ig. 35 for reference.
lute EnDat encoder ATYPE=47SERVO = ON, this is an axis with analogue speed reference output and ute EnDat encoder feedback. The position loop is closed in the TJ2- and the resulting speed reference is sent to the axis.
SERVO = OFF, the position of the external absolute EnDat encoder is The analogue output can be set with BASIC commands only and can ed for general purposes. ig. 35 for reference.
AXIS 1ATYPE = 45
Profile generator
Demandedposition
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AbsoWith absoland tWith read.be usSee f
Inverfig. 34This t
the MFromservoUnlikprogr
The Srefresthat tperfo
SumThe fspeed/i
INVERTER
ME
TJ1-ML__
Speedcommand
DPRAMREFRESH EVERY 5ms
ML-IISpeed
commandSpeed Loop
SERVO = OFF
ATYP
40
40
41
m philosophy
WARE REFERENCE MANUAL
lute SSI encoder ATYPE=48SERVO = ON, this is an axis with analogue speed reference output and ute SSI encoder feedback. The position loop is closed in the TJ2-MC64 he resulting speed reference is sent to the axis.SERVO = OFF, the position of the external absolute SSI encoder is The analogue output can be set with BASIC commands only and can ed for general purposes. ig. 35 for reference.
ter axis ATYPE=49 ype allows Inverters (with built-in encoder interface) to be controlled on ECHATROLINK-II bus as servo axes. the controller point of view, Inverter axes are handled the same as axes in MECHATROLINK-II Speed Mode (ATYPE=41).e the other axis types, this Inverter axis must be defined ammatically with function 8 of the command INVERTER_COMMAND.
peed command to the Inverter and the feedback from the encoder is hed in the Inverter every 5 ms. This is a DPRAM limitation. This means
he use of the Inverter is similar to the use of a Servo Drive, but the rmance is lower.
mary of axis types and control modesollowing table lists the axis types and their recommended modes for control, position control and torque control.
+
_
TJ1-MC__
Position loop
Demandedposition
Measuredposition
Profile generator
Followingerror
SERVO = OFF
E SERVO Mode Comment
OFF Position(MECHATROLINK-II)
The position loop is closed in the Servo Drive. No new motion command is allowed.
ON Position(MECHATROLINK-II)
Recommended mode for position control with MECHATROLINK-II axes.
OFF Speed(MECHATROLINK-II)
Recommended mode for speed control with MECHATROLINK-II axes. Set the speed with S_REF.
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42
42
44, 4647, 48
44, 4647, 48
49
49
ATYP
m philosophy
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ON Position(MECHATROLINK-II)
The position loop is closed in Trajexia. This gives lower performance than closing the posi-tion loop in the Servo Drive.
OFF Torque(MECHATROLINK-II)
Recommended mode for torque control with MECHATROLINK-II axes. Set the torque with T_REF.
ON Position via torque (MECHATROLINK-II)
The position loop is closed in Trajexia. The out-put of the position loop is sent as the torque ref-erence to the Servo Drive.
, OFF Speed(Flexible Axis)
Recommended mode for speed control with Flexible Axis.
, ON Position(Flexible Axis)
The position loop is closed in Trajexia. Recom-mended mode for position control with Flexible Axis.
OFF Speed Inverter (with built-in encoder interface) control-led on the MECHATROLINK-II bus as a servo axis. Set the speed with S_REF.
ON Position Inverter (with built-in encoder interface) control-led on the MECHATROLINK-II bus as a servo axis. The position loop is closed in Trajexia.
E SERVO Mode Comment
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2.8fig. 35The m
BASIThe BThere• M
to• N
thA
• Pp
It is pproce
fig. 36WhenprocemotioIf all bBASIof a Pinstru
DEMANDPOSITION
1) AXIS(2)
UFFER
NTYPE
MTYPE
Waiting to be executed MOTION COMMAND
Currently executed MOTION COMMAND
AXIS BUFFER (one per axis)
Profile generator
r Axis 0
NTYPE MTYPE
WAITING EXECUTING
its own
r
r
r
r
r
r
ffer
Axis 1NTYPE MTYPE
Axis 2NTYPE MTYPE
Axis 3NTYPE MTYPE
NTYPE MTYPEAxis 15
Each Axis has its own 2 buffers: NTYPE & MTYPE
m philosophy
WARE REFERENCE MANUAL
Motion buffers otion buffer is a temporary store of the motion instruction from the
C program or PLC task to the profile generator.ASIC program continues while the instruction waits in the buffer. are three types of buffer:TYPE. The current movement that is being executed. MTYPE relates the axis and not to the process. TYPE. The new movement that waits for execution. NTYPE relates to e axis and not to the process. NTYPE is the first entry of the Look head buffer which size is defined by LIMIT_BUFFERED.rocess Buffer. The third buffered movement cannot be monitored. The rocess buffer relates to the process and not to the axis.
ossible to check if the process buffer is full by checking the PMOVE ss parameter.
a motion instruction is executed, the instruction is loaded into the ss buffer and distributed to the corresponding axis buffer in the next n sequence.uffers are full and an additional motion instruction is executed, the
C program stops execution until a process buffer is free for use. In case LC task the motion Function Block will signal that the motion ction cannot be loaded in the buffer.
.......
BASIC PROGRAM.......MOVE(-500).......MOVE(1000).......CONNECT(1,1)
BASIC PROGRAM.......MOVE(-500).......MOVE(1000).......CONNECT(1,1)
CONNECT(1,
PROCESS B
Process 1 Process Buffe
Each process has “Process Buffer”
Process BuffeProcess 2
Process 3 Process Buffe
Process BuffeProcess 4
Process 5 Process Buffe
Process BuffeProcess 6
Process 7 Process Buffe
Process 14 Program Bu
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fig. 37Exam
OVE -500
MOVE -500
MOVE -500
2.- A second movement is
loaded while the first one
is not finished.The new movement waits in the
second buffer.
3.- A third movement can
still be stored in the process buffer.If the basic program reaches
‘MOVE(200)’ it will wait.
1.- All buffers are empty
and a movement is
loaded. The movement
starts to execute.
5.- As the sent
movements are finished,
the buffer empties.OVE -500
MOVE 1000
DATUM (3)
OVE -500
MOVE 1000
DATUM (3)
E -500
MOVE 1000
DATUM (3) MOVE 200
E -500
MOVE 1000
DATUM (3) MOVE 200
6.- If no new movements
are executed, finally, the
buffer will become empty
and the profile generator
becomesinactive.
4.- The first movement has
finished. Thebuffer moves
by one position .
The next movement starts to
execute.
MOVE -500
MOVE 1000
MOVE -500
MOVE 1000
m philosophy
WARE REFERENCE MANUAL
ple of buffered instructions:
BASIC PROGRAM.......MOVE(-500).......MOVE(1000).......DATUM(3).......MOVE(200).......
- - - -
---------------------------------NTYPE IDLE---------------------------------MTYPE MOVE(-500)
BUFFER
M
BASIC PROGRAM.......MOVE(-500).......MOVE(1000).......DATUM(3).......MOVE(200).......
- - - ----------------------------------NTYPE MOVE(1000)---------------------------------MTYPE MOVE(-500)
BUFFER
BASIC PROGRAM.......MOVE(-500).......MOVE(1000).......DATUM(3).......MOVE(200).......
DATUM(3)---------------------------------NTYPE MOVE(1000)---------------------------------MTYPE MOVE(-500)
BUFFER
EXAMPLE:
BASIC PROGRAM.......MOVE(-500).......MOVE(1000).......DATUM(3).......MOVE(200).......
- - - - - ----------------------------------NTYPE MOVE(200)---------------------------------MTYPE DATUM(3)
BUFFER
M
BASIC PROGRAM.......MOVE(-500).......MOVE(1000).......DATUM(3).......MOVE(200).......
- - - - - ----------------------------------NTYPE MOVE(200)---------------------------------MTYPE DATUM(3)
BUFFER
M
BASIC PROGRAM.......MOVE(-500).......MOVE(1000).......DATUM(3).......MOVE(200).......
- - - - - ----------------------------------NTYPE IDLE---------------------------------MTYPE MOVE(200)
BUFFER
MOV
BASIC PROGRAM.......MOVE(-500).......MOVE(1000).......DATUM(3).......MOVE(200).......
- - - - - ----------------------------------NTYPE IDLE---------------------------------MTYPE MOVE(200)
BUFFER
MOV
BASIC PROGRAM.......MOVE(-500).......MOVE(1000).......DATUM(3).......MOVE(200).......
MOVE(200)---------------------------------NTYPE DATUM(3)---------------------------------MTYPE MOVE(1000)
BUFFER
BASIC PROGRAM.......MOVE(-500).......MOVE(1000).......DATUM(3).......MOVE(200).......
MOVE(200)---------------------------------NTYPE DATUM(3)---------------------------------MTYPE MOVE(1000)
BUFFER
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2.9.1
The irelatiosystereachWith Drivecomb
2.9.2
If a mvibrat
2.9.3
A memechsystefrequThe rsettin
m philosophy
WARE REFERENCE MANUAL
Mechanical system
Inertia ratio
nertia ratio is a stability criterion. The higher the intertia of the load in n to the intertia of the motor, the lower the gains you can set in your
m before you reach oscillation, and the lower the performance you can .a ratio of 1:30 for small Servo Drives and a ratio of 1:5 for big Servo s you can reach the maximum dynamic of the motor-Drive ination.
Rigidity
achine is more rigid and less elastic, you can set higher gains without ion, and you can reach higher dynamic and lower Following Error.
Resonant frequency
chanical system has at least one resonant frequency. If you excite your anical system to the resonant frequency, it starts oscillating. For motion ms, it is best to have mechanical systems with a very high resonant ency, that is, with low inertia and high rigidity.esonant frequency of the mechanical system is the limit for the gain gs.
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3.1fig. 1Traje
the e
Trajescalacontrcam, comm
Trajebus oor tormake
You cdrive axes,
The Tcontr
3.1.1
The m
DirecTrajePCs, and tmesstranspossi
CX-onerajexia Tools
PROFIBUS-DPMaster
DEVICENETMaster
CANopenMaster
are reference
WARE REFERENCE MANUAL
Hardware reference
Introductionxia is OMRON's motion platform that offers you the performance and ase of use of a dedicated motion system.
xia is a stand-alone modular system that allows maximum flexibility and bility. At the heart of Trajexia lies the TJ2 multi-tasking machine oller. Powered by a 64-bit processor, it can do motion tasks such as e-e-gearbox, registration control and interpolation, all via simple motion ands.
xia offers control of up to 64 axes over a MECHATROLINK-II motion r traditional analogue or pulse control with independent position, speed que control for every axis. And its powerful motion instruction set s programming intuitive and easy.
an select from a wide choice of best-in-class rotary, linear and direct-Servo systems as well as Inverters. The system is scalable up to 64 Inverters or I/O modules.
J2-MC64 also contains a IEC 61131-3 compliant soft PLC, capable of olling I/O and performing motion.
Trajexia High-Lights
ain high-lights of the trajexia system are as follows:
t connectivity via Ethernetxia's built-in Ethernet interface provides direct and fast connectivity to PLCs, HMIs and other devices while providing full access to the CPU o the Drives over a MECHATROLINK-II motion bus. It allows explicit aging over Ethernet and through MECHATROLINK-II to provide full parency down to the actuator level, and making remote access ble.
NS-series HMI
CJ-series PLCT
Ethernet
Digital I/O
Hostlink
MECHATROLINK-II
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KeepBy prcomp
SeriaA seror anembemach
MECThe MInversysteaccurmotio
TJ1-The Tpulseallow
DriveA widInverreliabthe sa
RemThe Iexpan
PROThe Pyour
are reference
WARE REFERENCE MANUAL
your know-how safeeventing access to the programs in the controller Trajexia guarantees lete protection and confidentiality for your valuable know-how.
l Port and Local I/Osial connector provides direct connectivity with any OMRON PLC, HMIs y other field device. 16 Inputs and 8 outputs are freely configurable dded I/Os in the controller to enable you to tailor Trajexia to your ine design.
HATROLINK-II MasterECHATROLINK-II master performs control of up to 64 Servo Drives,
ters or I/Os while allowing complete transparency across the whole m.MECHATROLINK-II offers the communication speed and time acy essential to guarantee perfect motion control of Servo Drives. The n cycle time is selectable between 0.5 ms, 1 ms or 2 ms.
FL02 (Flexible Axis Unit)J1-FL02 allows full control of two actuators via an analogue output or train. The module supports the main absolute encoder protocols ing the connection of an external encoder to the system.
s and Inverterse choice of rotary, linear and direct-drive Servo systems as well as ters are available to fit your needs in compactness, performance and ility. The Inverters connected to the MECHATROLINK-II are driven at me update cycle time as the Servo Drives.
ote I/Os/Os on the MECHATROLINK-II motion bus provide for system sion while keeping the devices under one motion bus.
FIBUS-DPROFIBUS-DP slave allows connectivity to the PROFIBUS network in
machine.
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DeviThe Dmach
CANThe Cmach
ModBoth be ab
3.1.2fig. 2One
Trajeinstrugearbmotiowhile
One The pare fu
One TrajeoscillThe Smotioup yo
are reference
WARE REFERENCE MANUAL
ceNeteviceNet slave allows connectivity to the DeviceNet network in your
ine.
openANopen master allows connectivity to the CANopen network in your ine.
busModbusRTU via serial and ModbusTCP via Ethernet are supported to le to connect to masters supporting the same interface.
Trajexia Studio and CX-Motion Pro
softwarexia's intuitive and easy programming tool, based on the Motion BASIC ction set, includes dedicated commands for linking axes, e-cams, e-oxes etc. Multi-tasking provides flexibility in application design. The n commands are "buffered" so the BASIC programs are executed motion movements are executed.
connectionarameters and functions inside the Drives on the MECHATROLINK-II lly accessible from the Ethernet connection.
minutexia Studio includes advanced debugging tools, including trace and oscope functions, to ensure efficient operation and minimum downtime.ervo Drives, Inverters and I/Os connected to the MECHATROLINK-II n bus are automatically identified and configured, allowing you to set ur system in minutes.
NoteTrajexia Studio and CX-Motion Pro are the same software.Trajexia Studio is supplied standalone where CX-Motion Pro is part of the CX-One automation suite.
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This H• T• T• A
T
are reference
WARE REFERENCE MANUAL
This manual
ardware Reference Manual gives the dedicated information for:he description, connections and use of the Trajexia unitshe description, connections and use of the MECHATROLINK-II slaves detailed philosophy of the system design to obtain the best results for rajexia
Hardw
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3.2.1fig. 3A Tra
• A• A• U• A
The eTJ2-M
A Tra• 0• 0• 0
(D• 0
1 2 3 4 5 6
1.
are reference
WARE REFERENCE MANUAL
All units
System installation
jexia system consists of these units: Power Supply Unit. TJ2-MC64 (Machine Controller Unit).p to 7 expansion units. TJ1-TER (Terminator Unit).
xpansion units (unit numbers 0-6) can be arranged in any order. The C64 autodetects all units.
jexia system with a TJ2-MC64 can include: to 4 TJ1-ML__ units (MECHATROLINK-II Master Unit). to 7 TJ1-FL02 units. or 1 TJ1-PRT (PROFIBUS-DP Slave Unit) or TJ1-DRT units eviceNet Slave Unit)1.
or 1 TJ1-CORT units (CANopen Master Unit).
-1Unit number: 0
Trajexia does not support both a TJ1-PRT and a TJ1-DRT unit in the same system.
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fig. 4The fA. PB. TC. TD. GE. GF. T
01234567
CN3
CN1
TERMON/OFF
WIRE2/4
CN2
MC16
OMRONMOTION CONTROLLER
RUN
8F
CN1
ML16
FCBA
D
are reference
WARE REFERENCE MANUAL
igure is an example of a simple configuration.ower supplyJ2-MC64.J1-ML__.-Series Servo Drive-Series Servo motorJ1-TER.
