Motion Control Systems-Purdue Univ

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    MECHATRONICS

    ENGINEERING

    TECHNOLOGY

    Motion Control Systems

    Velocity

    Amplifier

    Power

    Amplifier

    M

    TECHOMETER/

    ENCODER

    Velocity Command

    Current Feedback

    Motor

    Current Command

    Velocity PositionFeedback

    - -

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    MECHATRONICS

    ENGINEERING

    TECHNOLOGY

    Elements of Motion Control

    Systems

    HOST

    COMPUTER/SOFTWARE

    TOOLS

    MOTIONCONTROLLER

    AMPLIFIER MOTOR

    POSITION

    SENSOR

    ENCODER

    V I

    POSITIONPOSITION FEEDBACK

    POSITION COMMAND

    Theta

    C

    Closed-loop System

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    MECHATRONICS

    ENGINEERING

    TECHNOLOGY

    Functional Elements

    COMMUNICATION

    CONTROLLER

    MOTION PROFILE PID Controller DAC

    M

    MOTOR

    E

    POSITION

    DECODER

    FROM HOST COMPUTER

    R E

    C

    SENSOR

    AMP

    -

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    MECHATRONICS

    ENGINEERING

    TECHNOLOGY

    Controller Tasks

    Generating Reference position R

    Following the generated Position

    Communicates with Host Computer toreceive commands via various bus types:

    RS232, SERCOS etc.

    These two tasks are

    performed

    independently

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    MECHATRONICS

    ENGINEERING

    TECHNOLOGY

    R(t)-Response Position Profile

    VelocityProfile

    MotionController

    PositionProfile

    100,000

    7500

    2500

    Time (ms)

    Position

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    MECHATRONICS

    ENGINEERING

    TECHNOLOGY

    COMMUNICATION

    CONTROLLER

    MOTION PROFILE PID Controller DAC

    M

    MOTOR

    E

    POSITION

    DECODER

    FROM HOST COMPUTER

    R E

    C

    SENSOR

    AMP

    -

    Next major task is tofollow reference

    function

    The decoded position signal C

    is compared with the reference

    signal R. The Position Error E,

    to a minimum without causing

    oscillation

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    MECHATRONICS

    ENGINEERING

    TECHNOLOGY

    Elements of an Amplifier

    (Position/Velocity) Mode

    Velocity

    Amplifier

    Power

    Amplifier

    M

    TECHOMETER/

    ENCODER

    Velocity Command

    Current Feedback

    Motor

    Current Command

    Velocity Position

    Feedback

    - -

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    MECHATRONICS

    ENGINEERING

    TECHNOLOGY

    Current Mode

    Amplifier produces current that is directly

    proportional to the input voltage.

    This is achieved by current feedback loop

    which monitors current and assumes that it

    is proportional to the command signal.

    Current amplifiers are characterized by the

    current gain, Kawhich indicates the

    amplifier output current for 1 V of the

    command signal.

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    MECHATRONICS

    ENGINEERING

    TECHNOLOGY

    Velocity Mode

    Amplifier includes a voltage amplification

    stage which compares the applied voltage

    with the motor velocity and amplifies the

    difference before it is applied to the current

    loop.