E
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2. D3. To
a4. D
fig. 65. P
A
01234567
CN1
TERMON/OFF
WIRE2/4
CN2
OLLER
are reference
WARE REFERENCE MANUAL
emove all the units from the packaging. Make sure all units are mplete.
o not remove the protection labels from the units. disconnect the TJ2-MC64 and the TJ1-TER, push the clips (A) on top
nd bottom of the TJ1-TER to the front.isconnect the TJ1-TER from the TJ2-MC64.
ush the clips (A) on top and bottom of all the units to the front.
01234567
CN3
CN1
TERMON/OFF
WIRE2/4
CN2
MC16
OMRONMOTION CONTROLLER
CN3
MC16
OMRONMOTION CONTR
A
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Revision 1.0
fig. 76. A
fig. 87. P
01234567
CN3
CN1
TERMON/OFF
WIRE2/4
CN2
MC16
OMRONMOTION CONTROLLER
CB
CN1
ERMN/OFF
IRE/4
CN2
A
are reference
WARE REFERENCE MANUAL
ttach the TJ2-MC64 (C) to the Power Supply Unit (B).
ush the clips (A) on top and bottom to the rear.
01234567
CN3
T
O
W
2
MC16
OMRONMOTION CONTROLLER
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Revision 1.0
fig. 98. R9. M
fig. 1010. P11. A
p1
12. P13. A
fr
RUN
8F
CN1
ML16
A
RUN
8F
CN1
ML16
D
are reference
WARE REFERENCE MANUAL
epeat the previous two steps for all other units.ake sure the last unit is the TJ1-TER.
ull down all the clips (D) on all units.ttach the Trajexia system to the DIN rail in an upright position to rovide proper cooling. The recommended DIN rail is of type PFP-00N2, PFP-100N or PFP-50N. ush all the clips (D) up on all units.fter you complete the wiring of the units, remove the protection labels om the units.
01234567
CN3
CN1
TERMON/OFF
WIRE2/4
CN2
MC16
OMRONMOTION CONTROLLER
01234567
CN3
CN1
TERMON/OFF
WIRE2/4
CN2
MC16
OMRONMOTION CONTROLLER
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Revision 1.0
fig. 1114. D••••
0 1 2 3 4 5 6 7
CN
3
CN
1
TE
RM
ON
/OF
F
WIR
E2/4
CN
2
MC
16
OM
RO
N
MOT
ION
CONT
ROLL
ER
RU
N
8F
CN
1
ML
16
01234567
CN3
CN1
TERM
ON/OFF
WIRE
2/4
CN2
MC16
OMRON
MOTION CONTROLLER
RUN
8F
CN1
ML16
are reference
WARE REFERENCE MANUAL
o not install the Trajexia units in one of these positions:Upside down.With the top side forward.With the bottom forward.Vertically.
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fig. 1215. Waa
3.2.2/i
Item
Ambi
Ambi
Ambi
Ambi
Atmo
Vibra
Shoc
Insula
Diele
Prote
Intern
are reference
WARE REFERENCE MANUAL
hen you design a cabinet for the units, make sure that the cabinet llows at least 20 mm of space around the units to provide sufficient irflow. We advise to allow at least 100 mm of space around the units.
Environmental and storage for all units
Specification
ent operating temperature 0 to 55°C
ent operating humidity 10 to 90% RH. (with no condensation)
ent storage temperature -20 to 70°C (excluding battery)
ent storage humidity 90% max. (with no condensation)
sphere No corrosive gases
tion resistance 10 to 57 Hz: (0.075 mm amplitude): 57 to 100 Hz: Acceleration: 9,8 m/s2, in X, Y and Z directions for 80 minutes
k resistance 147 m/s2, 3 times each X, Y and Z directions
tion resistance 20 MΩ
ctric strength 500 VAC
ctive structure IP20
ational standards CE, EN 61131-2, cULus, LloydsRoHS compliant
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Revision 1.0
3.2.3
The d
Trajefig. 13All m
70.3
9094
are reference
WARE REFERENCE MANUAL
Unit dimensions
imensions for the units of the Trajexia system are as follows:
xia machine controllereasurements are in mm.
62
65
71
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Revision 1.0
Trajefig. 14All m
70.3
90
94
are reference
WARE REFERENCE MANUAL
xia unitseasurements are in mm.
31
39.9
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Revision 1.0
Trajefig. 15All m
fig. 16The ithe m
3.2.4
To withese
2 29.731
90 94
70.30
81.60 to 89.0 mm
90
94
are reference
WARE REFERENCE MANUAL
xia systemeasurements are in mm.
nstallation depth of the Trajexia system is up to 90 mm, depending on odules that are mounted. Allow sufficient depth in the control cabinet.
Wire the I/O connectors
re the I/O connectors of the TJ2-MC64 and the TJ1-FL02 units, do steps:
6
65
45
PA202
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Revision 1.0
fig. 171. S2. To3. If
fe4. In5. In6. R7. M
Wirin/i
Cond/i
Item
Wire
Insert
Recoferrul
Stripp
Item
Clam
Wires
Wires
are reference
WARE REFERENCE MANUAL
trip the wires. make it easier to insert the wires, twist them.
necessary, crimp the plain (top) ferrules or the collared (bottom) rrules.sert the screwDrive into the inner (square) hole. Push firmly.sert the wire into the outer (circular) hole.emove the screwDrive.ake sure that there are no loose strands.
g specifications
uctor size
Specification
types 0.14−1.0 mm2
Solid, stranded or stranded with ferrule:• Crimp ferrules according to DIN46228/1• Crimp ferrules wit plastic collar according to DIN46228/4• With recommended tool Weidmüller PZ6
ion tool 2.5 mm flat-bladed screwDrive
mmended e types
WeidmüllerAEH H0,14/12AEH H0,25/12AEH H0,34/12
ing length 7 mm without ferrules (tolerance: +1 mm, −0 mm)10 mm with ferrules (tolerance: +1 mm, −0 mm)
Specification
ping range 0.08−1.0 mm2
without ferrule 0.5−1.0 mm2
with ferrule AEH H0,14/12, 0.13 mm2
AEH H0,25/12, 0.25 mm2
AEH H0,34/12, 0.34 mm2
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Revision 1.0
3.3
3.3.1
The Puse th
• C• C• C
3.3.2fig. 18Each
/iXXXX
POWER
L1AC100-240V
INPUTL2/N
NC
NC
A
B
C
D
E
F
Item
A
B
C
D
E
1.
F
are reference
WARE REFERENCE MANUAL
Power Supply Unit (PSU)
Introduction
SU supplies power to the other units in the Trajexia system. You can ree different types of Power Supply Unit with the Trajexia system:
J1W-PA202J1W-PA205RJ1W-PD025.
PSU Connections
Power Supply Unit has six terminals:
XGCJ1W-PA202 CJ1W-PA205R CJ1W-PD025
110 - 240 VAC input 110 - 240 VAC input 24 VDC input
110 - 240 VAC input 110 - 240 VAC input 0 V input
Line earth Line earth Line earth
Earth Earth Earth
N/C 1Wdog relay contact
Terminals E and F for the CJ1W-PA205R are relay contacts that close when Wdog is enabled. Refer to the BASIC Commands in the Program-ming manual.
N/C
N/C Wdog relay contact N/C
CautionAlways connect to a class-3 ground (to 100Ω or less) when install-ing the Units. Not connecting to a class-3 ground may result in electric shock.
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Eachyou c
3.3.3/i
PoweSuppUnit
CJ1W
CJ1W
CJ1W
are reference
WARE REFERENCE MANUAL
Power Supply Unit has one green LED (G). This LED comes on when onnect the Power Supply Unit to the power source.
PSU Specifications
CautionA ground of 100Ω or less must be installed when shorting the GR and LG terminals on the Power Supply Unit.Not connecting a ground of 100Ω or less may result in electric shock.
CautionTighten the screws of the power supply terminal block to the torque of 1.2 N·m. Loose screws can result in short-circuit, mal-function or fire.
rly
Inputvoltage
Maximum current consumption Outputpower5 V group 24 V group
-PA202 110 - 240 VAC 2.8 A 0.4 A 14 W
-PA205R 110 - 240 VAC 5.0 A 0.8 A 25 W
-PD025 24 VDC 5.0 A 0.8 A 25 W
CautionThe amount of current and power that can be supplied to the sys-tem is limited by the capacity of the Power Supply Unit. Refer to this table when designing your system so that the total current consumption of the units in the system does not exceed the maxi-mum current for each voltage group. The total power consumption must not exceed the maximum for the Power Supply Unit.
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Revision 1.0
3.3.4
• S• P• P
3.4
3.4.1
The TTJ2-Munits Progr
fig. 19The T/i
A
B
C
D
EFGH
Part
A
B
C
D
E
F
G
H
are reference
WARE REFERENCE MANUAL
PSU box contents
afety sheet.ower Supply Unit.rotection label attached to the top surface of the unit.
TJ2-MC64
Introduction
J2-MC64 is the heart of the Trajexia system. You can program the C64 with the BASIC programming language to control the expansion
and the Servo motors attached to the expansion units. Refer to the amming Manual.J2-MC64 has these visible parts:
Description
LED display
I/O LEDs 0 - 7
Battery
Ethernet connector
TERM ON/OFF switch
WIRE 2/4 switch
Serial connector
28-pin I/O connector
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Revision 1.0
3.4.2
The Lfig. 20/i
Inform
IP adnet m
IP ad
RUN
OFF
ERR
are reference
WARE REFERENCE MANUAL
LED Display
ED display shows the following information:
ation When
dress and sub-ask
Shows 3 times when you connect the Trajexia system to the power supply.
dress Shows 4 times when you connect an Ethernet cable to the Ethernet connector of the TJ2-MC64 and to a PC.
When the TJ2-MC64 operates a Servo Drive.
When the TJ2-MC64 does not operate a Servo Drive.
+ code When an error occurs in the Trajexia system.The code is the error code. Refer to troubleshooting chapter in the Programming Manual.
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Revision 1.0
3.4.3fig. 21The T
• O• O• O
The p
EtheThe EEtherused cableand naddreThe TEther
BASMakeDo no
EnviUTP systeenviroInstalgeneInstalexces
A
B
C
D
EFGH
are reference
WARE REFERENCE MANUAL
TJ2-MC64 Connections
J2-MC64 comes with these connectors:ne Ethernet connector, to connect to a PC or Ethernet network (D)ne serial connector (G). ne 28-pin I/O connector (H).
arts for the serial connector and the 28-pin connector are supplied.
rnet connector thernet connector is used to connect the TJ2-MC64 to a PC or
net network. The Ethernet connector is the only connection that can be to program the system. Use either a crossover or a Ethernet patch for this connection. If you connect the PC directly to the TJ2-MC64, ot via a hub or any other network device, the PC must have a fixed IP ss.J2-MC64 automatically detects when a cable is connected to the net connector.
IC installation precautions sure that the Ethernet system is to the IEEE Std 802.3 standard.t install the Ethernet system near a source of noise.
ronmental precautionscables are not shielded. In environments that are subject to noise use a m with shielded twisted-pair (STP) cable and hubs suitable for an FA nment.
l twisted-pair cables away from high-voltage lines and devices that rate noise.l twisted-pair cables in locations that are free of high humidity and sive dust and contaminates.
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Revision 1.0
Seriafig. 22The s
• R• R• R
/i
TERMSets of theserial/i
54321
Pin1
2
3
4
5
6
7
8
9
Commstand
RS42
RS42
are reference
WARE REFERENCE MANUAL
l connectorerial connector allows for three communication standards:S232.S422.S485.
ON/OFF Switchthe termination on/off of the RS422 / 485 serial connection. The setting TERM ON/OFF switch depends on the communication standard of the connection and the position of the TJ2-MC64 in the network:
9876
Communication ConnectionRS422/RS485 /Tx
RS232 Tx
RS232 Rx
N/C N/C
N/C N/C
RS422/RS485 /Rx
RS422/RS485 Tx
RS422/RS485 Rx
RS232 0 V
unication ard
Position of the TJ2-MC64 Setting of the TERM ON/OFF switch
2 or RS485 First or last Left (on)
2 or RS485 Not the first and not the last Right (off)
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Revision 1.0
WIREfig. 23The W
serial/i
A
B
C
D
EFGH
Comm
RS42
RS48
are reference
WARE REFERENCE MANUAL
2/4 SwitchIRE 2/4 switch sets the communication standard for the RS422/485
connection. To use one of the communication standards, do this:
unication standard How to select it
2 Set the WIRE 2/4 switch right
5 Set the WIRE 2/4 switch left
NoteIn RS485 mode, the transmit pair is connected to the receive pair.
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28-PThe 2B2L 3
fig. 24/i
LEDsThe IBASIThe tcomm/i
2
4
6
8
10
12
14
16
18
20
22
24
26
28
Pin
1
3
5
7
9
11
13
15
17
19
21
23
25
27
LED label
0
1
are reference
WARE REFERENCE MANUAL
in I/O connector 8 pin connector is a Weidmuller connector designation: .5/28 LH.
0 - 7/O LEDs reflect the activity of the input and outputs. You can use the C DISPLAY=n command to set the LEDs.able below lists the configuration for LEDs 0 - 7 and the DISPLAY=n and where n ranges from 0 to 7.
1
3
5
7
9
11
13
15
17
19
21
23
25
27
Connection Pin Connection
0 V input common 2 0 V input common
Input 0 4 Input 1
Input 2 6 Input 3
Input 4 8 Input 5
Input 6 10 Input 7
Input 8 12 Input 9
Input 10 14 Input 11
Input 12 16 Input 13
Input 14 18 Input 15
Output 8 20 Output 9
Output 10 22 Output 11
Output 12 24 Output 13
Output 14 26 Output 15
0 V output common 28 24V Power supply Input for the Outputs.
n=0 n=1 n=2 n=3 n=41 n=5 n=6 n=7
IN 0 IN 8 IN 16 IN 24 OUT 0 OUT 8 OUT 16 OUT 24
IN 1 IN 9 IN 17 IN 25 OUT 1 OUT 9 OUT 17 OUT 25
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Revision 1.0
For eactivi
Digitfig. 25The f
15) s/i
The tphysiMaximor 25the in
2
3
4
5
6
7
1.
LED label
TJ 1-MC 16
3
nput
common for Input circuits
1
nput
Item
Type
Maxim
Input
ON v
OFF
are reference
WARE REFERENCE MANUAL
xample, if you use the DISPLAY=1 command, LED 5 reflects the ty of the input in 13 (pin16) of the 28-pin I/O connector.
al inputs ollowing table and illustration details the digital input (Input 0 to Input pecifications for the I/O:
imings are dependant upon the MC64’s servo period, and include cal delays in the input circuit.
um response times of 1250 µs (for servo periods of 0.5 ms or 1.0 ms) 00 µs (for a servo period of 2.0 ms) are achieved between a change in put voltage and a corresponding change in the IN Parameter.
IN 2 IN 10 IN 18 IN 26 OUT 2 OUT 10 OUT 18 OUT 26
IN 3 IN 11 IN 19 IN 27 OUT 3 OUT 11 OUT 19 OUT 27
IN 4 IN 12 IN 20 IN 28 OUT 4 OUT 12 OUT 20 OUT 28
IN 5 IN 13 IN 21 IN 29 OUT 5 OUT 13 OUT 21 OUT 29
IN 6 IN 14 IN 22 IN 30 OUT 6 OUT 14 OUT 22 OUT 30
IN 7 IN 15 IN 23 IN 31 OUT 7 OUT 15 OUT 23 OUT 31
Outputs 0 to 7 are not physical outputs.
n=0 n=1 n=2 n=3 n=41 n=5 n=6 n=7
0V I
0V
External powersupply 24V
I
Specification
PNP/NPN
um voltage 24 VDC + 10%
current 5 mA at 24 VDC
oltage 14.4 VDC
voltage 5.0 VDC max.
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Revision 1.0
Digitfig. 26The f
speci/i
The tphysiMaxim0.5 mare achang
TJ 1-MC 16
Externalpowersupply24V
Load
2A Fuse24V output supply28
19 O8
27 0Vout
ircuits
Item
Type
Maxim
Curre
Max.
Prote
are reference
WARE REFERENCE MANUAL
al outputsollowing table and illustration details the digital output (O8 to O15) fications:
imings are dependant upon the MC64’s servo period, and include cal delays in the output circuit.
um response times of 250 µs on and 350 µs off (for servo periods of s or 1.0 ms) or 500 µs on and 600 µs off (for a servo period of 2.0 ms) chieved between a change in the OP parameter and a corresponding e in the digital output circuit.
Equivalentcircuit
To other output cInte
rnal
circ
uits
(ga
lvan
ical
lyis
olat
ed fr
om th
e sy
stem
)Specification
PNP
um voltage 24 VDC + 10%
nt capacity 100 mA each output (800 mA for a group of 8)
Voltage 24 VDC + 10%
ction Over current, Over temperature and 2A fuse on Common
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3.4.4fig. 27The b
storeit eveTo reto ensunit tocapacbacku
3.4.5/i
A
B
C
D
EFGH
Item
Powe
Total
Curre
Appro
Numb
Numb
Numb
Real
Servo
are reference
WARE REFERENCE MANUAL
Battery
ackup battery provides power to the RAM, where global variables are d, and real Time Clock when the power supply is off. You must replace ry five years. The part number of the backup battery is CJ1W-BAT01.place the battery the power must not be off for more than five minutes ure no backup memory loss. If the TJ2-MC64 has not been on, set the on for at least five minutes before you replace the battery else the itor that gives backup power to the memory is not fully changed and p memory may be lost before the new battery is inserted.
TJ2-MC64 Specification
Specification
r supply 5 VDC and 24 VDC (supplied by a Power Supply Unit)
power consumption 3.1 W
nt consumption 620 mA at 5 VDC
ximate weight 230 g
er of axes 64
er of Inverters and I/Os Up to 64 on MECHATROLINK-II
er of TJ1-ML__ units Up to 4
Time Clock Yes
period 0.25 ms, 0.5 ms, 1 ms or 2 ms
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Revision 1.0
Seria/i
Progr
Multi-
Digita
Meas
Availagram
Data
Savin
Savin
Comm
Firmw
ElectrEther
Ether
Ether
Item
Item
Electr
Conn
Baud
are reference
WARE REFERENCE MANUAL
l connectors 1 and 2
amming languages • BASIC-like motion language• IEC 61131-3 LD and ST
tasking Up to 22 BASIC programsUp to 16 PLC tasks
l I/O 16 digital inputs and 8 digital outputs, freely configurable
urement units User-definable
ble memory for user pro-s
8 MB
storage capacity Up to 32 MB Flash data storage
g program data • RAM and Flash-ROM memory backup• Battery backup
g program data on the PC Trajexia Studio software manages backups on the hard-disk of the PC
unication connectors • 1 Ethernet connection• 2 serial connections
are update Via Trajexia Studio / CX-Motion Pro software
ical characteristics of the net interface
Conforms to IEEE 802.3 (100BaseT)
net supported protocols • TELNET• FINS server and client• ModbusTCP slave
net connector RJ45
Specification
Specification
ical characteristics • PORT1: RS232C, non-isolated• PORT2: RS485/RS422A, isolated
ector SUB-D9 connector
rate 1200, 2400, 4800, 9600, 19200 and 38400 bps
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Revision 1.0
Trans
Trans
Trans
Trans
Trans
Galva
Comm
Flow
Termi
Maxim
Item
are reference
WARE REFERENCE MANUAL
mission format, databit length 7 or 8 bit
mission format, stop bit 1 or 2 bit
mission format, parity bit Even/odd/none
mission mode • RS232C: Point-to-point (1:1)• RS422/485: Point-to-multipoint (1:N)
mission protocol • Host link master protocol• Host link slave protocol• ModbusRTU slave protocol• ASCII general purpose
nic isolation RS422/485 connector only
unication buffers 254 bytes
control None
nator Yes, selected by switch
um cable length • RS232C: 15 m• RS422/485: 100 m
Specification
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Revision 1.0
3.4.6fig. 28The T
functilast u
are reference
WARE REFERENCE MANUAL
TJ1-TER
J1-TER makes sure that the internal data bus of the Trajexia system ons correctly. A Trajexia system must always contain a TJ1-TER as the nit.
Hardw
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Revision 1.0
3.4.7
• S• T• P• T• P• P• T
th• W
3.5
3.5.1
The Tdeter
fig. 29• S• In• I/
The T/i
Togetthe n• O• O
RUN
BF
CN1
A
BPart
A
B
are reference
WARE REFERENCE MANUAL
TJ2-MC64 box contents
afety sheet.J2-MC64 (battery included).rotection label attached to the top surface of the TJ2-MC64.J1-TER, attached to the TJ2-MC64.arts for a serial connector.arts for an I/O connector.wo metal DIN-rail clips, to prevent the Trajexia system from sliding off e rail.hite clip, to replace the yellow clip of the Power Supply Unit.
TJ1-ML__
Introduction
J1-ML__ controls MECHATROLINK-II devices in a cyclic and ministic way. MECHATROLINK-II slaves can be:ervo Drives.verters.Os.
J1-ML__ has these visible parts:
her the TJ1-ML__ and its devices form a serial network. The first unit in etwork is the TJ1-ML__. ne TJ1-ML16 can control 16 devices.ne TJ1-ML04 can control 4 devices.
ML16
Description
LED indicators
CN1 MECHATROLINK-II bus connector
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3.5.2/i
3.5.3fig. 30The M
conneMEC
The MMEC
Labe
run
BF
-
RUN
8F
ML16
CN1
A
are reference
WARE REFERENCE MANUAL
LEDs description
TJ1-ML__ connection
ECHATROLINK-II bus connector (A) fits a MECHATROLINK-II ctor. Use this connector to connect the TJ1-ML__ to a
HATROLINK-II network.
ECHATROLINK-II network must always be closed by the HATROLINK-II terminator.
l Status Description
off Start-up test failed. Unit not operationalOperation stopped. Fatal error
on Start-up test successful. Normal operation
off Normal operation
on A fault in the MECHATROLINK-II bus
Reserved
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Revision 1.0
Examfig. 31Exam
• 1• 1• 3• 1
dress43
xis 2 Axis 3 Axis 4
Address44
Address45
Terminator
Servo Driver
X1
6
78
9 0 1
23
45
X1
6
78
9 0 1
23
45
X1
6
78
9 0 1
23
45
are reference
WARE REFERENCE MANUAL
ple connections ple 1
x TJ2-MC64 x TJ1-ML__ x G-Series Servo Drive x MECHATROLINK-II terminator
Ad
A
Hardw
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Revision 1.0
fig. 32Exam• 1• 2• 1• 2
3
11
Axis 4
Axis 12
Axis 5
Axis 13
Axis 6
Axis 14
Axis 7
Axis 15
ss Address4D
Address4E
Address4F
Address50
Terminator
Servo Drive
ss Address45
Address46
Address47
Address48
Terminator
1
23
4
X1
6
78
9 0 1
23
45
X1
6
78
9 0 1
23
45
X1
6
78
9 0 1
23
45
X1
6
78
9 0 1
23
45
1
23
4
X1
6
78
9 0 1
23
45
X1
6
78
9 0 1
23
45
X1
6
78
9 0 1
23
45
X1
6
78
9 0 1
23
45
are reference
WARE REFERENCE MANUAL
ple 2 x TJ2-MC64 x TJ1-ML166 x G-Series Servo Drive x MECHATROLINK-II terminator
Address49
Axis 0
Axis 8
Axis 1
Axis 9
Axis 2
Axis 10
Axis
Axis
Address4A
Address4B
Addre4C
Address41
Address42
Address43
Addre44
X1
6
78
9 0 1
23
45
X1
6
78
9 0 1
23
45
X1
6
78
9 0 1
23
45
X
6
78
9 0 1
5
X1
6
78
9 0 1
23
45
X
6
78
9 0 1
5
X1
6
78
9 0 12
3
45
X1
6
78
9 0 1
23
45
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Revision 1.0
fig. 33The MInverExam• 1• 1• 1• 1• 3• 1
3.5.4/i
Address61
Address62
Address63
I/O Memory Allocations
I/O UNITSI/O Addresses are numbered 6x
(valid range 60 to 6F)I/O Address selected on DIP Switches
es
F)
Terminator
0 31 32 95 96 159 160 223 224
Item
Powe
Total
Curre
are reference
WARE REFERENCE MANUAL
ECHATROLINK-II Units can control different combinations of axes, ters and I/O units.ple 3
x TJ2-MC64 x TJ1-ML16 x G-Series Servo Drive x Inverter x I/O units x MECHATROLINK-II terminator
TJ1-ML__ specifications
Address41
Axis 0
Address21
INVERTERSAll Inverter Address
are numbered 2x(valid range 20 to 2
X1
6
78
9 0 1
23
45
Specification
TJ1-ML04 TJ1-ML16
r supply 5 VDC (supplied by the TJ2-MC64)
power consumption 1.0 W
nt consumption 200 mA at 5 VDC
Hardw
HARD 80
Revision 1.0
TJ1-/i
Appro
Numb
Contr
Electr
Comm
Trans
Servo
Transrepea
Name
Distriules
MECHcable
Item
are reference
WARE REFERENCE MANUAL
ML__ related devices
ximate weight 75 g
er of controlled devices 4 16
olled devices • G-Series and Accurax G5 Servo Drives• Sigma-II, Sigma-V and Junma-ML Servo Drives• I/Os• V7, F7 and G7 Inverters
ical characteristics Conforms to MECHATROLINK-II standard
unication connection 1 MECHATROLINK-II master connector
mission speed 10 Mbps
period 0.5 ms, 1 ms or 2 ms
mission distance without a ter
Up to 50 m
Remarks Model
buted I/O mod- MECHATROLINK-II SmartSlice coupler GRT1-ML2
64-point digital input and 64-point digital output (24 VDC sinking)
JEPMC-IO2310
64-point digital input and 64-point digital output (24 VDC sourcing)
JEPMC-IO2330
Analogue input: -10V to +10 V, 4 channels
JEPMC-AN2900
Analogue output: -10 V to +10 V, 2 channels
JEPMC-AN2910
ATROLINK-II s
0.5 meter JEPMC-W6003-A5
1 meters JEPMC-W6003-01
3 meters JEPMC-W6003-03
5 meters JEPMC-W6003-05
Specification
TJ1-ML04 TJ1-ML16
Hardw
HARD 81
Revision 1.0
3.5.5
MEC• S• T• P
3.5.6
The f• A• M• A
For m
MECHtermin
MECHinterfa
Name
are reference
WARE REFERENCE MANUAL
TJ1-ML__ box contents
HATROLINK-II Interface Unit box:afety sheet.J1-ML__.rotection label attached to the top surface of the unit.
Related BASIC commands
ollowing BASIC commands are related to the TJ1-ML__:TYPEECHATROLINKXIS_OFFSET
ore information, refer to the Trajexia Programming Manual.
10 meters JEPMC-W6003-10
20 meters JEPMC-W6003-20
30 meters JEPMC-W6003-30
ATROLINK-II ator
Terminating resistor JEPMC-W6022
ATROLINK-II ce unit
For Sigma-II series Servo Drives (firmware version 39 or later)
JUSP-NS115
For Varispeed V7 Inverter (For the sup-ported version details of the Inverter, con-tact your OMRON sales office).
SI-T/V7
For Varispeed F7, G7 Inverter (For the supported version details of the Inverter, contact your OMRON sales office).
SI-T
Remarks Model
Hardw
HARD 82
Revision 1.0
3.5.7
A METrajepositisendson thOtherrate.A SerWhenautomvalue
are reference
WARE REFERENCE MANUAL
MECHATROLINK-II Servo Drives
CHATROLINK-II Servo Drive is designed to do position control in xia. In every MECHATROLINK-II cycle, the TJ2-MC64 receives the on feedback from the Servo Drive via the TJ1-ML__. The TJ2-MC64 either the target position, speed or torque to the receiver, depending
e axis type. functionality of the Servo Drive is available but refreshed at slower
vo Drive is considered an axis by the TJ2-MC64. you connect a servo to the Trajexia, the parameter does not change atically so, depending on the application, you may have to change
s.
Hardw
HARD 83
Revision 1.0
3.5.8fig. 34You c
/i
LED /i
G
K
L
J
M
I
H
G
IM
P
COM
X10
32
10ADR
AC SERVO DRIVE
X1
6
78
9 0 1
23
45
LabeA
B
C
D
E
F
G
H
I
J
K
L
M
LEDCOM
are reference
WARE REFERENCE MANUAL
MECHATROLINK-II G-series Servo Drives
an also connect a G-series Servo Drive to a Trajexia system.
indicators
A
E
C
B
D
F
S
l Terminal/LED DescriptionSP, IM, G Analog monitor check pins
L1, L2, L3 Main-circuit power terminals
L1C, L2C Control-circuit power terminals
B1, B2, B3 External Regeneration Resistor connection terminals
U, V, W Servomotor connection terminals
CN2 Protective ground terminals
--- Display area
--- Rotary switches
COM MECHATROLINK-II communications status LED indicator
CN3 RS-232 communications connector
CN6A, CN6B MECHATROLINK-II communications connector
CN1 Control I/O connector
CN2 Encoder connector
DescriptionLit: MECHATROLINK-II communication in progressNot lit: No MECHATROLINK-II communication
Hardw
HARD 84
Revision 1.0
Addrfig. 35Set th
addreThe sactuaswitccorreA maDriveaxis nML__ExamTJ2-MFirst • N• A• A
Seco• N• A• A
MECHATROLINK-IIcommunicationsstatus LED indicator (COM)
Rotary switches for setting a node address
COM
X10
32
10ADR
AC SERVO DRIVER
X1
6
78
9 0 12
3
45
are reference
WARE REFERENCE MANUAL
ess settings (SW1)e address selector of the G-series Servo Drive to the required node ss by using the X1 (right) and X10 (left) rotary switches.etting range for the node address setting rotary switch is 1 to 31. The l station address used on the network will be the sum of the rotary h setting and the offset value of 40h. These node addresses spond to axis numbers 0 (node address = 1) to 30 (node address = 31). ximum of 31 different node addresses can be set. To support more s an offset can be added to map duplicated noded addresses to unique umbers. This offset (AXIS_OFFSET) needs to be specified per TJ1-. Please note that the node address per TJ1-ML__ needs to be unique.ple:C64 + 2 x TJ1-ML16 + 32 Drives (16 per TJ-ML16)
TJ1-ML16:ode address range: 1 to 16XIS_OFFSET SLOT(0) = 0ssigned axis numbers: 0 to 15
nd TJ1-ML16ode address range: 1 to 16XIS_OFFSET SLOT(1) = 16ssigned axis numbers: 16 to 31
7-segment LED (2 digits)
Analog monitor pinsSpeed monitorTorque monitorSignal ground
SP: IM: G:
G
IM
SP
WARNINGWhen using multiple TJ1-ML__ units, do not swap the MECHA-TROLINK-cables. This can result in different axis allocation. This can result in serious injury and/or significant damage.
NoteThe node address is only loaded once when the control power supply is turned ON. Changes made after turning the power ON will not be applied until the power is turned ON next time. Do not change the rotary switch setting after turning the power ON.If the rotary switch setting is not between 1 and 31, a node address setting error (alarm code 82) will occur.
Hardw
HARD 85
Revision 1.0
7-segfig. 36The d
Whendisplaparamwarni
9k0. 0k0.
upply
All OFF
All ON (approx. 0.6 s)
[nA] (Node Address) (approx. 0.6 s)
Rotary switch setting (for MSD = 0, LSD = 3) (Time set by the Power ON Address Display Duration Setting (Pn006))
lay (Pn001) is set to 0)>
Warning code (2 s) Normal Display (approx. 4 s)
lay)
Alternates between warning code (hex) and normal display (Below is an example for overload)
<Warning Display>
Warning Issued Warning Clearedeared
ervo OFF
[- -] + right dot ON
[00] + right dot ON
ain Power Supply OFF Network Not Established
[- -]
are reference
WARE REFERENCE MANUAL
ment LEDisplay of the 7-segment LED on the front panel is shown below.
the power is turned ON, the node address set with the rotary switch is yed, followed by the display content set by the Default Display (Pn001) eter. When an alarm occurs, the alarm code will be displayed. When a
ng occurs, the warning code will be displayed.
8.8.
nkak
k3k
1k6k
-k-k
-k-.
0k0.
Turn ON Control Power S
<Node Address Display>
<Normal Display (when the Default Disp
Main Power Supply ON and Network Established
Servo ON
Alarm Issued
<Alarm Display>Alarm code flashes in decimal disp(Below is an example for overload
Alarm Cl
S
Mor
Hardw
HARD 86
Revision 1.0
CN1 fig. 37The t
/i
20
22
24
12 to 24-VDC Power Supply
Input19
21
23
25
27
29
31
33
35
26
28
30
32
34
36
POTForward Drive Prohibit Input
NOT
DEC
IN0
Origin Proximity Input
OUTM2General-purpose
Output 2
BAT Backup Battery Input
BATCOMAlarm Output
xternal Latch Signal 3
Reverse Drive Prohibit Input
ExternalGeneral-purpose
Input 0
orward Torque Limit Input
xternal Latch Signal 1
*
*
*
*
IN2External
General-purpose Input2
*
*
OUTM2COMGeneral-purpose
Output 2
OUTM3General-purpose
Output 3OUTM3COM General-purpose
Output 3Backup Battery
Input
OUTM1COMGeneral-purpose
Output1
OUTM1General-purpose
Output 1
*
*
*
Pin
1
2
3
4
5
6
7
8
19 to
21
22
23
11 to
9 to 1
27 to
34
33
17 to
24 to
are reference
WARE REFERENCE MANUAL
I/O Signal connectorable below shows the pin layout for the I/O signal connector (CN1).
2
4
6
8
10
12
14
16
18
Emergency Stop Input
+24VIN1
3
5
7
9
11
13
15
17
IN1
EXT3
Reverse Torque Limit Input
STOP
ALMCOM Alarm Output
/ALM
NCL
PCL
E
F
ExternalGeneral-purpose
Input 1
EXT2External Latch
Signal 2EXT1 E
*
*
*
*
I/O Code Signal name
Input +24VIN 12 to 24-VDC Power Supply Input
Input STOP Emergency Stop Input
Input EXT3 External Latch Signal 3
Input EXT2 External Latch Signal 2
Input EXT1 External Latch Signal 1
Input IN1 External general-purpose Input 1
Input PCL Forward Torque Limit Input
Input NCL Reverse Torque Limit Input
20 Input POT Forward Drive Prohibit Input
NOT Reverse Drive Prohibit Input
Input DEC Origin Proximity Input
Input IN0 External general-purpose Input 0
Input IN2 External general-purpose Input 2
14 Input --- Spare inputs. Do not connect anything to these inputs.
0 Input --- Spare inputs. Do not connect anything to these inputs.
28 Input --- Spare inputs. Do not connect anything to these inputs.
Input BAT BackupBattery InputInput BATCOM
18 Input --- Spare inputs. Do not connect anything to these inputs.
26 Input --- Spare inputs. Do not connect anything to these inputs.
Hardw
HARD 87
Revision 1.0
MECfig. 38Conn
the CconneTJ1-Mnext Mtermi
15
16
29
30
31
32
36
35
Shell
Pin
L2 Ln
Termination resistor
are reference
WARE REFERENCE MANUAL
HATROLINK-II connectors (CN6A & CN6B)ect the G-series Servo Drive to the MECHATROLINK-II network using N6A and CN6B connectors. Use one of the MECHATROLINK-II ctors to connect to the previous MECHATROLINK-II device or the L__. Use the other MECHATROLINK-II connector to connect to the ECHATROLINK-II device, or to connect a MECHATROLINK-II
nator.
Output /ALM Alarm Output
Output ALMCOM
Output OUTM2 General-purposeOutput 2 (READY)Output OUTM2COM
Output OUTM3 General-purposeOutput 3 (CLIM)Output OUTM3COM
Output OUTM1 General-purposeOutput 1 (BKIR)Output OUTM1COM
--- --- FG
I/O Code Signal name
0123456789A
BCDEF
MC Unit
L1
NoteCable length between nodes (L1, L2, ... Ln) should be 0.5 m or longer.Total cable length should be L1 + L2 + ... + Ln = 50 m max.
Hardw
HARD 88
Revision 1.0
CN2 The t/i
CNAThe t/i
Pin1
2
3
4
5
6
Shell
Pin1
2
3
4
5
are reference
WARE REFERENCE MANUAL
encoder input connectorable below shows the pin layout for the encoder connector.
power supply connectorable below shows the pin layout for the CNA power supply connector.
Signal NameE5V Encoder power supply +5 V
E0V Encoder power supply GND
BAT+ Battery +
BAT- Battery -
PS+ Encoder +phase S input
PS- Encoder -phase S input
FG Shield ground
Signal NameL1 Main circuit
power supply inputL2
L3
L1C Control circuitpower supply inputL2C
Hardw
HARD 89
Revision 1.0
CNBThe t/i
RelaThe fseries• A• A• A• A• D• D• D• D• D• D• D• D• D
For m
Pin1
2
3
4
5
6
7
8
are reference
WARE REFERENCE MANUAL
servo motor connectorable below shows the pin layout for the CNB servo motor connector.
ted BASIC commandsollowing BASIC commands are related to the MECHATROLINK-II G- Servo Drives:
TYPEXISXIS_ENABLEXISSTATUSRIVE_ALARMRIVE_CLEARRIVE_CONTROLRIVE_INPUTSRIVE_MONITORRIVE_READRIVE_RESETRIVE_STATUSRIVE_WRITE
ore information, refer to the Trajexia Programming Manual.
Signal NameB1 External Regeneration Resistor
connection terminalsB2
B3
U Servomotorconnectionterminals
V
W
Frame ground
Hardw
HARD 90
Revision 1.0
3.5.9fig. 39You c
/i
LabeA
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
are reference
WARE REFERENCE MANUAL
MECHATROLINK-II Accurax G5 Servo Drives
an also connect an Accurax G5 Servo Drive to a Trajexia system.
l Terminal/LED Description--- Display area
CN5 Analog monitor check pins
L1, L2, L3 Main-circuit power terminals
L1C, L2C Control-circuit power terminals
CHARGE Charge lamp
B1, B2, B3 External Regeneration Resistor connection terminals
U, V, W Servomotor connection terminals
--- Protective ground terminals
COMM MECHATROLINK-II communications status LED indicator
--- Rotary switches
CN6A, CN6B MECHATROLINK-II communications connector
CN7 USB connector
CN8 Connector for safety function devices
CN1 Control I/O connector
CN4 Full-closed encoder connector
CN2 Encoder connector
Hardw
HARD 91
Revision 1.0
MECThe tcondi/i
LED Not li
Green
Green
Red F
Red L
are reference
WARE REFERENCE MANUAL
HATROLINK-II Communications Status LED Indicatorable below shows the LED indication status and the corresponding tions of the communications.
status Communications statust No communication is established.
Flash Asynchronous communications is established.
Light Synchronous communications is established.
lash A clearable error occurred in MECHATROLINK-II communications.• Communications error (Err83.0)• Transmission cycle error (Err84.0)• SSYNC_SET error (Err84.4)• Watchdog data error (Err86.0)• Transmission cycle setting error (Err90.0)• CONNECT error (Err90.1)• SYNC command error (Err91.0)
ight A non-clearable error occurred in MECHATROLINK-II communica-tions.• Node address setting error (Err82.0)• SYNC process error (Err84.3)
NoteIf any of communication related error occurs while an error that is not related to MECHATROLINK-II communications happens, the MECHATROLINK-II Communications Status LED Indicator follows the corresponding communications status as shown above.
Hardw
HARD 92
Revision 1.0
Addrfig. 40Set th
addreThe sactuaswitcA maDriveaxis nML__ExamTJ2-MFirst • N• A• A
Seco• N• A• A
MECHATROLINK-II communicationsstatus LED indicator (COMM)
Rotary switches fornode address setting
ADRCOMM
are reference
WARE REFERENCE MANUAL
ess settings (SW1)e address selector of the Accurax G5 Servo Drive to the required node ss by using the X1 (right) and X10 (left) rotary switches.etting range for the node address setting rotary switch is 1 to 31. The l station address used on the network will be the sum of the rotary h setting and the offset value of 40h.ximum of 31 different node addresses can be set. To support more s an offset can be added to map duplicated noded addresses to unique umbers. This offset (AXIS_OFFSET) needs to be specified per TJ1-. Please note that the node address per TJ1-ML__ needs to be unique.ple:C64 + 2 x TJ1-ML16 + 32 Drives (16 per TJ-ML16)
TJ1-ML16:ode address range: 1 to 16XIS_OFFSET SLOT(0) = 0ssigned axis numbers: 0 to 15
nd TJ1-ML16ode address range: 1 to 16XIS_OFFSET SLOT(1) = 16ssigned axis numbers: 16 to 31
Connector forAnalog Monitor
7-segment LEDindicator (2-digit)
WARNINGWhen using multiple TJ1-ML__ units, do not swap the MECHA-TROLINK-cables. This can result in different axis allocation. This can result in serious injury and/or significant damage.
NoteThe node address set by the rotary switch is read only once when the control power is turned on. Any changes made by the rotary switches after the power-on are not reflected to the Controller.Such changes become effective only after the subsequent power-on following to a power-off. Do not change the rotary switch setting after the power-on.
Hardw
HARD 93
Revision 1.0
are reference
WARE REFERENCE MANUAL
NoteThe settable range for a node address is between 1 and 31. The node address used over the network is the value obtained by add-ing the offset 40h to the rotary switch set value. If any value over or under the range is set, the Node address setting error (Err82.0) occurs.
Hardw
HARD 94
Revision 1.0
7-segfig. 41The 7
Whenrotaryon therror indica
ccurs, the alarm code is not shown. Instead, "St" flashes.
Warning occurs Warning resolved
ain power is OFF and the networkommunication is not established.
ervo-OFF
[− −]
Fully unlit
Fully lit (for approx. 0.6 s)
[nA] (Node Address) (for approx. 0.6 s)
Rotary switch setting (This example is the casewhen the MSD is set to 0 and the LSD is to 3.)(Displays for the period set on Address DisplayTime Setting at Power-On (Pn701).)
[− −]+Right dot lights
[00]+Right dot lights
ared
Warning code(for 2 s)
Normal indication(for approx 4 s)
Indication (Pn700) is set to 0.)>
ashes.<Warning display>The warning code hex and the normalindication show alternatively. (E.g. overload)
are reference
WARE REFERENCE MANUAL
ment LED-segment LED indicator is on the front panel. the power is turned on, it shows the node address that is set by the switches. Then the indication changes in accordance with the setting
e Default Display (Pn700). If any alarming error occurs, it indicates the number (Errxxx) as the alarm code. If any warning situation occurs, it tes the warning number as the warning code.
*1. When the Safety input error (Err30.0) o
Control power on
Main power is ONand the networkcommunicationis established.
Mc
Servo-ON S
Alarm occurs Alarm cle
<Alarm display> *1
<Normal display (When the Initial State
<Node address display>
The alarm code in a decimal number fl(E.g. overload)
Hardw
HARD 95
Revision 1.0
CN1 fig. 42The t
/i14
16
18
20
22
24
26
15
17
19
21
23
25
*
BAT
BATGND
OUTM2
*
GND
OUTM2COM
*
*
*
*
*
*
General-purposeOutput 2 Common
General-purposeutput 1 Common
Absolute encoder backup
battery input
Absolute encoder backup
battery input
12 to 24-VDC power
supply input
General-purposeOutput 2
Alarm OutputCommon
eneral-purposenput 5
eneral-purposeInput 7
Signal Ground
eneral-purposeInput 3
Pin
6
5
7
8
9
10
11
12
13
3
4
1
2
25
26
14
15
16
17 to
Shell
are reference
WARE REFERENCE MANUAL
I/O Signal connectorable below shows the pin layout for the I/O signal connector (CN1).
1
3
5
7
9
11
13
2
4
6
8
10
12
IN2
IN1
OUTM1
ALMCOM
/ALM
IN8
IN3
IN4
IN5
IN6
IN7
OUTM1COM
General-purposeInput 2
General-purposeOutput 1
O
+24 VIN
Alarm Output
General-purposeInput 8
General-purposeInput 4
G
General-purposeInput 6
G
General-purposeInput 1
G
I/O Code Signal name
Input +24 VIN 12 to 24-VDC Power Supply Input
Input IN1 General-purpose Input 1
Input IN2 General-purpose Input 2
Input IN3 General-purpose Input 3
Input IN4 General-purpose Input 4
Input IN5 General-purpose Input 5
Input IN6 General-purpose Input 6
Input IN7 General-purpose Input 7
Input IN8 General-purpose Input 8
Output /ALM Alarm output
Output ALMCOM
Output OUTM1 General-purposeOutput 1Output OUTM1COM
Output OUTM2 General-purposeOutput 2Output OUTM2COM
--- BAT BackupBattery Input--- BATGND
--- GND Signal ground
24 Input --- Spare inputs. Do not connect anything to these inputs.
--- --- FG
Hardw
HARD 96
Revision 1.0
MECfig. 43Conn
usingconneTJ1-Mnext Mtermi
L2 Ln
Termination resistor
are reference
WARE REFERENCE MANUAL
HATROLINK-II connectors (CN6A & CN6B)ect the Accurax G5 Servo Drive to the MECHATROLINK-II network the CN6A and CN6B connectors. Use one of the MECHATROLINK-II ctors to connect to the previous MECHATROLINK-II device or the L__. Use the other MECHATROLINK-II connector to connect to the ECHATROLINK-II device, or to connect a MECHATROLINK-II
nator.
0123456789AB
CDEF
MC Unit
L1
NoteCable length between nodes (L1, L2, ... Ln) should be 0.5 m or longer.Total cable length should be L1 + L2 + ... + Ln = 50 m max.
Hardw
HARD 97
Revision 1.0
CN2 The t/i
CN4 The t/i
Pin1
2
3
4
5
6
Shell
Pin1
2
3
4
5
6
7
8
9
10
Shell
are reference
WARE REFERENCE MANUAL
Encoder input connectorable below shows the pin layout for the encoder connector.
External encoder connectorable below shows the pin layout for the external encoder connector.
Signal NameE5V Encoder power supply +5 V
E0V Encoder power supply GND
BAT+ Battery +
BAT- Battery -
PS+ Encoder +phase S input
PS- Encoder -phase S input
FG Shield ground
Signal NameE5V Encoder power supply +5 V
E0V Encoder power supply GND
PS+ Encoder +phase S input
PS- Encoder -phase S input
EXA+ Encoder +phase A input
EXA- Encoder -phase A input
EXB+ Encoder +phase B input
EXB- Encoder -phase B input
EXZ+ Encoder +phase Z input
EXZ- Encoder -phase Z input
FG Shield ground
Hardw
HARD 98
Revision 1.0
CN5 The t/i
CN7 The t/i
CN8 The t/i
Pin1
2
3
4
5
6
Pin1
2
3
4
5
Pin1
2
3
4
5
6
7
8
are reference
WARE REFERENCE MANUAL
Monitor connectorable below shows the pin layout for the CN5 monitor connector.
USB Connectorable below shows the pin layout for the CN7 USB connector.
Safety connectorable below shows the pin layout for the CN8 safety connector.
Signal NameAM1 Analog monitor output 1
AM2 Analog monitor output 2
GND Analog monitor ground
--- Reserved: do not connect.
--- Reserved: do not connect.
--- Reserved: do not connect.
Signal NameVBUS
USB signal terminalD+
D-
--- Reserved: do not connect.
SENGND Signal ground
Signal Name--- Reserved: do not connect.
--- Reserved: do not connect.
SF1- Safety input 1
SF1+
SF2- Safety input 2
SF2+
EDM- EDM output
EDM+
Hardw
HARD 99
Revision 1.0
Shell
Pin
are reference
WARE REFERENCE MANUAL
FG Shield ground
Signal Name
Hardw
HARD 100
Revision 1.0
CNAThe t/i
CNBThe t/i
RelaThe fAccu• A• A• A• A• D• D• D• D
Pin1
2
3
4
5
Pin1
2
3
4
5
6
7
8
are reference
WARE REFERENCE MANUAL
Power supply connectorable below shows the pin layout for the CNA power supply connector.
Servo motor connectorable below shows the pin layout for the CNB servo motor connector.
ted BASIC commandsollowing BASIC commands are related to the MECHATROLINK-II rax G5 Servo Drives:TYPEXISXIS_ENABLEXISSTATUSRIVE_ALARMRIVE_CLEARRIVE_CONTROLRIVE_INPUTS
Signal NameL1 Main circuit
power supply inputL2
L3
L1C Control circuitpower supply inputL2C
Signal NameB1 External Regeneration Resistor
connection terminalsB2
B3
U Servomotorconnectionterminals
V
W
Frame ground
Hardw
HARD 101
Revision 1.0
• D• D• D• D• D
For m
3.5.1
You c• S
in• S• Ju
For d
are reference
WARE REFERENCE MANUAL
RIVE_MONITORRIVE_READRIVE_RESETRIVE_STATUSRIVE_WRITE
ore information, refer to the Trajexia Programming Manual.
0 Yaskawa MECHATROLINK-II Servo Drives
an also connect the following Yaskawa Servo Drives:igma-II series Servo Drive with a JUSP-NS115 MECHATROLINK-II terface unitigma-V series Servo Drivenma series Servo Drive
etails please refer to the manuals of these Drives.
Hardw
HARD 102
Revision 1.0
3.5.1fig. 44A V7
speedinduc
The iA. LB. MC. OD. CE. DF. RG. GH. C
B
F D
C
E
are reference
WARE REFERENCE MANUAL
1 MECHATROLINK-II Inverter V7
Inverter with a MECHATROLINK-II interface is designed to make and torque control (if the Inverter supports this feature) of an AC
tion motor. No position control is supported via MECHATROLINK-II.
llustration shows the external appearance of the SI-T/V7 Unit.EDodular plug (CN10)ptional connector (CN1)ommunications connector (CN2)ipswitchotary switchround terminalommunications connector (CN2)
H G
A
Hardw
HARD 103
Revision 1.0
LED fig. 45The L
MECA. RB. TC. RD. E
/i
DC
Name
RUN
ERR
TX
RX
are reference
WARE REFERENCE MANUAL
indicators ED indicators indicate the status of the communications of the
HATROLINK-II and the SI-T/V7 Unit.unXXRR
BA
Display Explanation
Color Status
Green Lit Normal operation
- Not lit Communications CPU stopped, resetting hardware, RAM check error, DPRAM check error, station address setting error or Inverter model code error
Red Lit Watchdog timeout error, communications error or reset-ting hardware
Red Flashing ROM check error (once)*, RAM check error (twice)*, DPRAM check error (3 times)*, communications ASIC self-diagnosis error (4 times)*, ASIC RAM check error (5 times)*, station address setting error (6 times)*, Inverter model code error (7 times)**: indicates the number of flashes
- Not lit No communication error or self-diagnosis error
Green Lit Sending data
- Not lit Sending of data stopped, hardware reset
Green Lit Searching for receiving carrier
- Not lit No receiving carrier found, hardware reset
Hardw
HARD 104
Revision 1.0
DipsThe f
fig. 46/i
RotaThe f
fig. 47/i
/i
2 3 4
OFF
Name
Baud
Data
Statioaddre
Maint
1.
43
21
7
65
8
B
A 9
F
E
0
Labe
S2
S1-3
off
off
off
are reference
WARE REFERENCE MANUAL
witch ollowing table shows the dipswitch settings of the SI-T/V7 Unit.
ry switchollowing table shows the rotary switch settings of the SI-T/V7 Unit.
1
Label Status Function
rate S1-1 on 10 Mbps (MECHATROLINK-II)
length S1-2 on 32-byte data transmission (MECHATROLINK-II)
n ss
S1-3 off Set the 10th digit of the station number to 2. Invalid if the maximum number of units including the S2 of the rotary switch is 20.
on Set the 10th digit of the station number to 3. Invalid if the maximum number of units including the S2 of the rotary switch is 3F.
enance S1-4 off Normally off1
For maintenance. Always leave this switch off.
on Not used
CD
l Status Function Factory setting
0 to F Set the 1st digit of the station number. Invalid if the maximum number of units including the S1-3 is 20 or 3F.
1
S2 Station number S1-3 S2 Station number
0 Fault on 0 30
1 21 on 1 31
2 22 on 2 32
Hardw
HARD 105
Revision 1.0
To usto ma• N• N
Chec
RelaThe fInver• IN• IN• IN
For m
off
off
off
off
off
off
off
off
off
off
off
off
off
S1-3
are reference
WARE REFERENCE MANUAL
e the V7 Inverter with the MECHATROLINK-II interface it is necessary ke the following settings in the Inverter:3=3 Sequence via MECHATROLINK-II4=9 Reference via MECHATROLINK-II
k the manual for details about the V7 Inverter.
ted BASIC commandsollowing BASIC commands are related to the MECHATROLINK-II ters V7 series:VERTER_COMMANDVERTER_READVERTER_WRITE
ore information, refer to the Trajexia Programming Manual.
3 23 on 3 33
4 24 on 4 34
5 25 on 5 35
6 26 on 6 36
7 27 on 7 37
8 28 on 8 38
9 29 on 9 39
A 2A on A 3A
B 2B on B 3B
C 2C on C 3C
D 2D on D 3D
E 2E on E 3E
F 2F on F Fault
S2 Station number S1-3 S2 Station number
Hardw
HARD 106
Revision 1.0
3.5.1fig. 48The F
to maAC inII.
By dean Incomminform
The iA. SB. CC. 3D. OE. 2F. 4
A
are reference
WARE REFERENCE MANUAL
2 MECHATROLINK-II Inverter F7 and G7
7 and G7 Inverters with a MECHATROLINK-II interface are designed ke speed and torque control (if the Inverter supports this feature) of an duction motor. No position control is supported via MECHATROLINK-
fault an Inverter is not considered an axis by the TJ2-MC64. To control verter as a servo axis, this axis must be defined with function 8 of the and INVERTER_COMMAND. Refer to section 2.7.4 for more ation
llustration shows the installation of the SI-T card.I-T Cardontrol terminalCN: Option D connectorption CN (To secure option C or D)CN: Option C connectorCN: Option A connector
D
F
E
C
B
Hardw
HARD 107
Revision 1.0
fig. 49The iA. LB. RC. DD. CE. CF. T
LED The LMEC
/i
A
C
B
D
Name
RUN
are reference
WARE REFERENCE MANUAL
llustration shows the external appearance of the SI-T Card.EDotary switchipswitchommunications connectorode No.ype
indicatorsED indicators indicate the status of the communications of the
HATROLINK-II and the SI-T Card.
F
E
Display Explanation
Color Status
Green Lit Normal operation
- Not lit Communication CPU stopped, resetting hardware, RAM check error, DPRAM check error, station address setting error or Inverter model code error
Hardw
HARD 108
Revision 1.0
Dipsfig. 50The f
/i
ERR
TX
RX
Name
2 3 4
OFF
Name
Baud
Data
Statioaddre
Maint
1.
are reference
WARE REFERENCE MANUAL
witchollowing table shows the dipswitch settings of the SI-T/V7 Unit.
Red Lit Watchdog timeout error, communication error, diagnosis error or resetting hardware
Red Flashing ROM check error (once)*, RAM check error (twice)*, DPRAM check error (3 times)*, communications ASIC self-diagnosis error (4 times)*, ASIC RAM check error (5 times)*, station address setting error (6 times)*, Inverter model code error (7 times)**: indicates the number of flashes
- Not lit No communication error or self-diagnosis error
Green Lit Sending data
- Not lit Sending of data stopped, hardware reset
Green Lit Searching for receiving carrier
- Not lit No receiving carrier found, hardware reset
Display Explanation
Color Status
1
Label Status Function
rate S1-1 on 10 Mbps (MECHATROLINK-II)
length S1-2 on 32-byte data transmission (MECHATROLINK-II)
n ss
S1-3 off Set the 10th digit of the station number to 2. Invalid if the maximum number of units including the S2 of the rotary switch is 20.
on Set the 10th digit of the station number to 3. Invalid if the maximum number of units including the S2 of the rotary switch is 3F.
enance S1-4 off Normally off1
For maintenance. Always leave this switch off.
on Not used
Hardw
HARD 109
Revision 1.0
RotaThe f
fig. 51/i
Switc/i
43
21
7
65
8
A 9
F
E
0
Labe
S2
S1-3
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
are reference
WARE REFERENCE MANUAL
ry switchollowing table shows the rotary switch settings of the SI-T/V7 Unit.
h Setting and Station Number:
BC
D
l Status Function Factory set-ting
0 to F Set the 1st digit of the station number X0H-XFH. Invalid if the maximum number of units including the S1-3 is 20 or 3F.
1
S2 Station number S1-3 S2 Station number
0 Fault on 0 30
1 21 on 1 31
2 22 on 2 32
3 23 on 3 33
4 24 on 4 34
5 25 on 5 35
6 26 on 6 36
7 27 on 7 37
8 28 on 8 38
9 29 on 9 39
A 2A on A 3A
B 2B on B 3B
C 2C on C 3C
D 2D on D 3D
E 2E on E 3E
F 2F on F Fault
Hardw
HARD 110
Revision 1.0
To usneces• B• B
Chec
RelaThe fInver• A• IN• IN• IN
For m
3.5.1
The Fand tMEC
fig. 52/i
C
AB
Term
A
B
C
D
E
F
are reference
WARE REFERENCE MANUAL
e the F7 or G7 Inverter with the MECHATROLINK-II interface it is sary to make the following settings in the Inverter:
1-01=3 Sequence via MECHATROLINK-II1-02=3 Reference via MECHATROLINK-II
k the corresponding manual for details about the F7 or G7 Inverter.
ted BASIC commandsollowing BASIC commands are related to the MECHATROLINK-II ters F7 and G7 series:TYPE (ATYPE=49) VERTER_COMMANDVERTER_READVERTER_WRITE
ore information, refer to the Trajexia Programming Manual.
3 MECHATROLINK-II repeater
NY-REP2000 is a MECHATROLINK-II repeater. It extends the range he maximum number of MECHATROLINK-II devices in the HATROLINK-II network.
DE
F
inal/LED Label Description
TX1 CN1 communication indicator
TX2 CN2 communication indicator
POWER Power indicator
SW Dipswitch
CN1 & CN2 MECHATROLINK-II connectors
CN3 Power supply connector
Hardw
HARD 111
Revision 1.0
LED /i
MECUse orepeaTJ1-MextenBoth
PowConn(CN3
fig. 53The t/i
DipsThe d
LED
POW
TX1
TX2
3
2
1
Pin
1
2
3
are reference
WARE REFERENCE MANUAL
indicators
HATROLINK-II connectorsne MECHATROLINK-II connector (CN1 or CN2) to connect the ter to the master-side network, i.e. the part of the network that had the L__. Use the other connector to connect the repeater to the network
sion.connectors have a built-in terminator.
er supply connectorect an external 24 VDC power supply to the power supply connector ).able below gives the pin layout for the power supply connector.
witch settings (SW)ipswitch is for future use. Set all the pins to OFF.
Description
ER Lit: Power onNot lit: No power
Lit: Communication via CN1Not lit: No communication via CN1
Lit: Communication via CN2Not lit: No communication via CN2
Signal Description
FG Frame ground
0 V 0 VDC input
+24 V 24 VDC input
Hardw
HARD 112
Revision 1.0
Systfig. 54The m
in theMEC/i
The t• T• T
Termtermi
15 16
REP2000
CN1 CN2
B C
ANetw
1.
Maste
Exten
are reference
WARE REFERENCE MANUAL
em configurationaximum number of MECHATROLINK-II devices that you can connect
MECHATROLINK-II network with a repeater is set by the HATROLINK-II cable length.
otal number of MECHATROLINK-II devices is set by the TJ1-ML__:he TJ1-ML04 can have up to 4 MECHATROLINK-II devices.he TJ1-ML16 can have up to 16 MECHATROLINK-II devices.
inate the last MECHATROLINK-II device with a MECHATROLINK-II nator (A).
1
TJ1-ML16
ork part MECHATROLINK-IIcable length
Maximum number ofMECHATROLINK-II devices1
The repeater itself is included in the maximum number of MECHATRO-LINK-II devices.
r-side (B) Max. 30 m 16
Max. 50 m 15
sion (C) Max. 30 m 16
Max. 50 m 15
Hardw
HARD 113
Revision 1.0
3.6
3.6.1
The GbetweMECMECrefer
fig. 55/i
Unit fig. 56/i
1234
SW2SW2
ONON
+V+V
-V-V
+V+V
-V-V
UNITUNIT
I/OI/O
DC24VDC24VINPUTINPUT
REGS
NC
ADR
BACK
1
2
3
4
RUN
ALARM
ML COM
TS
UNIT PWR
I/O PWR
1-ML2
A
B
C
D
Labe
A
B
C
D
E
F
G
H
ON1
2
3
4
RE GS
NC
ADR
B ACK
Dipsw
REGS
NC
are reference
WARE REFERENCE MANUAL
GRT1-ML2
Introduction
RT1-ML2 SmartSlice Communication Unit controls data exchange en a TJ2-MC64 Machine Controller Unit (via a connected TJ1-ML__
HATROLINK-II Master Unit) and SmartSlice I/O Units over a HATROLINK-II network. For more information on SmartSlice I/O Units, to the GRT1 Series SmartSlice I/O Units Operation Manual (W455).
dipswitches
SW1SW1
CN2CN2
CN1CN1A/BA/B
OMRON GRT
87
6
54
3
2 1 0 F
ED
CB
A9
G
H
F
E
l Description
LED indicators
Unit dipswitches
Unit power supply terminals
I/O power supply terminals
MECHATROLINK-II connectors
Shielding terminal
Rotary switch
Communication dipswitches
itch Function Setting Description
Create/enable registration table
ON Registered table is enabled
OFF Registered table is disabled
OFF to ON1 Register I/O unit table
ON to OFF1 Clear registered I/O unit table
N/A OFF Not used, always set to OFF
Hardw
HARD 114
Revision 1.0
fig. 57
The f
ADR
BACK
1.2.3.
Dipsw
OF F ON
1 s 1 s
operation starts after DIP switch 4 is N to OF F to ON within 3 seconds.
are reference
WARE REFERENCE MANUAL
actory setting of all dipswitches is OFF.
Automatic restore
OFF to ON When the SmartSlice I/O Units are replaced, the parameter data that was backed up with the BACK dipswitch is automatically restored2
OFF Automatic restore disabled
Backup trigger ON to OFF to ON in 3 s3
Parameter data of all connected Smart-Slice I/O Units is backed up2
When the unit power is on.When dipswitch 1 is set to ON.The setting of dipswitch 4 (BACK) is given in figure 57.
itch Function Setting Description
ON
1 s
T he backup turned from O
CautionThe Backup and Restore functionality is available in the GRT1-ML2. However, the backed up and restored parameters cannot be accessed via MECHATROLINK-II communication.
Note
• It is recommended to do a registration of the SmartSlice I/O Units (see the Trajexia Programming Manual).
• It is recommended to set dipswitches 1, 3 and 4 on after this registration.
Hardw
HARD 115
Revision 1.0
LED fig. 58/i
RUN
ALARM
ML COM
TS
UNIT PWR
I/O PWR
LED
RUN
ALAR
ML C
are reference
WARE REFERENCE MANUAL
indicators
Description Color Status Meaning
Unit status Green Not lit • Startup test failed, unit not opera-tional
• Operation stopped due to a fatal error
Lit Initialization successful, unit is in nor-mal operation
M Unit error Red Not lit Unit is in normal operation
Flashing A startup error has occurred
Lit Unit is in alarm state, or a fatal error has occurred
OM MECHATRO-LINK-II com-munication
Green Not lit No MECHATROLINK-II communication
Lit MECHATROLINK-II communication active
Hardw
HARD 116
Revision 1.0
TS
UNITPWR
I/O P
LED
are reference
WARE REFERENCE MANUAL
SmartSlice I/O system com-munication status
N/A Not Lit • No power supply• Communication with SmartSlice I/
O Unit has not started • Overcurrent detected
Green Flashing(every second)
SmartSlice I/O Unit added to the sys-tem
Flashing(every 0.5 second)
Backup/Restore function operating:• Restoring settings to SmartSlice I/
O Unit, backup function operating• Downloading SmartSlice I/O Unit
settings
Lit Communication with SmartSlice I/O Unit established
Red Flashing Non-fatal communication error occurred.• Communication timeout• Verification error occurred with
registered table• Different model unit detected after
SmartSlice I/O Unit replacement
Lit Fatal communication error occurred.
Lit for 2 s Failure occurred while restoring set-tings to I/O unit or downloading I/O unit settings
Green Not Lit No power supply to the unit(All LEDs are off)
Lit Power supply to the unit
WR Green Not Lit No power supply to the SmartSlice I/O (No output from the SmartSlice I/O Units, even when they are in operation)
Lit Power supply to the SmartSlice I/O
Description Color Status Meaning
Hardw
HARD 117
Revision 1.0
Com/i
Dipsw
1
2
1.
3
2.
4
are reference
WARE REFERENCE MANUAL
munication dipswitches
Note
• When the power of the Trajexia system is turned on, the TJ2-MC64 executes its startup sequence before it initializes the MECHATROLINK-II bus. During this startup sequence, the ML COM LED is off.
• When the TJ2-MC64 initializes the MECHATROLINK-II bus with the command MECHATROLINK(unit,0), the ML COM LED goes on.
• When the GRT1-ML2 loses the MECHATROLINK-II communi-cation with the master, or when the command MECHATROLINK(unit,1) is executed, the ML COM LED goes off.
itch Function Setting Description
MECHATROLINK-IIaddress range
ON 70 hex − 7F hex
OFF 60 hex − 6F hex
MECHATROLINK-IIbus speed
OFF 10 Mbps1
Trajexia only supports 10 Mbps bus speed. Therefore always set dipswitch 2 to OFF.
Frame size OFF 32 bytes2
Trajexia only supports 32-byte communication. Therefore always set dipswitch 3 to OFF.
HOLD/CLEAR ON HOLD: All outputs hold their values when communication is lost
OFF CLEAR: All outputs become 0 when communication is lost
Hardw
HARD 118
Revision 1.0
RotaThe rthe Gfrom To se1. T
2. Toro/i
Dipsw
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
are reference
WARE REFERENCE MANUAL
ry switchotary switch (SW1) sets the MECHATROLINK-II address that identifies RT1-ML2 in the MECHATROLINK-II network. The settings range is 0 hex to F hex.t the MECHATROLINK-II address of the GRT1-ML2, do these steps:urn off the Unit power supply of the GRT1-ML2.
set the address of the unit, set communication dipswitch 1 and the tary switch as given in the table below.
NoteThe address of the GRT1-ML2 is read only at power on. Setting the new address when the power is on has no effect.
itch 1 Rotaryswitch
Address Dipswitch 1 Rotaryswitch
Address
0 60 hex ON 0 70
1 61 hex ON 1 71
2 62 hex ON 2 72
3 63 hex ON 3 73
4 64 hex ON 4 74
5 65 hex ON 5 75
6 66 hex ON 6 76
7 67 hex ON 7 77
8 68 hex ON 8 78
9 69 hex ON 9 79
A 6A hex ON A 7A
B 6B hex ON B 7B
C 6C hex ON C 7C
D 6D hex ON D 7D
E 6E hex ON E 7E
Hardw
HARD 119
Revision 1.0
3. T
Powfig. 59The G
/i
OFF
Dipsw
UNIT
+V
-V
+V
-V
DC24VINPUT
I/O
DC
DC
Labe
A
B
are reference
WARE REFERENCE MANUAL
urn the power on.
er supply connectorRT1-ML2 has 2 24 VDC power supply terminals:
F 6F hex ON F 7F
NoteMake sure that the address is unique in the MECHATROLINK-II network. If two or more units have the same MECHATROLINK-II address, they cannot be initialized properly.
NoteTo make the MECHATROLINK-II address of the unit valid, do one of these steps:• Restart the TJ2-MC64.• Execute the command MECHATROLINK(unit,0).
itch 1 Rotaryswitch
Address Dipswitch 1 Rotaryswitch
Address
A 24 V
24 VB
l Power supply terminal Description
Unit power supplyterminal
Power supply to the internal circuits of the GRT1-ML2 and to the internal circuits of the connected SmartSlice I/O Units (through the SmartSlice bus)
External I/O powersupply terminal
Power supply to the external I/Os connected to the SmartSlice I/O Units
NoteThe unit power supply and the external I/O power supply are not transferred through the GCN2-100 Turnback cable. The GRT1-TBR units have the same power supply terminals as the GRT1-ML2.
Hardw
HARD 120
Revision 1.0
3.6.2/i
Item
Inst
alla
tion
U
M
I
P
C
D
W
Env
ironm
ent
Ap
Ah
S
V
S
D
Cas
E
are reference
WARE REFERENCE MANUAL
Specifications
Specification
nit type SmartSlice GRT1 series
odel GRT1-ML2
nstallation position On a DIN rail
ower supply 24 VDC +10% −15% (20.4 to 26.4 VDC)
urrent consumption 110 mA typical at 24 VDC
imensions (W × H × D) 58 × 80 × 70 mm
eight 130 g
mbient operating tem-erature
−10 to 55°C (no icing or condensation)
mbient operating umidity
25% to 85% Relative humidity
torage temperature −20 to 65°C (no icing or condensation)
ibration resistance 10 to 57 Hz, 0.7 mm amplitude57 to 150 Hz, acceleration: 49 m/s2
hock resistance 150 m/s2
ielectric strength 500 VAC (between isolated circuits)
onformance to EMC nd electrical safety tandards
EN61131-2:2003
nclosure rating IP20
Hardw
HARD 121
Revision 1.0
SuppThe GSmar/i
Sm
artS
lice
I/O
NS
B
Cl
Ct
T
Sn
B
E
ME
CH
ATR
OLI
NK
-II B
D
Func
4 NPN
4 PNP
8 NPN
8 PNP
4 NPN
Item
are reference
WARE REFERENCE MANUAL
orted SmartSlice I/O UnitsRT1-ML2, in combination with the Trajexia system, supports these
tSlice I/O Units.
umber of connectable martSlice I/O Units
64 Units max.Connected directly to the GRT1-ML2 or via Turnback exten-sion units
aud rate 3 Mbps
ommunication signal evel
RS485
ommunication dis-ance
SmartSlice I/O Units: 64 Units coupled (about 2 m max.)Turnback cable: 2 m max. (2 cables, 1 m each)
urnback cable Length 1 m max., up to 2 cables can be connected
martSlice I/O Unit con-ections
Building-block style configuration with slide connectors (Units connect with Turnback cables).
aseblock power supply Voltage: 24 VDCCurrent: 4 A max.
vent messaging Supported
aud rate 10 Mbps (MECHATROLINK-II)
ata length 17-byte and 32-byte data transmission
tion Specification Model
inputs 24 VDC, 6 mA, 3-wire connection GRT1-ID4
inputs 24 VDC, 6 mA, 3-wire connection GRT1-ID4-1
inputs 24 VDC, 4 mA, 1-wire connection + 4xG GRT1-ID8
inputs 24 VDC, 4 mA, 1-wire connection + 4xV GRT1-ID8-1
outputs 24 VDC, 500 mA, 2-wire connection GRT1-OD4
Specification
Hardw
HARD 122
Revision 1.0
4 PNP
4 PNPcircui
8 NPN
8 PNP
8 PNPcircui
2 rela
2 anavoltag
2 ana
2 ana
Func
are reference
WARE REFERENCE MANUAL
outputs 24 VDC, 500 mA, 2-wire connection GRT1-OD4-1
outputs with short-t protection
24 VDC, 500 mA, 3-wire connection GRT1-OD4G-1
outputs 24 VDC, 500 mA, 1-wire connection + 4xV
GRT1-OD8
outputs 24 VDC, 500 mA, 1-wire connection + 4xG
GRT1-OD8-1
outputs with short-t protection
24 VDC, 500 mA, 1-wire connection + 4xG
GRT1-OD8G-1
y outputs 240 VAC, 2A, normally-open contacts GRT1-ROS2
log inputs, current/e
10 V, 0-10 V, 0-5 V, 1-5 V, 0-20 mA, 4-20 mA
GRT1-AD2
log outputs, voltage 10 V, 0-10 V, 0-5 V, 1-5 V GRT1-DA2V
log outputs, current 0-20 mA, 4-20 mA GRT1-DA2C
tion Specification Model
Hardw
HARD 123
Revision 1.0
DimeThe e
fig. 60
3.6.3
Follow• B
oe
• MU
0 F
ED
CB
A987
6
54
3
2 1
1234
SW1SW1 SW2SW2
CN2CN2
CN1CN1A/BA/B
ONON
+V+V
-V-V
+V+V
-V-V
UNITUNIT
I/OI/O
DC24VDC24VINPUTINPUT
REGS
NC
ADR
BACK
1
2
3
4
RUN
ALARM
ML COM
TS
UNIT PWR
I/O PWR
OMRON GRT1-ML2
17.1
36.8
58 2.4
16.2
35.5
83.5
2.9
2.9
54
are reference
WARE REFERENCE MANUAL
nsionsxternal dimensions are in mm.
Installation
these rules when installing the GRT1-ML2:efore installing the GRT1-ML2 or connect or disconnect cables, switch ff the power of the Trajexia system, the SmartSlice I/O Units and the xternal I/Os.ake sure that the power supplies of the GRT1-ML2, the SmartSlice I/O nits and the external I/Os are correctly connected.
28.8
26.3
61.2
69.71.5
11.9
Hardw
HARD 124
Revision 1.0
• Ph
• It• In
infro
• ToD
Connfig. 61Conn
• A• S
See tinformEnd U
WirinThe Ghave To deThe mblock
RUN
ALARM
ML COM
TS
UNIT PWR
I/O PWR
ON
+V
-V
+V
-V
UNIT
I/O
DC24V
INPUT
REGS
NC
ADR
BACK
1
2
3
4
are reference
WARE REFERENCE MANUAL
rovide separate conduits or ducts for the I/O lines to prevent noise from igh-tension lines or power lines. is possible to connect up to 64 SmartSlice I/O Units to 1 GRT1-ML2.stall the GRT1-ML2 and the SmartSlice I/O Units on a DIN rail. To stall a GRT1-ML2 on the DIN rail, press it onto the DIN track from the ont, and press the unit firmly until it clicks. Check that all DIN rail sliders f the unit are locked onto the DIN rail. remove the GRT1-ML2 from the DIN rail, release the sliders from the
IN rail with a screwDrive, and pull the unit straight from the DIN rail.
ectionsect the first SmartSlice I/O Unit to the GRT1-ML2:lign the sides of the GRT1-ML2 and the SmartSlice I/O Unit.lide the SmartSlice I/O Unit to the rear until it clicks onto the DIN rail.
he GRT1 Series SmartSlice I/O Units Operation Manual for more ation on connecting additional SmartSlice I/O Units, Turnback Units, nits and end plates.
gRT1-ML2 has 2 power supply terminals. Both power supply terminals
screwless clamping-type connections.termine the power supply requirements, do the steps below.aximum power consumption for SmartSlice I/O Units is 80 W per
.
CN2
SW1SW2
CN1
A/B
GRT1-ML2
CautionDo not touch the connectors on the side of GRT1-ML2 and the SmartSlice I/O Units.
Hardw
HARD 125
Revision 1.0
1. CtoOU
2. If(Gco
3. CT
The m1. C
coU(W
2. Ifseap
The f
are reference
WARE REFERENCE MANUAL
alculate the power consumption of all SmartSlice I/O Units connected the GRT1-ML2. Refer to the GRT1 Series SmartSlice I/O Units peration Manual (W455) for the power value for each SmartSlice I/O nit. the power consumption exceeds 80 W, mount a Right Turnback Unit RT1-TBR) on the SmartSlice I/O Unit at the point where the power nsumption is less than 80 W.
onnect the 24 VDC unit power supply to the Left Turnback Unit (GRT1-BL).
aximum I/O current consumption is 4 A.alculate the total current consumption used by all external I/Os of the nnected SmartSlice I/O Units (including other units like Turnback
nits). Refer to the GRT1 Series SmartSlice I/O Units Operation Manual 455) for the current value for each SmartSlice I/O Unit.
the current consumption exceeds 4 A or if you want to provide parate systems for inputs and outputs, divide the SmartSlice I/O Units
t the desired point with a GRT1-PD_(-1) I/O Power Supply Unit and rovide a separate external I/O power supply.
igure gives a wiring example.
NoteIt is also possible to provide a separate external I/O power supply at a Left Turnback Unit (GRT1-TBL).
NoteMake sure the power supply is isolated.
NoteThe GCN2-100 Turnback cable does not supply power.
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fig. 63To remprecis
It is rewith oincrea42.4 Reco• S• S
It is re1.25 Strip (stran8 to 1
I/O (AD)
I/O (AD)
I/O (OUT )
I/O (OUT )
I/O (OUT )
I/O (OUT )
I/O (OUT )
(-1) I/O Power Supply Unit
E nd Unit
T urnback cable
GRT 1-T B R Right T urnback Unit
max. 80 W
max. 80 W
Precis ion screwdriver
Release button
are reference
WARE REFERENCE MANUAL
pply power to the units and the I/O devices, connect the power supply to the power supply terminals of the GRT1-ML2. If the wire ends have rminals, just insert the pin terminals in the power supply terminals.
ove the wires, press the release button above the terminal hole with a ion screwDrive, and pull out the wire.
commended to use a SELV (Safety Extra Low Voltage) power supply ver-current protection. A SELV power supply has redundant or sed insulation between the I/O, an output voltage of 30 V rms and a
V peak or maximum of 60 VDC.mmended power supplies are:82K-01524 (OMRON)8TS-06024 (OMRON).
commended to use wires with a gauge of 20 AWG to 16 AWG (0.5 to mm2).the wire between 7 and 10 mm of insulation at the ends of the wires ded or solid wire), or use pin terminals with a pin (conductor) length of 0 mm.
I/O (AD)
I/O (IN)
I/O (IN)
I/O (AD)
I/O (AD)
I/Opowersupply
GRT 1-PD_
GRT 1 - ML2
Power supply(24 VDC)
I/Opowersupply
I/Opowersupply
GRT 1-T B L Left T urnback Unit
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• Wd
• B-
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3.6.4
It is pwhenI/O UTo re1. T
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are reference
WARE REFERENCE MANUAL
ace
place the unit, follow these rules:urn off the power before replacing the unit. This includes the power to ll master and slave units in the network.ake sure that the new unit is not damaged. a poor connection is the probable cause of any malfunctioning, do ese steps:
Clean the connectors with a clean, soft cloth and industrial-grade alcohol.Remove any lint or threads left from the cloth.Install the unit again.
hen returning a damaged unit to the OMRON dealer, include a detailed amage report with the unit.efore reconnecting the new unit, do these steps:
Set the MECHATROLINK-II station address to the same address as the old unit.If the table registration function was used for the old unit, create a new registration table for the new unit. See the Trajexia Programming Manual.
Online replacement
ossible to replace SmartSlice I/O Units connected to a GRT1-ML2 the power is on. The I/O communication continues while a SmartSlice nit is removed and replaced.place a SmartSlice I/O Unit online, do these steps:urn off all power supplies of the SmartSlice I/O Unit. This is the I/O ower supply, plus possible external power supplies to the terminal block or example, a Relay Output Unit).elease the locks on the front of the unit and remove the terminal block. o not remove the wiring.
CautionThe GRT1-ML2 is a unit that is part of a network. If the GRT1-ML2 is damaged, it effects the whole network. Make sure that a dam-aged GRT1-ML2 is repaired immediately.
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si• O• If
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re
Whenreporback,detecbeforrepla1. E
b2. R3. E
e
3.6.5
The fGRT1• M
For m
are reference
WARE REFERENCE MANUAL
emove the main block of the unit. Replace it with a new SmartSlice I/O nit of the same type.ttach the new unit to the system. Close the locks on the front of the unit.urn on the power supplies to the unit.
replacing a SmartSlice I/O Unit online, note the following things:hen a unit is removed from the I/O communication, the withdrawn flag
f the unit is set on and the TS LED on the GRT1-ML2 flashes red. I/O power supply of the unit is not turned off, there can be false output gnals, false input signals and electrical shocks.nly replace one SmartSlice I/O Unit at a time. a unit is replaced with a different type of unit, there can be unexpected utputs and the restore operation can be incomplete. the base block has faults or damage, turn off the power supply and place the entire unit.
an online replacement is performed, the status word of the GRT1-ML2 ts an error (missing I/O Unit). When the I/O Unit is replaced or put the status word changes to 8000 hex, but the error has already been ted by the TJ2-MC64. To avoid this, it is necessary to mask the errors e the online replacement is performed. To perform the online cement do the following:xecute MECHATROLINK(unit,37,station_addr, 0). This masks all its, including errors, in the GRT1-ML2 status word.eplace the I/O Unit.xecute MECHATROLINK(unit,37,station_addr, $4000). This sets the rror mask to its default value.
Related BASIC commands
ollowing BASIC commands are related to the MECHATROLINK-II -ML2 module:ECHATROLINK
ore information, refer to the Trajexia Programming Manual.
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3.7.2/i
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3210 9 876
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H
B A
B
D
C
Part
A
B and
D
Labe
run
ERC
ERH
are reference
WARE REFERENCE MANUAL
TJ1-PRT
Introduction
J1-PRT is an interface between the Trajexia system and a PROFIBUS rk.J1-PRT has these visible parts.
LEDs description
Description
LEDs
C Node number selectors
PROFIBUS connector
l Status Description
off Start-up test failed. Unit not operationalOperation stopped. Fatal error
on Start-up test successful. Normal operation
off Normal operation
flashing Start-up error
on Fatal error in programError occurred while Reading or Writing error log
off Normal operation
flashing I/O-size not configured
on Error detected in communication with controller
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You cPRT. The ulowerselecthe laProgr
COM
BF
Labe
are reference
WARE REFERENCE MANUAL
Node number selectors
an use the node number selectors to assign a node number to the TJ1-This node number identifies the TJ1-PRT in the PROFIBUS network.pper node number selector sets the tens of the node number. The node number selector sets the units of the node number. Both tors range from 0 to 9. To set a selector to n, turn the arrow to point to bel n. Refer to the chapter, Communication Protocols in the amming Manual.
off No PROFIBUS data exchange communication
on I/O data exchange on PROFIBUS is active
off No PROFIBUS bus communication errors
flashing Parameter values sent by the PROFIBUS master unit are invalid. I/O data exchange is not possible.
on No PROFIBUS communication is detected by the unit
l Status Description
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54321
Pin
1
2
3
4
5
6
7
8
9
Item
Powe
Powe
Curre
Appro
Electr
Comm
Trans
Node
I/O si
Galva
are reference
WARE REFERENCE MANUAL
TJ1-PRT Connections
TJ1-PRT Specifications
9876
Signal Description
Shield Connected to the metal shell
N/A N/A
B-line Data signal
RTS Direction control signal for repeaters
DGND Data 0 Volts
VP Power output for the termination, 5 V, 10 mA
N/A N/A
A-line Data signal
N/A N/A
Specification
r supply 5 VDC (supplied by the TJ2-MC64)
r consumption 0.8 W
nt consumption 150 mA at 5 VDC
ximate weight 100 g
ical characteristics Conforms to PROFIBUS-DP standard EN50170 (DP-V0)
unication connector 1 PROFIBUS-DP slave connector
mission speed 9.6, 19.2, 45.45, 93.75, 187.5, 500, 1500, 3000, 6000 and 12000 Kbps
numbers 0 to 99
ze 0 to 122 words (16-bit), configurable, for both directions
nic isolation Yes
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are reference
WARE REFERENCE MANUAL
TJ1-PRT unit box contents
RT box:afety sheet.J1-PRT.rotection label attached to the top surface of the unit.
Applicable BASIC commands
ollowing BASIC commands are applicable for the TJ1-PRT:ROFIBUS
ore information, refer to the Trajexia Programming Manual.
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3.8.2/i
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3210 9 876
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V-
CAN L
DRAIN
CAN H
V+
A
B
D
C
Part
A
B and
D
Labe
RUN
ERC
ERH
NOK
are reference
WARE REFERENCE MANUAL
TJ1-DRT
Introduction
J1-DRT is an interface between the Trajexia system and a DeviceNet rk.
LEDs description
Description
LEDs
C Node number selectors
DeviceNet connector
l Status Description
off Start-up test failed. Unit not operationalOperation stopped. Fatal error
on Start-up test successful. Normal operation
off Normal operation
flashing Start-up error
on Fatal error in programError occurred while Reading or Writing error log
off Normal operation
flashing I/O-size not configured
on Error detected in communication with controller
off Baud rate not detected or node address duplication check not completed.
flashing Slave not allocated to a DeviceNet master.
on Slave is on-line and allocated to a DeviceNet master.
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Labe
are reference
WARE REFERENCE MANUAL
Node number selectors
an use the node number selectors to assign a node number to the TJ1-This node number identifies the TJ1-DRT in the DeviceNet network.pper node number selector sets the tens of the node number. The node number selector sets the units of the node number. Both tors range from 0 to 9. To set a selector to n, turn the arrow to point to bel n. Refer to the chapter, Communication Protocols in the amming Manual.
eviceNet node numbers range from 0 to 63. If you select a node er with the node number selectors that exceeds this range, you will t the node number that is set by software. The nodes that enable are settings are 64 to 99.
off No network error detected.
flashing Connection time-out detected for I/O connection with the Device-Net master.
on Other device detected with the same node number or severe net-work error detected.
l Status Description
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Pin
1
2
3
4
5
Item
Powe
Powe
Netw
Netwtion
Powe
Appro
Electr
Comm
Trans
are reference
WARE REFERENCE MANUAL
TJ1-DRT Connections
TJ1-DRT Specifications
1
2
3
4
5
Signal Description
V- Power supply input, negative voltage
CAN L Communication line, low
DRAIN Shield
CAN H Communication line, high
V+ Power supply input, positive voltage
Specification
r supply 5 VDC (supplied by the TJ2-MC64)
r consumption 120 mA at 5 VDC
ork power supply 24 VDC
ork current consump- 15 mA at 24 VDC
r dissipation 0.6 W
ximate weight 100 g
ical characteristics Conforms to DeviceNet standard of CIP edition 1.
unication connector 1 DeviceNet slave connector
mission speed 125, 250 and 500 Kbps, auto-detected
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3.8.7
The f• D
For m
Node
I/O si
Galva
Item
are reference
WARE REFERENCE MANUAL
TJ1-DRT unit box contents
RT box:afety sheet.J1-DRT.eviceNet connector.rotection label attached to the top surface of the unit.
Applicable BASIC commands
ollowing BASIC commands are applicable for the TJ1-DRT:EVICENET
ore information, refer to the Trajexia Programming Manual.
numbers 0 to 63
ze 0 to 32 words (16-bit), configurable, for both directions
nic isolation Yes
Specification
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321
V-
CAN L
DRAIN
CAN H
V+
CORT
NWSTBF A
B
D
C
Part
A
B and
D
Labe
RUN
ERC
are reference
WARE REFERENCE MANUAL
TJ1-CORT
Introduction
ANopen Master Unit (TJ1-CORT) is an interface between the Trajexia m and a CANopen network.
LEDs description
Description
LED indicators
C Node number selectors
CANopen port
l Status Description
off Start-up test failed. Unit not operational.Operation stopped. Fatal error.
on Start-up test successful. Normal operation.
off Normal operation
flashing Start-up error
on Fatal error in program.Error occurred while Reading or Writing error log.
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You cCORTThe ulowerselecthe laThe Conly sinvaliTJ1-C
ERH
NWS
BF
1.2.3.
Labe
are reference
WARE REFERENCE MANUAL
Node number selectors
an use the node number selectors to assign a node number to the TJ1-. This node number identifies the TJ1-CORT in the CANopen network.pper node number selector sets the tens of the node number. The node number selector sets the units of the node number. Both tors range from 0 to 9. To set a selector to n, turn the arrow to point to bel n.ANopen node number can range from 0 to 127. But the TJ1-CORT upports node numbers from 1 to 99. The default node number, 0, is
d. Therefore, the default node number must be changed before the ORT is used.
off Normal operation.
flashing I/O size not configured.
on Error detected in communication with controller.
T off Start-up error or fatal error detected.
single flash TJ1-CORT in stopped state.
flashing TJ1-CORT in pre-operational state.
on TJ1-CORT in operational state.
off No network error detected.
single flash1 Warning limit reached.At least one of the error counters of the CAN controller has reached or exceeded the warning level (too many errors).
double flash2 A remote error or a heartbeat event has occurred.
flashing3 Invalid configuration.
on A duplicate node address has been detected, orthe unit is in Bus OFF state.
Single flash: one 200ms pulse, followed by 1 second off.Double flash: two 200ms pulses, followed by 1 second off.LED flashing frequency: 2.5 Hz.
l Status Description
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Pin
1
2
3
4
5
Item
Powe
Powe
Netw
Netwsump
Powe
Appro
Electrtics
are reference
WARE REFERENCE MANUAL
TJ1-CORT connections
TJ1-CORT specifications
1
2
3
4
5
Signal Description
V- Power supply input, negative voltage
CAN L Communication line, low
DRAIN Shield
CAN H Communication line, high
V+ Power supply input, positive voltage
Specification
r supply 5 VDC (supplied by the TJ2-MC64)
r consumption 120 mA at 5 VDC
ork power supply 24 VDC
ork current con-tion
15 mA at 24 VDC
r dissipation 0.6 W
ximate weight 100 g
ical characteris- Conforms to ISO 11898-1
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CANo• S• C• D• P
3.9.7
The f• C
For m
Comm
Trans
Node
I/O si
Galva
Devic
Item
are reference
WARE REFERENCE MANUAL
TJ1-CORT unit box contents
pen Master Unit box:afety sheet.ANopen Master Unit.eviceNet connector.rotection label attached to the top surface of the unit.
Applicable BASIC commands
ollowing BASIC commands are applicable for the TJ1-CORT:AN_CORT
ore information, refer to the Trajexia Programming Manual.
unication ports 1 CAN port
mission speed 20, 50, 125 and 500 Kbps
numbers 1 to 99
ze 8 RPDO and 8 TPDO
nic isolation Yes
e profile DS302: CANopen manager profile Note:This CANopen master does not support motion control features of slaves with the DS401 profile
Specification
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fig. 70The Tin the• A• In• P
At stasequemultip0..6. switcThe T/i
FL02
A
B
C
Part
A
B
C
are reference
WARE REFERENCE MANUAL
TJ1-FL02
1 Introduction
J1-FL02 is an analogue control unit. It controls up to two axes A and B se modes:nalogue speed reference plus encoder feedback.cremental or absolute encoder input.ulse output.
rt up the TJ2-MC64 assigns the TJ1-FL02 to the first 2 free axes in nce, starting from the AXIS_OFFSET parameter for that unit. When le TJ1-FL02 units are connected they are assigned in unit sequence
Any MECHATROLINK-II axes that are assigned (using the Drive hes) will not change. The TJ2-MC64 assigns the next free axis.J1-FL02 has these visible parts:
WARNINGDo not start the system until you check that the axes are present and of the correct type.The numbers of the Flexible axes will change if MECHATROLINK-II network errors occur during start-up or if the MECHATROLINK-II network configuration changes.
Description
LEDs
15-pin connector
18-pin connector
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The fAXIS/i
Axis
All
A
1.
B
are reference
WARE REFERENCE MANUAL
2 LED description
unction of the LEDs is defined by the BASIC command _DISPLAY. For more information, refer to the Programming Manual.
Label Status AXIS_DISPLAY parameter
0 1 2 3
run on The TJ2-MC64 recognises the TJ1-FL02
A EN on Axis enabled.
flashing Axis error
off Axis disabled
A 0 on REG 0 AUX OUT 0 Encoder A
A 1 on REG 1 Encoder Z1
In case of incremental encoder, it reflects the status of the Z-input.In case of absolute encoder, it reflects the status of the clock output.
OUT 1 Encoder B
B EN on Axis enabled
flashing Axis error
off Axis disabled
B 0 on REG 0 AUX OUT 0 Encoder A
B 1 on REG 1 Encoder Z1 OUT 1 Encoder B
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The sselec
15-pfig. 71/i
510
49
38
27
16
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
are reference
WARE REFERENCE MANUAL
3 TJ1-FL02 connections
ignals of the 15-pin connector depend on the type of interface ted:
in connector
1514131211
Axis Encoder input
Stepperinput
Encoder output
Stepper output
SSI/EnDat Tamagawa
A A+ Step+ A+ Step+ Clock+
A A- Step- A- Step- Clock-
A B+ Dir+ B+ Dir+
A B- Dir- B- Dir-
GND GND GND GND GND GND
A Z+ Z+ Enable+ Enable+ Data+ SD+
A Z- Z- Enable- Enable- Data- SD-
B Z+ Z+ Enable+ Enable+ Data+ SD+
B Z- Z- Enable- Enable- Data- SD-
+5V out +5V out Do not use Do not use Do not use Do not use
B A+ Step+ A+ Step+ Clock+
B A- Step- A- Step- Clock-
B B+ Dir+ B+ Dir+
B B- Dir- B- Dir-
GND GND GND GND GND GND
Hardw
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18-pfig. 72/i
Digit
fig. 73The f/i
Input• w• w
2
4
6
8
10
12
14
16
18
Pin
1
3
5
7
9
11
13
15
17
TJ 1-FL02
Reg A0 7
0V I/O
0V common for Input circuits
17
Item
Type
Maxim
Input
on vo
off vo
are reference
WARE REFERENCE MANUAL
in connector
al inputs
ollowing table and illustration details the digital input specifications:
response time (registration):ithout noise filter: 0.5µs maximum.ith noise filter 3.5µs maximum.
1
3
5
7
9
11
13
15
17
Axis Signal Pin Axis Signal Description
A Vout 2 B Vout Analog output
A 0V 4 B 0V 0V Reference for Vout
Wdog- 6 Wdog+ Enable relay contacts
A Reg 0 8 B Reg 0 24V registration inputs
A Reg 1 10 B Reg 1 24V registration inputs
A AUX 12 B AUX 24V auxiliary inputs
A OUT 0 14 B OUT 0 position switch outputs(HW_PSWITCH)
A OUT 1 16 B OUT 1 OUT1 Auxiliary outputs
I/O 0VCommon
18 I/O +24 V 24V Power supply Input for the Outputs.
External powersupply 24V
Specification
PNP
um voltage 24 VDC + 10%
current 8 mA at 24 VDC
ltage 18.5 VDC min
ltage 5.0 VDC max
Hardw
HARD 145
Revision 1.0
Digitfig. 74The f
/i
Outpu• 1
TJ 1-FL02
Externalpowersupply24V
Load
2A Fuse24V output supply18
13 Out 0
17 0V I/O
ircuits
Item
Type
Maxim
Curre
Max.
Prote
are reference
WARE REFERENCE MANUAL
al outputsollowing table and illustration details the digital output specifications:
t response time (PSwitch):40 µs maximum
NoteIn the case of an incorrect registration due to slow edges or noise, a digital noise filter can be enabled with the REGIST command. Refer to the BASIC Commands in the Programming Manual.
NoteA maximum of 4 inputs on is allowed simultaneously.
Equivalentcircuit
To other output cInte
rnal
circ
uitr
y (g
alva
nica
llyis
olat
ed fr
om s
yste
m)
Specification
PNP
um voltage 24 VDC + 10%
nt capacity 100 mA each output (400 mA for a group of 4)
Voltage 24 VDC + 10%
ction Over current, Over temperature and 2A fuse on Common
Hardw
HARD 146
Revision 1.0
Analfig. 75The f
/i
Wdofig. 76The f
/i
TJ1-FL02
Vout 0
-15V
+15V 1
30V
Item
Outpu
Reso
Outpu
Load
TJ1-FL02
WDOG+ 5
6WDOG-
Item
Type
Curre
on re
Maxim
are reference
WARE REFERENCE MANUAL
og outputsollowing table and illustration details the analog output specifications:
g relayollowing table and illustration details the Wdog relay:
Isolated 0V
Specification
t voltage -10 to +10 V
lution 16 bit
t impedance 100 Ω
impedance 10 k Ω min
NoteThe analogue output of one flexible axis is always 0V unless both axes in the TJ1-FL02, axis A & B are enabled, that is:WDOG=ONAXIS_ENABLE AXIS(A)=1AXIS_ENABLE AXIS(B)=1
Specification
Solid state relay
nt capacity 50 mA
sistance 25 Ω max.
um voltage 24 VDC + 10%
Hardw
HARD 147
Revision 1.0
Encofig. 77The f
/i
Conn
fig. 78The epositiThe e(PG-Xthe coMaketermi/i
+5V
0V
TJ1-FL02
0
,15
Item
Type
Signa
Input
Load
Termi
Encoder Feedback
ENC MOTOR
TJ1-Fpin n
1
3
5
are reference
WARE REFERENCE MANUAL
der interfaceollowing table and illustration details the encoder interface:
ection example
xample shows the connections for the TJ1-FL02 to a F7 Inverter for on control. ncoder from the motor must be connected to the encoder interface 2) in the Inverter (connector TA1). The encoder signal is forwarded in nnector TA2 of the (PG-X2). the connections for the 18 pin connector on the TJ1-FL02 to the nal board on the F7 Inverter as follows:
+5V
0V
1A0+ /STEP0+ /...A0- /STEP0- /...
B0+ /DIR0+ /...B0- /DIR0- /...
Z0+ /ENA0+ /...Z0- /ENA0- /...
2
3
4
6
7
1
5
Specification
Phase differential incremental encoder
l level EIA RS-422-A Standards (line-Drive)
impedance 48 kΩ min
impedance 220 Ω min
nation None
L02umber
F7 InverterTA1
Signal Description
A1 Vout Analog output
AC 0V 0V Reference for Vout
S1 Wdog- Enable relay contacts
Hardw
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3.10./i
6
TJ1-Fpin n1
2
3
4
5
TJ1-Fpin n
Item
Powe
Total
Curre
Appro
Galva
Outpu
are reference
WARE REFERENCE MANUAL
able for pins 1 and 3 must be shielded twisted pair.ables for pins 5 and 6 are two single strand cables.
the connections for the 15 pin connector on the TJ1-FL02 to the PG-tion board on the F7 Inverter as follows:
4 TJ1-FL02 specifications
SP Wdog+ Enable relay contacts
L02umber
F7 InverterTA2
Signal Description
1 A+ Pulse monitor input phase A+
2 A- Pulse monitor input phase A-
3 B+ Pulse monitor input phase B+
4 B- Pulse monitor input phase B-
7 GND Isolated controller circuit GND
NoteThe cables are twisted pair (A+,A- and B+,B-) and shielded with the shield connected to the shell of the TJ1-FL02 15 pin connector.
L02umber
F7 InverterTA1
Signal Description
Specification
r supply 5 VDC and 24 VDC (supplied by the TJ2-MC64)
power consumption 3.35 W
nt consumption 190 mA at 5 VDC and 100 mA at 24 VDC
ximate weight 110 g
nic isolation • Encoder interface• Analogue outputs• Digital interface
t power supply 5 VDC, 150 mA Maximum
Hardw
HARD 149
Revision 1.0
Numb
Contr
Enco
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are reference
WARE REFERENCE MANUAL
er of axes 2
ol method • +/- 10 V analogue output in Closed Loop• Pulse Train output in Open Loop
der position/speed feedback Incremental and absolute
lute encoder standards sup-d
• SSI 200 kHzUp to 25 bit Gray and binary encoding
• EnDat 1 MHz• Tamagawa
period 0.25 ms, 0.5 ms, 1 ms, 2msNote: 0.25 ms not supported by absolute encoder interfaces.
der input maximum frequency 6 MHz
der/pulse output maximum fre-y
2 MHz
um cable length: • SSI 200 kHz, 100 m• EnDat 1 MHz, 40 m• Tamagawa, 50 m• Encoder/stepper input, 100 m• Encoder/stepper output, 100 m
ary I/Os • Two fast registration inputs per axis• Two definable inputs• Two hardware position switch outputs• One enable output• Two definable outputs
Specification
NoteThe 5 VDC power supply can only be used when both axes are in SERVO_AXIS mode (ATYPE=44).
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WARE REFERENCE MANUAL
5 Applicable BASIC commands
ollowing BASIC commands are applicable for the TJ1-FL02:TYPEXIS_OFFSETXIS_DISPLAYRIVE_CONTROLRIVE_STATUS
C commands applicable for specific encoder types, are listed with the sponding explanations in the next chapters. For more information of C commands, refer to the Trajexia Programming Manual.
6 Incremental encoder
cremental encoder has this phase definition:n advanced phase A for forward rotation.n advanced phase B for reverse rotation.
onitoring the relative phase of the 2 signals, you can easily detect the n direction. If signal A leads signal B, the movement is clockwise and unter increments. If channel B leads channel A, the movement is erclockwise and the counter decrements.rotary encodes also provide an additional Z marker. This Z marker is a nce pulse within each revolution. With these 3 signals, you can
mine the direction, the speed and the relative position.
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for eiThe fforwa(E).The sand ZmakeWhenspecidiffererever
fig. 80The tOMR/i
7 76 65 5 4 3 2 1 0
E
123467510
A+
TJ1-FL02
A-B+B-Z+Z-0 V (COM)5 VDC
Enco
Signa
A+
A-
B+
B-
Z+
Z-
0 V (C
5 VDC
are reference
WARE REFERENCE MANUAL
der inputulse ratio of the TJ2-MC64 is 1: every encoder edge (i.e., a pulse edge
ther phase A or B) is equal to one internal count.igure shows phase A (A), phase B (B) and the number of counts (C) for rd or clockwise rotation (D) and reverse or counterclockwise rotation
ignals A, B and Z appear physically as A+ and A-, B+ and B- and Z+ -. They appear as differential signals on twisted-pair wire inputs. This s sure that common mode noise is rejected. you use an encoder from other manufacturers, check the encoder fication for the phase advancement carefully. If the phase definition is nt from the phase definition of the standard OMRON equipment,
se the B-phase wiring between the TJ2-MC64 and the encoder.
able below and the figure give an example of how to connect the ON E6B2-CWZ1Z encoder to the TJ1-FL02.
D
43210
A
B
C
NoteThe TJ1-FL02 does not have a termination inside. In case of long distances or disturbed communication, add an external termina-tion to the TJ1-FL02.
der TJ1-FL02
l Wire color Pin Signal
Black 1 A+
Black/red 2 A-
White 3 B+
White/red 4 B-
Orange 6 Z+
Orange/red 7 Z-
OM) Blue 5 GND
Brown 10 + 5V
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Encofig. 81The T
(C), t(B).
RelaThe f• A• E
For m2 3 4 5 6 7
are reference
WARE REFERENCE MANUAL
der outputJ1-FL02 can generate encoder type pulses. For each internal count
he TJ1-FL02 produces one encoder edge for phase A (A) or phase B
ted BASIC commandsollowing BASIC commands are related to incremental encoders:TYPE (ATYPE=44 and ATYPE=45) NCODER_RATIO
ore information, refer to the Trajexia Programming Manual.0 1
A
B
C
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SSISSI (Sserialsensoout thThe Sif the 25 bitsent twith t
fig. 82WhencommThesset. T32 µssensoThe lA. TB. CC. CD. DE. MF. LG. C
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WARE REFERENCE MANUAL
7 Absolute encoder
ynchronous Serial Interface) is a digital system for transferring data in form. SSI is the most widely used serial interface between absolute rs and controllers. SSI uses a pulse train from the controller to clock e data from the sensor.SI interface of the TJ1-FL02 accepts absolute values from an encoder data is in Gray Code format or in binary format and if the resolution is s or less. The number of bits, and therefore the number of clock pulses o the encoder in each frame, is programmable. You set this number he BASIC command ENCODER_BITS = n. you have initialized the TJ1-FL02 with the ENCODER_BITS and, the TJ1-FL02 continuously sends clock pulses to the encoder.
e clock pulses are sent in frames of n+2 pulses, where n is the bit count he clock rate is fixed at 200 kHz. The clock interval between frames is . The resulting maximum cable length between the controller and the r is 200 m.
abels in the figure are:iming diagram.lock sequence.lock.ata.SB (Most Significant Bit).SB (Least Significant Bit).lock frame.
the data is clocked into the TJ2-MC64, the position value is reted. With this position value, it produces a value for MPOS and a on error that is used to close the control loop.
onnections for SSI are:
A
B
G
C
D E
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fig. 83The tStegm/i
RelatThe f• A• E
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Enco
DATA
DATA
CLOC
CLOC
GND
24 VDC Power Supply
24 V0 V
67125
2
TJ1-FL02
103111
8
Enco
Pin
2
10
3
11
1
8
1.
are reference
WARE REFERENCE MANUAL
able below and the figure give an example of how to connect the ann ATM 60-A encoder to the TJ1-FL02.
ed BASIC commandsollowing BASIC commands are related to SSI absolute encoders:TYPE (ATYPE=48) NCODER_BITS
ore information, refer to the Trajexia Programming Manual.
der signal Axis A Axis B
+ 6 8
- 7 9
K+ 1 11
K- 2 12
5 / 15 5 / 15
NoteThe TJ1-FL02 does not have a termination inside. In case of long distances or disturbed communication, add an external termina-tion to the TJ1-FL02.
der TJ1-FL02
Signal Wire color Pin Signal
DATA+ White 6 DATA+
DATA- Brown 7 DATA-
CLOCK+ Yellow 1 CLOCK+
CLOCK- Lilac 2 CLOCK-
GND Blue 5 GND
Us Red See footnote 1
Use an external power supply
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fig. 84The tHeide/i
Enco
DATA
/DATA
CLOC
/CLO
GND
5 VDC Power Supply
5 V0 V
67125
3
TJ1-FL02
4765
21
Enco
Pin
3
4
7
6
5
are reference
WARE REFERENCE MANUAL
tan configure the TJ1-FL02 to interface directly to EnDat absolute ers. EnDat absolute encoders respond on a dedicated Clock and Data
z RS485 serial interface when their position is requested by the oller. When you set the encoder to the relevant encoder mode, the axis mits an information request to the encoder on a fixed 250 µs cycle. onnections for EnDat are:
able below and the figure give an example of how to connect the nhain ROC 425 2048 5XS08-C4 encoder to the TJ1-FL02.
der signal Axis A Axis B
6 8
7 9
K 1 11
CK 2 12
5 / 15 5 / 15
NoteThe TJ1-FL02 does not have a termination inside. In case of long distances or disturbed communication, add an external termination to the TJ1-FL02.
der TJ1-FL02
Signal Wire color Pin Signal
DATA Grey 6 DATA
/DATA Pink 7 /DATA
CLOCK Violet 1 CLOCK
/CLOCK Yellow 2 /CLOCK
GND White/Green 5 GND
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TamaThe Tencodserialset thinformreturn
2
1
1.
Enco
Pin
are reference
WARE REFERENCE MANUAL
ed BASIC commandsollowing BASIC commands are related to EnDat absolute encoders:TYPE (ATYPE=47) NCODER_BITS NCODER_CONTROL NCODER_READ NCODER_TURNS NCODER_WRITE
ore information, refer to the Trajexia Programming Manual.
gawaJ1-FL02 can interface directly to Tamagawa “SmartAbs” absolute ers. Tamagawa encoders respond on a dedicated 2.5 MHz RS485
interface when their position is requested by the controller. When you e encoder to the relevant encoder mode, the axis transmits an ation request to the encoder on a fixed 250 µs cycle. The data ed is available to BASIC and you can use it to drive a servo motor.
0 V White See footnote 1
Up Blue
Use an external power supply
der TJ1-FL02
Signal Wire color Pin Signal
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fig. 85In theThe c/i
fig. 86The tTama/i
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kΩ
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TJ1-FL02
/SDGND
VCC
5 VDC Power Supply
5 V0 V
Enco
Signa
SD
/SD
GND
Vcc
are reference
WARE REFERENCE MANUAL
figure, A is the encoder side, and B is the receiving side.onnections for Tamagawa are:
able below and the figure give an example of how to connect the gawa TS5667N420 encoder to the TJ1-FL02.
ed BASIC commandsollowing BASIC commands are related to Tamagawa absolute ers:
TYPE (ATYPE=46) NCODER_ID NCODER_STATUS NCODER_TURNS
ore information, refer to the Trajexia Programming Manual.
1
2
1
5
DE
ADM485
Ader signal Axis A Axis B
6 8
7 9
5 / 15 5 / 15
NoteThe TJ1-FL02 does not have a termination inside. In case of long distances or disturbed communication, add an external termination to the TJ1-FL02.
der TJ1-FL02
l Wire color Pin Signal
Blue 6 SD
Blue/Black 7 /SD
Black 5 GND
Red Use an external power supply
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amplithis in• E• S• D
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3.10.
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are reference
WARE REFERENCE MANUAL
8 Stepper
J1-FL02 can generate pulses to drive an external stepper motor fier. You can use single step, half step and micro-stepping Drives with terface. Applicable signals:nabletepirection.
ted BASIC commandsollowing BASIC commands are related to stepper outputs:TYPE (ATYPE=43) VERT_STEP
ore information, refer to the Trajexia Programming Manual.
9 Registration
J1-FL02 can capture the position of an axis in a register when an occurs. The event is called the print registration input. On the rising or edge of an input signal (either the Z marker or an input), the TJ1-FL02 res the position of an axis in hardware. You can use this position to ct possible errors between the actual position and the desired position. et up the print registration with the REGIST command.osition is captured in hardware and therefore there is no software ead. This eliminates the need to deal with timing issues.use the registration inputs are very fast, they are susceptible to noise in ination with slow rising and falling edges. To counter this problem, you se a digital noise filter. Use of the noise filter increases the response rom 0.5 µs to 3.5 µs.fer to the REGIST command in the Trajexia Programming Manual for
information on using the registration inputs.
ENABLE
STEP
WDOG=ON
DIRECTION
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10 Hardware PSWITCH
J1-FL02 has 2 outputs that you can use as hardware position hes. These outputs go on when the measured position of the fined axis is reached. They go off when another measured position is ed.utputs are driven by hardware only. This means that the response do not have software delays.fer to the HW_PSWITCH command in the Trajexia Programming al for more information on using the position switches.
11 TJ1-FL02 box contents
afety sheet.J1-FL02.rotection label attached to the top surface of the unit.arts for a 15-pin connector.arts for an 18-pin connector.
Revision history
HARDWARE REFERENCE MANUAL 160
Revision 1.0
Revision historyA manual revision code shows as a suffix to the catalogue number on the front cover of the manual./i
Revision code Date Revised content
01 February 2010 First version
Trajexia machine control systemTJ2-MC64, TJ1-ML04, TJ1-ML16, TJ1-PRT, TJ1-DRT, TJ1-CORT, TJ1-FL02, GRT1-ML2
HARDWARE REFERENCE MANUAL
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Cat. No. I57E-EN-01
Trajexia machine control system HARDWARE REFERENCE MANUAL
Cat. No.I57E-EN-01
Cat. No.I57E-EN-01